CN104366389B

CN104366389B - Art shredded hot pickled mustard tuber and its making equipment

Info

Publication number: CN104366389B
Application number: CN201410615751.4A
Authority: CN
Inventors: 徐浩钟
Original assignee: Chongqing Beijing Technology Development Co Ltd
Current assignee: Chongqing Shengba Biotechnology Co.,Ltd.
Priority date: 2014-11-05
Filing date: 2014-11-05
Publication date: 2020-10-30
Anticipated expiration: 2034-11-05
Also published as: CN104366389A

Abstract

The invention discloses a process shredded hot pickled mustard tuber and a manufacturing device thereof, wherein the manufacturing device of the process shredded hot pickled mustard tuber comprises a hot pickled mustard tuber squeezing and kneading machine, a hot pickled mustard tuber wire drawing machine and a kneading and wrapping machine; the water squeezing and kneading machine for the preserved szechuan pickle kneads the salt-dehydrated preserved szechuan pickle to squeeze water out, and the preserved szechuan pickle is softened; the preserved szechuan pickle wire drawing machine draws the salt-dehydrated preserved szechuan pickle after water squeezing and kneading into preserved szechuan pickle wires; the rolling and wrapping machine wraps the preserved szechuan pickle strips with the green vegetable leaf sections, and the preserved szechuan pickle strips and the green vegetable leaf sections are rolled in the wrapping process, so that the wrapped preserved szechuan pickle strips are green, soft, tender, crisp and refreshing. The process hot pickled mustard tuber thread making equipment has the advantages of reasonable structure, convenient manufacture and use, high speed of making the process hot pickled mustard tuber thread by adopting the process hot pickled mustard tuber thread making equipment, high production efficiency and unique processing technology, and the made process hot pickled mustard tuber thread has verdure color, soft, crisp and tender mouthfeel, fragrant and refreshing taste and is beneficial to industrial production.

Description

Art shredded hot pickled mustard tuber and its making equipment

Technical Field

The present invention relates to a technological shredded hot pickled mustard tuber and its making equipment.

Background

The traditional wind-dehydrated preserved szechuan pickle has long wind dehydration time and complex manufacturing process, so that the existing preserved szechuan pickle production enterprises adopt salt for dehydration and salting, the salted preserved szechuan pickle has high water content, and the preserved szechuan pickle is added with water for desalination before wire drawing, so that the water content is increased, and the quality of the preserved szechuan pickle is seriously reduced; the feeling of the inlet of the shredded preserved szechuan pickle after wire drawing and material mixing is poor, and the preserved szechuan pickle water in the bag can be seen after the bag is packed.

Disclosure of Invention

The invention aims to provide a process preserved szechuan pickle and a manufacturing device thereof, which can lead salt-dehydrated preserved szechuan pickle to become soft and crisp in mouth and fragrant in taste, and extrude redundant water in the salt-dehydrated preserved szechuan pickle to be manufactured into process preserved szechuan pickle silk and process preserved szechuan pickle silk.

In order to achieve the purpose, the manufacturing equipment of the process preserved szechuan pickle silk comprises a preserved szechuan pickle squeezing and kneading machine, a preserved szechuan pickle wire drawing machine and a kneading and wrapping machine;

the water squeezing and kneading machine for the preserved szechuan pickle mainly comprises a rotary belt, a vertical plate, a squeezing plate, a pneumatic telescopic cylinder, an eccentric vibrator, a buckle cover, a receiving disc, a rotary roller, a support frame, a fixing frame, a water leakage hole, a water passing hole, a vertical hole, a pneumatic pump, a motor and a circulation control switch of a computer plate;

the vertical plate is fixed on the rotating belt, the rotating belt is sleeved on the rotating roller, two ends of the rotating roller are fixed on the supporting frame through bearings, and a shaft of the rotating roller is directly or indirectly connected with a shaft of the motor; two sides of the upper surface of the rotating belt are provided with extrusion plates, and an eccentric vibrating machine is fixed on the extrusion plates; one end of an air pressure telescopic cylinder for supporting the extrusion plate is fixed on the extrusion plate, and the other end of the air pressure telescopic cylinder is fixed on two sides in the fixed frame; a buckle cover is arranged above the space between the two vertical plates on the rotating belt, the lower end of an air pressure telescopic cylinder supporting the buckle cover is fixed on the buckle cover, and the upper end of the air pressure telescopic cylinder is fixed on a beam on the fixed frame; the pneumatic pump is connected with the pneumatic telescopic cylinder through an air pipe, and the circulating control switch of the computer is connected in the power supply circuits of the motor and the electromagnetic valve; the cavity formed between the two vertical plates and between the two extrusion plates on the rotary belt is the place for containing the preserved szechuan pickle and extruding the water in the preserved szechuan pickle;

the rotating belt is a belt or a chain belt with water leakage holes, and the water leakage holes of the rotating belt sleeved on the upper part of the rotating roller are sleeved on the nail-shaped protrusions on the rotating roller;

the rotating roller is provided with nail-shaped bulges, the distance between the nail-shaped bulges is consistent with the distance between the water leakage holes on the rotating belt, and the nail-shaped bulges can be inserted into the water leakage holes; the nail-shaped protrusion is used for dredging water leakage holes and preventing the rotating belt from sliding on the rotating roller;

the vertical plate is a vertical plate for blocking the tender leaves which are the raw materials for extruding water, and is fixed on the rotating belt to evenly divide the rotating belt into three equal parts;

an eccentric vibrator is fixed outside the extrusion plate, a water through hole is formed in the panel inside the extrusion plate, and a vertical hole penetrates through the lower surface of the extrusion plate at the inner end of the water through hole in the extrusion plate;

the pneumatic telescopic cylinder is a tool for transmitting power and can be extended and shortened;

the pneumatic pump is a power source for extruding the moisture raw material and is also a power source for lifting the buckle cover;

the eccentric vibrating machine is a vibrating machine with an eccentric shaft driven by a motor to rotate, the vibration generated by the eccentric vibrating machine is utilized to enable the preserved szechuan pickles to be mutually kneaded to obtain a kneaded state, so that the preserved szechuan pickles become soft, crisp and tender, the speed of squeezing water out of the preserved szechuan pickles under the squeezing of the squeezing plate can be increased, the squeezed water can rapidly flow into the water leakage holes and the water through holes from gaps of the preserved szechuan pickles, and the preserved szechuan pickles can be squeezed all over every corner to be filled with the preserved szechuan pickles to obtain a treaded state when the preserved; the starting and stopping of the eccentric vibrating machine are controlled by a computer-version circulation control switch;

the buckling cover is a cover with protruding steps at two ends, and when the pressing plate presses the preserved szechuan pickle, the buckling cover frames the vertical plates and prevents the preserved szechuan pickle from being pressed out of a cavity formed between the two vertical plates and between the two pressing plates;

the receiving tray is a tray body and is used for collecting the extruded moisture;

the support frame is a carrier for supporting and fixing the rotary roller, and the fixed frame is a bearing frame body for mounting the air pressure telescopic cylinder;

the water leakage holes are arranged on the rotating belt, the water passing holes are arranged on the extrusion plate, and the vertical holes are connected with the water passing holes in the extrusion plate;

the motor is the original power for extruding the water extension machine, and the running and the stop of the motor are controlled by a computer-version circulation control switch;

the computer-version circulation control switch is a switch which is provided with a chip, is programmed by a computer and can automatically switch on and off each electromagnetic valve connected with the computer-version circulation control switch and the power supply of each motor;

the computer-version circulation control switch controls the working sequence and the working time of the motor, the rotating belt, the buckle cover, the extrusion plate, the eccentric vibrating machine, the conveying belt, the pneumatic pump and the pneumatic telescopic cylinder; the stroke for driving the rotating belt to run is the distance between two vertical plates when the motor for driving the rotating belt to run is started once; the eccentric vibration machine is started once when the motor driving the rotating belt to operate runs once, and each pneumatic telescopic cylinder extends out and contracts once respectively; the air pressure telescopic cylinder extends and contracts once respectively, drives the buckling cover to lift once, and drives the extrusion plate to extrude and loosen once respectively.

In order to fix the position of the receiving tray, the receiving tray is fixed on the supporting frame through a supporting body.

In order to facilitate the transportation of the preserved szechuan pickle after water is squeezed out, a conveyer belt is arranged in front of the rotating belt in the running direction.

The preserved szechuan pickle wire drawing machine is a tool for drawing preserved szechuan pickle into wires.

The kneading and wrapping machine mainly comprises an upper disc, a kneading turntable, a hopper, a coil holding shell, a blanking port, a kneading support, a sliding bush, a fixing sheet, a snap spring, a rotating shaft, a spline housing, a transmission and a motor;

a rotating shaft is fixed below the kneading turntable or is connected with the rotating shaft into a whole, a sliding bush is sleeved on the rotating shaft, a kneading support fixes and supports the rotating shaft through the sliding bush, a spline tooth at the lower part of the rotating shaft is connected with a spline sleeve, the spline sleeve is connected with an output shaft of a speed changer, and an input shaft of the speed changer is directly or indirectly connected with a shaft of a motor; a gap is reserved between the upper disc and the kneading turntable, the wavy bevel teeth on the upper disc and the wavy bevel teeth on the kneading turntable are oppositely arranged, and a hopper is fixed on the upper disc; the upper plate is fixed on the upper part of the roll holding shell, the lower part of the roll holding shell is arranged below the kneading turntable, the roll holding shell covers the outer surfaces of the upper plate and the kneading turntable, and a blanking port is fixed below the roll holding shell.

The kneading support comprises a flange disc and a slide guide pipe, the flange disc is fixed on the slide guide pipe or is manufactured with a bush into a whole, the flange disc is provided with a bolt hole, and the upper end of the slide guide pipe is provided with wavy teeth; the bolt holes on the flange plate are fixedly and rotatably supported through bolts, and the wavy teeth at the upper end of the slide guide pipe are matched with the wavy teeth on the rotating shaft so that the rotating shaft moves up and down during rotation; the rotating shaft can freely rotate and slide up and down in the kneading and rotating support;

the lower part of the rotating shaft is provided with spline teeth, the upper surface of the spline teeth is provided with a clamp spring groove, the upper surface of the clamp spring groove is provided with a fixed sheet position, the upper surface of the fixed sheet position is provided with a sliding bush position, and the upper surface of the sliding bush position is provided with wavy teeth; the wavy wave teeth on the rotating shaft are close to the kneading turntable and matched with the wavy wave teeth at the upper end part of the kneading support, and when the rotating shaft rotates, the wavy wave teeth at the upper end part of the kneading support push the wavy wave teeth on the rotating shaft to enable the rotating shaft and the kneading turntable to move up and down; the spline teeth are matched with the spline grooves in the spline sleeve and can slide up and down;

the sliding bush is arranged on the sliding bush position, the fixed plate is arranged on the fixed plate position to limit the up-down moving position of the sliding bush, the clamp spring is arranged on the clamp spring groove to be fixed and limit the fixed plate to move, and the spline teeth are matched with the spline grooves in the spline sleeve and can slide up and down;

the kneading turntable is a rotatable disk, the middle of the upper end surface of the disk is higher than the circumferential part, the upper end surface of the disk is provided with wave-shaped bevel teeth, and the middle of the lower end of the disk is provided with a rotating shaft;

the lower end surface of the upper disc is provided with wavy bevel teeth, a first feed port penetrates through the upper end surface and the lower end surface of the upper disc, and the upper end part of the lower end part of the hopper, which is fixed at the first feed port, is communicated with the first feed port;

the middle of the tooth socket of the bevel teeth on the kneading turntable and the upper disk is shallow, and the periphery of the tooth socket is deep, so that when the kneading turntable rotates, the kneaded process shredded hot pickled mustard tuber is guided to the edge of the kneading turntable from the middle of the kneading turntable and enters the containing roll shell under the action of centrifugal force;

the rolling shell is a shell for containing the kneaded raw materials of the technical preserved szechuan pickle, so that the kneaded preserved szechuan pickle rolls are collected at the blanking port and come out;

the hopper is a funnel-type container for containing raw materials of the process preserved szechuan pickle, and is used for inputting raw materials of the process preserved szechuan pickle to the first feeding hole;

the speed changer is a speed-reducing and force-increasing speed changer.

In order to facilitate assembly and fixation, the diameter of the wavy teeth of the rotating shaft is larger than that of the sliding bush position, and the diameter of the sliding bush position is larger than that of the fixed sheet position.

The invention relates to a using method of a device for making preserved szechuan pickle silk by a process, which comprises the following steps:

firstly, the use method of the water squeezing and kneading machine for the preserved szechuan pickle comprises the following steps:

when water in the salt dehydrated preserved szechuan pickle is squeezed, firstly, the salt dehydrated preserved szechuan pickle is filled in a cavity formed between two vertical plates and between two squeezing plates, then, a circulation control switch of a computer plate is pressed, a pneumatic pump and an eccentric vibrator are automatically started by the circulation control switch of the computer plate, then, an electromagnetic valve switch of a pneumatic telescopic cylinder of a buckle cover is opened to enable the pneumatic telescopic cylinder of the buckle cover to extend to push the buckle cover to downwards cover the preserved szechuan pickle, and then, electromagnetic valve switches of the pneumatic telescopic cylinders of the squeezing plates on two sides are opened to enable the pneumatic telescopic cylinders of the squeezing plates to extend to push the squeezing plates to squeeze the preserved szechuan pickle; under the vibration of the eccentric vibrating machine, the preserved szechuan pickles are mutually kneaded to knead the preserved szechuan pickles, so that the preserved szechuan pickles become soft, crisp and tender; the water in the preserved szechuan pickle is forcibly and quickly extruded under the extrusion of the extrusion plate and the vibration of the eccentric vibrating machine, when the water is extruded, the water at the bottom directly falls into the receiving tray from the water leakage holes on the rotating belt, the water at the upper part enters the vertical holes from the water passing holes on the extrusion plate, flows onto the rotating belt through the vertical holes and falls into the receiving tray through the water leakage holes; after vibration and extrusion are carried out for a period of time, after the water in the preserved szechuan pickle is extruded by 30 to 50 percent, a circulation control switch of a computer board automatically disconnects a power supply circuit of the eccentric vibrating machine to stop the eccentric vibrating machine from vibrating, and simultaneously, an electromagnetic valve of the air pressure telescopic cylinder is switched on to contract the air pressure telescopic cylinder to pull the extrusion plate to move backwards and pull the buckle cover to move upwards; when the air pressure telescopic cylinder is contracted in place, a circulation control switch of a computer board is connected with a power supply of a motor of the rotating belt to drive the rotating belt to rotate, the rotating belt drives the vertical board and the preserved szechuan pickle to move along with the rotating belt when in operation, the preserved szechuan pickle which is extruded and kneaded by vibration is transmitted to the conveying belt, and the preserved szechuan pickle which is extruded and kneaded by vibration is transmitted to the next process for wire drawing through the conveying belt; when the vertical plate on the rotating belt runs to the position of the previous vertical plate when the preserved szechuan pickle is extruded, the power supply circuit of the motor of the rotating belt is disconnected by the circulation control switch of the computer plate to stop rotating, at the moment, the rotating belt just runs the distance stroke between the two vertical plates, the three vertical plates on the rotating belt are the same as the position of the rotating belt when the rotating belt does not run, and the processes of containing, vibrating, kneading and extruding the preserved szechuan pickle and conveying the pickled szechuan pickle after vibrating, kneading and extruding are completed at one time; then, the cavity formed between the two vertical plates and between the two squeezing plates is filled with the preserved szechuan pickle, the previous process is repeatedly circulated, the preserved szechuan pickle is continuously kneaded in a vibrating way and the moisture of the preserved szechuan pickle is squeezed out, and the preserved szechuan pickle which is kneaded and squeezed in the vibrating way is output; the water in the preserved szechuan pickle received in the receiving tray is conveyed to a container for storage through a conveying pipe at the bottom of the receiving tray or close to the bottom of the receiving tray for boiling the preserved szechuan pickle soy sauce.

Secondly, the use method of the kneading and wrapping machine comprises the following steps:

when the raw material of the process preserved szechuan pickle is kneaded, the raw material of the process preserved szechuan pickle formed by mixing the preserved szechuan pickle silk and the green vegetable leaf segments is uniformly mixed and loaded into a hopper, the raw material of the process preserved szechuan pickle enters into the wavy bevel gear between the upper disc and the kneading turntable from the first feed inlet, a motor is started, the motor drives a transmission to operate, the transmission drives a rotating shaft to rotate, the rotating shaft drives the kneading turntable to rotate, and the raw material preserved szechuan pickle silk and the vegetable leaf segments are uniformly distributed on the kneading turntable when the kneading turntable rotates; when the rotating shaft rotates, the wavy wave teeth on the rotating shaft slide on the wavy wave teeth at the upper end part of the kneading support, when the rotating shaft slides, the rotating shaft moves up and down to drive the kneading turntable to move up and down, the bevel teeth on the kneading turntable are matched with the bevel teeth on the upper plate when the kneading turntable moves up and down to knead the raw material of the process preserved szechuan pickle silk, namely the preserved szechuan pickle silk and the vegetable leaf sections, and the raw material of the process preserved szechuan pickle wraps the green preserved szechuan pickle leaf sections and the preserved szechuan pickle silk to form the process preserved szechuan pickle; the shredded hot pickled mustard tuber after the kneading process slides to the edge of the kneading rotary disc from the tooth grooves of the inclined plane grooves on the kneading rotary disc under the action of the centrifugal force of the rotation of the kneading rotary disc, enters the roll shell, is intensively discharged through the discharge port at the lower part of the roll shell, and is conveyed through the conveying belt to enter the next process.

The invention relates to a process method for making preserved szechuan pickle strips, which is characterized in that:

the industrialized production process of the preserved szechuan pickle comprises the following steps: squeezing water of salted and dehydrated preserved szechuan pickle, drawing and hot air dehydration of the preserved szechuan pickle, making vegetable leaf sections, kneading and wrapping the preserved szechuan pickle strips, matching the taste of the processed preserved szechuan pickle strips, and bagging and packaging the processed preserved szechuan pickle strips, wherein the six procedures are total;

firstly, squeezing water of salted and dehydrated preserved szechuan pickle: washing salt-dehydrated preserved szechuan pickle in preserved szechuan pickle water in a preserved szechuan pickle pool, and then fishing out the salt-dehydrated preserved szechuan pickle to remove vegetable ribs; then putting the pickled mustard tuber into a dewatering tank for desalting, wherein the desalting is accelerated by adopting surfing type circulating water to impact the pickled mustard tuber; when the salt in the preserved szechuan pickle is reduced to 6 ℃, fishing up the preserved szechuan pickle from the dehydration pool, draining the water, putting the preserved szechuan pickle into a preserved szechuan pickle wringing machine, performing vibration kneading and squeezing out partial water in the preserved szechuan pickle; the preserved szechuan pickle is vibrated and kneaded to enable the salt-dehydrated preserved szechuan pickle to become soft, crisp and tender, and the preserved szechuan pickle is vibrated and squeezed to remove water to enable the preserved szechuan pickle to become soft and soft.

Secondly, wire drawing and hot air dehydration of the preserved szechuan pickle: A. drawing the preserved szechuan pickle which is subjected to vibration kneading and extrusion into preserved szechuan pickle strips with the thickness of 3-5 mm by using a wire drawing machine; B. the shredded hot pickled mustard tuber is placed on a plate or a reticular plate, the hot air blower is used for blowing air to heat the shredded hot pickled mustard tuber and dehydrate the shredded hot pickled mustard tuber by wind, so that nitrogen in the shredded hot pickled mustard tuber is separated out when the shredded hot pickled mustard tuber is dehydrated by the heated air, the temperature of the dehydration by the hot air is 45-70 ℃, the dehydration degree is preferably that micro wrinkles appear on the surface of the shredded hot pickled mustard tuber, and the time of the dehydration by the hot air is 2-3 hours.

Thirdly, preparing the vegetable leaf sections: A. selecting crude leaves of emerald green vegetables, cleaning, removing leaf stalks, and cutting into segments with width of 10-30 mm; B. placing the preserved szechuan pickle leaf segments on a plate or a reticular plate, blowing air by using an air heater to heat the vegetable leaf segments, and dehydrating the vegetable leaf segments by air so that nitrogen in the vegetable leaf segments is separated out when the vegetable leaf segments are dehydrated by the heating air, wherein the hot air dehydration temperature is 45-60 ℃, the dehydration degree is preferably that wrinkles appear on the surfaces of the vegetable leaf segments, and the dehydration time is 20-40 minutes.

Fourthly, kneading and wrapping the shredded hot pickled mustard tuber: mixing and uniformly stirring the hot-air dehydrated preserved szechuan pickle strips and the vegetable leaf sections according to the weight ratio of 2:1 to 2.5:1, kneading the uniformly mixed preserved szechuan pickle strips and the vegetable leaf sections by using a kneading and wrapping preserved szechuan pickle machine, and wrapping the preserved szechuan pickle strips in the vegetable leaf sections to form emerald green long strip lines in the kneading process; the vegetable leaves and the hot pickled mustard tuber shreds are integrated after being kneaded, the faint scent taste of the vegetable leaves is integrated into the hot pickled mustard tuber shreds, and the salty taste of the hot pickled mustard tuber shreds is permeated into the vegetable leaves; the shredded hot pickled mustard tuber after being kneaded and wrapped is the craft shredded hot pickled mustard tuber which can be eaten directly, can be eaten after being mixed with materials, and can be put into a jar or a pool for sealed storage.

Fifthly, flavor matching of the technical preserved szechuan pickle strips: putting the kneaded and wrapped technical shredded hot pickled mustard tuber into a mixing container, adding ingredients according to the favorite seasoning types of people, and uniformly mixing, wherein the ingredients are classified into fen-flavor type, spicy type and spicy type, the fen-flavor type ingredients comprise fennel powder, fructus amomi powder, dried ginger powder, dried scallion and white sugar, the mass ratio of the ingredients is 1-1.5:1-1.5:2-2.5:1.5-2:2-3, and the prepared hot pickled mustard tuber becomes the faint scent of the technical sauce pickling type according to the mass ratio of the technical shredded hot pickled mustard tuber to the fen-flavor type ingredients of 1000: 4-5; the hot and spicy type ingredients comprise fennel powder, chili powder, tsaoko powder, dried ginger powder, pepper powder and white sugar, the mass ratio of the ingredients is 1-1.5:5-5.5:1-1.5:2-2.5:1.5-2:2-3, and the hot pickled mustard tuber prepared according to the mass ratio of the hot pickled mustard tuber shreds to the hot and spicy type ingredients is 1000:9-10 becomes the hot and spicy flavor of the technological sauce pickling type; the spicy type ingredients comprise pepper powder, chili powder, pepper powder, fructus amomi powder, dried ginger powder, dried scallion and white sugar, the mass ratio of the ingredients is 2.5-3:5-5.5:1-1.5: 1-1.5:2-2.5:1.5-2:3-4, and the hot pickled mustard tuber prepared according to the mass ratio of the process shredded mustard tuber to the spicy type ingredients is 1000:9-10 to form the spicy type pickled mustard tuber.

Sixthly, bagging and packaging the technical shredded hot pickled mustard tuber: weighing the prepared technical shredded hot pickled mustard tuber, then filling the weighed technical shredded hot pickled mustard tuber into packaging bags, and packing the packaging bags in boxes according to the types of tastes to finish the industrialized production technical process of the technical shredded hot pickled mustard tuber.

The vibrating and kneading process is adopted for the shredded hot pickled mustard tuber to squeeze out excessive water in the hot pickled mustard tuber, so that the hot pickled mustard tuber is tender, fragrant and crisp.

The process adopts the rolling and wrapping process to integrate the shredded hot pickled mustard tuber with the vegetable leaves, and the vegetable leaves are soft to be rolled, so that the shredded hot pickled mustard tuber has emerald green color and good color, fragrance and taste.

The hot air dehydration process of the preserved szechuan pickle silk aims to separate out nitrogen in the preserved szechuan pickle silk and the vegetable leaf sections, and ensure that the preserved szechuan pickle silk and the vegetable leaf sections have less surface moisture, thereby being beneficial to the vegetable leaf sections to wrap the preserved szechuan pickle silk.

The purpose of the process shredded hot pickled mustard tuber box packaging is to facilitate storage, transportation and sale according to the taste type of the ingredients.

The processed shredded hot pickled mustard tuber has beautiful appearance, good color, tender taste and crisp taste.

The equipment for making the shredded hot pickled mustard tuber by the process has compact and reasonable structure and convenient manufacture and use; the method for manufacturing the process shredded hot pickled mustard tuber by adopting the process shredded hot pickled mustard tuber manufacturing equipment has the advantages of high speed, high production efficiency and unique processing technology, and the manufactured process shredded hot pickled mustard tuber has emerald green color, soft, crisp and tender mouthfeel, fragrant and refreshing taste and is beneficial to industrial production.

Drawings

FIG. 1 is a schematic external view of the main structure of a wringing and kneading machine for hot pickled mustard tuber;

FIG. 2 is a schematic external view showing the overall structure of the wringing and kneading machine for hot pickled mustard tuber;

FIG. 3 is an external view of the fixed connection between the fixed frame and the air cylinder;

FIG. 4 is a schematic external view showing the main structure of a plan view of the wringing and kneading machine for hot pickled mustard tuber;

FIG. 5 is a schematic external view of a top view of the underside of the cover of the wringing and kneading machine for hot pickled mustard tuber;

FIG. 6 is a schematic view of the inner side of the compression plate;

fig. 7 is a structural schematic diagram of a cross section of the pressing plate.

FIG. 8 is a schematic view of the construction of the kneading and wrapping machine;

FIG. 9 is a schematic exterior view of a bottom view of the upper plate of the kneading and wrapping machine;

FIG. 10 is a schematic external view of a top view of a kneading disk of the kneading and wrapping machine;

FIG. 11 is a schematic exterior view of a bottom view of the kneading disk of the kneading and wrapping machine;

fig. 12 is an external view of the kneading support of the kneading and wrapping machine.

Shown in the figure: the device comprises a rotary belt 1, a vertical plate 2, an extrusion plate 3, a buckle cover 5, an eccentric vibrating machine 6, a pneumatic telescopic cylinder 7, a rotary roller 8, a receiving disc 9, a support frame 10, a transmission pipe 11, a fixed frame 12, a water leakage hole 13, a water passing hole 14, a vertical hole 15, a kneading rotary disc 17, an upper disc 18, bevel teeth 19, a hopper 20, a rolling shell 21, a blanking port 22, a kneading support 23, a rotating shaft 24, a sliding bush 25, a fixed piece 26, a snap spring 27, spline teeth 28, a flange disc 29, a guide sliding pipe 30, wave teeth 31, a feeding port 32, a spline groove 33, a sliding bush position 34 and a fixed piece position 35.

Detailed Description

The equipment for making the preserved szechuan pickle silk comprises a preserved szechuan pickle squeezing and kneading machine, a preserved szechuan pickle wire drawing machine and a kneading and wrapping machine;

the water squeezing and kneading machine for the preserved szechuan pickle mainly comprises a rotating belt 1, a vertical plate 2, an extrusion plate 3, an air pressure telescopic cylinder 7, an eccentric vibrating machine 6, a buckle cover 5, a receiving disc 9, a rotating roller 8, a support frame 10, a fixing frame 12, a water leakage hole 13, a water passing hole 14, a vertical hole 15, an air pressure pump, a motor and a circulation control switch of a computer plate.

The vertical plate 2 is fixed on the rotating belt 1, the rotating belt 1 is sleeved on a rotating roller 8, two ends of the rotating roller 8 are fixed on a support frame 10 through bearings, and a shaft of the rotating roller 8 is directly or indirectly connected with a shaft of a motor; two sides of the upper surface of the rotating belt 1 are provided with extrusion plates 3, and an eccentric vibrating machine 6 is fixed on the extrusion plates 3; one end of an air pressure telescopic cylinder 7 for supporting the extrusion plate 3 is fixed on the extrusion plate 3, and the other end is fixed on two sides in the fixed frame 12; a buckle cover 5 is arranged above the space between the two vertical plates 2 on the rotary belt 1, the lower end of an air pressure telescopic cylinder 7 for supporting the buckle cover 5 is fixed on the buckle cover 5, and the upper end of the air pressure telescopic cylinder is fixed on a beam on the upper surface of a fixed frame 12; the pneumatic pump is connected with the pneumatic telescopic cylinder 7 through an air pipe, and a computer-version circulation control switch is connected in a power supply circuit of the motor and the electromagnetic valve; the cavity formed between the two vertical plates 2 and between the two squeezing plates 3 on the rotary belt 1 is the place for containing the preserved szechuan pickle and squeezing out the water in the preserved szechuan pickle.

The rotating belt 1 is a belt or a chain belt with water leakage holes 13, and the water leakage holes 13 of the rotating belt 1 sleeved on the upper part of the rotating roller 8 are sleeved on the nail-shaped bulges on the rotating roller 8.

The rotating roller 8 is provided with nail-shaped bulges, the distance between the nail-shaped bulges is consistent with the distance between the water leakage holes 13 on the rotating belt 1, and the nail-shaped bulges can be inserted into the water leakage holes 13; the function of the nail-shaped protrusion is to dredge the water leakage hole 13 and prevent the rotating belt 1 from sliding on the rotating roller 8.

The vertical plate 2 is a vertical plate for blocking the tender leaves which are the raw materials for extruding water, and the vertical plate 2 is fixed on the rotating belt 1 to evenly divide the rotating belt 1 into three equal parts.

The eccentric vibrator 6 is fixed outside the extrusion plate 3, the water through holes 14 are formed in the panel inside the extrusion plate 3, and the vertical holes 15 penetrate through the lower surface of the extrusion plate 3 at the inner ends of the water through holes 14 in the extrusion plate 3.

The pneumatic telescopic cylinder 7 is a power transmission tool and can extend and shorten;

the pneumatic pump is a power source for extruding the moisture raw material and is also a power source for lifting the buckle cover 5.

The eccentric vibrator 6 is a vibrator with an eccentric shaft driven by a motor to rotate, the vibration generated by the eccentric vibrator 6 is utilized to enable the preserved szechuan pickles to be mutually kneaded to obtain a kneaded state, so that the preserved szechuan pickles become soft, crisp and tender, the speed of squeezing water out of the preserved szechuan pickles under the squeezing of the squeezing plate 3 can be increased, the squeezed water can rapidly flow into the water leakage holes 13 and the water leakage holes 14 from gaps of the preserved szechuan pickles, and the preserved szechuan pickles can be squeezed all over every corner to be filled with the preserved szechuan pickles; the start and stop of the eccentric vibrating machine 6 are controlled by a computer-based circulation control switch.

The buckling cover 5 is a cover with protruding steps at two ends, and when the pressing plate 3 presses the preserved szechuan pickle, the vertical plates 2 are framed, and the preserved szechuan pickle is not pressed out of a cavity formed between the two vertical plates 2 and between the two pressing plates 3.

The receiving tray 9 is a tray body and is used for collecting the extruded moisture;

the supporting frame 10 is a carrier for supporting and fixing the rotating roller 8, and the fixing frame 12 is a bearing frame body for mounting the air pressure telescopic cylinder 7;

the water leakage holes 13 are formed in the rotary belt 1, the water passing holes 14 are formed in the extrusion plate 3, and the vertical holes 15 are connected with the water passing holes 14 in the extrusion plate 3.

the computer-version cycle control switch is a switch which is provided with a chip, is programmed by a computer and can automatically switch on and off the power supply of each electromagnetic valve and each motor connected with the computer-version cycle control switch.

The computer-version circulation control switch controls the working sequence and the working time of the motor, the rotating belt, the buckle cover, the extrusion plate, the eccentric vibrating machine, the conveying belt, the pneumatic pump and the pneumatic telescopic cylinder; the stroke for driving the rotating belt 1 to run is the distance between the two vertical plates 2 when the motor for driving the rotating belt 1 to run is started once; when the motor driving the rotating belt 1 to operate runs once, the eccentric vibrator 6 is started once, and each pneumatic telescopic cylinder 7 extends out and contracts once respectively; the air pressure telescopic cylinder 7 extends and contracts once respectively, drives the buckle cover 5 to lift once, and drives the extrusion plate 3 to extrude and release once respectively.

In order to fix the position of the receiving tray 9, the receiving tray 9 is fixed to the supporting frame 10 by a supporting body.

In order to conveniently convey the pickled mustard tuber residues after water is squeezed out, a conveying belt is arranged in front of the rotating belt 1 in the running direction.

In order to make the pickled mustard tuber after the vibration kneading and the extrusion of the process shredded mustard tuber and the manufacturing equipment thereof have good taste, the pickled mustard tuber extrudes the bitter water in the pickled mustard tuber in the vibration kneading and the extrusion processes.

The kneading and wrapping machine mainly comprises an upper disc 18, a kneading turntable 17, a hopper 20, a roll containing shell 21, a blanking port 22, a kneading and rotating support 23, a sliding bush 25, a fixing piece 26, a clamp spring 27, a rotating shaft 24, a spline housing, a speed changer and a motor;

a rotating shaft 24 is fixed below the kneading turntable 17 or is connected with the rotating shaft 24 into a whole, a sliding bush 25 is sleeved on the rotating shaft 24, a kneading support 23 fixes and supports the rotating shaft 24 through the sliding bush 25, a spline tooth 28 at the lower part of the rotating shaft 24 is connected with a spline housing, the spline housing is connected with an output shaft of a speed changer, and an input shaft of the speed changer is directly or indirectly connected with a shaft of a motor; a gap is reserved between the upper disc 18 which is arranged on the kneading turntable 17 and the kneading turntable 17, the wavy bevel teeth 19 on the upper disc 18 and the wavy bevel teeth 19 on the kneading turntable 17 are oppositely arranged, and a hopper 20 is fixed on the upper disc 18; the upper plate 18 is fixed on the upper part of the roll shell 21, the lower part of the roll shell 21 is arranged below the kneading turntable 17, the roll shell 21 covers the outer surfaces of the upper plate 18 and the kneading turntable 17, and the lower part of the roll shell 21 is fixed with a blanking port 22.

The kneading support 23 comprises two parts of a flange plate 29 and a slide guide pipe 30, the flange plate 29 is fixed on the slide guide pipe 30 or is manufactured into a whole with a bush, the flange plate 29 is provided with a bolt hole, and the upper end of the slide guide pipe 30 is provided with wavy teeth 31; the bolt holes on the flange plate 29 are used for fixing the kneading support 23 through bolts, and the wavy teeth 31 at the upper end of the slide guide pipe 30 are used for matching with the wavy teeth 31 on the rotating shaft 24 to enable the rotating shaft 24 to move up and down during rotation; the rotating shaft 24 can freely rotate and slide up and down in the kneading support 23;

the lower part of the rotating shaft 24 is provided with spline teeth 28, the upper surface of the spline teeth 28 is provided with a clamp spring groove, the upper surface of the clamp spring groove is provided with a fixed sheet position 35, the upper surface of the fixed sheet position 35 is provided with a sliding bush position 34, and the upper surface of the sliding bush position 34 is provided with wavy teeth 31; the wavy wave teeth 31 on the rotating shaft 24 are close to the kneading disc 17 and matched with the wavy wave teeth 31 on the upper end part of the kneading support 23, and when the rotating shaft 24 rotates, the wavy wave teeth 31 on the upper end part of the kneading support 23 push the wavy wave teeth 31 on the rotating shaft 24, so that the rotating shaft 24 and the kneading disc 17 move up and down; the spline teeth 28 are matched with the spline grooves 33 in the spline sleeve and can slide up and down;

the sliding bush 25 is arranged on the sliding bush position 34, the fixing piece 26 is arranged on the fixing piece position 35 to limit the up-down moving position of the sliding bush 25, the clamp spring 28 is arranged on the clamp spring groove to be fixed and limit the fixing piece 26 to move, and the spline teeth 28 are matched with the spline grooves 33 in the spline sleeve to be capable of sliding up and down;

the kneading turntable 17 is a rotatable disk, the middle of the upper end surface of the disk is higher than the circumference part, the upper end surface of the disk is provided with wave-shaped bevel teeth 19, and the middle part of the lower end of the disk is provided with a rotating shaft 24;

the lower end surface of the upper disc 18 is provided with wavy bevel teeth 19, the upper disc 18 is provided with a first feed port 32 which penetrates through the upper end surface and the lower end surface of the upper disc 18, and the upper end part of the lower end part of the hopper 20, which is fixed at the first feed port 32, is communicated with the first feed port 32;

the tooth spaces of the bevel teeth 19 on the kneading turntable 17 and the upper disc 18 are shallow in the middle and deep in the periphery, so that when the kneading turntable 17 rotates, the kneaded raw material of the process preserved szechuan pickle is guided to the edge of the kneading turntable 17 from the middle of the kneading turntable 17 under the action of centrifugal force and enters the rolling shell 21;

the rolling shell 21 is a shell for containing the kneaded raw material of the technical shredded hot pickled mustard tuber, so that the kneaded shredded hot pickled mustard tuber is collected at the blanking port 22;

the hopper 20 is a funnel-type container for inputting raw material of the process shredded hot pickled mustard tuber into the first feed inlet 32;

the speed changer is a speed-reducing and force-increasing speed changer.

For the convenience of assembly and fixation, the diameter of the wavy teeth 31 of the rotating shaft 24 is larger than that of the sliding bush position 34, and the diameter of the sliding bush position 34 is larger than that of the fixed sheet position 35.

The use method of the water squeezing and kneading machine for the preserved szechuan pickle comprises the following steps:

when water in the salt dehydrated preserved szechuan pickle is squeezed, firstly, the salt dehydrated preserved szechuan pickle is filled in a cavity formed between two vertical plates 2 and two squeezing plates 3, then a computer-version circulation control switch is pressed, a pneumatic pump and an eccentric vibrating machine 6 are automatically started by the computer-version circulation control switch, then an electromagnetic valve switch of a pneumatic telescopic cylinder 7 of a buckle cover 5 is opened to enable the pneumatic telescopic cylinder 7 of the buckle cover 5 to extend to push the buckle cover 5 to move downwards to cover the preserved szechuan pickle, and then electromagnetic valve switches of the pneumatic telescopic cylinders 7 of the squeezing plates 3 at two sides are opened to enable the pneumatic telescopic cylinders 7 of the squeezing plates 3 to extend to push the squeezing plates 3 to squeeze the preserved szechuan pickle; under the vibration of the eccentric vibrating machine 6, the preserved szechuan pickles are mutually kneaded to knead the preserved szechuan pickles, so that the preserved szechuan pickles become soft, crisp and tender; the water in the preserved szechuan pickle is forcibly and quickly squeezed out under the squeezing of the squeezing plate 3 and the vibration of the eccentric vibrator 6; when the moisture is extruded out, the moisture at the bottom directly falls into the receiving tray 9 from the water leakage holes 13 on the rotating belt 1, the moisture at the upper part enters the vertical holes 15 from the water passing holes 14 on the extrusion plate 3, flows onto the rotating belt 1 through the vertical holes 15, and falls into the receiving tray 9 through the water leakage holes 13; after vibration and extrusion are carried out for a period of time, after the water in the preserved szechuan pickle is extruded by 30 to 50 percent, a circulation control switch of a computer board automatically disconnects a power supply circuit of the eccentric vibrator 6 to stop the vibration of the eccentric vibrator 6, and simultaneously, an electromagnetic valve of the air pressure telescopic cylinder 7 is switched on to contract the air pressure telescopic cylinder 7 and pull the extrusion plate 3 to move backwards and pull the buckle cover 5 to move upwards; when the air pressure telescopic cylinder 7 is contracted in place, a circulation control switch of a computer board is connected with a power supply of a motor of the rotating belt 1 to drive the rotating belt 1 to rotate, the rotating belt 1 drives the vertical board 2 and the preserved szechuan pickle to move along with the rotating belt 1 when in operation, the preserved szechuan pickle after being extruded and kneaded by vibration is transmitted to a conveying belt, and the preserved szechuan pickle after being extruded and kneaded by vibration is transmitted to the next process for wire drawing through the conveying belt; when the vertical plate 2 on the rotating belt 1 runs to the position of the previous vertical plate 2 when the preserved szechuan pickle is extruded, the power supply circuit of the motor of the rotating belt 1 is disconnected by a cycle control switch of a computer plate to stop rotating, at the moment, the rotating belt 1 just runs the distance stroke between the two vertical plates 2, and the three vertical plates 2 on the rotating belt 1 are the same as the position of the rotating belt 1 when the rotating belt 1 does not run, thereby completing the processes of containing, vibrating, kneading and extruding the preserved szechuan pickle once and conveying the preserved szechuan pickle after vibrating, kneading and extruding; then, the cavity formed between the two vertical plates 2 and the cavity formed between the two extrusion plates 3 is filled with the preserved szechuan pickle, the previous process is repeatedly circulated, the preserved szechuan pickle is continuously kneaded in a vibration mode, the moisture of the preserved szechuan pickle is extruded, and the preserved szechuan pickle which is kneaded and extruded in the vibration mode is output; the water in the preserved szechuan pickle received in the receiving tray 9 is conveyed to a container for storage through a conveying pipe 11 at or close to the bottom of the receiving tray 9 and is used for boiling the preserved szechuan pickle soy sauce.

The application method of the kneading and wrapping machine comprises the following steps:

when the raw material of the process shredded hot pickled mustard tuber is kneaded, the raw material of the process shredded hot pickled mustard tuber formed by mixing shredded hot pickled mustard tuber and green vegetable leaf segments is uniformly mixed and loaded into a hopper 20, the raw material of the process shredded hot pickled mustard tuber enters into a wavy bevel gear 19 between an upper disc 18 and a kneading turntable 17 from a first feed inlet 32, a motor is started, the motor drives a speed changer to operate, the speed changer drives a rotating shaft 24 to rotate, the rotating shaft 24 drives the kneading turntable 17 to rotate, and the raw material shredded hot pickled mustard tuber and vegetable leaf segments of the process shredded hot pickled mustard tuber are uniformly distributed on the kneading turntable 17 when the kneading turntable 17 rotates; the wavy wave teeth 31 on the rotating shaft 24 slide on the wavy wave teeth 31 at the upper end part of the kneading support 23 while the rotating shaft 24 rotates, when the rotating shaft 24 slides, the rotating shaft 24 moves up and down to drive the kneading turntable 17 to move up and down, the bevel teeth 19 on the kneading turntable 17 are matched with the bevel teeth 19 on the upper disc 18 when the kneading turntable 17 moves up and down to knead the raw material of the technical preserved szechuan pickle silk and the segments of the vegetable leaves, and the raw material of the technical preserved szechuan pickle wraps the segments of the green preserved szechuan pickle and the segments of the preserved szechuan pickle to form the technical preserved szechuan pickle; the shredded hot pickled mustard tuber after the kneading process slides to the edge of the kneading rotary disc 17 from the tooth grooves of the inclined plane grooves on the kneading rotary disc 17 under the action of the centrifugal force of the rotation of the kneading rotary disc 17, enters the roll shell 21, is intensively discharged through the discharge port 22 at the lower part of the roll shell 21, and is conveyed through the conveying belt to enter the next process.

The process adopts the rolling and wrapping process, so that the shredded hot pickled mustard tuber and the vegetable leaves are integrated, the vegetable leaves are soft to be rolled, and the color of the shredded hot pickled mustard tuber is emerald green and has good color, fragrance and taste;

The method for manufacturing the process shredded hot pickled mustard tuber by adopting the process shredded hot pickled mustard tuber manufacturing equipment has the advantages of high speed and high production efficiency, and the manufactured process shredded hot pickled mustard tuber has beautiful appearance, emerald green and good appearance, soft, crisp and tender mouthfeel, fragrant and refreshing taste and is beneficial to industrial production.

Claims

1. The utility model provides a preparation technology shredded hot pickled mustard tuber equipment which characterized in that: the equipment for making the preserved szechuan pickle comprises a preserved szechuan pickle squeezing and kneading machine, a preserved szechuan pickle wire drawing machine and a kneading and wrapping machine;

the preserved szechuan pickle squeezing and kneading machine comprises a rotary belt (1), a vertical plate (2), an extrusion plate (3), an air pressure telescopic cylinder (7), an eccentric vibrator (6), a buckle cover (5), a receiving disc (9), a rotary roller (8), a support frame (10), a cross frame (16), a fixed frame (12), a water leakage hole (13), a water passing hole (14), a vertical hole (15), an air pressure pump, a motor and a circulation control switch of a computer board;

a vertical plate (2) is fixed on the rotating belt (1) to evenly divide the rotating belt (1) into three equal parts, the rotating belt (1) is sleeved on a rotating roller (8), two ends of the rotating roller (8) are fixed on a supporting frame (10) through bearings, and a shaft of the rotating roller (8) is directly or indirectly connected with a shaft of a motor; the two sides of the upper surface of the rotating belt (1) are provided with extrusion plates (3), the extrusion plates (3) are fixed with eccentric vibrating machines (6), and the inner ends of water through holes (14) and water through holes (14) in the extrusion plates (3) are provided with vertical holes (15) which penetrate through the lower surface of the extrusion plates (3); one end of an air pressure telescopic cylinder (7) for supporting the extrusion plate (3) is fixed on the extrusion plate (3), and the other end is fixed on two sides in the fixed frame (12); a buckle cover (5) is arranged above the position between the two vertical plates (2) on the rotary belt (1), the lower end of an air pressure telescopic cylinder (7) supporting the buckle cover (5) is fixed on the buckle cover (5), and the upper end of the air pressure telescopic cylinder is fixed on a beam on the upper surface of a fixed frame (12); the pneumatic pump is connected with the pneumatic telescopic cylinder (7) through an air pipe, and a computer-version circulation control switch is connected in a power supply circuit of the motor and the electromagnetic valve; a cavity formed between the two vertical plates (2) on the rotary belt (1) and between the two extrusion plates (3) is a place for containing the preserved szechuan pickle and extruding the water in the preserved szechuan pickle;

the rotating belt (1) is a belt or a chain belt with water leakage holes (13), and the water leakage holes (13) of the rotating belt (1) sleeved on the upper part of the rotating roller (8) are sleeved on the nail-shaped protrusions on the rotating roller (8);

the rotating roller (8) is provided with nail-shaped bulges, the distance between the nail-shaped bulges is consistent with the distance between the water leakage holes (13) on the rotating belt (1), and the nail-shaped bulges can be inserted into the water leakage holes (13); the nail-shaped protrusion is used for dredging the water leakage holes (13) and preventing the rotating belt (1) from sliding on the rotating roller (8);

the vertical plate (2) is a vertical plate for blocking tender leaves which are raw materials for extruding moisture, and the vertical plate (2) is fixed on the rotating belt (1) and evenly divides the rotating belt (1) into three equal parts;

an eccentric vibrator (6) is fixed outside the extrusion plate (3), a water through hole (14) is formed in a panel inside the extrusion plate (3), and a vertical hole (15) penetrates through the lower surface of the extrusion plate (3) at the inner end of the water through hole (14) in the extrusion plate (3);

the pneumatic telescopic cylinder (7) is a tool for transmitting power and can extend and shorten;

the pneumatic pump is a power source for extruding the water raw material and is also a power source for lifting the buckle cover (5);

the eccentric vibrating machine (6) is a vibrating machine with an eccentric shaft driven by a motor to rotate, the vibration generated by the eccentric vibrating machine (6) is utilized to mutually rub the preserved szechuan pickles to obtain a rubbing effect, so that the preserved szechuan pickles become soft, crisp and tender, meanwhile, the speed of squeezing out water by the preserved szechuan pickles under the squeezing of the squeezing plate (3) can be increased, the squeezed water can rapidly flow into the water leakage holes (13) and the water through holes (14) from gaps of the preserved szechuan pickles, and the preserved szechuan pickles can be squeezed all over every corner to be filled with the preserved szechuan pickles to be solid; the starting and stopping of the eccentric vibrating machine (6) are controlled by a computer-version circulation control switch;

the buckling cover (5) is a cover with protruding steps at two ends, and frames the vertical plates (2) and prevents the preserved szechuan pickle from being extruded out of a cavity formed between the two vertical plates (2) and between the two extrusion plates (3) when the extrusion plates (3) extrude the preserved szechuan pickle;

the receiving tray (9) is a tray body and is used for collecting the squeezed water;

the supporting frame (10) is a carrier for supporting and fixing the rotating roller (8), and the fixing frame (12) is a bearing frame body for mounting the air pressure telescopic cylinder (7);

the water leakage holes (13) are formed in the rotary belt (1), the water passing holes (14) are formed in the extrusion plate (3), and the vertical holes (15) are connected with the water passing holes (14) in the extrusion plate (3);

the motor is the original power of the extrusion water extension machine, and the running and the stop of the motor are controlled by a computer-version circulation control switch;

the computer-version cycle control switch is a switch which is provided with a chip, is programmed by a computer and can automatically switch on and off each electromagnetic valve connected with the computer-version cycle control switch and the power supply of each motor;

a computer-version circulation control switch controls the working sequence and the working time of the motor, the rotary belt, the buckle cover, the extrusion plate, the eccentric vibrating machine, the conveying belt, the pneumatic pump and the pneumatic telescopic cylinder; the stroke of driving the rotating belt (1) to run is the distance between the two vertical plates (2) when the motor driving the rotating belt (1) to run is started once; the eccentric vibrating machine (6) is started once when the motor driving the rotating belt (1) to operate runs once, and each pneumatic telescopic cylinder (7) extends out and contracts once respectively; the air pressure telescopic cylinder (7) extends and contracts once respectively to drive the buckle cover (5) to lift once and drive the extrusion plate (3) to extrude and release once respectively;

secondly, a preserved szechuan pickle wire drawing machine is used as a tool for drawing preserved szechuan pickle into wires;

the kneading and wrapping machine mainly comprises an upper disc (18), a kneading turntable (17), a hopper (20), a roll containing shell (21), a blanking port (22), a kneading support (23), a sliding bush (25), a fixing piece (26), a clamp spring (27), a rotating shaft (24), a spline sleeve, a transmission and a motor;

a rotating shaft (24) is fixed below the kneading turntable (17) or the upper end of the rotating shaft (24) is connected with the lower end of the kneading turntable (17) into a whole, a sliding bush (25) is sleeved on the rotating shaft (24), a kneading support (23) is fixed and supported on the rotating shaft (24) through the sliding bush (25), spline teeth (28) at the lower part of the rotating shaft (24) are connected with a spline housing, the spline housing is connected with an output shaft of a speed changer, and an input shaft of the speed changer is directly or indirectly connected with a shaft of a motor;

the upper end of a guide sliding pipe (30) of the kneading support (23) is provided with wavy teeth (31), the upper surface of a sliding bushing position (34) of the rotating shaft (24) is provided with the wavy teeth (31), and the rotating shaft (24) can freely rotate and slide up and down in the kneading support (23); when the rotating shaft (24) rotates, the wavy teeth (31) at the upper end part of the kneading support (23) are matched with the wavy teeth (31) on the rotating shaft (24), and the wavy teeth (31) at the upper end part of the kneading support (23) push against the wavy teeth (31) on the rotating shaft (24), so that the rotating shaft (24) and the kneading turntable (17) move up and down while rotating;

a gap is reserved between the upper disc (18) and the kneading turntable (17), the wavy bevel teeth (19) on the upper disc (18) and the wavy bevel teeth (19) on the kneading turntable (17) are oppositely arranged, and a hopper (20) is fixed on the upper disc (18); the upper disc (18) is fixed on the upper part of the roll holding shell (21), the lower part of the roll holding shell (21) is arranged below the kneading turntable (17), the roll holding shell (21) covers the outer surfaces of the upper disc (18) and the kneading turntable (17), and a blanking port (22) is fixed below the roll holding shell (21);

the kneading support (23) comprises two parts, namely a flange plate (29) and a guide sliding pipe (30), wherein the flange plate (29) is fixed on the guide sliding pipe (30) or is manufactured into a whole with a bush, and the flange plate (29) is provided with bolt holes; the bolt holes on the flange plate (29) are used for fixing and twisting the support (23) through bolts, and the wavy teeth (31) at the upper end of the guide sliding pipe (30) are used for being matched with the wavy teeth (31) on the rotating shaft (24) to enable the rotating shaft (24) to move up and down during rotation;

spline teeth (28) are arranged at the lower part of the rotating shaft (24), a clamp spring groove is arranged on the spline teeth (28), a fixed sheet position (35) is arranged on the clamp spring groove, a sliding bush position (34) is arranged on the fixed sheet position (35), and wavy teeth (31) are arranged on the sliding bush position (34); the spline teeth (28) are matched with the spline grooves (33) in the spline sleeve and can slide up and down;

the sliding bush (25) is arranged on the sliding bush position (34), the fixing piece (26) is arranged on the fixing piece position (35) and limits the up-down moving position of the sliding bush (25), the clamp spring (28) is arranged on the clamp spring groove and fixed and limits the movement of the fixing piece (26), and the spline teeth (28) are matched with the spline grooves (33) in the spline sleeve and can slide up and down;

the kneading turntable (17) is a rotatable disk, the middle of the upper end surface of the disk is higher than the circumference part, the upper end surface of the disk is provided with wave-shaped bevel teeth (19), and the middle part of the lower end of the disk is provided with a rotating shaft (24);

the lower end surface of the upper disc (18) is provided with wavy bevel teeth (19), the upper disc (18) is provided with a first feed port (32) which penetrates through the upper end surface and the lower end surface of the upper disc (18), and the upper end part of the lower end part of the hopper (20) which is fixed at the first feed port (32) is communicated with the first feed port (32);

the tooth spaces of the bevel teeth (19) on the kneading turntable (17) and the upper disc (18) are shallow in the middle and deep in the periphery, so that when the kneading turntable (17) rotates, the kneaded raw material of the process preserved szechuan pickle silk is guided to the edge of the kneading turntable (17) from the middle of the kneading turntable (17) and enters the rolling shell (21) under the action of centrifugal force;

the rolling shell (21) is a shell for containing the kneaded raw material of the technical shredded hot pickled mustard tuber, and the kneaded shredded hot pickled mustard tuber is collected at the blanking port (22);

the hopper (20) is a funnel-type container for inputting raw material of the process preserved szechuan pickle into the first feed inlet (32);

the speed variator is a speed-reducing and power-increasing speed variator.

2. The use method of the equipment for making the technical shredded hot pickled mustard tuber as claimed in claim 1, is characterized in that:

when water in the salt-dehydrated preserved szechuan pickle is squeezed, firstly, a cavity formed between two vertical plates (2) and between two squeezing plates (3) is filled with the salt-dehydrated preserved szechuan pickle, then a circulation control switch of a computer board is pressed, the circulation control switch of the computer board automatically starts a pneumatic pump and an eccentric vibrating machine (6), then an electromagnetic valve switch of a pneumatic telescopic cylinder (7) of a buckle cover (5) is opened to extend the pneumatic telescopic cylinder (7) of the buckle cover (5) to push the buckle cover (5) to move downwards to cover the preserved szechuan pickle, and then electromagnetic valve switches of the pneumatic telescopic cylinders (7) of the squeezing plates (3) on two sides are opened to extend the pneumatic telescopic cylinders (7) of the squeezing plates (3) to push the squeezing plates (3) to squeeze the preserved szechuan pickle; under the vibration of the eccentric vibrating machine (6), the preserved szechuan pickles are mutually kneaded to knead the preserved szechuan pickles, so that the preserved szechuan pickles become soft, crisp and tender; the water in the preserved szechuan pickle is forcibly and quickly squeezed out under the squeezing of the squeezing plate (3) and the vibration of the eccentric vibrator (6); when the moisture is extruded out, the moisture at the bottom directly falls into the receiving disc (9) from the water leakage holes (13) on the rotating belt (1), the moisture at the upper part enters the vertical holes (15) from the water passing holes (14) on the extrusion plate (3), flows onto the rotating belt (1) through the vertical holes (15), and falls into the receiving disc (9) through the water leakage holes (13); after vibration and extrusion are carried out for a period of time, after the water in the preserved szechuan pickle is partially extruded, a circulation control switch of a computer board automatically disconnects a power supply circuit of the eccentric vibrating machine (6) to stop the vibration of the eccentric vibrating machine (6), and simultaneously, an electromagnetic valve of the air pressure telescopic cylinder (7) is switched on to contract the air pressure telescopic cylinder (7) so as to pull the extrusion plate (3) to move backwards and pull the buckle cover (5) to move upwards; when the air pressure telescopic cylinder (7) is contracted in place, a circulation control switch of a computer board is connected with a power supply of a motor of the rotating belt (1) to drive the rotating belt (1) to rotate, the rotating belt (1) drives the vertical plate (2) and the preserved szechuan pickle to move along with the rotating belt (1) when in operation, the preserved szechuan pickle which is extruded and kneaded by vibration is transmitted to the conveying belt, and the preserved szechuan pickle which is extruded and kneaded by vibration is transmitted to the next procedure for wire drawing through the conveying belt; when the vertical plate (2) on the rotating belt (1) runs to the position of the previous vertical plate (2) when the preserved szechuan pickle is extruded, the power supply circuit of the motor of the rotating belt (1) is disconnected by a cycle control switch of a computer board to stop rotating, at the moment, the rotating belt (1) just runs the distance stroke between the two vertical plates (2), the three vertical plates (2) on the rotating belt (1) are the same as the position when the rotating belt (1) does not run, and the processes of containing, vibrating, kneading and extruding the preserved szechuan pickle and conveying the preserved szechuan pickle after vibrating, kneading and extruding are completed at one time; then, the cavity formed between the two vertical plates (2) and the cavity formed between the two extrusion plates (3) is filled with the preserved szechuan pickle, the previous process is repeatedly circulated, the preserved szechuan pickle is continuously vibrated and kneaded and the moisture of the preserved szechuan pickle is extruded, and the preserved szechuan pickle which is vibrated and kneaded and extruded is output; the water in the preserved szechuan pickle received in the receiving tray (9) is conveyed to a container for storage through a conveying pipe (11) at the bottom of the receiving tray (9) or close to the bottom for boiling the preserved szechuan pickle soy sauce;

when the raw material of the technical preserved szechuan pickle is kneaded, the raw material of the technical preserved szechuan pickle formed by mixing the preserved szechuan pickle silk and green vegetable leaf segments is uniformly mixed and loaded into a hopper (20), the raw material of the technical preserved szechuan pickle enters into a wavy bevel gear (19) between an upper disc (18) and a kneading turntable (17) from a first feeding hole (32), a motor is started, the motor drives a speed changer to operate, the speed changer drives a rotating shaft (24) to rotate, the rotating shaft (24) drives the kneading turntable (17) to rotate, and the raw material preserved szechuan pickle silk and the vegetable leaf segments are uniformly distributed on the kneading turntable (17) when the kneading turntable (17) rotates; when the rotating shaft (24) rotates, the wavy wave teeth (31) on the rotating shaft (24) slide on the wavy wave teeth (31) at the upper end part of the kneading support (23), when the rotating shaft (24) slides, the rotating shaft (24) moves up and down to drive the kneading turntable (17) to move up and down, the bevel teeth (19) on the kneading turntable (17) are matched with the bevel teeth (19) on the upper disc (18) when the kneading turntable (17) moves up and down to knead the raw material, namely the preserved szechuan pickle silk and the vegetable leaf segments of the technical preserved szechuan pickle, and the raw material of the technical preserved szechuan pickle wraps the green vegetable leaf segments and the preserved szechuan pickle silk to form the technical preserved szechuan pickle silk when the kneading turntable (17) rotates; the shredded hot pickled mustard tuber after the kneading process slides to the edge of the kneading turntable (17) from the tooth grooves of the inclined groove on the kneading turntable (17) under the action of the centrifugal force of the rotation of the kneading turntable (17) and enters a rolling shell (21), and then is intensively discharged through a discharge port (22) at the lower part of the rolling shell (21) and is conveyed through a conveying belt to enter the next process.

3. A process for making the technical shredded hot pickled mustard tuber by using the equipment for making the technical shredded hot pickled mustard tuber of claim 1, which is characterized by comprising the following steps: the industrialized production process of the preserved szechuan pickle comprises the following steps: squeezing water of salted and dehydrated preserved szechuan pickle, drawing and hot air dehydration of the preserved szechuan pickle, making vegetable leaf sections, kneading and wrapping the preserved szechuan pickle strips, matching the taste of the processed preserved szechuan pickle strips, and bagging and packaging the processed preserved szechuan pickle strips, wherein the six procedures are total;

firstly, squeezing water of salted and dehydrated preserved szechuan pickle: washing salt-dehydrated preserved szechuan pickle in preserved szechuan pickle water in a preserved szechuan pickle pool, and then fishing out the salt-dehydrated preserved szechuan pickle to remove vegetable ribs; then putting the pickled mustard tuber into a dewatering tank for desalting, wherein the desalting is accelerated by adopting surfing type circulating water to impact the pickled mustard tuber; when the salt in the preserved szechuan pickle is reduced to 6 ℃, fishing up the preserved szechuan pickle from the dehydration pool, draining the water, putting the preserved szechuan pickle into a preserved szechuan pickle wringing machine, performing vibration kneading and squeezing out partial water in the preserved szechuan pickle; the preserved szechuan pickle is vibrated and kneaded to enable the salt-dehydrated preserved szechuan pickle to become soft, crisp and tender, and the preserved szechuan pickle is vibrated and squeezed to remove water to enable the preserved szechuan pickle to become soft and tender;

secondly, wire drawing and hot air dehydration of the preserved szechuan pickle: A. drawing the preserved szechuan pickle which is subjected to vibration kneading and extrusion into preserved szechuan pickle strips with the thickness of 3-5 mm by using a wire drawing machine; B. placing the shredded hot pickled mustard tuber on a plate or a reticular plate, blowing air by using a hot air blower to heat the shredded hot pickled mustard tuber and dehydrating the shredded hot pickled mustard tuber by using air, so that nitrogen in the shredded hot pickled mustard tuber is separated out when the shredded hot pickled mustard tuber is dehydrated by using the heating air, wherein the hot air dehydration temperature is 45-70 ℃, the dehydration degree is preferably that micro wrinkles appear on the surface of the shredded hot pickled mustard tuber, and the hot air dehydration time is 2-3 hours;

thirdly, preparing the vegetable leaf sections: A. selecting coarse leaves of emerald green vegetables, cleaning, removing leaf stalks, and cutting into 10-30 mm wide band; B. placing the preserved szechuan pickle leaf sections on a plate or a reticular plate, blowing air by using an air heater to heat the vegetable leaf sections and dehydrating the vegetable leaf sections by air, so that nitrogen in the vegetable leaf sections is separated out when the vegetable leaf sections are dehydrated by the heating air, the hot air dehydration temperature is 45-60 ℃, the dehydration degree is preferably that wrinkles appear on the surfaces of the vegetable leaf sections, and the dehydration time is 20-40 minutes;

fourthly, kneading and wrapping the shredded hot pickled mustard tuber: mixing and uniformly stirring the hot-air dehydrated preserved szechuan pickle strips and the vegetable leaf sections according to the weight ratio of 2:1 to 2.5:1, kneading the uniformly mixed preserved szechuan pickle strips and the vegetable leaf sections by using a kneading and wrapping preserved szechuan pickle machine, and wrapping the preserved szechuan pickle strips in the vegetable leaf sections to form emerald green long strip lines in the kneading process; the vegetable leaves and the hot pickled mustard tuber shreds are integrated after being kneaded, the faint scent taste of the vegetable leaves is integrated into the hot pickled mustard tuber shreds, and the salty taste of the hot pickled mustard tuber shreds is permeated into the vegetable leaves; the shredded hot pickled mustard tuber after being kneaded and wrapped is the craft shredded hot pickled mustard tuber which can be eaten directly, can be eaten after being mixed with materials, and can be put into a jar or a pool for sealed storage;

fifthly, flavor matching of the technical preserved szechuan pickle strips: putting the kneaded and wrapped technical shredded hot pickled mustard tuber into a mixing container, adding ingredients according to the favorite seasoning types of people, and uniformly mixing, wherein the ingredients are classified into fen-flavor type, spicy type and spicy type, the fen-flavor type ingredients comprise fennel powder, fructus amomi powder, dried ginger powder, dried scallion and white sugar, the mass ratio of the ingredients is 1-1.5:1-1.5:2-2.5:1.5-2:2-3, and the prepared hot pickled mustard tuber becomes the faint scent of the technical sauce pickling type according to the mass ratio of the technical shredded hot pickled mustard tuber to the fen-flavor type ingredients of 1000: 4-5; the hot and spicy type ingredients comprise fennel powder, chili powder, tsaoko powder, dried ginger powder, pepper powder and white sugar, the mass ratio of the ingredients is 1-1.5:5-5.5:1-1.5:2-2.5:1.5-2:2-3, and the hot pickled mustard tuber prepared according to the mass ratio of the hot pickled mustard tuber shreds to the hot and spicy type ingredients is 1000:9-10 becomes the hot and spicy flavor of the technological sauce pickling type; the spicy type ingredients comprise pepper powder, chili powder, pepper powder, fructus amomi powder, dried ginger powder, dried scallion and white sugar, the mass ratio of the ingredients is 2.5-3:5-5.5:1-1.5: 1-1.5:2-2.5:1.5-2:3-4, and the hot pickled mustard tuber prepared according to the mass ratio of the process shredded mustard tuber to the spicy type ingredients is 1000:9-10 is made into the spicy type pickled mustard tuber;

4. The apparatus for making shredded hot pickled mustard tuber according to claim 1, characterized in that: in order to fix the position of the receiving tray (9), the receiving tray (9) is fixed on the supporting frame (10) through a supporting body;

in order to facilitate the transportation of the preserved szechuan pickle residues after water is squeezed out, a conveying belt is arranged in front of the rotating belt (1) in the running direction.

5. The apparatus for making shredded hot pickled mustard tuber according to claim 1, characterized in that: in order to facilitate assembly and fixation, the diameter of the wavy teeth (31) of the rotating shaft (24) is larger than that of the sliding bush position (34), and the diameter of the sliding bush position (34) is larger than that of the fixed sheet position (35).