CN104366389A - Technological shredded preserved szechuan pickle and making equipment thereof - Google Patents

Technological shredded preserved szechuan pickle and making equipment thereof Download PDF

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Publication number
CN104366389A
CN104366389A CN201410615751.4A CN201410615751A CN104366389A CN 104366389 A CN104366389 A CN 104366389A CN 201410615751 A CN201410615751 A CN 201410615751A CN 104366389 A CN104366389 A CN 104366389A
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China
Prior art keywords
pickled mustard
hot pickled
shredded
kneading
mustard tube
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Granted
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CN201410615751.4A
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Chinese (zh)
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CN104366389B (en
Inventor
徐浩钟
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Chongqing Shengba Biotechnology Co.,Ltd.
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Chongqing Beijing Technology Development Co Ltd
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Priority to CN201410615751.4A priority Critical patent/CN104366389B/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/20Products from fruits or vegetables; Preparation or treatment thereof by pickling, e.g. sauerkraut or pickles
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

Abstract

The invention discloses technological shredded preserved szechuan pickle and making equipment thereof. The making equipment of the technological shredded preserved szechuan pickle comprises three parts, including a preserved szechuan pickle wringing and kneading machine, a preserved szechuan pickle shredding machine and a kneading packaging machine, wherein the preserved szechuan pickle wringing and kneading machine is used for kneading salt-dehydrated preserved szechuan pickle to extrude out water so that the preserved szechuan pickle becomes soft; the preserved szechuan pickle shredding machine is used for shredding the kneaded and salt-dehydrated preserved szechuan pickle into shredded preserved szechuan pickle; the kneading packaging machine is used for packaging the shredded preserved szechuan pickle by using green vegetable leave segments and kneading the shredded preserved szechuan pickle and the green vegetable leave segments during the packaging process so that the packaged technological shredded preserved szechuan pickle is green in color, soft, crisp, tender, fragrant and fresh. The making equipment of the technological shredded preserved szechuan pickle is reasonable in structure, convenient to manufacture and use, high in speed when being used for making the technological shredded preserved szechuan pickle, high in production efficiency and unique in processing technology; the prepared shredded technological preserved szechuan pickle is jade green in color, soft, crisp and tender in taste, fragrant and fresh in flavor and beneficial for industrial production.

Description

Technique shredded hot pickled mustard tuber and manufacture equipment
Technical field
The present invention relates to a kind of technique shredded hot pickled mustard tuber and manufacture equipment.
Background technology
The wind dewatering time of traditional wind dehydration hot pickled mustard tube is long, manufacture technology is complicated, present hot pickled mustard tube manufacturing enterprise is caused all to adopt dehydration of salt to pickle hot pickled mustard tube, cause the hot pickled mustard tube water content after pickling high, again with desalination that hot pickled mustard tube will seep water before wire drawing, more increase the weight of the content of moisture, seriously reduce the quality of hot pickled mustard tube; What make the shredded hot pickled mustard tuber entrance after wire drawing spice feels very poor, can see the hot pickled mustard tube water in bag after pack.
Summary of the invention
The object that the present invention relates in order to provide a kind of dehydration of salt hot pickled mustard tube can be allowed to become entrance is mellow and crisp, fragrant taste, moisture unnecessary in dehydration of salt hot pickled mustard tube is extruded after manufacture become technique shredded hot pickled mustard tuber and technique shredded hot pickled mustard tuber manufacture equipment.
For achieving the above object, the equipment of manufacturing of technique shredded hot pickled mustard tuber of the present invention comprises hot pickled mustard tube water squeezing kneading machine, hot pickled mustard tube wire drawing machine, kneading packing machine three part;
Described hot pickled mustard tube water squeezing kneading machine mainly comprises the loop control switch of rotating band, perpendicular version, stripper plate, air pressure telescoping cylinder, eccentric vibrating machine, buckle closure, take-up reel, rotating roller, bracing frame, fixed mount, leaking hole, water hole, vertical core, pulsometer, motor, computerized version;
Described rotating band is fixed with perpendicular version, and rotating band is enclosed within rotating roller, and the two ends of rotating roller are fixed on bracing frame by bearing, and the axle of rotating roller is directly or indirectly connected with the axle of motor; Both sides on rotating band are provided with stripper plate, stripper plate are fixed with eccentric vibrating machine; The one end supporting the air pressure telescoping cylinder of stripper plate is fixed on stripper plate, and the other end is fixed on the both sides in fixed mount; There is buckle closure above between two perpendicular versions on rotating band, the lower end of air pressure telescoping cylinder supporting buckle closure is fixed on buckle closure, upper end is fixed on the Beam above fixed mount; Pulsometer is connected with air pressure telescoping cylinder by tracheae, and the loop control switch of computerized version is connected in the power supply circuits of motor and magnetic valve; The cavity formed between two perpendicular versions above rotating band and between two stripper plates is exactly splendid attire hot pickled mustard tube and squeezes out the place of the moisture in hot pickled mustard tube;
Described rotating band is the belt or the chain band that have leaking hole, and the leaking hole spike be enclosed within rotating roller being enclosed within the rotating band of rotating roller upper part protrudes;
Described rotating roller has spike to protrude, and the distance between spike protrudes is consistent with the distance of the leaking hole on rotating band, and spike protrudes and can insert in leaking hole; The effect that spike protrudes is used to dredging leaking hole and does not allow rotating band trackslip in rotating roller;
Described perpendicular version blocks extruding moisture raw material---the plate of the setting of tender leaf, and perpendicular version is fixed on rotating band and equably rotating band is divided into trisection;
The panel that the outside of described stripper plate is fixed with eccentric vibrating machine, the inside has water hole, and the inner place of the water hole in the inside of stripper plate has vertical core to run through below stripper plate;
Described air pressure telescoping cylinder is the instrument transmitting power, can extend and shorten;
Described pulsometer is the power source of extruding moisture raw material, is also the power source promoting buckle closure;
Described eccentric vibrating machine is the bobbing machine that motor drives eccentric shaft rotation, the vibration utilizing eccentric vibrating machine to produce obtains kneading to make mutually to rub between hot pickled mustard tube, hot pickled mustard tube is made to become soft and tender and crisp, speed that hot pickled mustard tube squeezes the water out under the extruding of stripper plate can be accelerated simultaneously and make the moisture be extruded from the gap of hot pickled mustard tube, flow to leaking hole and water hole fast, and can hot pickled mustard tube be allowed to be crowded with each corners when splendid attire hot pickled mustard tube and fill steady and sure; The starting of eccentric vibrating machine and stall adopt the loop control switch of computerized version to control;
Described buckle closure is that two ends have and protrude the lid of step, and when stripper plate extruding hot pickled mustard tube, frame is lived perpendicular version and do not allow hot pickled mustard tube be extruded outside the cavity that forms between two perpendicular versions and between two stripper plates;
Described take-up reel is disk body, is used for collecting the moisture squeezed out;
Described bracing frame is the carrier of support and fixing rotating roller, and described fixed mount is the carrying support body installing air pressure telescoping cylinder;
Described leaking hole is on rotating band, and described water hole is on stripper plate, and described vertical core connects water hole in the inside of stripper plate;
Described motor is the original power of water of compaction extension set, and the operation of motor and stall adopt the loop control switch of computerized version to control;
The loop control switch of described computerized version be have chip, by computer programming, the switch of the power supply that can automatically connect and close each magnetic valve and each motor be attached thereto;
The loop control switch of described computerized version controls motor, rotating band, buckle closure, stripper plate, eccentric vibrating machine, conveyer belt, pulsometer, the job order of air pressure telescoping cylinder and working time; The motor of driven rotary tape travel often starts once, and the stroke of driven rotary tape running is the distance between two perpendicular versions; The motor of driven rotary tape travel often runs once, and eccentric vibrating machine starts once, and each root air pressure telescoping cylinder respectively stretches out and shrinks once; Air pressure telescoping cylinder respectively stretches out and shrinks once, drives buckle closure lifting once, drives stripper plate extruding and unclamps respectively once.
In order to enable the position of take-up reel fix, described take-up reel is fixed on bracing frame by supporter.
Conveniently transport the hot pickled mustard tube after squeezing the water out, before described rotating band rotation direction, conveyer belt is installed.
Described hot pickled mustard tube wire drawing machine is used to the instrument that hot pickled mustard tube is drawn wire.
Described kneading packing machine mainly comprises dish, rubs rotating disk, hopper, Sheng volume shell, blanking port, rub and turn a support, slide bushing, stator, jump ring, turning cylinder, spline housing, speed changer, motor;
Described rubbing to be fixed with turning cylinder or to be connected with turning cylinder below rotating disk, on turning cylinder, cover has slide bushing, rub to turn and support and support rotating axle fixing by slide bushing, the spline tooth of turning cylinder bottom is connected with spline housing, spline housing is connected with the output shaft of speed changer, and the power shaft of speed changer is directly or indirectly connected with the axle of motor; Described upper dish be arranged on rub rotating disk above and rub between rotating disk and leave gap, on the wave inclined-plane tooth coiled and the wave inclined-plane tooth rubbed on rotating disk be mounted opposite, upper dish be fixed with hopper above; Described upper dish is fixed on the top of containing volume shell, and the bottom of containing volume shell, rubbing below rotating disk, is contained volume clamshell in upper dish and the outside of rubbing rotating disk, contained below volume shell and be fixed with blanking port.
Described rubbing turns support and comprises flange and slide guide pipe two parts, and flange is fixed on slide guide pipe or manufactures as a whole with lining, and flange has bolt hole, and there is wavy wave tooth the upper end of slide guide pipe; Bolt hole on flange is bolted to rub to turn and supports, and the wavy wave tooth of the upper end of slide guide pipe makes turning cylinder move up and down when rotating for coordinating with the wavy wave tooth on turning cylinder; Described turning cylinder rub turn support in can freely rotate and slide up and down;
Spline tooth is arranged at the bottom of described turning cylinder, has jump-ring slot above spline tooth, has stator position above jump-ring slot, is slide bushing position above stator position, has wavy wave tooth above slide bushing position; Wavy wave tooth on described turning cylinder coordinates with the wavy wave tooth rubbing the upper end turn to support near rubbing rotating disk, when turning cylinder rotates, rub and turn the wavy wave tooth of upper end supported and push wavy wave tooth on turning cylinder, and make turning cylinder and rub rotating disk to move up and down; Described spline tooth coordinates can slide up and down with the spline in spline housing;
Described slide bushing is arranged on slide bushing position, stator be arranged on stator position limits slide bushing move up and down position, jump ring is arranged on jump-ring slot fixes and limit stator and moves, and spline tooth coordinates can slide up and down with the spline in spline housing;
Described rotating disk of rubbing is the disk that can rotate, and the centre of the upper surface of disk is higher than circumferential location, and the upper surface of disk has wave inclined-plane tooth, there is turning cylinder at the middle part of disk lower end;
There is wave inclined-plane tooth the lower surface of described upper dish, on coil the upper and lower end face that the first charging aperture runs through dish, the bottom of hopper be fixed on the first charging aperture upper end communicate with the first charging aperture;
Described rub rotating disk and on shallow in the middle of the teeth groove of inclined-plane tooth that coils, surrounding be deeply convenient to rub rotating disk when rotated, under the influence of centrifugal force, the technique shredded hot pickled mustard tuber after rubbing to be guided into the edge of rubbing rotating disk from the middle part of rubbing rotating disk and enters and contain in volume shell;
Described Sheng volume shell is the housing of the technique shredded hot pickled mustard tuber raw material after splendid attire rubs, and allows the shredded hot pickled mustard tuber volume after kneading concentrate on blanking port place out;
Described hopper is flared container containing, for inputting technique shredded hot pickled mustard tuber raw material to the first charging aperture;
Described speed changer is the speed changer of deceleration, boosting-type.
For the ease of assembling and fixing, the diameter at the wavy wave tooth place of described turning cylinder is greater than the diameter of slide bushing position, and the diameter of slide bushing position is greater than the diameter of stator position.
Technique shredded hot pickled mustard tuber of the present invention manufactures the using method of equipment:
One, the using method of hot pickled mustard tube water squeezing kneading machine:
When extruding the moisture in dehydration of salt hot pickled mustard tube, dehydration of salt hot pickled mustard tube is filled in the cavity first formed between two perpendicular versions and between two stripper plates, press the loop control switch of computerized version again, pulsometer and eccentric vibrating machine are started in the loop control switch of computerized version automatically, the electromagnetic valve switch opening the air pressure telescoping cylinder of buckle closure afterwards extends by the air pressure telescoping cylinder of buckle closure and promotes the descending hot pickled mustard tube that covers of buckle closure, then open both sides stripper plate air pressure telescoping cylinder electromagnetic valve switch by stripper plate air pressure telescoping cylinder extend and promote stripper plate extruding hot pickled mustard tube; Under the vibration of eccentric vibrating machine, mutually rub between hot pickled mustard tube and make hot pickled mustard tube obtain kneading, making hot pickled mustard tube become soft and tender and crisp; Under the extruding of stripper plate and under the vibration of eccentric vibrating machine, moisture in hot pickled mustard tube is extruded forcibly, rapidly, when moisture is extruded, the moisture of bottom is directly fallen in take-up reel from the leaking hole rotating band, the moisture of upper part enters vertical core from the water hole stripper plate, flow on rotating band through vertical core again, then fall in take-up reel through leaking hole; Through vibration after a while and extruding, after moisture in hot pickled mustard tube is extruded 30% to 50%, the loop control switch of computerized version disconnects the power supply circuits of eccentric vibrating machine automatically by eccentric vibrating machine stopping vibration, and the magnetic valve simultaneously connecting air pressure telescoping cylinder moves after pulling stripper plate by the contraction of air pressure telescoping cylinder and pulls on buckle closure and moves; When air pressure telescoping cylinder shrinks and puts in place, the power supply drive rotating band running of the motor of rotating band is connected in the loop control switch of computerized version, perpendicular version and hot pickled mustard tube is driven to move with rotating band during rotating band running, hot pickled mustard tube after extruding and vibration kneading is sent on conveyer belt, then is sent to next operation wire drawing through conveyer belt being extruded and vibrating the hot pickled mustard tube after kneading; When perpendicular version on rotating band runs to the position of a perpendicular version before when extruding hot pickled mustard tube, the power supply circuits of the motor of rotating band are disconnected by the loop control switch of computerized version and stop operating, now, rotating band just runs the stroke of the distance between two perpendicular versions, position when three perpendicular versions on rotating band do not operate with rotating band is identical, completes splendid attire, vibration kneading and an extruding hot pickled mustard tube and transports the process of the hot pickled mustard tube after by vibration kneading and extruding; And fill hot pickled mustard tube, the process of repetitive cycling last time in the cavity formed between two perpendicular versions and between two stripper plates, constantly vibration kneading hot pickled mustard tube and the moisture extruding hot pickled mustard tube, and export the hot pickled mustard tube through vibration kneading and extruding; The transfer tube of moisture in the hot pickled mustard tube received in take-up reel bottom take-up reel or near bottom is transported in container containing and stores, for boiling hot pickled mustard tube soy sauce.
Two, the using method of kneading packing machine:
During kneading technique shredded hot pickled mustard tuber raw material, the technique shredded hot pickled mustard tuber raw material that shredded hot pickled mustard tuber and green dish leaf section are mixed to form is mixed thoroughly in rear loading hopper, technique shredded hot pickled mustard tuber raw material enters upper dish from the first charging aperture and rubs in the wave inclined-plane tooth between rotating disk, starting motor, motor drives speed changer running, speed changer drives turning cylinder to rotate, and turning cylinder drives and rubs turntable rotation, and when rubbing turntable rotation, technique shredded hot pickled mustard tuber raw material shredded hot pickled mustard tuber and vegetable leaf section are evenly distributed on and rub on rotating disk; While turning cylinder rotates, wavy wave tooth on turning cylinder rub turn support upper end wavy wave tooth on slide, during slip, turning cylinder moves up and down and drives and rubs rotating disk and move up and down, rub inclined-plane tooth on rotating disk when rubbing rotating disk and moving up and down with on the inclined-plane tooth that coils coordinate and rub technique shredded hot pickled mustard tuber raw material shredded hot pickled mustard tuber and vegetable leaf section, and technique shredded hot pickled mustard tuber raw material is wrapped up green dish leaf section and shredded hot pickled mustard tuber when rubbing dial rotation become technique shredded hot pickled mustard tuber; Technique shredded hot pickled mustard tuber after kneading is under the effect of centrifugal force of rubbing turntable rotation, slide to from the teeth groove of the surface groove rubbed rotating disk the edge of rubbing rotating disk and enter and contain in volume shell, blanking port again through containing volume shell bottom is concentrated and is sent, and enters next operation through conveyer belt transmission.
The process that technique shredded hot pickled mustard tuber of the present invention is manufactured, is characterized in that:
The industrialized manufacturing technique of described technique shredded hot pickled mustard tuber comprises: the water squeezing of dehydration of salt hot pickled mustard tube, the wire drawing of hot pickled mustard tube and hot-air dewatering, the manufacturing of vegetable leaf section, the kneading parcel of shredded hot pickled mustard tuber, the taste distribution type of technique shredded hot pickled mustard tuber, the pack packaging of skill shredded hot pickled mustard tuber, totally six procedures;
One, the water squeezing of dehydration of salt hot pickled mustard tube: pick up after rinsing in the hot pickled mustard tube water of dehydration of salt hot pickled mustard tube in hot pickled mustard tube pond, removing dish muscle; Afterwards, put into dehydration pond desalination, during desalination, adopt the recirculated water of surfing type to impact the desalination that hot pickled mustard tube accelerates hot pickled mustard tube; When the salt in hot pickled mustard tube is all reduced to 6 degree, picks up from dehydration pond, load in hot pickled mustard tube wringing machine after draining away the water, carry out vibration kneading and the portion of water extruded in hot pickled mustard tube; Hot pickled mustard tube makes dehydration of salt hot pickled mustard tube become soft and tender and crisp through vibration kneading, and hot pickled mustard tube dewaters through vibration and extruding and makes hot pickled mustard tube become mellow.
Two, the wire drawing of hot pickled mustard tube and hot-air dewatering: A, the hot pickled mustard tube wire drawing machine after vibration kneading and extruding is pulled into the thick shredded hot pickled mustard tuber of 3 to 5mm; B, shredded hot pickled mustard tuber is placed on plate or reticular lamina, heat shredded hot pickled mustard tuber with air-heater blowing and its wind is dewatered, nitrogen in shredded hot pickled mustard tuber is precipitated when adding hot-air dewatering, hot-air dewatering temperature is 45 DEG C to 70 DEG C, it is suitable that degree of dehydration is that the surface of shredded hot pickled mustard tuber has micro-wrinkle to appear as, and the hot-air dewatering time is 2 to 3 hours.
Three, the manufacturing of vegetable leaf section: A, select the thick blade of emerald vegetables to clean after, removing petiole, is cut into the section in 10 to 30mm broadband; B, mustard leaf section is placed on plate or reticular lamina, heat vegetable leaf section with air-heater blowing and its wind is dewatered, nitrogen in vegetable leaf section is precipitated when adding hot-air dewatering, hot-air dewatering temperature is 45 DEG C to 60 DEG C, it is suitable that degree of dehydration is that the surface of vegetable leaf section has wrinkle to appear as, and dewatering time is 20 minutes to 40 minutes.
Four, the kneading parcel of shredded hot pickled mustard tuber: the shredded hot pickled mustard tuber after hot-air dewatering is carried out mixing mixing thoroughly with vegetable leaf section 2:1 to 2.5:1 by weight, shredded hot pickled mustard tuber after mixing being mixed thoroughly again and vegetable leaf section kneading parcel hot pickled mustard tube machine carry out kneading, in the process of kneading, vegetable leaf section is wrapped in the inside shredded hot pickled mustard tuber and forms emerald long filament bar; After kneading, vegetable leaf section and shredded hot pickled mustard tuber combine together, the delicate fragrance taste of vegetable leaf is dissolved in shredded hot pickled mustard tuber, the saline taste of shredded hot pickled mustard tuber is penetrated in vegetable leaf; The shredded hot pickled mustard tuber completed after kneading parcel is exactly technique shredded hot pickled mustard tuber, can directly eat, and also can eat after spice, can also put into altar or pond sealed storage.
Five, the taste distribution type of technique shredded hot pickled mustard tuber: technique shredded hot pickled mustard tuber kneading wrapped puts into spice container, put into batching according to the condiment type of people's hobby to mix thoroughly, described batching is divided into delicate fragrance type, spice type and spicy type, described delicate fragrance type batching comprises fennel powder, amomum powder, ginger powder, dry green onion, white sugar, the ratio of its quality is 1-1.5:1-1.5:2-2.5:1.5-2:2-3, then becomes technique sauce by the hot pickled mustard tube that the proportioning that the mass ratio that technique shredded hot pickled mustard tuber and delicate fragrance type are prepared burden is 1000:4-5 is prepared out and to salt down the fragrant of type; Described spice type batching comprises fennel powder, chilli powder, tsaoko powder, ginger powder, pepper powder, white sugar, the ratio of its quality is 1-1.5:5-5.5:1-1.5:2-2.5:1.5-2:2-3, then becomes technique sauce by the hot pickled mustard tube that the proportioning that the mass ratio that technique shredded hot pickled mustard tuber and spice type are prepared burden is 1000:9-10 is prepared out and to salt down the fragrant pungent of type; Described spicy type batching comprises zanthoxylum powder, chilli powder, pepper powder, amomum powder, ginger powder, dry green onion, white sugar, the ratio of its quality is 2.5-3:5-5.5:1-1.5:1-1.5:2-2.5:1.5-2:3-4, then becomes technique sauce by the hot pickled mustard tube that the proportioning that the mass ratio that technique shredded hot pickled mustard tuber and spicy type are prepared burden is 1000:9-10 is prepared out and to salt down the spicy of type.
Six, the pack packaging of technique shredded hot pickled mustard tuber: divided by the technique shredded hot pickled mustard tuber preparing type after claiming metering and reinstall packaging bag, the type according to taste divides case packing, completes the industrialized manufacturing technique process of technique shredded hot pickled mustard tuber.
Described technique shredded hot pickled mustard tuber adopts vibration kneading technique to be to extrude moisture unnecessary in hot pickled mustard tube, allows hot pickled mustard tube is tender, delicious and crisp.
Described technique shredded hot pickled mustard tuber adopts kneading packing technology to be to allow shredded hot pickled mustard tuber and vegetable leaf combine together, vegetable leaf being rubbed soft, makes the color of technique shredded hot pickled mustard tuber emerald green and to form color various.
The hot-air dewatering technique of described technique shredded hot pickled mustard tuber is in order to the nitrogen in shredded hot pickled mustard tuber and in vegetable leaf section can be separated out, and makes the moisture on the surface of shredded hot pickled mustard tuber and vegetable leaf section less, and is beneficial to vegetable leaf section parcel shredded hot pickled mustard tuber.
Described technique shredded hot pickled mustard tuber divides the object of case packing to be for the ease of storing, transport and selling according to the taste type of batching.
The profile of described technique shredded hot pickled mustard tuber is both attractive in appearance, and color is good-looking again, and mouthfeel is tender, delicious and crisp.
Present invention process shredded hot pickled mustard tuber manufacture equipment compact conformation and rationally, to manufacture and easy to use; Adopting technique shredded hot pickled mustard tuber to manufacture equipment, to carry out the speed of manufacture technology shredded hot pickled mustard tuber fast, and production efficiency is high, and processing technology is unique, the color of the technique shredded hot pickled mustard tuber manufacturing out is emerald green, mouthfeel mellow tender and crisp, fragrant taste is tasty and refreshing, be beneficial to industrialization and produce.
Accompanying drawing explanation
Fig. 1 is the schematic appearance of the primary structure of hot pickled mustard tube water squeezing kneading machine;
Fig. 2 is the schematic appearance of the general structure of hot pickled mustard tube water squeezing kneading machine;
Fig. 3 is fixed mount and the schematic appearance be fixedly connected with of air pressure telescoping cylinder;
Fig. 4 is the schematic appearance of the primary structure of the top view of hot pickled mustard tube water squeezing kneading machine;
Fig. 5 is the schematic appearance of the top view below the buckle closure of hot pickled mustard tube water squeezing kneading machine;
Fig. 6 is the structural representation of the inside of stripper plate;
Fig. 7 is the structural representation of the cross section of stripper plate.
Fig. 8 is the structural representation of kneading packing machine;
Fig. 9 is the schematic appearance of the upward view of the upper dish of kneading packing machine;
Figure 10 is the schematic appearance rubbing the top view of dish of kneading packing machine;
Figure 11 is the schematic appearance rubbing the upward view of dish of kneading packing machine;
Figure 12 be kneading packing machine rub turn support schematic appearance.
Shown in figure: rotating band 1, perpendicular version 2, stripper plate 3, buckle closure 5, eccentric vibrating machine 6, air pressure telescoping cylinder 7, rotating roller 8, take-up reel 9, bracing frame 10, transfer tube 11, fixed mount 12, leaking hole 13, water hole 14, vertical core 15, rub rotating disk 17, upper dish 18, inclined-plane tooth 19, hopper 20, contain volume shell 21, blanking port 22, rub and turn support 23, turning cylinder 24, slide bushing 25, stator 26, jump ring 27, spline tooth 28, flange 29, slide guide pipe 30, wave tooth 31, charging aperture 32, spline 33, slide bushing position 34, stator position 35.
Detailed description of the invention
The equipment of manufacturing of technique shredded hot pickled mustard tuber of the present invention comprises hot pickled mustard tube water squeezing kneading machine, hot pickled mustard tube wire drawing machine, kneading packing machine three part;
Described hot pickled mustard tube water squeezing kneading machine mainly comprises the loop control switch of rotating band 1, perpendicular version 2, stripper plate 3, air pressure telescoping cylinder 7, eccentric vibrating machine 6, buckle closure 5, take-up reel 9, rotating roller 8, bracing frame 10, fixed mount 12, leaking hole 13, water hole 14, vertical core 15, pulsometer, motor, computerized version.
Described rotating band 1 is fixed with perpendicular version 2, and rotating band 1 is enclosed within rotating roller 8, and the two ends of rotating roller 8 are fixed on bracing frame 10 by bearing, and the axle of rotating roller 8 is directly or indirectly connected with the axle of motor; Both sides on rotating band 1 are provided with stripper plate 3, stripper plate 3 are fixed with eccentric vibrating machine 6; The one end supporting the air pressure telescoping cylinder 7 of stripper plate 3 is fixed on stripper plate 3, and the other end is fixed on the both sides in fixed mount 12; There is buckle closure 5 above between two on rotating band 1 perpendicular versions 2, the lower end of air pressure telescoping cylinder 7 supporting buckle closure 5 is fixed on buckle closure 5, upper end is fixed on the Beam above fixed mount 12; Pulsometer is connected with air pressure telescoping cylinder 7 by tracheae, and the loop control switch of computerized version is connected in the power supply circuits of motor and magnetic valve; The cavity formed between two above rotating band 1 perpendicular versions 2 and between two stripper plates 3 is exactly splendid attire hot pickled mustard tube and squeezes out the place of the moisture in hot pickled mustard tube.
Described rotating band 1 is the belt or the chain band that have leaking hole 13, and leaking hole 13 spike be enclosed within rotating roller 8 being enclosed within the rotating band 1 of rotating roller 8 upper part protrudes.
Described rotating roller 8 has spike to protrude, and the distance between spike protrudes is consistent with the distance of the leaking hole 13 on rotating band 1, and spike protrudes and can insert in leaking hole 13; The effect that spike protrudes is used to dredging leaking hole 13 and does not allow rotating band 1 trackslip in rotating roller 8.
Described perpendicular version 2 blocks extruding moisture raw material---the plate of the setting of tender leaf, perpendicular version 2 is fixed on rotating band 1 and equably rotating band 1 is divided into trisection.
The panel that the outside of described stripper plate 3 is fixed with eccentric vibrating machine 6, the inside there is water hole 14, has vertical core 15 to run through below stripper plate 3 at the inner place of the water hole 14 of the inside of stripper plate 3.
Described air pressure telescoping cylinder 7 is the instruments transmitting power, can extend and shorten;
Described pulsometer is the power source of extruding moisture raw material, is also the power source promoting buckle closure 5.
Described eccentric vibrating machine 6 is bobbing machines that motor drives eccentric shaft rotation, the vibration utilizing eccentric vibrating machine 6 to produce obtains kneading to make mutually to rub between hot pickled mustard tube, hot pickled mustard tube is made to become soft and tender and crisp, speed that hot pickled mustard tube squeezes the water out under the extruding of stripper plate 3 can be accelerated simultaneously and make the moisture be extruded from the gap of hot pickled mustard tube, flow to leaking hole 13 and water hole 14 fast, and can hot pickled mustard tube be allowed to be crowded with each corners when splendid attire hot pickled mustard tube and fill steady and sure; The starting of eccentric vibrating machine 6 and stall adopt the loop control switch of computerized version to control.
Described buckle closure 5 is that two ends have and protrude the lid of step, when stripper plate 3 extrudes hot pickled mustard tube, frame live perpendicular version 2 and do not allow hot pickled mustard tube be extruded between two perpendicular versions 2 and between two stripper plates 3 composition cavity outside.
Described take-up reel 9 is disk bodies, is used for collecting the moisture squeezed out;
Described bracing frame 10 is carriers of support and fixing rotating roller 8, and described fixed mount 12 is the carrying support bodys installing air pressure telescoping cylinder 7;
Described leaking hole 13 is on rotating band 1, and described water hole 14 is on stripper plate 3, and described vertical core 15 connects water hole 14 in the inside of stripper plate 3.
Described motor is the original power of water of compaction extension set, and the operation of motor and stall adopt the loop control switch of computerized version to control;
The loop control switch of described computerized version be have chip, by computer programming, the switch of the power supply that can automatically connect and close each magnetic valve and each motor be attached thereto.
The loop control switch of described computerized version controls motor, rotating band, buckle closure, stripper plate, eccentric vibrating machine, conveyer belt, pulsometer, the job order of air pressure telescoping cylinder and working time; The motor that driven rotary band 1 operates often starts once, and the stroke that driven rotary band 1 runs is the distance between two perpendicular versions 2; The motor that driven rotary band 1 operates often runs once, and eccentric vibrating machine 6 starts once, and each root air pressure telescoping cylinder 7 respectively stretches out and shrinks once; Air pressure telescoping cylinder 7 respectively stretches out and shrinks once, drives buckle closure 5 to be elevated once, drives stripper plate 3 to extrude and unclamps respectively once.
In order to enable the position of take-up reel 9 fix, described take-up reel 9 is fixed on bracing frame 10 by supporter.
Conveniently transport the hot pickled mustard tube slag after squeezing the water out, before described rotating band 1 rotation direction, conveyer belt is installed.
In order to make through technique shredded hot pickled mustard tuber and manufacture the delicious of the hot pickled mustard tube after vibration equipment kneading and extruding, the misery in hot pickled mustard tube extruded by described hot pickled mustard tube in vibration kneading and extrusion process.
Described hot pickled mustard tube wire drawing machine is used to the instrument that hot pickled mustard tube is drawn wire.
Described kneading packing machine mainly comprises dish 18, rubs rotating disk 17, hopper 20, contain volume shell 21, blanking port 22, rub and turn support 23, slide bushing 25, stator 26, jump ring 27, turning cylinder 24, spline housing, speed changer, motor;
Described rubbing to be fixed with turning cylinder 24 or to be connected with turning cylinder 24 below rotating disk 17, on turning cylinder 24, cover has slide bushing 25, rub turn support 23 by slide bushing 25 fixing and support rotating axle 24, the spline tooth 28 of turning cylinder 24 bottom is connected with spline housing, spline housing is connected with the output shaft of speed changer, and the power shaft of speed changer is directly or indirectly connected with the axle of motor; Described upper dish 18 be arranged on rub rotating disk 17 above and rub between rotating disk 17 and leave gap, the wave inclined-plane tooth 19 on upper dish 18 is mounted opposite with the wave inclined-plane tooth 19 rubbed on rotating disk 17, upper dish 18 be fixed with hopper 20 above; Described upper dish 18 is fixed on the top of containing volume shell 21, and the outside that volume shell 21 covers on dish 18 and rubs rotating disk 17, rubbing below rotating disk 17, is contained in the bottom of containing volume shell 21, contains below volume shell 21 and is fixed with blanking port 22.
Described rubbing turns support 23 and comprises flange 29 and slide guide pipe 30 two parts, and flange 29 is fixed on slide guide pipe 30 or manufactures as a whole with lining, and flange 29 has bolt hole, and there is wavy wave tooth 31 upper end of slide guide pipe 30; Bolt hole on flange 29 is bolted to rub and turns support 23, and the wavy wave tooth 31 of the upper end of slide guide pipe 30 makes turning cylinder 24 move up and down when rotating for coordinating with the wavy wave tooth 31 on turning cylinder 24; Described turning cylinder 24 turns in support 23 and can freely rotate and slide up and down rubbing;
Spline tooth 28 is arranged at the bottom of described turning cylinder 24, has jump-ring slot above spline tooth 28, has stator position 35 above jump-ring slot, is slide bushing position 34 above stator position 35, has wavy wave tooth 31 above slide bushing position 34; Wavy wave tooth 31 on described turning cylinder 24 coordinates with the wavy wave tooth 31 rubbing the upper end turning support 23 near rubbing rotating disk 17, when turning cylinder 24 rotates, the wavy wave tooth 31 rubbing the upper end turning support 23 pushes the wavy wave tooth 31 on turning cylinder 24, and makes turning cylinder 24 and rub rotating disk 17 to move up and down; Described spline tooth 28 coordinates can slide up and down with the spline 33 in spline housing;
Described slide bushing 25 is arranged on slide bushing position 34, stator 26 be arranged on stator position 35 limits slide bushing 25 move up and down position, jump ring 28 is arranged on jump-ring slot fixes and limit stator 26 and moves, and spline tooth 28 coordinates can slide up and down with the spline 33 in spline housing;
Described rotating disk 17 of rubbing is the disks that can rotate, and, higher than circumferential location, the upper surface of disk there is wave inclined-plane tooth 19 centre of the upper surface of disk, and there is turning cylinder 24 at the middle part of disk lower end;
There is wave inclined-plane tooth 19 lower surface of described upper dish 18, upper dish 18 has the first charging aperture 32 run through the upper and lower end face of dish 18, the bottom of hopper 20 be fixed on the first charging aperture 32 upper end communicate with the first charging aperture 32;
Shallow in the middle of the described teeth groove rubbing the inclined-plane tooth 19 on rotating disk 17 and upper dish 18, surrounding is convenient to rub rotating disk 17 when rotated deeply, under the influence of centrifugal force, the technique shredded hot pickled mustard tuber raw material after rubbing guided into from the middle part of rubbing rotating disk 17 edge of rubbing rotating disk 17 and enter and contain in volume shell 21;
Described Sheng volume shell 21 is housings of the technique shredded hot pickled mustard tuber raw material after splendid attire rubs, allows the shredded hot pickled mustard tuber after kneading concentrate on blanking port 22 place out;
Described hopper 20 is flared container containings, for inputting technique shredded hot pickled mustard tuber raw material to the first charging aperture 32;
Described speed changer is the speed changer of deceleration, boosting-type.
For the ease of assembling and fixing, the diameter at wavy wave tooth 31 place of described turning cylinder 24 is greater than the diameter of slide bushing position 34, and the diameter of slide bushing position 34 is greater than the diameter of stator position 35.
The using method of hot pickled mustard tube water squeezing kneading machine:
When extruding the moisture in dehydration of salt hot pickled mustard tube, dehydration of salt hot pickled mustard tube is filled in the cavity first formed between two perpendicular versions 2 and between two stripper plates 3, press the loop control switch of computerized version again, pulsometer and eccentric vibrating machine 6 are started in the loop control switch of computerized version automatically, the electromagnetic valve switch opening the air pressure telescoping cylinder 7 of buckle closure 5 afterwards extends by the air pressure telescoping cylinder 7 of buckle closure 5 and promotes the descending hot pickled mustard tube that covers of buckle closure 5, then open both sides stripper plate 3 air pressure telescoping cylinder 7 electromagnetic valve switch by stripper plate 3 air pressure telescoping cylinder 7 extend and promote stripper plate 3 and extrude hot pickled mustard tube; Under the vibration of eccentric vibrating machine 6, mutually rub between hot pickled mustard tube and make hot pickled mustard tube obtain kneading, making hot pickled mustard tube become soft and tender and crisp; Under the extruding of stripper plate 3 and under the vibration of eccentric vibrating machine 6, the moisture in hot pickled mustard tube is extruded forcibly, rapidly; When moisture is extruded, the moisture of bottom is directly fallen in take-up reel 9 from the leaking hole 13 rotating band 1, the moisture of upper part enters vertical core 15 from the water hole 14 stripper plate 3, then flows on rotating band 1 through vertical core 15, then falls in take-up reel 9 through leaking hole 13; Through vibration after a while and extruding, after moisture in hot pickled mustard tube is extruded 30% to 50%, the power supply circuits that the loop control switch of computerized version disconnects eccentric vibrating machine 6 automatically stop vibration by eccentric vibrating machine 6, and the magnetic valve simultaneously connecting air pressure telescoping cylinder 7 moves and pulls on buckle closure 5 after shrinking by air pressure telescoping cylinder 7 and pulling stripper plate 3 and moves; When air pressure telescoping cylinder 7 shrinks and puts in place, the power supply of the motor of the loop control switch connection rotating band 1 of computerized version drives rotating band 1 to operate, perpendicular version 2 and hot pickled mustard tube is driven to move with rotating band 1 when rotating band 1 operates, hot pickled mustard tube after extruding and vibration kneading is sent on conveyer belt, then is sent to next operation wire drawing through conveyer belt being extruded and vibrating the hot pickled mustard tube after kneading; When perpendicular version 2 on rotating band 1 runs to the position of a perpendicular version 2 before when extruding hot pickled mustard tube, the power supply circuits of the motor of rotating band 1 are disconnected by the loop control switch of computerized version and stop operating, now, rotating band 1 just runs the stroke of the distance between two perpendicular versions 2, position when three on rotating band 1 perpendicular versions 2 do not operate with rotating band 1 is identical, completes splendid attire, vibration kneading and an extruding hot pickled mustard tube and transports the process of the hot pickled mustard tube after by vibration kneading and extruding; And fill hot pickled mustard tube, the process of repetitive cycling last time in the cavity formed between two perpendicular versions 2 and between two stripper plates 3, constantly vibration kneading hot pickled mustard tube and the moisture extruding hot pickled mustard tube, and export the hot pickled mustard tube passing through vibration kneading and extruding; The transfer tube 11 of moisture in the hot pickled mustard tube received in take-up reel 9 bottom take-up reel 9 or near bottom is transported in container containing and stores, for boiling hot pickled mustard tube soy sauce.
The using method of kneading packing machine:
During kneading technique shredded hot pickled mustard tuber raw material, the technique shredded hot pickled mustard tuber raw material that shredded hot pickled mustard tuber and green dish leaf section are mixed to form is mixed thoroughly in rear loading hopper 20, technique shredded hot pickled mustard tuber raw material enters upper dish 18 from the first charging aperture 32 and rubs in the wave inclined-plane tooth 19 between rotating disk 17, starting motor, motor drives speed changer running, speed changer drives turning cylinder 24 to rotate, turning cylinder 24 drives and rubs rotating disk 17 and rotate, and rubs technique shredded hot pickled mustard tuber raw material shredded hot pickled mustard tuber and vegetable leaf section when rotating disk 17 rotates and is evenly distributed on and rubs on rotating disk 17; While turning cylinder 24 rotates, wavy wave tooth 31 on turning cylinder 24 is rubbing slip on the wavy wave tooth 31 turning support 23 upper end, during slip, turning cylinder 24 moves up and down and drives and rubs rotating disk 17 and move up and down, rub inclined-plane tooth 19 on rotating disk 17 when rubbing rotating disk 17 and moving up and down with on the inclined-plane tooth 19 coiled on 18 coordinate and rub technique shredded hot pickled mustard tuber raw material shredded hot pickled mustard tuber and vegetable leaf section, and technique shredded hot pickled mustard tuber raw material is wrapped up green dish leaf section and shredded hot pickled mustard tuber when rubbing rotating disk 17 and rotating become technique shredded hot pickled mustard tuber; Technique shredded hot pickled mustard tuber after kneading is under the effect of rubbing the centrifugal force that rotating disk 17 rotates, slide to from the teeth groove of the surface groove rubbed rotating disk 17 edge of rubbing rotating disk 17 and enter and contain in volume shell 21, blanking port 22 again through containing volume shell 21 bottom is concentrated and is sent, and enters next operation through conveyer belt transmission.
The industrialized manufacturing technique of described technique shredded hot pickled mustard tuber comprises: the water squeezing of dehydration of salt hot pickled mustard tube, the wire drawing of hot pickled mustard tube and hot-air dewatering, the manufacturing of vegetable leaf section, the kneading parcel of shredded hot pickled mustard tuber, the taste distribution type of technique shredded hot pickled mustard tuber, the pack packaging of skill shredded hot pickled mustard tuber, totally six procedures;
One, the water squeezing of dehydration of salt hot pickled mustard tube: pick up after rinsing in the hot pickled mustard tube water of dehydration of salt hot pickled mustard tube in hot pickled mustard tube pond, removing dish muscle; Afterwards, put into dehydration pond desalination, during desalination, adopt the recirculated water of surfing type to impact the desalination that hot pickled mustard tube accelerates hot pickled mustard tube; When the salt in hot pickled mustard tube is all reduced to 6 degree, picks up from dehydration pond, load in hot pickled mustard tube wringing machine after draining away the water, carry out vibration kneading and the portion of water extruded in hot pickled mustard tube; Hot pickled mustard tube makes dehydration of salt hot pickled mustard tube become soft and tender and crisp through vibration kneading, and hot pickled mustard tube dewaters through vibration and extruding and makes hot pickled mustard tube become mellow.
Two, the wire drawing of hot pickled mustard tube and hot-air dewatering: A, the hot pickled mustard tube wire drawing machine after vibration kneading and extruding is pulled into the thick shredded hot pickled mustard tuber of 3 to 5mm; B, shredded hot pickled mustard tuber is placed on plate or reticular lamina, heat shredded hot pickled mustard tuber with air-heater blowing and its wind is dewatered, nitrogen in shredded hot pickled mustard tuber is precipitated when adding hot-air dewatering, hot-air dewatering temperature is 45 DEG C to 70 DEG C, it is suitable that degree of dehydration is that the surface of shredded hot pickled mustard tuber has micro-wrinkle to appear as, and the hot-air dewatering time is 2 to 3 hours.
Three, the manufacturing of vegetable leaf section: A, select the thick blade of emerald vegetables to clean after, removing petiole, is cut into the section in 10 to 30mm broadband; B, mustard leaf section is placed on plate or reticular lamina, heat vegetable leaf section with air-heater blowing and its wind is dewatered, nitrogen in vegetable leaf section is precipitated when adding hot-air dewatering, hot-air dewatering temperature is 45 DEG C to 60 DEG C, it is suitable that degree of dehydration is that the surface of vegetable leaf section has wrinkle to appear as, and dewatering time is 20 minutes to 40 minutes.
Four, the kneading parcel of shredded hot pickled mustard tuber: the shredded hot pickled mustard tuber after hot-air dewatering is carried out mixing mixing thoroughly with vegetable leaf section 2:1 to 2.5:1 by weight, shredded hot pickled mustard tuber after mixing being mixed thoroughly again and vegetable leaf section kneading parcel hot pickled mustard tube machine carry out kneading, in the process of kneading, vegetable leaf section is wrapped in the inside shredded hot pickled mustard tuber and forms emerald long filament bar; After kneading, vegetable leaf section and shredded hot pickled mustard tuber combine together, the delicate fragrance taste of vegetable leaf is dissolved in shredded hot pickled mustard tuber, the saline taste of shredded hot pickled mustard tuber is penetrated in vegetable leaf; The shredded hot pickled mustard tuber completed after kneading parcel is exactly technique shredded hot pickled mustard tuber, can directly eat, and also can eat after spice, can also put into altar or pond sealed storage.
Five, the taste distribution type of technique shredded hot pickled mustard tuber: technique shredded hot pickled mustard tuber kneading wrapped puts into spice container, put into batching according to the condiment type of people's hobby to mix thoroughly, described batching is divided into delicate fragrance type, spice type and spicy type, described delicate fragrance type batching comprises fennel powder, amomum powder, ginger powder, dry green onion, white sugar, the ratio of its quality is 1-1.5:1-1.5:2-2.5:1.5-2:2-3, then becomes technique sauce by the hot pickled mustard tube that the proportioning that the mass ratio that technique shredded hot pickled mustard tuber and delicate fragrance type are prepared burden is 1000:4-5 is prepared out and to salt down the fragrant of type; Described spice type batching comprises fennel powder, chilli powder, tsaoko powder, ginger powder, pepper powder, white sugar, the ratio of its quality is 1-1.5:5-5.5:1-1.5:2-2.5:1.5-2:2-3, then becomes technique sauce by the hot pickled mustard tube that the proportioning that the mass ratio that technique shredded hot pickled mustard tuber and spice type are prepared burden is 1000:9-10 is prepared out and to salt down the fragrant pungent of type; Described spicy type batching comprises zanthoxylum powder, chilli powder, pepper powder, amomum powder, ginger powder, dry green onion, white sugar, the ratio of its quality is 2.5-3:5-5.5:1-1.5:1-1.5:2-2.5:1.5-2:3-4, then becomes technique sauce by the hot pickled mustard tube that the proportioning that the mass ratio that technique shredded hot pickled mustard tuber and spicy type are prepared burden is 1000:9-10 is prepared out and to salt down the spicy of type.
Six, the pack packaging of technique shredded hot pickled mustard tuber: divided by the technique shredded hot pickled mustard tuber preparing type after claiming metering and reinstall packaging bag, the type according to taste divides case packing, completes the industrialized manufacturing technique process of technique shredded hot pickled mustard tuber.
Described technique shredded hot pickled mustard tuber adopts vibration kneading technique to be to extrude moisture unnecessary in hot pickled mustard tube, allows hot pickled mustard tube is tender, delicious and crisp.
Described technique shredded hot pickled mustard tuber adopts kneading packing technology to be to allow shredded hot pickled mustard tuber and vegetable leaf combine together, vegetable leaf being rubbed soft, makes the color of technique shredded hot pickled mustard tuber emerald green and to form color various;
The hot-air dewatering technique of described technique shredded hot pickled mustard tuber is in order to the nitrogen in shredded hot pickled mustard tuber and in vegetable leaf section can be separated out, and makes the moisture on the surface of shredded hot pickled mustard tuber and vegetable leaf section less, and is beneficial to vegetable leaf section parcel shredded hot pickled mustard tuber.
Described technique shredded hot pickled mustard tuber divides the object of case packing to be for the ease of storing, transport and selling according to the taste type of batching.
Adopting technique shredded hot pickled mustard tuber to manufacture equipment, to carry out the speed of manufacture technology shredded hot pickled mustard tuber fast, and production efficiency is high, the profile of the technique shredded hot pickled mustard tuber manufacturing out both emerald green good-looking, the mouthfeel of attractive in appearance, color mellow tender and crisp, fragrant taste is tasty and refreshing, be beneficial to industrialization and produce.

Claims (6)

1. technique shredded hot pickled mustard tuber and manufacture an equipment, is characterized in that: the equipment of manufacturing of described technique shredded hot pickled mustard tuber comprises hot pickled mustard tube water squeezing kneading machine, hot pickled mustard tube wire drawing machine, kneading packing machine three part;
Described hot pickled mustard tube water squeezing kneading machine mainly comprises the loop control switch of rotating band (1), perpendicular version (2), stripper plate (3), air pressure telescoping cylinder (7), eccentric vibrating machine (6), buckle closure (5), take-up reel (9), rotating roller (8), bracing frame (10), crossbearer (16), fixed mount (12), leaking hole (13), water hole (14), vertical core (15), pulsometer, motor, computerized version;
Described rotating band (1) is fixed with perpendicular version (2), and rotating band (1) is enclosed within rotating roller (8), and the two ends of rotating roller (8) are fixed on bracing frame (10) by bearing, and the axle of rotating roller (8) is directly or indirectly connected with the axle of motor; Both sides on rotating band (1) are provided with stripper plate (3), stripper plate (3) are fixed with eccentric vibrating machine (6); The one end supporting the air pressure telescoping cylinder (7) of stripper plate (3) is fixed on stripper plate (3), and the other end is fixed on the both sides in fixed mount (12); Have buckle closure (5) above between two perpendicular versions (2) on rotating band (1), the lower end of air pressure telescoping cylinder (7) supporting buckle closure (5) is fixed on that buckle closure (5) is upper, upper end is fixed on the Beam above fixed mount (12); Pulsometer is connected with air pressure telescoping cylinder (7) by tracheae, and the loop control switch of computerized version is connected in the power supply circuits of motor and magnetic valve; The cavity formed between two perpendicular versions (2) above rotating band (1) and between two stripper plates (3) is exactly splendid attire hot pickled mustard tube and squeezes out the place of the moisture in hot pickled mustard tube;
Described rotating band (1) is the belt or the chain band that have leaking hole (13), and leaking hole (13) spike be enclosed within rotating roller (8) being enclosed within the rotating band (1) of rotating roller (8) upper part protrudes;
Described rotating roller (8) has spike to protrude, and the distance between spike protrudes is consistent with the distance of the leaking hole (13) on rotating band (1), and spike protrudes and can insert in leaking hole (13); The effect that spike protrudes is used to dredging leaking hole (13) and does not allow rotating band (1) trackslip in rotating roller (8);
Described perpendicular version (2) blocks extruding moisture raw material---the plate of the setting of tender leaf, and perpendicular version (2) is fixed on rotating band (1) and equably rotating band (1) is divided into trisection;
The panel that the outside of described stripper plate (3) is fixed with eccentric vibrating machine (6), the inside there is water hole (14), has at the inner place of the water hole (14) of the inside of stripper plate (3) vertical core (15) to run through below stripper plate (3);
Described air pressure telescoping cylinder (7) is the instrument transmitting power, can extend and shorten;
Described pulsometer is the power source of extruding moisture raw material, is also the power source promoting buckle closure (5);
Described eccentric vibrating machine (6) is the bobbing machine that motor drives eccentric shaft rotation, the vibration utilizing eccentric vibrating machine (6) to produce obtains kneading to make mutually to rub between hot pickled mustard tube, hot pickled mustard tube is made to become soft and tender and crisp, speed that hot pickled mustard tube squeezes the water out under the extruding of stripper plate (3) can be accelerated simultaneously and make the moisture be extruded from the gap of hot pickled mustard tube, flow to leaking hole (13) and water hole (14) fast, and can hot pickled mustard tube be allowed to be crowded with each corners when splendid attire hot pickled mustard tube and fill steady and sure; The starting of eccentric vibrating machine (6) and stall adopt the loop control switch of computerized version to control;
Described buckle closure (5) is that two ends have and protrude the lid of step, and when stripper plate (3) extruding hot pickled mustard tube, frame is lived perpendicular version (2) and do not allow hot pickled mustard tube be extruded outside the cavity that forms between two perpendicular versions (2) and between two stripper plates (3);
Described take-up reel (9) is disk body, is used for collecting the moisture squeezed out;
Described bracing frame (10) is the carrier of support and fixing rotating roller (8), and described fixed mount (12) is the carrying support body installing air pressure telescoping cylinder (7);
Described leaking hole (13) is on rotating band (1), and described water hole (14) is on stripper plate (3), and described vertical core (15) connects water hole (14) in the inside of stripper plate (3);
Described motor is the original power of water of compaction extension set, and the operation of motor and stall adopt the loop control switch of computerized version to control;
The loop control switch of described computerized version be have chip, by computer programming, the switch of the power supply that can automatically connect and close each magnetic valve and each motor be attached thereto;
Described hot pickled mustard tube wire drawing machine is used to the instrument that hot pickled mustard tube is drawn wire;
The loop control switch of described computerized version controls motor, rotating band, buckle closure, stripper plate, eccentric vibrating machine, conveyer belt, pulsometer, the job order of air pressure telescoping cylinder and working time; The motor that driven rotary band (1) operates often starts once, and the stroke that driven rotary band (1) runs is the distance between two perpendicular versions (2); The motor that driven rotary band (1) operates often runs once, and eccentric vibrating machine (6) starts once, and each root air pressure telescoping cylinder (7) respectively stretches out and shrinks once; Air pressure telescoping cylinder (7) respectively stretches out and shrinks once, drives buckle closure (5) lifting once, drives stripper plate (3) to extrude and unclamps respectively once;
Described kneading packing machine mainly comprises dish (18), rubs rotating disk (17), hopper (20), contain volume shell (21), blanking port (22), rub to turn and support (23), a slide bushing (25), stator (26), jump ring (27), turning cylinder (24), spline housing, speed changer, motor;
Described rubbing to be fixed with turning cylinder (24) or to be connected with turning cylinder (24) below rotating disk (17), the upper cover of turning cylinder (24) has slide bushing (25), rub a turn support (23) to be fixed and support rotating axle (24) by slide bushing (25), the spline tooth (28) of turning cylinder (24) bottom is connected with spline housing, spline housing is connected with the output shaft of speed changer, and the power shaft of speed changer is directly or indirectly connected with the axle of motor; Described upper dish (18) be arranged on rub rotating disk (17) above and rub between rotating disk (17) and leave gap, wave inclined-plane tooth (19) on upper dish (18) and wave inclined-plane tooth (19) rubbed on rotating disk (17) are mounted opposite, and are fixed with hopper (20) above upper dish (18); Described upper dish (18) is fixed on the top of containing volume shell (21), contain the bottom of volume shell (21) rubbing below rotating disk (17), contain volume shell (21) to cover on dish (18) and rub the outside of rotating disk (17), contain below volume shell (21) and be fixed with blanking port (22);
A described turn support (23) of rubbing comprises flange (29) and slide guide pipe (30) two parts, flange (29) is fixed on slide guide pipe (30) or manufactures as a whole with lining, (29) have bolt hole to flange, and there is wavy wave tooth (31) upper end of slide guide pipe (30); Bolt hole on flange (29) is bolted to rub to turn and supports (23), and the wavy wave tooth (31) of the upper end of slide guide pipe (30) makes turning cylinder (24) move up and down when rotating for coordinating with the wavy wave tooth (31) on turning cylinder (24); Described turning cylinder (24) supports in (23) and can freely rotate and slide up and down rubbing to turn;
Spline tooth (28) is arranged at the bottom of described turning cylinder (24), jump-ring slot is had above spline tooth (28), stator position (35) is had above jump-ring slot, be slide bushing position (34) above stator position (35), above slide bushing position (34), have wavy wave tooth (31); Wavy wave tooth (31) on described turning cylinder (24) is near rubbing rotating disk (17) and rubbing the wavy wave tooth (31) turn supporting the upper end of (23) and coordinate, when turning cylinder (24) rotates, rub and turn the wavy wave tooth (31) of upper end supporting (23) and push wavy wave tooth (31) on turning cylinder (24), and make turning cylinder (24) and rub rotating disk (17) to move up and down; Described spline tooth (28) coordinates can slide up and down with the spline (33) in spline housing;
Described slide bushing (25) is arranged on slide bushing position (34), stator (26) be arranged on stator position (35) limits slide bushing (25) move up and down position, jump ring (28) is arranged on jump-ring slot to be fixed and to limit stator (26) mobile, and spline tooth (28) coordinates can slide up and down with the spline (33) in spline housing;
Described rotating disk (17) of rubbing is the disk that can rotate, and, higher than circumferential location, the upper surface of disk there is wave inclined-plane tooth (19) centre of the upper surface of disk, and there is turning cylinder (24) at the middle part of disk lower end;
There is wave inclined-plane tooth (19) lower surface of described upper dish (18), upper dish (18) has the first charging aperture (32) run through the upper and lower end face of dish (18), the bottom of hopper (20) be fixed on the first charging aperture (32) upper end communicate with the first charging aperture (32);
Shallow in the middle of the described teeth groove rubbing the inclined-plane tooth (19) on rotating disk (17) and upper dish (18), surrounding is convenient to rub rotating disk (17) when rotated deeply, under the influence of centrifugal force, the technique shredded hot pickled mustard tuber raw material after rubbing guided into from the middle part of rubbing rotating disk (17) edge of rubbing rotating disk (17) and enter and contain in volume shell (21);
Described Sheng volume shell (21) is the housing of the technique shredded hot pickled mustard tuber raw material after splendid attire rubs, and allows the shredded hot pickled mustard tuber after kneading concentrate on blanking port (22) place out;
Described hopper (20) is flared container containing, for inputting technique shredded hot pickled mustard tuber raw material to the first charging aperture (32);
Described speed changer is the speed changer of deceleration, boosting-type.
2. technique shredded hot pickled mustard tuber manufactures a using method for equipment, it is characterized in that:
One, the using method of hot pickled mustard tube water squeezing kneading machine:
When extruding the moisture in dehydration of salt hot pickled mustard tube, dehydration of salt hot pickled mustard tube is filled in the cavity first formed between two perpendicular versions (2) and between two stripper plates (3), press the loop control switch of computerized version again, pulsometer and eccentric vibrating machine (6) are started in the loop control switch of computerized version automatically, the electromagnetic valve switch opening the air pressure telescoping cylinder (7) of buckle closure (5) afterwards promotes the descending hot pickled mustard tube that covers of buckle closure (5) by air pressure telescoping cylinder (7) elongation of buckle closure (5), the electromagnetic valve switch opening the air pressure telescoping cylinder (7) of the stripper plate (3) of both sides again by stripper plate (3) air pressure telescoping cylinder (7) extend and promote stripper plate (3) extruding hot pickled mustard tube, under the vibration of eccentric vibrating machine (6), mutually rub between hot pickled mustard tube and make hot pickled mustard tube obtain kneading, making hot pickled mustard tube become soft and tender and crisp, under the extruding of stripper plate (3) and under the vibration of eccentric vibrating machine (6), the moisture in hot pickled mustard tube is extruded forcibly, rapidly, when moisture is extruded, the moisture of bottom is directly fallen in take-up reel (9) from the leaking hole (13) rotating band (1), the moisture of upper part enters vertical core (15) from the water hole (14) stripper plate (3), flow on rotating band (1) through vertical core (15) again, then fall in take-up reel (9) through leaking hole (13), through vibration after a while and extruding, after moisture in hot pickled mustard tube is partly extruded, the loop control switch of computerized version disconnects the power supply circuits of eccentric vibrating machine (6) automatically by eccentric vibrating machine (6) stopping vibration, and the magnetic valve simultaneously connecting air pressure telescoping cylinder (7) moves after pulling stripper plate (3) by air pressure telescoping cylinder (7) contraction and pulls on buckle closure (5) and moves, when air pressure telescoping cylinder (7) shrinks and puts in place, power supply drive rotating band (1) running of the motor of rotating band (1) is connected in the loop control switch of computerized version, perpendicular version (2) and hot pickled mustard tube is driven to move with rotating band (1) during rotating band (1) running, hot pickled mustard tube after extruding and vibration kneading is sent on conveyer belt, then is sent to next operation wire drawing through conveyer belt being extruded and vibrating the hot pickled mustard tube after kneading, when perpendicular version (2) on rotating band (1) runs to the position of a perpendicular version (2) before when extruding hot pickled mustard tube, the power supply circuits of the motor of rotating band (1) are disconnected by the loop control switch of computerized version and stop operating, now, rotating band (1) just runs the stroke of the distance between two perpendicular versions (2), position when three perpendicular versions (2) on rotating band (1) do not operate with rotating band (1) is identical, completes splendid attire, vibration kneading and an extruding hot pickled mustard tube and transports the process of the hot pickled mustard tube after by vibration kneading and extruding, and fill hot pickled mustard tube, the process of repetitive cycling last time in the cavity formed between two perpendicular versions (2) and between two stripper plates (3), constantly vibration kneading hot pickled mustard tube and the moisture extruding hot pickled mustard tube, and export the hot pickled mustard tube passing through vibration kneading and extruding, the transfer tube (11) of moisture in the hot pickled mustard tube received in take-up reel (9) bottom take-up reel (9) or near bottom is transported in container containing and stores, for boiling hot pickled mustard tube soy sauce,
Two, the using method of kneading packing machine:
During kneading technique shredded hot pickled mustard tuber raw material, the technique shredded hot pickled mustard tuber raw material that shredded hot pickled mustard tuber and green dish leaf section are mixed to form is mixed thoroughly in rear loading hopper (20), technique shredded hot pickled mustard tuber raw material enters upper dish (18) from the first charging aperture (32) and rubs in wave inclined-plane tooth (19) between rotating disk (17), starting motor, motor drives speed changer running, speed changer drives turning cylinder (24) to rotate, turning cylinder (24) drives to be rubbed rotating disk (17) and rotates, and rubs technique shredded hot pickled mustard tuber raw material shredded hot pickled mustard tuber and vegetable leaf section when rotating disk (17) rotates and is evenly distributed on and rubs on rotating disk (17), while turning cylinder (24) rotates, wavy wave tooth (31) on turning cylinder (24) is rubbing wavy wave tooth (31) the above slip turning and support (23) upper end, during slip, turning cylinder (24) moves up and down and drives and rubs rotating disk (17) and move up and down, the inclined-plane tooth (19) rubbed on rotating disk (17) coordinates with the inclined-plane tooth (19) on upper dish (18) when rubbing rotating disk (17) and moving up and down and rubs technique shredded hot pickled mustard tuber raw material shredded hot pickled mustard tuber and vegetable leaf section, and technique shredded hot pickled mustard tuber raw material is wrapped up green dish leaf section and shredded hot pickled mustard tuber when rubbing rotating disk (17) and rotating become technique shredded hot pickled mustard tuber, technique shredded hot pickled mustard tuber after kneading is under the effect of rubbing the centrifugal force that rotating disk (17) rotates, slide to from the teeth groove of the surface groove rubbed rotating disk (17) edge of rubbing rotating disk (17) and enter and contain in volume shell (21), blanking port (22) again through containing volume shell (21) bottom is concentrated and is sent, and enters next operation through conveyer belt transmission.
3. the manufacture technology method of a technique shredded hot pickled mustard tuber, it is characterized in that: the industrialized manufacturing technique of described technique shredded hot pickled mustard tuber comprises: the water squeezing of dehydration of salt hot pickled mustard tube, the wire drawing of hot pickled mustard tube and hot-air dewatering, the manufacturing of vegetable leaf section, the kneading parcel of shredded hot pickled mustard tuber, the taste distribution type of technique shredded hot pickled mustard tuber, the pack packaging of skill shredded hot pickled mustard tuber, totally six procedures;
One, the water squeezing of dehydration of salt hot pickled mustard tube: pick up after rinsing in the hot pickled mustard tube water of dehydration of salt hot pickled mustard tube in hot pickled mustard tube pond, removing dish muscle; Afterwards, put into dehydration pond desalination, during desalination, adopt the recirculated water of surfing type to impact the desalination that hot pickled mustard tube accelerates hot pickled mustard tube; When the salt in hot pickled mustard tube is all reduced to 6 degree, picks up from dehydration pond, load in hot pickled mustard tube wringing machine after draining away the water, carry out vibration kneading and the portion of water extruded in hot pickled mustard tube; Hot pickled mustard tube makes dehydration of salt hot pickled mustard tube become soft and tender and crisp through vibration kneading, and hot pickled mustard tube dewaters through vibration and extruding and makes hot pickled mustard tube become mellow;
Two, the wire drawing of hot pickled mustard tube and hot-air dewatering: A, the hot pickled mustard tube wire drawing machine after vibration kneading and extruding is pulled into the thick shredded hot pickled mustard tuber of 3 to 5mm; B, shredded hot pickled mustard tuber is placed on plate or reticular lamina, heat shredded hot pickled mustard tuber with air-heater blowing and its wind is dewatered, nitrogen in shredded hot pickled mustard tuber is precipitated when adding hot-air dewatering, hot-air dewatering temperature is 45 DEG C to 70 DEG C, it is suitable that degree of dehydration is that the surface of shredded hot pickled mustard tuber has micro-wrinkle to appear as, and the hot-air dewatering time is 2 to 3 hours;
Three, the manufacturing of vegetable leaf section: A, select the thick blade of emerald vegetables to clean after, removing petiole, is cut into the section in 10 to 30mm broadband; B, mustard leaf section is placed on plate or reticular lamina, heat vegetable leaf section with air-heater blowing and its wind is dewatered, nitrogen in vegetable leaf section is precipitated when adding hot-air dewatering, hot-air dewatering temperature is 45 DEG C to 60 DEG C, it is suitable that degree of dehydration is that the surface of vegetable leaf section has wrinkle to appear as, and dewatering time is 20 minutes to 40 minutes;
Four, the kneading parcel of shredded hot pickled mustard tuber: the shredded hot pickled mustard tuber after hot-air dewatering is carried out mixing mixing thoroughly with vegetable leaf section 2:1 to 2.5:1 by weight, shredded hot pickled mustard tuber after mixing being mixed thoroughly again and vegetable leaf section kneading parcel hot pickled mustard tube machine carry out kneading, in the process of kneading, vegetable leaf section is wrapped in the inside shredded hot pickled mustard tuber and forms emerald long filament bar; After kneading, vegetable leaf section and shredded hot pickled mustard tuber combine together, the delicate fragrance taste of vegetable leaf is dissolved in shredded hot pickled mustard tuber, the saline taste of shredded hot pickled mustard tuber is penetrated in vegetable leaf; The shredded hot pickled mustard tuber completed after kneading parcel is exactly technique shredded hot pickled mustard tuber, can directly eat, and also can eat after spice, can also put into altar or pond sealed storage;
Five, the taste distribution type of technique shredded hot pickled mustard tuber: technique shredded hot pickled mustard tuber kneading wrapped puts into spice container, put into batching according to the condiment type of people's hobby to mix thoroughly, described batching is divided into delicate fragrance type, spice type and spicy type, described delicate fragrance type batching comprises fennel powder, amomum powder, ginger powder, dry green onion, white sugar, the ratio of its quality is 1-1.5:1-1.5:2-2.5:1.5-2:2-3, then becomes technique sauce by the hot pickled mustard tube that the proportioning that the mass ratio that technique shredded hot pickled mustard tuber and delicate fragrance type are prepared burden is 1000:4-5 is prepared out and to salt down the fragrant of type; Described spice type batching comprises fennel powder, chilli powder, tsaoko powder, ginger powder, pepper powder, white sugar, the ratio of its quality is 1-1.5:5-5.5:1-1.5:2-2.5:1.5-2:2-3, then becomes technique sauce by the hot pickled mustard tube that the proportioning that the mass ratio that technique shredded hot pickled mustard tuber and spice type are prepared burden is 1000:9-10 is prepared out and to salt down the fragrant pungent of type; Described spicy type batching comprises zanthoxylum powder, chilli powder, pepper powder, amomum powder, ginger powder, dry green onion, white sugar, the ratio of its quality is 2.5-3:5-5.5:1-1.5:1-1.5:2-2.5:1.5-2:3-4, then becomes technique sauce by the hot pickled mustard tube that the proportioning that the mass ratio that technique shredded hot pickled mustard tuber and spicy type are prepared burden is 1000:9-10 is prepared out and to salt down the spicy of type;
Six, the pack packaging of technique shredded hot pickled mustard tuber: divided by the technique shredded hot pickled mustard tuber preparing type after claiming metering and reinstall packaging bag, the type according to taste divides case packing, completes the industrialized manufacturing technique process of technique shredded hot pickled mustard tuber.
4. technique shredded hot pickled mustard tuber according to claim 1 manufactures equipment, it is characterized in that: in order to enable the position of take-up reel (9) fix, described take-up reel (9) is fixed on bracing frame (10) by supporter;
Conveniently transport the hot pickled mustard tube slag after squeezing the water out, before described rotating band (1) rotation direction, conveyer belt is installed.
5. technique shredded hot pickled mustard tuber according to claim 1 manufactures equipment, it is characterized in that: for the ease of assembling and fixing, the diameter at wavy wave tooth (31) place of described turning cylinder (24) is greater than the diameter of slide bushing position (34), and the diameter of slide bushing position (34) is greater than the diameter of stator position (35).
6. the manufacture technology method of technique shredded hot pickled mustard tuber according to claim 3, it is characterized in that: adopting technique shredded hot pickled mustard tuber to manufacture equipment, to carry out the speed of manufacture technology shredded hot pickled mustard tuber fast, production efficiency is high, processing technology is unique, the profile of the technique shredded hot pickled mustard tuber manufacturing out both emerald green good-looking, the mouthfeel of attractive in appearance, color mellow tender and crisp, fragrant taste is tasty and refreshing, be beneficial to industrialization and produce;
Described technique shredded hot pickled mustard tuber adopts vibration kneading technique to be to extrude moisture unnecessary in hot pickled mustard tube, allows hot pickled mustard tube is tender, delicious and crisp;
Described technique shredded hot pickled mustard tuber adopts kneading packing technology to be to allow shredded hot pickled mustard tuber and vegetable leaf combine together, vegetable leaf being rubbed soft, makes the color of technique shredded hot pickled mustard tuber emerald green and to form color various;
The hot-air dewatering technique of described technique shredded hot pickled mustard tuber is in order to the nitrogen in shredded hot pickled mustard tuber and in vegetable leaf section can be separated out, and makes the moisture on the surface of shredded hot pickled mustard tuber and vegetable leaf section less, and is beneficial to vegetable leaf section parcel shredded hot pickled mustard tuber;
Described technique shredded hot pickled mustard tuber divides the object of case packing to be for the ease of storing, transport and selling according to the taste type of batching.
CN201410615751.4A 2014-11-05 2014-11-05 Art shredded hot pickled mustard tuber and its making equipment Active CN104366389B (en)

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Publication number Priority date Publication date Assignee Title
CN109619500A (en) * 2018-12-24 2019-04-16 宁波市鄞州农和蔬菜专业合作社 A kind of balling mustard quick-dehydration device
CN110250550A (en) * 2019-06-10 2019-09-20 袁振莹 A kind of sauerkraut squeezing water

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CN1105823A (en) * 1994-01-28 1995-08-02 邢占华 Processing technology of fruit, vegetable food and its equipment
CN2182530Y (en) * 1994-04-15 1994-11-16 杨山虎 Machine for processing tea leaves
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CN109619500A (en) * 2018-12-24 2019-04-16 宁波市鄞州农和蔬菜专业合作社 A kind of balling mustard quick-dehydration device
CN110250550A (en) * 2019-06-10 2019-09-20 袁振莹 A kind of sauerkraut squeezing water

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