CN106360791B - Method for pickling food with dry salt by pickling machine - Google Patents
Method for pickling food with dry salt by pickling machine Download PDFInfo
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- CN106360791B CN106360791B CN201610770746.XA CN201610770746A CN106360791B CN 106360791 B CN106360791 B CN 106360791B CN 201610770746 A CN201610770746 A CN 201610770746A CN 106360791 B CN106360791 B CN 106360791B
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Abstract
According to the dry salt pickling machine, the vibration of the vibrator and the pressurization of the telescopic extrusion device are combined for use, so that gaps among foods can be fully compacted, the compactness of dry salt and the foods is improved, the dry salt foods are reduced in the early stage of pickling, the propagation of putrefactive bacteria generated by the contact of the foods and air is reduced, the water leakage of the pickled foods is accelerated, the pickling time is shortened, and the quality of pickled products is improved.
Description
Technical Field
The invention relates to the field of food processing, in particular to a method for pickling food by using a pickling machine and dry salt.
Background
The pickled product has unique flavor and taste and has great domestic and foreign demand market.
The basic process of food pickling comprises a salting process and a curing process of pickled products, wherein the salting process means that raw food raw materials are in contact with solid table salt or are soaked in table salt water, the table salt permeates into the raw materials, and simultaneously, water in the raw materials gradually seeps out under the action of osmotic pressure, so that the water activity of the raw materials is reduced. Generally, the rate of change is primarily affected by the amount of salt used, with the greater the amount of salt, the greater the rate and amount of permeation. After the raw materials are salted for a period of time, the concentrations of the salt inside and outside the raw materials are balanced, and the mutual permeation between the salt and the water is stopped, so that the salting balance is achieved. The maturation stage refers to the breakdown of proteins into short peptides, free amino acids and amines by endogenous enzymes, while soluble components produced by the muscle are eluted. These material components affect not only the proliferation of microorganisms but also the flavor of the cured product. For example, during the salting process of salted fish, free water is firstly exuded, and when the salt solution destroys the protein colloid of the fish tissue or the endogenous protease in the fish body breaks the protein water, part of the bound water originally bound on the protein molecule becomes free water and also exudes to the outside of the body.
The dry pickling method is a method of directly applying a proper amount of crystalline salt (dry salt) to the surface of a raw food material to pickle the raw food material. In the dry pickling process, under the action of osmotic pressure and moisture absorption of salt, the salt can absorb water in the raw food material to form a salt solution (brine), and the pickling agent permeates into the raw food material through diffusion in the brine. However, the salt water produced by the dry pickling method is slowly oozed out by the raw material tissue fluid, and the salt is slowly permeated into the raw food material body at the beginning, so that the time required for pickling is long.
The dry pickling method is simple and convenient to operate; the raw food raw material dehydration efficiency is high, and a large amount of salt can absorb heat when dissolved, and the temperature of the fish body can be reduced, so that the food pickled by the dry salt method is not easy to rot in the salting process.
However, the formation of the brine by the dry pickling method requires a certain time, the contact area of the raw food material on the upper part with the air is large, fat oxidation easily occurs, and in the presence of metal ions, the oxidation of the fat is accelerated, and the phenomenon of oil burning is easily caused. When a large container is used for salting, the melting time of dry salt on the upper layer in the container is longer than that of the dry salt on the bottom layer, the salting degrees of raw food materials on the upper layer and the lower layer cannot be uniform due to the pressure difference in the container, and along with the prolonging of the salting time, the concentration of liquid on the upper layer in the container is lower than that of the liquid on the lower layer in the container, so that the salting is not uniform, and the salting time of the raw food materials on the lower layer is earlier than that of the raw food materials on the upper layer; the dry pickling method also has disadvantages that uneven salt penetration tends to occur when the salt is unevenly distributed, spots tend to remain on raw food materials when the salt is penetrated, and the raw food materials are deteriorated in appearance due to strong dehydration. The product value is reduced; if the food materials in the container are periodically and manually turned over in order to be evenly cured, a great deal of labor and time are consumed, and putrefying bacteria are easily bred. At present, the mechanization degree of the enterprise of the dry pickling method is not high.
Disclosure of Invention
The invention aims to solve the technical problems, and the inventor invents a dry salt pickling machine which has a simple structure, can be used for uniformly and fully pickling food with dry salt, shortens the pickling time, improves the pickling quality and the flavor, and improves the mechanization degree of enterprises.
In order to solve the technical problems, the invention provides a method for pickling food by using a pickling machine with dry salt, which comprises a rack, a pickling frame and a pickling grid, wherein the rack is provided with a speed reducing motor and a rotating seat; a pickling frame matched with the pickling grids is arranged in the pickling frame; the pickling frame is provided with a sealing box cover at an outlet part of the pickling frame; the sealed box cover is provided with an extrusion device and a vibrator, and a pressure gauge is arranged in the sealed box cover of the pickling frame. The sealing box cover is provided with an extrusion device which is an inflatable expansion device, and an air inlet switch for connecting an air inlet pipe of an air pump with the inflatable expansion device; the sealing box cover is provided with an inflation expansion device which is an inflator pump, and the inflator pump is made of rubber materials. The vibrator is arranged in an extrusion device on the sealed box cover.
In order to solve the above problems, the present invention provides a method for pickling food with dry salt by a pickling machine, comprising the steps of:
1. opening a sealed box cover of the pickling frame;
2. taking out the pickling grids from a pickling rack of a dry salt pickling machine;
3. stacking the processed salted food to be salted and the dry salt layer into a salting grid;
4. the pickling grid is placed in a pickling frame, and a sealed box cover of the pickling frame is covered;
5. connecting an air pump with an air inlet switch of an expansion inflator pump, and opening a water discharge switch and an air inlet switch on a sealed box cover;
6. inflating to expand the inflatable inflator;
7. closing the air inlet switch and the water outlet switch;
8. starting a vibrator; starting a motor to rotate the pickling box;
9. closing the vibrator and closing the motor;
10. opening the sealed box cover; taking out the pickling grids, and taking out the pickled food.
The method for dry salt curing of a curing machine as claimed in claim 1, wherein the curing machine comprises: the method is characterized in that: the steps 8 and 9 can be repeated in a cycle.
According to the method for pickling food by using the pickling machine with dry salt, the pickling frame can rotate 360 degrees through the rotation of the motor, the rotation of the pickling frame is adjusted through adjusting the rotation speed of the speed reducer, the pickling frame rotates at a low speed to fully and uniformly pickle the food, and the pressure of the pickled food in the pickling frame is increased and controlled through arranging the telescopic extrusion device, so that the pickling time is greatly shortened.
The invention relates to a method for pickling food with salt by a pickling machine, which is an original invention in the field, wherein a vibrator is arranged on a sealing box cover of a pickling frame, and a vibration process is added in the process of pickling food, and the original invention has the following functions in pickling: firstly, when the dry salt is used for pickling, the dry salt is not easy to melt, the dry salt can be slowly dissolved after being combined with the water inside the food, the vibration program of a vibrator is added, the water inside the food can be accelerated to be discharged, and secondly, the vibration can accelerate the vibration motion of the dry salt in the discharged water to accelerate the melting speed; thirdly, the penetration speed of the salt into the raw food material body can be increased; fourthly, the vibration can solve the technical problem of uneven pickling caused by uneven concentration of the whole liquid in the pickling container; fifthly, the vibration can solve the technical problem that salt is easy to permeate unevenly when the raw materials in the container are not evenly salted by a dry pickling method, and the vibration can solve the defects that spots are easy to remain on raw food materials when the salt permeates, the appearance of the raw food materials is poor due to strong dehydration and the like when the raw food materials are salted by the dry pickling method. And therefore, the technical barrier is broken, and the method initiates the dry pickling method for pickling.
The method for pickling the food by the pickling machine dry salt is characterized by comprising the following steps: the pickling frame is internally provided with a pickling frame matched with the pickling grids; the outlet part of the pickling frame is provided with a sealed box cover; the sealing box cover is provided with an extrusion device; the pickling grid and the pickling frame are mutually matched to form a split box body structure; "the technical problem that can be solved is: the pressure difference between the upper part and the lower part of the pickled food in the pickling frame is very large because the food at the upper part is directly pressed to the food at the bottom under the action of the gravity of the pickled food in the pickling frame, and the problem of uneven pressure of the upper part and the lower part is still solved even under the condition of 360-degree rotation. In the production and processing of pickling, one pickling frame can be used for pickling and producing different foods according to different pickling grids.
According to the method for pickling food by using the pickling machine dry salt, the pickling frame is internally provided with the pickling frame matched with the pickling grids; the sealing box cover is arranged at the outlet part of the curing frame; the structure of the split box body structure with the mutually matched pickling grids and the pickling frames can separate the pickling grids in the pickling process, pickled food needing to be processed is placed into the pickling grids outside the machine, the pickling grids are placed into the pickling frames after the pickling is finished, and the sealed box cover is covered, so that the processing production of mechanical flow operation is facilitated, and the labor cost is saved.
According to the method for pickling the food by the pickling machine dry salt, on the basis of 360-degree rotation pickling, the vibration of the vibrator and the pressurization pickling technology are combined for use, so that gaps among the food can be fully compacted, the compactness of the dry salt and the food can be increased, the propagation of putrefactive bacteria generated by the contact of the food and air in the early stage of pickling of the dry salt food can be particularly reduced, the water leakage of the pickled food is accelerated, the pickling time is shortened, and the quality and the flavor of the pickled food are greatly improved. The pressure gauge is arranged inside the pickling frame to control the pressure inside the pickling frame.
Drawings
The structure of the invention will be described in more detail with reference to the accompanying drawings and detailed description.
FIG. 1 is a schematic diagram of the construction of a marinator dry salt process for marinating food products in accordance with the present invention.
FIG. 2 is a schematic structural view of the curing rack of the present invention.
FIG. 3 is a schematic representation of a curing bay of the present invention.
1, a machine frame, 2, a pickling frame, 3 and a sealed box cover; 5, a rotating seat, 6, a speed reducing motor, 7, a rotating shaft, 8, a pickling grid, 9, a pickling frame, 10, a water discharging switch, 11, a vibrator, 12, a pressure gauge, 13, an inflator, 14 and an air inlet switch.
Detailed Description
As shown in the attached drawings, the method for pickling food by using the pickling machine dry salt comprises a rack 1, a pickling frame 2 and a pickling grid 8, wherein a speed reducing motor 6 and a rotating seat 5 are arranged on the rack 1, a rotating shaft 7 is arranged at the center of the pickling frame 2, the rotating shaft 7 is installed on the rotating seat 5, and the speed reducing motor 6 is connected with the rotating shaft 7; a pickling frame 9 matched with the pickling grid 8 is arranged in the pickling frame 2; the pickling frame 2 is provided with a sealing box cover 3 at an outlet part of the pickling frame 9; the sealed case cover 3 is provided with an extrusion device and a vibrator 11, and the sealed case cover 3 of the curing frame 2 is internally provided with a pressure gauge 12. The sealing box cover 3 is provided with an air inflation device as an extrusion device, and an air inlet switch 14 for connecting an air inlet pipe of an air pump with the air inflation device is arranged on the sealing box cover; the invention further improves, an inflation expansion device which is an inflator 13 is arranged on the sealing box cover, and the inflator 13 is made of rubber materials. The vibrator 11 is arranged in an extrusion device on the sealed box cover.
The invention provides a method for pickling food by using a pickling machine and dry salt, which comprises the following steps:
1. opening a sealed box cover of the pickling frame;
2. taking out the pickling grids from a pickling rack of a dry salt pickling machine;
3. stacking the processed salted food to be salted and the dry salt layer into a salting grid;
4. the pickling grid is placed in a pickling frame, and a sealed box cover of the pickling frame is covered;
5. connecting an air pump with an air inlet switch of an expansion inflator pump, and opening a water discharge switch and an air inlet switch on a sealed box cover;
6. inflating to expand the inflatable inflator;
7. closing the air inlet switch and the water outlet switch;
8. starting a vibrator; starting a motor to rotate the pickling box;
9. closing the vibrator and closing the motor;
10. opening the sealed box cover; taking out the pickling grids, and taking out the pickled food.
The method for dry salt curing of a curing machine as claimed in claim 1, wherein the curing machine comprises: the method is characterized in that: the steps 8 and 9 can be repeated in a cycle.
According to the method for pickling food with the pickling machine dry salt, the pickling frame can rotate 360 degrees through the rotation of the speed reducing motor, the rotation of the pickling frame is adjusted through adjusting the rotation speed of the speed reducing device, the food in the pickling frame is fully and uniformly pickled through the low-speed rotation of the pickling frame, the pressure of the pickled food in the pickling grid is increased through the telescopic extrusion device on the sealed box cover of the pickling frame, the pickling time is greatly shortened, and meanwhile, the flavor and the quality of the pickled food are greatly improved. The vibrator arranged on the pickling frame has the following functions: when the dry salt is salted, the dry salt is not easy to melt, the dry salt can be fully dissolved after being combined with the water inside the food by draining, the vibration of the vibrator is increased, the water inside the food can be drained at one time, and the dry salt can be melted at the other time.
According to the method for pickling the food with the dry salt by the pickling machine, the vibration of the vibrator and the pressurization of the telescopic extrusion device are combined for use, so that gaps among the food can be fully compacted, the compactness of the dry salt and the food is increased, the dry salt food is reduced in the early stage of pickling, the propagation of putrefying bacteria generated by the contact of the food and air is reduced, the water leakage of the pickled food is accelerated, the pickling time is shortened, and the quality of the pickled food is improved.
According to the method for pickling food by using the pickling machine dry salt, the pickling frame is internally provided with the pickling frame matched with the pickling grids; the sealing box cover is arranged at the outlet part of the curing frame; the structure of the split box body structure with the mutually matched pickling grids and the pickling frame can separate the pickling grids in the pickling process, pickled food needing to be processed is placed into the pickling grids on the processing table surface outside the machine, the pickling grids are placed into the pickling frame after the pickling is finished, and the sealing box cover is covered, so that the processing production of mechanical flow operation is facilitated, and the labor cost is saved.
On the basis of rotary pickling, the invention uses a pressurizing pickling technology and interaction, so that pickled food can be fully compacted under external force extrusion; meanwhile, the invention increases the vibration of the vibrator, and the vibrator is combined with the technology for use, so that the pickled food further extrudes the gaps among the pickled food under the action of the vibration force, the compactness of the dry salt and the food is increased, and the contact of the dry salt and the air is reduced; particularly, in the early stage of pickling, the problem of the breeding of putrefying bacteria caused by the contact of food and air is solved; meanwhile, the technologies are combined for use, so that the water leakage of the pickled food is accelerated, and the penetration speed of salt into the pickled food is accelerated; the pickling time is shortened, and the quality and the flavor of the pickled products are greatly improved.
Claims (2)
1. A method of curing food products with a curing machine dry salt comprising the steps of:
step 1: opening a sealed box cover of the pickling frame;
step 2: taking out the pickling grids from a pickling rack of a dry salt pickling machine;
and step 3: stacking the processed salted food to be salted and the dry salt layer into a salting grid;
and 4, step 4: the pickling grid is placed in a pickling frame, and a sealed box cover of the pickling frame is covered;
and 5: connecting an air pump with an air inlet switch of an expansion inflator pump, and opening a water discharge switch and an air inlet switch on a sealed box cover;
step 6: inflating to expand the inflatable inflator;
and 7: closing the air inlet switch and the water outlet switch;
and 8: starting a vibrator; starting a motor to rotate the pickling box;
and step 9: closing the vibrator and closing the motor;
step 10: opening the sealed box cover; taking out the pickling grids, and taking out the pickled food.
2. The method for dry salt curing of a curing machine as claimed in claim 1, wherein the curing machine comprises: the method is characterized in that: the steps 8 and 9 can be repeated in a cycle.
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| CN201610770746.XA CN106360791B (en) | 2016-08-31 | 2016-08-31 | Method for pickling food with dry salt by pickling machine |
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| CN201610770746.XA CN106360791B (en) | 2016-08-31 | 2016-08-31 | Method for pickling food with dry salt by pickling machine |
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| CN106360791B true CN106360791B (en) | 2021-05-11 |
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Effective date of registration: 20230419 Address after: Room 1-3, Enterprise Service Center, Middle Section of Jinlong Avenue, Wuyangba Street, Enshi City, Enshi Tujia and Miao Autonomous Prefecture, Hubei Province 445000 Patentee after: Enshi Anbesen Technology Service Co.,Ltd. Address before: No.22, Huijin Road, Taizhou metal resources recycling industry base, 318050, Zhejiang Province Patentee before: TAIZHOU JINFUGUI RENEWABLE RESOURCE UTILIZATION CO.,LTD. Effective date of registration: 20230419 Address after: 445000 Chen Changxian House, Daxichang Group, Yazitang Village, Wuyangba Street, Enshi Tujia and Miao Autonomous Prefecture, Hubei Province Patentee after: Enshi Zhou Meixiaocai Food Co.,Ltd. Address before: Room 1-3, Enterprise Service Center, Middle Section of Jinlong Avenue, Wuyangba Street, Enshi City, Enshi Tujia and Miao Autonomous Prefecture, Hubei Province 445000 Patentee before: Enshi Anbesen Technology Service Co.,Ltd. |