CN106271256A - A kind of solar photovoltaic assembly welding tape feeding device - Google Patents
A kind of solar photovoltaic assembly welding tape feeding device Download PDFInfo
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- CN106271256A CN106271256A CN201610817397.2A CN201610817397A CN106271256A CN 106271256 A CN106271256 A CN 106271256A CN 201610817397 A CN201610817397 A CN 201610817397A CN 106271256 A CN106271256 A CN 106271256A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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Abstract
The invention provides a kind of solar photovoltaic assembly welding tape feeding device, including welding Fang Dai mechanism, type leading wheel framework, axis of guide mechanism, welding detent mechanism and fixed length Fang Dai mechanism, welding Fang Dai mechanism is arranged on the side of welding volume fixed plate front end, axis of guide mechanism is arranged on the opposite side of welding volume fixed plate front end, type leading wheel framework is arranged on the downside of welding volume fixed plate front end, it is provided with big base plate below welding volume fixed plate, connected by welding Fang Dai mechanism fixed mount between big base plate and welding volume fixed plate, welding detent mechanism is arranged on the side of welding Fang Dai mechanism fixed mount, fixed length Fang Dai mechanism is arranged on below big base plate, big fixed length Fang Dai mechanism fixed plate of passing through between base plate and fixed length Fang Dai mechanism connects.This solar photovoltaic assembly welding tape feeding device can place the welding volume of varying number according to actual needs, it is also possible to carries out precise fixed-length according to the welding length requirement of actual series welding and puts band.
Description
Technical field
The invention belongs to automatic technology equipment field, be specifically related to a kind of solar photovoltaic assembly welding tape feeding device.
Background technology
Solar energy be clean most future, the most safe and reliable energy, photovoltaic industry is increasingly becoming another explosion type
The industry of development.But the core of solar electrical energy generation is solaode pack, therefore the quality of solaode pack, one-tenth
This and production efficiency will directly determine quality and the cost of whole solar energy system.Solaode chip module has multiple tracks to produce work
Sequence, wherein series welding belongs to a most important link, and needs during series welding first to be covered accurately on cell piece by welding
Main gate line on, therefore can welding be accurately positioned in main gate line, is the key factor of series welding process.In tradition series welding technique
Essentially full manual mode, manual production pattern randomness is very strong, and anthropic factor is the biggest on the impact of production effect.Along with photovoltaic
The development of industry, photovoltaic products has had higher requirement to series welding, needs to carry out quick, accurate, the series welding technique of automatization.
Chinese patent CN201520161351 discloses " the welding supply dress of a kind of solar battery sheet automatic string welding machine
Put ", this device realizes automatization's continuous feeding, ready for welding continuously, draws welding mechanical hand to pass through slide construction, it is achieved
Mechanization continuous action, operation is convenient, rapidly and efficiently, drastically increases production efficiency, but this device is drawing welding process
In put band random length, the waste of surplus when easily causing each series welding.Chinese patent CN201610150665 discloses " a kind of weldering
Band feed mechanism, feeding method and series welding machine ", this mechanism station before welding strip cutting machine structure sets up welding feed mechanism, to be cut
The welding cut is pressed on movable stand, and is realized the feeding of welding by movable stand, greatly reduces pinch-grip agency in rear station
Welding draft travel, improve the efficiency that cuts of welding, and welding head seldom produce skew, it is high that welding is sent into precision,
Ensure that the welding quality of series welding machine, but this mechanism is when changing welding volume, the tail end of upper welding volume and next weldering
The head end of band volume all can cause the waste of tens meters of weldings.
Summary of the invention
For overcoming the deficiencies in the prior art, the present invention devises a kind of solar photovoltaic assembly welding tape feeding device, and this is too
Sun can design ingenious by photovoltaic module welding strip tape feeding device, simple and compact for structure, can place varying number according to actual needs
Welding is rolled up, it is also possible to carries out precise fixed-length according to the welding length requirement of actual series welding and puts band.
For realizing technique scheme, the invention provides a kind of solar photovoltaic assembly welding tape feeding device, including weldering
Band volume fixed plate, welding Fang Dai mechanism, type leading wheel framework, axis of guide mechanism, welding detent mechanism and fixed length Fang Dai mechanism, described
Welding Fang Dai mechanism is arranged on the side of welding volume fixed plate front end, and axis of guide mechanism is arranged on the another of welding volume fixed plate front end
Side and right in opposite directions with welding Fang Dai mechanism, type leading wheel framework is arranged on the downside of welding volume fixed plate front end and close
Axis of guide mechanism, is provided with big base plate, passes through welding between described big base plate and welding volume fixed plate below welding volume fixed plate
Fang Dai mechanism fixed mount connects, and welding detent mechanism is arranged on the side of welding Fang Dai mechanism fixed mount, and fixed length Fang Dai mechanism sets
Put below big base plate, connected by fixed length Fang Dai mechanism fixed plate between described big base plate and fixed length Fang Dai mechanism；Described weldering
Dai Fangdai mechanism includes motor, and described motor is fixed on welding volume fixed plate rear end by securing member, and the outfan of motor is arranged
There are rotating shaft, the other end of described rotating shaft to be provided with the welding volume that can slide along rotating shaft, are provided with between described welding volume and motor
Flange, rotating shaft and welding volume fixed plate pass through Flange joint；Described fixed length Fang Dai mechanism includes guide rail fixed plate, and described guide rail is solid
The one end determining plate is connected by securing member and fixed length Fang Dai mechanism fixed plate, and the other end of guide rail fixed plate is provided with photoelectric sensing
Device, the side of guide rail fixed plate is provided with slide assemblies, is connected by guide rail between described slide assemblies and guide rail fixed plate, sliding
Dynamic assembly can move along rail length direction, and the side of slide assemblies is provided with sensor sensing frame.
Preferably, described welding detent mechanism includes welding detent mechanism fixed mount, described welding detent mechanism fixed mount
One end of length direction is connected by securing member and welding Fang Dai mechanism fixed mount, and the side of welding detent mechanism fixed mount is arranged
Have manual clamp fixed plate, the side at described manual clamp fixed plate width two ends be respectively arranged with manual clamp and under
Manual clamp.
In technique scheme, first welding volume is enclosed within the rotating shaft of welding Fang Dai mechanism, draws welding head and be pulled to lead
To wheel mechanism, then pass around type leading wheel framework and be pulled to axis of guide mechanism, be pulled to fixed length Fang Dai mechanism the most again and be wound on its slip
On assembly, finally cause at the strap mechanism on series welding machine.Owing to welding volume is fixed in rotating shaft, rotating shaft is controlled by motor,
Motor is again to control by control system external trigger, and when control system sends pulse command to motor, driven by motor welding is rolled up
Rotating, the most whole device starts to discharge welding, and the slide assemblies in fixed length Fang Dai mechanism is owing to self gravitation is with welding simultaneously
Move downwardly together, when slide assemblies moves at the photoelectric sensor in fixed length Fang Dai mechanism together with welding, photoelectric sensing
Device sends a signal to control system, and control system feeds back to motor and makes its end that stops operating put band.Owing to fixed length puts band machine
The fixed position that guide rail on structure has certain length and photoelectric sensor is variable, and the most whole length putting band can be according to reality
The solar photovoltaic assembly specifications and models demand on border is arranged.Additionally when the strap mechanism of series welding machine pulls welding, fixed length is put
Move upwardly together with the slide assemblies in mechanism and welding, the butt welding when the welding clamped position that welding is pulled on strap mechanism
Band is fixedly clamped, and butt welding band carries out cut-to-length afterwards, and whole solar photovoltaic assembly welding tape feeding device follows in this manner
Ring puts band, puts band step before completing series welding.When welding volume is finished, the welding volume more renewed, the welding first old welding rolled up
Tail causes at the lower manual clamp on welding detent mechanism and clamps welding, the welding head that new welding is rolled up additionally causes welding fixed
At upper manual clamp in the mechanism of position and clamp welding, with electric cautery, welding head and welding tail are welded in one piece afterwards, complete new
The docking of old welding volume, last whole device carries out putting band.
Preferably, described type leading wheel framework includes that directive wheel fixed plate, described directive wheel fixed plate upper end are provided with bearing,
The side of described bearing is provided with directive wheel, fixes axle by directive wheel and connect between described directive wheel and bearing, by weldering
The directive wheel of type leading wheel framework walked around by band makes directive wheel have an effect of guide and limit, and makes welding keep certain tension force.
Preferably, described axis of guide mechanism includes the axis of guide and guides annulus, described guiding annulus through the axis of guide and
Slide along axis of guide axial direction, guide annulus and there is the effect of fixing isolation welding, prevent welding to be wound around each other
And fracture.
Preferably, described slide assemblies includes that pulley fixed plate, the both sides of described pulley fixed plate are respectively arranged with pulley
And guide rail slide block, described guide rail slide block can slide along rail length direction, and the side of guide rail slide block is provided with sensor sensing frame,
Welding is arranged through pulley, both can guarantee that welding was followed pulley and moved up and down along guide rail direction together, and can improve again transmission efficiency.
Preferably, the both sides that described welding is rolled up are respectively arranged with left block and right block, left block and right block can root
Adjust the distance between each welding volume according to the spacing of main gate line on solar battery sheet, and play solid during putting band
Determine the effect of welding volume.
Compared with prior art, the technical solution used in the present invention has a following beneficial effect:
1) design of this solar photovoltaic assembly welding tape feeding device is ingenious, simple and compact for structure, can be according to actual series welding
Welding length requirement carry out precise fixed-length and put band；
2) this solar photovoltaic assembly welding tape feeding device can place the welding volume of varying number, root according to actual needs
The regulation of welding position is carried out according to product difference main grid number；
3) this solar photovoltaic assembly welding tape feeding device has special positioning and clamping mechanism when changing welding, can realize hands
The waste of welding when dynamic docking welding avoids causing replacing.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is that the welding of the present invention puts band mechanism structure schematic diagram.
Fig. 3 is the type leading wheel framework structural representation of the present invention.
Fig. 4 is the axis of guide mechanism structure schematic diagram of the present invention.
Fig. 5 is the welding detent mechanism structural representation of the present invention.
Fig. 6 is that the fixed length of the present invention puts band mechanism structure schematic diagram.
Fig. 7 is that the welding of the present invention is around band schematic diagram.
In figure: 1, welding volume；2, type leading wheel framework；3, big base plate；4, welding Fang Dai mechanism；5, axis of guide mechanism；6, weldering
Connect detent mechanism；7, fixed length Fang Dai mechanism；8, left block；9, the first welding volume；10, the second welding volume；11, the 3rd welding volume；
12, the 4th welding volume；13, right block；14, rotating shaft；15, flange；16, the first motor；17, the second motor；18, the 3rd motor；
19, the 4th motor；20, welding volume fixed plate；21, welding Fang Dai mechanism fixed mount；22, directive wheel；23, directive wheel fixed plate；
24, directive wheel fixes axle；25, bearing；26, the axis of guide；27, annulus is guided；28, upper manual clamp；29, welding detent mechanism is solid
Determine frame；30, lower manual clamp；31, manual clamp fixed plate；32, pulley；33, pulley fixed plate；34, guide rail；35, guide rail is solid
Determine plate；36, sensor sensing frame；37, photoelectric sensor；38, guide rail slide block；39, fixed length Fang Dai mechanism fixed plate；40, welding.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Whole description, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Ability
The every other embodiment that territory ordinary person is obtained under not making creative work premise, belongs to the protection of the present invention
Scope.
Embodiment: a kind of solar photovoltaic assembly welding tape feeding device.
Referring to figs. 1 through shown in Fig. 7, a kind of solar photovoltaic assembly welding tape feeding device, including welding volume fixed plate 20, weldering
Dai Fangdai mechanism 4, type leading wheel framework 2, axis of guide mechanism 5, welding detent mechanism 6 and fixed length Fang Dai mechanism 7, described welding puts band
Mechanism 4 is arranged on the side of welding volume fixed plate 20 front end, and axis of guide mechanism 5 is arranged on another of welding volume fixed plate 20 front end
Side and right in opposite directions with welding Fang Dai mechanism 4, type leading wheel framework 2 is arranged on the downside of welding volume fixed plate 20 front end and leans on
Nearly axis of guide mechanism 5, is provided with big base plate 3, between described big base plate 3 and welding volume fixed plate 20 below welding volume fixed plate 20
Being connected by welding Fang Dai mechanism fixed mount 21, welding detent mechanism 6 is arranged on the side of welding Fang Dai mechanism fixed mount 21, fixed
Chang Fangdai mechanism 7 is arranged on below big base plate 3, solid by fixed length Fang Dai mechanism between described big base plate 3 and fixed length Fang Dai mechanism 7
Determine plate 39 to connect；Described welding Fang Dai mechanism 4 includes motor, after described motor is fixed on welding volume fixed plate 20 by securing member
End, the outfan of motor is provided with rotating shaft 14, and the other end of described rotating shaft 14 is provided with the welding volume 1 that can slide along rotating shaft 14,
It is provided with flange 15, rotating shaft 14 and welding volume fixed plate 20 between described welding volume 1 and motor to be connected by flange 15；Described fixed
Chang Fangdai mechanism 7 includes guide rail fixed plate 35, and one end of described guide rail fixed plate 35 is solid by securing member and fixed length Fang Dai mechanism
Determining plate 39 to connect, the other end of guide rail fixed plate 35 is provided with photoelectric sensor 37, and the side of guide rail fixed plate 35 is provided with cunning
Dynamic assembly, is connected by guide rail 34 between described slide assemblies and guide rail fixed plate 35, and slide assemblies can be along guide rail 34 length side
To movement, the side of slide assemblies is provided with sensor sensing frame 36.
With reference to shown in Fig. 5, described welding detent mechanism 6 includes welding detent mechanism fixed mount 29, described welding localization machine
One end of structure fixed mount 29 length direction is connected by securing member and welding Fang Dai mechanism fixed mount 21, and welding detent mechanism is fixed
The side of frame 29 is provided with manual clamp fixed plate 31, and the side at described manual clamp fixed plate 31 width two ends sets respectively
It is equipped with manual clamp 28 and lower manual clamp 30.
In technique scheme, place four welding volumes 1, respectively first welding volume the 9, second welding volume as requested
10, the 3rd welding volume the 11, the 4th welding volume 12, therefore correspond to four motors that is first motor the 16, second motor the 17, the 3rd electricity
Machine the 18, the 4th motor 19 controls to put band, owing to containing four welding volumes 1, therefore having four corresponding type leading wheel frameworks 2 and four
Individual fixed length Fang Dai mechanism 7.Before solar photovoltaic assembly carries out series welding, first by first welding volume the 9, second welding volume the 10, the 3rd
Welding volume the 11, the 4th welding volume 12 is respectively fitted in the rotating shaft 14 of welding Fang Dai mechanism 4, draws welding head and is pulled to type leading wheel framework
2, then pass around type leading wheel framework 2 and be pulled to axis of guide mechanism 5, be pulled to fixed length Fang Dai mechanism 7 the most again and be wound on its slide assemblies
On, finally cause at the strap mechanism on series welding machine, carrying out in the same way around band of each welding volume 1.Due to welding
Volume 1 is fixed in rotating shaft 14, and rotating shaft 14 is controlled by motor, and motor is again to control by control system external trigger, when controlling system
When system sends pulse command to motor, driven by motor welding volume 1 rotation, the most whole device starts to discharge welding 40, simultaneously fixed
Slide assemblies in Chang Fangdai mechanism 7 moves with welding 40 downwardly together due to self gravitation, when slide assemblies and welding 40 1
Rising at the photoelectric sensor 37 moving in fixed length Fang Dai mechanism 7, photoelectric sensor 37 sends a signal to control system, controls system
System feeds back to motor and makes its end that stops operating put band.Owing to the guide rail 34 in fixed length Fang Dai mechanism 7 has certain length also
And the fixed position of photoelectric sensor 37 is variable, the most whole length putting band can be according to actual solar photovoltaic assembly specification
Model demand is arranged.Additionally when the strap mechanism of series welding machine pulls welding 40, the slide assemblies in fixed length Fang Dai mechanism 7 and
Welding 40 moves upwardly together, and is fixedly clamped welding 40 when the welding clamped position that welding 40 is pulled on strap mechanism, it
Welding 40 carries out cut-to-length afterwards, and whole solar photovoltaic assembly welding tape feeding device circulates in this manner puts band, completes
Band step is put before series welding.When welding volume 1 is finished, the welding volume 1 more renewed, first the welding tail of old welding volume 1 is caused weldering
Connect at the lower manual clamp 30 on detent mechanism 6 and clamp welding 40, additionally the welding head of new welding volume 1 is caused welding location
At upper manual clamp 28 in mechanism 6 and clamp welding 40, with electric cautery, welding head and welding tail are welded in one piece afterwards, complete
The docking of new and old welding volume 1, last whole device carries out putting band.
With reference to shown in Fig. 3, described type leading wheel framework 2 includes directive wheel fixed plate 23, described directive wheel fixed plate 23 upper end
Being provided with bearing 25, the side of described bearing 25 is provided with directive wheel 22, by guiding between described directive wheel 22 and bearing 25
The fixing axle 24 of wheel connects, and makes directive wheel 22 have guide and limit by welding 40 being walked around the directive wheel 22 of type leading wheel framework 2
Effect, and make welding 40 keep certain tension force.
With reference to shown in Fig. 4, described axis of guide mechanism 5 includes the axis of guide 26 and five guiding annulus 27, described five guiding
Annulus 27 slides through the axis of guide 26 and along the axis of guide 26 axial direction, guides annulus 27 and has the work of fixing isolation welding 40
With, prevent welding 40 from occurring each other to be wound around and fracture.
With reference to shown in Fig. 6, described slide assemblies includes that pulley fixed plate 33, the both sides of described pulley fixed plate 33 set respectively
Being equipped with pulley 32 and guide rail slide block 38, described guide rail slide block 38 can slide along guide rail 34 length direction, the side of guide rail slide block 38
Being provided with sensor sensing frame 36, welding 40 arranges through pulley 32, both can guarantee that welding 40 follows pulley 32 together along guide rail
34 directions move up and down, and can improve again transmission efficiency.
With reference to shown in Fig. 2, the both sides of described welding volume 1 are respectively arranged with left block 8 and right block 13, left block 8 and the right side
Block 13 can adjust the distance between each welding volume 1 according to the spacing of main gate line on solar battery sheet, and is putting
The effect of fixing welding volume 1 is played during band.
The above is presently preferred embodiments of the present invention, but the present invention should not be limited to this embodiment and accompanying drawing institute is public
The content opened, thus every without departing from the equivalence completed under spirit disclosed in this invention or amendment, both fall within present invention protection
Scope.
Claims (6)
1. a solar photovoltaic assembly welding tape feeding device, it is characterised in that include that welding volume fixed plate, welding put band machine
Structure, type leading wheel framework, axis of guide mechanism, welding detent mechanism and fixed length Fang Dai mechanism, described welding Fang Dai mechanism is arranged on weldering
The side of band volume fixed plate front end, axis of guide mechanism is arranged on the opposite side of welding volume fixed plate front end and puts band machine with welding
Structure is right in opposite directions, and type leading wheel framework is arranged on the downside of welding volume fixed plate front end and near axis of guide mechanism, welding volume is solid
Determine below plate, to be provided with big base plate, connected by welding Fang Dai mechanism fixed mount between described big base plate and welding volume fixed plate,
Welding detent mechanism is arranged on the side of welding Fang Dai mechanism fixed mount, and fixed length Fang Dai mechanism is arranged on below big base plate, described
Big fixed length Fang Dai mechanism fixed plate of passing through between base plate and fixed length Fang Dai mechanism connects；Described welding Fang Dai mechanism includes motor,
Described motor is fixed on welding volume fixed plate rear end by securing member, and the outfan of motor is provided with rotating shaft, described rotating shaft another
One end is provided with the welding volume that can slide along rotating shaft, is provided with flange, rotating shaft and welding volume solid between described welding volume and motor
Determine plate and pass through Flange joint；Described fixed length Fang Dai mechanism includes guide rail fixed plate, and one end of described guide rail fixed plate is by fastening
Part and fixed length Fang Dai mechanism fixed plate connect, and the other end of guide rail fixed plate is provided with photoelectric sensor, the side of guide rail fixed plate
Face is provided with slide assemblies, is connected by guide rail between described slide assemblies and guide rail fixed plate, and slide assemblies can be long along guide rail
Degree direction is moved, and the side of slide assemblies is provided with sensor sensing frame.
2. solar photovoltaic assembly welding tape feeding device as claimed in claim 1, it is characterised in that: described welding detent mechanism
Including welding detent mechanism fixed mount, one end of described welding detent mechanism fixed mount length direction is put by securing member and welding
Band mechanism fixed mount connects, and the side of welding detent mechanism fixed mount is provided with manual clamp fixed plate, and described manual clamp is solid
The side determining plate width two ends is respectively arranged with manual clamp and lower manual clamp.
3. solar photovoltaic assembly welding tape feeding device as claimed in claim 1, it is characterised in that: described type leading wheel framework bag
Including directive wheel fixed plate, described directive wheel fixed plate upper end is provided with bearing, and the side of described bearing is provided with directive wheel, described
Fix axle by directive wheel between directive wheel and bearing to connect.
4. solar photovoltaic assembly welding tape feeding device as claimed in claim 1, it is characterised in that: described axis of guide mechanism wraps
Including the axis of guide and guide annulus, described guiding annulus slides through the axis of guide and along axis of guide axial direction.
5. solar photovoltaic assembly welding tape feeding device as claimed in claim 1, it is characterised in that: described slide assemblies includes
Pulley fixed plate, the both sides of described pulley fixed plate are respectively arranged with pulley and guide rail slide block, and described guide rail slide block can be along guide rail
Length direction slides, and the side of guide rail slide block is provided with sensor sensing frame.
6. solar photovoltaic assembly welding tape feeding device as claimed in claim 1, it is characterised in that: the both sides of described welding volume
It is respectively arranged with left block and right block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610817397.2A CN106271256B (en) | 2016-09-12 | 2016-09-12 | A kind of solar photovoltaic assembly welding tape feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610817397.2A CN106271256B (en) | 2016-09-12 | 2016-09-12 | A kind of solar photovoltaic assembly welding tape feeding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106271256A true CN106271256A (en) | 2017-01-04 |
| CN106271256B CN106271256B (en) | 2018-01-09 |
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ID=57710056
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610817397.2A Active CN106271256B (en) | 2016-09-12 | 2016-09-12 | A kind of solar photovoltaic assembly welding tape feeding device |
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| CN (1) | CN106271256B (en) |
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| CN115070149A (en) * | 2022-07-20 | 2022-09-20 | 安徽中再能电力科技有限公司 | Series welding machine for photovoltaic energy storage battery piece group |
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| CN115070149A (en) * | 2022-07-20 | 2022-09-20 | 安徽中再能电力科技有限公司 | Series welding machine for photovoltaic energy storage battery piece group |
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| Publication number | Publication date |
|---|---|
| CN106271256B (en) | 2018-01-09 |
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