CN101773262A - Automatic laver cake squeeze-dehydrating device - Google Patents
Automatic laver cake squeeze-dehydrating device Download PDFInfo
- Publication number
- CN101773262A CN101773262A CN201010108273A CN201010108273A CN101773262A CN 101773262 A CN101773262 A CN 101773262A CN 201010108273 A CN201010108273 A CN 201010108273A CN 201010108273 A CN201010108273 A CN 201010108273A CN 101773262 A CN101773262 A CN 101773262A
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- Prior art keywords
- frame
- rack
- laver
- shaping
- chain
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- 241000206607 Porphyra umbilicalis Species 0.000 title claims abstract description 38
- 238000007493 shaping process Methods 0.000 claims description 28
- 241000239290 Araneae Species 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 abstract description 11
- 238000006297 dehydration reaction Methods 0.000 abstract description 11
- 238000001035 drying Methods 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 210000001320 hippocampus Anatomy 0.000 description 2
- 230000009183 running Effects 0.000 description 2
- 206010013786 Dry skin Diseases 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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Abstract
The invention discloses an automatic laver cake squeeze-dehydrating device, which comprises a rack, a shift block, a chain, a track, a linear bearing, a photoelectric sensor, a lower tray, a large column, an upper tray, a squeezing cylinder, a squeezing bearing, a screw, a dehydrating sponge, a screen frame, a filter screen, a forming cake ring, a grid plate, a controller and the like. The grid plate is fixed on the rack, the lower end of the large column is fixedly connected with the rack, the upper end of the large column is connected with the upper tray, the linear bearing is arranged on the large column, the lower tray is connected with the large column through the linear bearing, the squeezing cylinder is fixedly connected with the upper tray, and the piston rod of the squeezing cylinder is connected with the lower tray. The lower tray can move up and down along the large column under the action of the squeezing cylinder, thereby making squeezers move up and down. The lower part of the lower tray is uniformly provided with the squeezers which consist of the tapered squeezing bearing and the circular dehydrating sponge. The invention can realize the rapid dehydration of the laver cake with high water content, and provide smooth and uniform laver cakes through loosening and drying. Moreover, the invention has high productivity and is safe and sanitary.
Description
Technical field
The present invention relates to processing of farm products equipment, relate in particular to a kind of automatic shaping and pouring device for laver pie.
Background technology
Laver is the important kind of the coastal aquaculture of China, fresh laver is apt to deteriorate, is difficult to sell and long preservation, and the fresh laver of results must be through processing such as cleaning, shaping, dehydration, paulin pine, dryings, wherein dehydration not only influences the commercial quality of laver cake, and energy consumption for drying is also had material impact.The fresh cast by the pouring moulding device immersion at laver forms the higher laver cake of uniform water content, must dewater and could reduce energy consumption for drying.At present, employing machinery centrifugal dehydration that the laver cake is main and manual compression dehydration, the flatness and the uniformity of laver cake but the easy destruction of mechanical centrifugal dehydration has been shaped, and dehydration back laver cake is closely knit, not only reduce the quality of laver cake, also increased the energy consumption of dry run simultaneously; Manually dehydration also destroys the laver cake that evenly is shaped easily, the while amount of labour, and production efficiency is low, and sanitary condition is difficult to ensure.Therefore, the squeezing dehydration device that the dish cake is smooth evenly, speed of production is fast, automaticity is high that very needs a kind of castable that can keep soaking of development, remove the large quantity of moisture in the shaping laver cake, for the oven dry of laver cake provides commodity rate higher, even, smooth shaping laver cake.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of automatic shaping and pouring device for laver pie is provided.
Automatic laver cake squeeze-dehydrating device comprises frame, drive sprocket, decelerator, pulling block, chain, track, linear bearing, photoelectric sensor, following pallet, big column, top tray, extruding cylinder, extruding supporting, screw rod, dehydrating sponge, driven sprocket, brake, rack, filter screen, shaping cake circle, Turbogrid plates, controller, air compressor, bearing spider, driving shaft, driven shaft, two-position four-way valve; The lower end of four big columns is fixed on the frame, the upper end and the top tray of four big columns are rigidly connected by nut, big column is provided with the linear bearing by big guide pillar, following pallet is connected with big column by linear bearing, following pallet below is connected with squeezer by screw rod, squeezer is made up of extruding supporting and dehydrating sponge, Turbogrid plates are fixed on the frame, Turbogrid plates center and subiculum disk center are on same vertical line, the extruding cylinder is fixed on the top tray center, the piston rod of extruding cylinder is connected with subiculum disk center place, by rack, filter screen and shaping cake circle constitute former, driving shaft, driven shaft is individually fixed in the two ends of frame by bearing spider, two drive sprockets are installed on the driving shaft, two driven sprockets are installed on the driven shaft, article two, track is installed on the frame, drive sprocket, driven sprocket, track is in the frame inboard and on same straight line, drive sprocket, driven sprocket is formed two groups of chain transmissions in the frame inboard with chain, chain is provided with the wedge shape pulling block, during chain drive, the wedge-like portion of pulling block can slip in the rectangular opening on the rack of former, the drive former moves, driving shaft one end is connected with decelerator by shaft coupling, driven shaft one end is provided with brake, decelerator, brake all is fixed on the frame, photoelectric sensor is arranged on the frame of driving shaft one side, decelerator, brake, air compressor and two-position four-way valve are controlled by controller.
Described rack is a rectangle frame, filter screen is arranged in the rack, has evenly arranged circular shaping cake circle in rack, and rack and shaping cake circle are rigidly connected, quantity, the centre-to-centre spacing of shaping cake circle are identical with squeezer, and the diameter of shaping cake circle is greater than the diameter of squeezer dehydrating sponge.
Pneumatic control is adopted in described squeezer lifting.
The present invention can realize that fresh laver forms the fast automatic extrusion dehydration of uniform laver cake behind the immersion castable, for the oven dry of laver cake provides smooth uniform laver cake, and the production efficiency height, the dry requirement of laver biscuit is satisfied in the production process safety and sanitation.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the automatic laver cake squeeze-dehydrating device front view;
Fig. 2 is the A-A cutaway view of automatic laver cake squeeze-dehydrating device;
Fig. 3 is the pneumatic control schematic diagram of automatic laver cake squeeze-dehydrating device;
Fig. 4 is the electrical equipment control figure of automatic laver cake squeeze-dehydrating device;
Among the figure, frame 1, drive sprocket 2, decelerator 3, pulling block 4, chain 5, track 6, linear bearing 7, photoelectric sensor 8, following pallet 9, big column 10, top tray 11, extruding cylinder 12, extruding supporting 13, screw rod 14, dehydrating sponge 15, driven sprocket 16, brake 17, rack 18, filter screen 19, shaping cake circle 20, Turbogrid plates 21, controller 22, air compressor 23, bearing spider 24, driving shaft 25, driven shaft 26, two-position four-way valve 27.
The specific embodiment
As shown in drawings, automatic laver cake squeeze-dehydrating device comprises frame 1, drive sprocket 2, decelerator 3, pulling block 4, chain 5, track 6, linear bearing 7, photoelectric sensor 8, following pallet 9, big column 10, top tray 11, extruding cylinder 12, extruding supporting 13, screw rod 14, dehydrating sponge 15, driven sprocket 16, brake 17, rack 18, filter screen 19, shaping cake circle 20, Turbogrid plates 21, controller 22, air compressor 23, bearing spider 24, driving shaft 25, driven shaft 26, two-position four-way valve 27; The lower end of four big columns 10 is fixed on the frame 1, the upper end of four big columns 10 and top tray 11 are rigidly connected by nut, big column 10 is provided with the linear bearing 7 by big column 10 guiding, following pallet 9 is connected with big column 10 by linear bearing 7, following pallet 9 belows are connected with squeezer by screw rod 14, squeezer is made up of extruding supporting 13 and dehydrating sponge 15, Turbogrid plates 21 are fixed on the frame 1, Turbogrid plates 21 centers and following pallet 9 centers are on same vertical line, extruding cylinder 12 is fixed on top tray 11 centers, the piston rod of extruding cylinder 12 is connected with following pallet 9 centers, by rack 18, filter screen 19 and shaping cake circle 20 constitute former, driving shaft 25, driven shaft 26 is individually fixed in the two ends of frame 1 by bearing spider 24, two drive sprockets 2 are installed on the driving shaft 25, two driven sprockets 16 are installed on the driven shaft 26, article two, track 6 is installed on the frame 1, drive sprocket 2, driven sprocket 16, track 6 is in frame 1 inboard and on same straight line, drive sprocket 2, driven sprocket 16 is formed two groups of chain transmissions in frame 1 inboard with chain, chain 5 is provided with wedge shape pulling block 4, during chain 5 transmissions, the wedge-like portion of pulling block 4 can slip in the rectangular opening on the rack 18 of former, the drive former moves, driving shaft 25 1 ends are connected with decelerator 3 by shaft coupling, driven shaft 26 1 ends are provided with brake 17, decelerator 3, brake 17 all is fixed on the frame 1, photoelectric sensor 8 is arranged on the frame 1 of driving shaft 18 1 sides, decelerator 3, brake 17, air compressor 23 and two-position four-way valve 27 are by controller 22 controls.
Described rack 18 is a rectangle frame, filter screen 19 is arranged in the rack 18, in rack 18, evenly arranged circular shaping cake circle, rack 18 is rigidly connected with shaping cake circle 20, quantity, the centre-to-centre spacing of shaping cake circle 20 are identical with squeezer, and the diameter of shaping cake circle 20 is greater than the diameter of squeezer dehydrating sponge 15.
Described squeezer is made up of tapered squeezing supporting 13 and circular dehydrating sponge 15, the big end of extruding supporting 13 tapers below is fixed with dehydrating sponge 15, extruding supporting 13 taper small ends are connected with screw rod 14, extruding supporting 13 is tubaeform, dehydrating sponge 15 is circular, and the taper outside diameter of extruding supporting 13 is identical with dehydrating sponge 15 diameters.Pneumatic control is adopted in described squeezer lifting.
The course of work of the present invention: start complete machine, controller 22 control air compressors 23 are started working, controller 22 control two-position four-way valves 27 make down pallet 9 arrive the extreme higher position, brake 17 brake offs, decelerator 3 runnings, decelerator 3 drives drive sprocket 2 by driving shaft, and chain 5 just rotates around drive sprocket 2, driven sprocket 16 along track 6.When former immersion casting complete and when entering the delivery assembly inlet of automatic laver cake squeeze-dehydrating device, along with the transmission of chain 5, the wedge-like portion of pulling block 4 just slips in the rectangular opening on the rack 18 of former on the chain 5, moves thereby drive former.When photoelectric sensor detects when being shaped front side shaping cake circle 20, controller 22 makes that decelerator shuts down, the brake braking, simultaneously, controller 22 control two-position four-way valves 27 make play pallet 9 drop to extreme lower position and time-delay, squeezer just enter shaping cake circle with Turbogrid plates for prop up honour castable after the higher laver cake of water content carry out extrusion dehydration.After time-delay finished, controller 22 control two-position four-way valves 27 rose pallet 9, brake 17 brake offs, decelerator 3 runnings then, and former enters fluffy link with chain.Then, next former that the laver cake is housed enters delivery assembly, repeats said process.
Claims (3)
1. an automatic laver cake squeeze-dehydrating device is characterized in that comprising frame (1), drive sprocket (2), decelerator (3), pulling block (4), chain (5), track (6), linear bearing (7), photoelectric sensor (8), following pallet (9), big column (10), top tray (11), extruding cylinder (12), extruding supporting (13), screw rod (14), dehydrating sponge (15), driven sprocket (16), brake (17), rack (18), filter screen (19), shaping cake circle (20), Turbogrid plates (21), controller (22), air compressor (23), bearing spider (24), driving shaft (25), driven shaft (26), two-position four-way valve (27); The lower end of four big columns (10) is fixed on the frame (1), the upper end of four big columns (10) and top tray (11) are rigidly connected by nut, big column (10) is provided with the linear bearing (7) by big column (10) guiding, following pallet (9) is connected with big column (10) by linear bearing (7), following pallet (9) below is connected with squeezer by screw rod (14), squeezer is made up of extruding supporting (13) and dehydrating sponge (15), Turbogrid plates (21) are fixed on the frame (1), Turbogrid plates (21) center and following pallet (9) center are on same vertical line, extruding cylinder (12) is fixed on top tray (11) center, the piston rod of extruding cylinder (12) is connected with following pallet (9) center, by rack (18), filter screen (19) and shaping cake circle (20) constitute former, driving shaft (25), driven shaft (26) is individually fixed in the two ends of frame (1) by bearing spider (24), driving shaft (25) is gone up two drive sprockets (2) is installed, driven shaft (26) is gone up two driven sprockets (16) is installed, article two, track (6) is installed on the frame (1), drive sprocket (2), driven sprocket (16), track (6) is in frame (1) inboard and on same straight line, drive sprocket (2), driven sprocket (16) is formed two groups of chain transmissions in frame (1) inboard with chain, chain (5) is provided with wedge shape pulling block (4), during chain (5) transmission, the wedge-like portion of pulling block (4) can slip in the rectangular opening on the rack (18) of former, the drive former moves, driving shaft (25) one ends are connected with decelerator (3) by shaft coupling, driven shaft (26) one ends are provided with brake (17), decelerator (3), brake (17) all is fixed on the frame (1), photoelectric sensor (8) is arranged on the frame (1) of driving shaft (18) one sides, decelerator (3), brake (17), air compressor (23) and two-position four-way valve (27) are controlled by controller (22).
2. a kind of automatic shaping and pouring device for laver pie according to claim 1, it is characterized in that described rack (18) is a rectangle frame, filter screen (19) is arranged in the rack (18), in rack (18), evenly arranged circular shaping cake circle, rack (18) is rigidly connected with shaping cake circle (20), quantity, the centre-to-centre spacing of shaping cake circle (20) are identical with squeezer, and the diameter of shaping cake circle (20) is greater than the diameter of squeezer dehydrating sponge (15).
3. a kind of automatic shaping and pouring device for laver pie according to claim 1 is characterized in that described squeezer lifting employing pneumatic control.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201010108273XA CN101773262B (en) | 2010-02-09 | 2010-02-09 | Automatic laver cake squeeze-dehydrating device |
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CN201010108273XA CN101773262B (en) | 2010-02-09 | 2010-02-09 | Automatic laver cake squeeze-dehydrating device |
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CN101773262A true CN101773262A (en) | 2010-07-14 |
CN101773262B CN101773262B (en) | 2012-07-11 |
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CN201010108273XA Expired - Fee Related CN101773262B (en) | 2010-02-09 | 2010-02-09 | Automatic laver cake squeeze-dehydrating device |
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Cited By (15)
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CN103829360A (en) * | 2013-10-25 | 2014-06-04 | 连云港富安紫菜机械有限公司 | Overturning dehydration beam and laver sheet dehydration device with overturning dehydration beam |
CN104000293A (en) * | 2014-05-09 | 2014-08-27 | 高元能 | Areca nut pressurize-shrinking method and device |
CN104366675A (en) * | 2014-11-04 | 2015-02-25 | 重庆市喜植机械设备有限公司 | Cabbage water squeezing machine |
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CN201243610Y (en) * | 2008-09-04 | 2009-05-27 | 王行安 | Extension-pressing type dehydration device for dehydration section of laver one-step processing unit |
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2010
- 2010-02-09 CN CN201010108273XA patent/CN101773262B/en not_active Expired - Fee Related
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