CN101773262B - Automatic laver cake squeeze-dehydrating device - Google Patents
Automatic laver cake squeeze-dehydrating device Download PDFInfo
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- CN101773262B CN101773262B CN201010108273XA CN201010108273A CN101773262B CN 101773262 B CN101773262 B CN 101773262B CN 201010108273X A CN201010108273X A CN 201010108273XA CN 201010108273 A CN201010108273 A CN 201010108273A CN 101773262 B CN101773262 B CN 101773262B
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- frame
- rack
- cake
- dehydrating
- chain
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- 241000206607 Porphyra umbilicalis Species 0.000 title claims abstract description 38
- 238000007493 shaping process Methods 0.000 claims description 26
- 241000239290 Araneae Species 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 abstract description 11
- 238000006297 dehydration reaction Methods 0.000 abstract description 11
- 238000001035 drying Methods 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 230000009183 running Effects 0.000 description 2
- 206010013786 Dry skin Diseases 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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Abstract
The invention discloses an automatic laver cake squeeze-dehydrating device, which comprises a rack, a shift block, a chain, a track, a linear bearing, a photoelectric sensor, a lower tray, a large column, an upper tray, a squeezing cylinder, a squeezing bearing, a screw, a dehydrating sponge, a screen frame, a filter screen, a forming cake ring, a grid plate, a controller and the like. The grid plate is fixed on the rack, the lower end of the large column is fixedly connected with the rack, the upper end of the large column is connected with the upper tray, the linear bearing is arranged on the large column, the lower tray is connected with the large column through the linear bearing, the squeezing cylinder is fixedly connected with the upper tray, and the piston rod of the squeezing cylinder is connected with the lower tray. The lower tray can move up and down along the large column under the action of the squeezing cylinder, thereby making squeezers move up and down. The lower part of the lower tray is uniformly provided with the squeezers which consist of the tapered squeezing bearing and the circular dehydrating sponge. The invention can realize the rapid dehydration of the laver cake with high water content, and provide smooth and uniform laver cakes through loosening and drying. Moreover, the invention has high productivity and is safe and sanitary.
Description
Technical field
The present invention relates to processing of farm products equipment, relate in particular to a kind of automatic shaping and pouring device for laver pie.
Background technology
Laver is the important kind of the coastal aquaculture of China; Fresh laver is apt to deteriorate, is difficult to sell and long preservation, and the fresh laver of results must be through processing such as cleaning, shaping, dehydration, paulin pine, dryings; Wherein dehydration not only influences the commercial quality of laver cake, and energy consumption for drying is also had material impact.The fresh cast through the pouring moulding device immersion at laver forms the higher laver cake of uniform water content, must dewater and could reduce energy consumption for drying.At present; Employing machinery centrifugal dehydration that the laver cake is main and manual compression dehydration, the flatness and the uniformity of laver cake but the easy destruction of mechanical centrifugal dehydration has been shaped, and dehydration back laver cake is closely knit; Not only reduce the quality of laver cake, also increased the energy consumption of dry run simultaneously; The manual work dehydration also destroys the laver cake that evenly is shaped easily, the while amount of labour, and production efficiency is low, and sanitary condition is difficult to ensure.Therefore; Ten minutes needs the squeezing dehydration device that the dish cake is smooth evenly, speed of production is fast, automaticity is high of a kind of castable that can keep soaking of development; Remove the large quantity of moisture in the shaping laver cake, for the oven dry of laver cake provides commodity rate higher, even, smooth shaping laver cake.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of automatic shaping and pouring device for laver pie is provided.
Automatic laver cake squeeze-dehydrating device comprises frame, drive sprocket, decelerator, pulling block, chain, track, linear bearing, photoelectric sensor, following pallet, big column, top tray, extruding cylinder, extruding supporting, screw rod, dehydrating sponge, driven sprocket, brake, rack, filter screen, shaping cake circle, Turbogrid plates, controller, air compressor, bearing spider, driving shaft, driven shaft, two-position four-way valve; The lower end of four big columns is fixed on the frame, and the upper end and the top tray of four big columns are rigidly connected through nut, and big column is provided with the linear bearing by big guide pillar; Following pallet is connected with big column through linear bearing, and following pallet below is connected with squeezer through screw rod, and squeezer is made up of extruding supporting and dehydrating sponge; Turbogrid plates are fixed on the frame, and Turbogrid plates center and following pallet center are on same vertical line, and the extruding cylinder is fixed on the top tray center; The piston rod of extruding cylinder is connected with following pallet center, constitutes former by rack, filter screen and shaping cake circle, and driving shaft, driven shaft are individually fixed in the two ends of frame through bearing spider; Two drive sprockets are installed on the driving shaft, two driven sprockets are installed on the driven shaft, two tracks are installed on the frame; Drive sprocket, driven sprocket, track are in the frame inboard and on same straight line, and drive sprocket, driven sprocket are formed two groups of chain transmissions in the frame inboard with chain, and chain is provided with the wedge shape pulling block; During chain drive; The wedge-like portion of pulling block can slip in the rectangular opening on the rack of former, drives former and moves, and driving shaft one end is connected with decelerator through shaft coupling; Driven shaft one end is provided with brake; Decelerator, brake all are fixed on the frame, and photoelectric sensor is arranged on the frame of driving shaft one side, and decelerator, brake, air compressor and two-position four-way valve are controlled by controller.
Said rack is a rectangle frame; Filter screen is arranged in the rack, in rack, has evenly arranged circular shaping cake circle, and rack and shaping cake circle are rigidly connected; Quantity, the centre-to-centre spacing of shaping cake circle are identical with squeezer, and the diameter of shaping cake circle is greater than the diameter of squeezer dehydrating sponge.
Described squeezer goes up and down to adopt pneumatic control.
The present invention can realize that fresh laver forms the fast automatic extrusion dehydration of uniform laver cake behind the immersion castable, and for the oven dry of laver cake provides smooth uniform laver cake, production efficiency is high, and the dry requirement of laver biscuit is satisfied in the production process safety and sanitation.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is the automatic laver cake squeeze-dehydrating device front view;
Fig. 2 is the A-A cutaway view of automatic laver cake squeeze-dehydrating device;
Fig. 3 is the pneumatic control schematic diagram of automatic laver cake squeeze-dehydrating device;
Fig. 4 is the electrical equipment control figure of automatic laver cake squeeze-dehydrating device;
Among the figure, frame 1, drive sprocket 2, decelerator 3, pulling block 4, chain 5, track 6, linear bearing 7, photoelectric sensor 8, following pallet 9, big column 10, top tray 11, extruding cylinder 12, extruding supporting 13, screw rod 14, dehydrating sponge 15, driven sprocket 16, brake 17, rack 18, filter screen 19, shaping cake circle 20, Turbogrid plates 21, controller 22, air compressor 23, bearing spider 24, driving shaft 25, driven shaft 26, two-position four-way valve 27.
The specific embodiment
Shown in accompanying drawing, automatic laver cake squeeze-dehydrating device comprises frame 1, drive sprocket 2, decelerator 3, pulling block 4, chain 5, track 6, linear bearing 7, photoelectric sensor 8, following pallet 9, big column 10, top tray 11, extruding cylinder 12, extruding supporting 13, screw rod 14, dehydrating sponge 15, driven sprocket 16, brake 17, rack 18, filter screen 19, shaping cake circle 20, Turbogrid plates 21, controller 22, air compressor 23, bearing spider 24, driving shaft 25, driven shaft 26, two-position four-way valve 27; The lower end of four big columns 10 is fixed on the frame 1, and the upper end of four big columns 10 and top tray 11 are rigidly connected through nut, and big column 10 is provided with the linear bearing 7 by big column 10 guiding; Following pallet 9 is connected with big column 10 through linear bearing 7, and following pallet 9 belows are connected with squeezer through screw rod 14, and squeezer is made up of with dehydrating sponge 15 extruding supporting 13; Turbogrid plates 21 are fixed on the frame 1, and Turbogrid plates 21 centers and following pallet 9 centers are on same vertical line, and extruding cylinder 12 is fixed on top tray 11 centers; The piston rod of extruding cylinder 12 is connected with following pallet 9 centers, constitutes former by rack 18, filter screen 19 and shaping cake circle 20, and driving shaft 25, driven shaft 26 are individually fixed in the two ends of frame 1 through bearing spider 24; Two drive sprockets 2 are installed on the driving shaft 25; 16, two tracks 6 of two driven sprockets are installed on the driven shaft 26 are installed on the frame 1, drive sprocket 2, driven sprocket 16, track 6 are in frame 1 inboard and on same straight line; Drive sprocket 2, driven sprocket 16 are formed two groups of chain transmissions in frame 1 inboard with chain; Chain 5 is provided with wedge shape pulling block 4, and during chain 5 transmissions, the wedge-like portion of pulling block 4 can slip in the rectangular opening on the rack 18 of former; The drive former moves; Driving shaft 25 1 ends are connected with decelerator 3 through shaft coupling, and driven shaft 26 1 ends are provided with brake 17, and decelerator 3, brake 17 all are fixed on the frame 1; Photoelectric sensor 8 is arranged on the frame 1 of driving shaft 18 1 sides, and decelerator 3, brake 17, air compressor 23 and two-position four-way valve 27 are by controller 22 controls.
Said rack 18 is a rectangle frame; Filter screen 19 is arranged in the rack 18; In rack 18, evenly arranged circular shaping cake circle; Rack 18 is rigidly connected with shaping cake circle 20, and quantity, the centre-to-centre spacing of shaping cake circle 20 are identical with squeezer, and the diameter of shaping cake circle 20 is greater than the diameter of squeezer dehydrating sponge 15.
Said squeezer is made up of with circular dehydrating sponge 15 tapered squeezing supporting 13; The big end of extruding supporting 13 tapers below is fixed with dehydrating sponge 15; Extruding supporting 13 taper small ends are connected with screw rod 14; Extruding supporting 13 is tubaeform, and dehydrating sponge 15 is circular, and the taper outside diameter of extruding supporting 13 is identical with dehydrating sponge 15 diameters.Described squeezer goes up and down to adopt pneumatic control.
The course of work of the present invention: start complete machine; Controller 22 control air compressors 23 are started working; Controller 22 control two-position four-way valves 27 make down pallet 9 arrival extreme higher positions; Brake 17 brake offs, decelerator 3 runnings, decelerator 3 drives drive sprocket 2 through driving shaft, and chain 5 just rotates around drive sprocket 2, driven sprocket 16 along track 6.When former immersion casting complete and when getting into the delivery assembly inlet of automatic laver cake squeeze-dehydrating device, along with the transmission of chain 5, the wedge-like portion of pulling block 4 just slips in the rectangular opening on the rack 18 of former on the chain 5, moves thereby drive former.When photoelectric sensor detects when being shaped front side shaping cake circle 20; Controller 22 makes that decelerator shuts down, the brake braking; Simultaneously; Controller 22 control two-position four-way valves 27 make play pallet 9 drop to extreme lower position and time-delay, squeezer just get into shaping cake circle with Turbogrid plates for prop up honour castable after the higher laver cake of water content carry out extrusion dehydration.After time-delay finished, controller 22 control two-position four-way valves 27 rose pallet 9, brake 17 brake offs, decelerator 3 runnings then, and former gets into fluffy link with chain.Then, next former that the laver cake is housed gets into delivery assembly, repeats said process.
Claims (3)
1. an automatic laver cake squeeze-dehydrating device is characterized in that comprising frame (1), drive sprocket (2), decelerator (3), pulling block (4), chain (5), track (6), linear bearing (7), photoelectric sensor (8), following pallet (9), big column (10), top tray (11), extruding cylinder (12), extruding supporting (13), screw rod (14), dehydrating sponge (15), driven sprocket (16), brake (17), rack (18), filter screen (19), shaping cake circle (20), Turbogrid plates (21), controller (22), air compressor (23), bearing spider (24), driving shaft (25), driven shaft (26), two-position four-way valve (27); The lower end of four big columns (10) is fixed on the frame (1), and the upper end of four big columns (10) and top tray (11) are rigidly connected through nut, and big column (10) is provided with the linear bearing (7) by big column (10) guiding; Following pallet (9) is connected with big column (10) through linear bearing (7), and following pallet (9) below is connected with squeezer through screw rod (14), and squeezer is made up of extruding supporting (13) and dehydrating sponge (15); Turbogrid plates (21) are fixed on the frame (1); Turbogrid plates (21) center and following pallet (9) center are on same vertical line, and extruding cylinder (12) is fixed on top tray (11) center, and the piston rod of extruding cylinder (12) is connected with following pallet (9) center; Constitute former by rack (18), filter screen (19) and shaping cake circle (20); Driving shaft (25), driven shaft (26) are individually fixed in the two ends of frame (1) through bearing spider (24), and driving shaft (25) is gone up two drive sprockets (2) are installed, and driven shaft (26) is gone up two driven sprockets (16) are installed; Article two, track (6) is installed on the frame (1); Drive sprocket (2), driven sprocket (16), track (6) are in frame (1) inboard and on same straight line, and drive sprocket (2), driven sprocket (16) are formed two groups of chain transmissions in frame (1) inboard with chain, and chain (5) is provided with wedge shape pulling block (4); During chain (5) transmission; The wedge-like portion of pulling block (4) can slip in the rectangular opening on the rack (18) of former, drives former and moves, and driving shaft (25) one ends are connected with decelerator (3) through shaft coupling; Driven shaft (26) one ends are provided with brake (17); Decelerator (3), brake (17) all are fixed on the frame (1), and photoelectric sensor (8) is arranged on the frame (1) of driving shaft (25) one sides, and decelerator (3), brake (17), air compressor (23) and two-position four-way valve (27) are controlled by controller (22).
2. a kind of automatic laver cake squeeze-dehydrating device according to claim 1; It is characterized in that said rack (18) is a rectangle frame; Filter screen (19) is arranged in the rack (18), in rack (18), has evenly arranged circular shaping cake circle, and rack (18) is rigidly connected with shaping cake circle (20); Quantity, the centre-to-centre spacing of shaping cake circle (20) are identical with squeezer, and the diameter of shaping cake circle (20) is greater than the diameter of squeezer dehydrating sponge (15).
3. a kind of automatic laver cake squeeze-dehydrating device according to claim 1 is characterized in that described squeezer goes up and down to adopt pneumatic control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010108273XA CN101773262B (en) | 2010-02-09 | 2010-02-09 | Automatic laver cake squeeze-dehydrating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010108273XA CN101773262B (en) | 2010-02-09 | 2010-02-09 | Automatic laver cake squeeze-dehydrating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101773262A CN101773262A (en) | 2010-07-14 |
| CN101773262B true CN101773262B (en) | 2012-07-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010108273XA Expired - Fee Related CN101773262B (en) | 2010-02-09 | 2010-02-09 | Automatic laver cake squeeze-dehydrating device |
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| CN103829360A (en) * | 2013-10-25 | 2014-06-04 | 连云港富安紫菜机械有限公司 | Overturning dehydration beam and laver sheet dehydration device with overturning dehydration beam |
| CN104000293B (en) * | 2014-05-09 | 2017-07-28 | 广州泉能能源科技有限公司 | A kind of pressurization of betel nut is got into the frame of mind for work method and apparatus |
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| CN104366390A (en) * | 2014-11-05 | 2015-02-25 | 重庆倍精科技研发有限公司 | Shredded and sliced pickle making equipment and industrial making method |
| CN104366391A (en) * | 2014-11-05 | 2015-02-25 | 重庆市喜植机械设备有限公司 | Pungent food making device |
| CN104366389B (en) * | 2014-11-05 | 2020-10-30 | 重庆倍精科技研发有限公司 | Art shredded hot pickled mustard tuber and its making equipment |
| CN104939285B (en) * | 2015-05-27 | 2017-05-24 | 陕西科技大学 | Up and down squeezing and dewatering device for round porphyra |
| CN105996091B (en) * | 2016-05-19 | 2017-12-19 | 东南大学 | A kind of cake seaweed is dehydrated weigh automatic blanking shaped device and its forming method |
| CN106174163A (en) * | 2016-07-28 | 2016-12-07 | 东南大学 | A kind of pancake Thallus Porphyrae processing unit (plant) and processing method |
| CN106749483B (en) * | 2016-11-10 | 2019-02-15 | 贵州南方嘉木食品有限公司 | A kind of production method of high-purity tea saponin |
| CN106983166A (en) * | 2017-05-26 | 2017-07-28 | 纪合溪 | A kind of marine alga cake equipment |
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|---|---|---|---|---|
| CN1903077A (en) * | 2006-08-03 | 2007-01-31 | 陕西科技大学 | Method and equipment for continuously drying laver sheets |
| CN201008335Y (en) * | 2005-07-08 | 2008-01-23 | 王行安 | A vegetable cake dehydration setting device that is used for laver to once process cake section |
| CN201243610Y (en) * | 2008-09-04 | 2009-05-27 | 王行安 | Extension-pressing type dehydration device for dehydration section of laver one-step processing unit |
-
2010
- 2010-02-09 CN CN201010108273XA patent/CN101773262B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201008335Y (en) * | 2005-07-08 | 2008-01-23 | 王行安 | A vegetable cake dehydration setting device that is used for laver to once process cake section |
| CN1903077A (en) * | 2006-08-03 | 2007-01-31 | 陕西科技大学 | Method and equipment for continuously drying laver sheets |
| CN201243610Y (en) * | 2008-09-04 | 2009-05-27 | 王行安 | Extension-pressing type dehydration device for dehydration section of laver one-step processing unit |
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| CN101773262A (en) | 2010-07-14 |
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