CN106271256B - A kind of solar photovoltaic assembly welding tape feeding device - Google Patents
A kind of solar photovoltaic assembly welding tape feeding device Download PDFInfo
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- CN106271256B CN106271256B CN201610817397.2A CN201610817397A CN106271256B CN 106271256 B CN106271256 B CN 106271256B CN 201610817397 A CN201610817397 A CN 201610817397A CN 106271256 B CN106271256 B CN 106271256B
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- welding
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- fixed plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention provides a kind of solar photovoltaic assembly welding tape feeding device, band mechanism is put including welding, type leading wheel framework, it is oriented to axis mechanism, welding detent mechanism and fixed length put band mechanism, welding puts the side that the fixed front edge of board of welding volume is arranged on mechanism, it is oriented to the opposite side that axis mechanism is arranged on the fixed front edge of board of welding volume, type leading wheel framework is arranged on the downside of the fixed front edge of board of welding volume, big bottom plate is provided with below welding volume fixed plate, band institutions fixator is put between big bottom plate and welding volume fixed plate by welding to connect, welding detent mechanism is arranged on welding and puts the side with institutions fixator, fixed length is put band mechanism and is arranged on below big bottom plate, big bottom plate and fixed length are put with mechanism fixed plate connection between putting band mechanism by fixed length.The welding that this solar photovoltaic assembly welding tape feeding device can place varying number according to being actually needed is rolled up, and can also be carried out precise fixed-length according to the welding length requirement of actual series welding and be put band.
Description
Technical field
The invention belongs to automatic technology equipment field, and in particular to a kind of solar photovoltaic assembly welding tape feeding device.
Background technology
Solar energy is that following most cleaning, the most safe and reliable energy, photovoltaic industry are increasingly becoming another explosion type
The industry of development.But the core of solar power generation is solar cell pack, thus the quality of solar cell pack, into
This will directly determine the quality and cost of whole solar energy system with production efficiency.Solar battery sheet component has multiple tracks to produce work
Sequence, wherein series welding belong to a most important link, and need first accurately to cover welding on cell piece during series welding
Main gate line on, therefore can welding be accurately positioned in main gate line, be the key factor of series welding process.In traditional series welding technique
Essentially full manual mode, manual production pattern randomness is very strong, and influence of the human factor to production effect is very big.With photovoltaic
The development of industry, photovoltaic products have higher requirement to series welding, it is necessary to carry out quick, accurate, the series welding technique of automation.
Chinese patent CN201520161351 discloses a kind of " the welding supply dress of automatic string welding machine of solar battery sheet
Put ", the device realizes automation continuous feeding, is ready for continuous welding, draws welding manipulator to be realized by slide construction
Mechanization continuous action, operation facility, rapidly and efficiently, production efficiency is drastically increased, but the device is drawing welding process
In put band random length, the waste of surplus when easily causing each series welding.Chinese patent CN201610150665 discloses " one kind weldering
Band feed mechanism, feeding method and string welding machine ", mechanism station before welding strip cutting machine structure sets up welding feed mechanism, to be cut
The welding cut is pressed on movable stand, and the feeding of welding is realized by movable stand, greatly reduces pinch-grip agency in rear station
Welding draft travel, improve the efficiency that cuts of welding, and welding head seldom produces skew, it is high that welding is sent into precision,
It ensure that the welding quality of string welding machine, but the mechanism is when changing welding volume, the tail end of upper welding volume and next weldering
Head end with volume can all cause the waste of tens meters of weldings.
The content of the invention
For overcome the deficiencies in the prior art, the present invention devises a kind of solar photovoltaic assembly welding tape feeding device, and this is too
Positive energy photovoltaic module welding strip tape feeding device is ingenious in design, simple and compact for structure, can place varying number according to being actually needed
Welding is rolled up, and can also be carried out precise fixed-length according to the welding length requirement of actual series welding and be put band.
To realize above-mentioned technical proposal, the invention provides a kind of solar photovoltaic assembly welding tape feeding device, including weldering
Band volume fixed plate, welding put band mechanism, type leading wheel framework, guiding axis mechanism, welding detent mechanism and fixed length and put band mechanism, described
Welding puts the side that the fixed front edge of board of welding volume is arranged on mechanism, is oriented to axis mechanism and is arranged on the another of the fixed front edge of board of welding volume
Side and put that band mechanism is opposite and right with welding, type leading wheel framework is arranged on the downside of the fixed front edge of board of welding volume and close
Axis mechanism is oriented to, big bottom plate is provided with below welding volume fixed plate, passes through welding between big bottom plate and welding the volume fixed plate
Put band institutions fixator to connect, welding detent mechanism is arranged on welding and puts the side with institutions fixator, and fixed length is put band mechanism and set
Put below big bottom plate, the big bottom plate and fixed length, which are put, puts band mechanism fixed plate by fixed length between band mechanism and connect；The weldering
Band, which puts band mechanism, includes motor, and the motor is fixed on welding by fastener and rolls up fixed plate rear end, and the output end of motor is set
There is rotating shaft, the other end of the rotating shaft is provided with the welding that can be slided along rotating shaft and rolled up, is provided between the welding volume and motor
Flange, rotating shaft are connected with welding volume fixed plate by flange；The fixed length, which puts band mechanism, includes guide rail fixed plate, and the guide rail is consolidated
One end of fixed board is put band mechanism fixed plate with fixed length by fastener and connected, and the other end of guide rail fixed plate is provided with photoelectric sensing
Device, the side of guide rail fixed plate are provided with slide assemblies, connected between the slide assemblies and guide rail fixed plate by guide rail, sliding
Dynamic component can move along rail length direction, and the side of slide assemblies is provided with sensor sensing frame.
Preferably, the welding detent mechanism includes welding detent mechanism fixed mount, the welding detent mechanism fixed mount
One end of length direction is put band institutions fixator with welding by fastener and connected, and the side of welding detent mechanism fixed mount is set
There is manual clamp fixed plate, the side at the manual clamp fixed plate width both ends is respectively arranged with manual clamp with
Manual clamp.
In the above-mentioned technical solutions, welding volume first is enclosed on into welding to put in the rotating shaft with mechanism, extraction welding head, which is pulled to, leads
To wheel mechanism, then pass around type leading wheel framework and be pulled to guiding axis mechanism, be pulled to fixed length again afterwards and put band mechanism and be wound on its slip
On component, finally lead at the strap mechanism in string welding machine.Because welding volume is fixed in rotating shaft, rotating shaft by motor control,
Motor is controlled by control system external trigger again, when control system sends pulse command to motor, motor driven welding volume
Rotate, now whole device starts to discharge welding, while fixed length is put with the slide assemblies in mechanism because self gravitation is with welding
Move, put when slide assemblies and welding move to fixed length together with the photoelectric sensor in mechanism, photoelectric sensing downwardly together
Device sends a signal to control system, and control system feeds back to motor and its end that stops operating is put band.Because fixed length puts band machine
Guide rail on structure has that the fixed position of certain length and photoelectric sensor is variable, therefore the whole length for putting band can be according to reality
The solar photovoltaic assembly specifications and models demand on border is set.In addition when the strap mechanism of string welding machine pulls welding, fixed length is put
Moved upwardly together with the slide assemblies in mechanism and welding, the butt welding when welding is pulled to the welding clamped position on strap mechanism
Band is fixedly clamped, and butt welding band carries out cut-to-length afterwards, and whole solar photovoltaic assembly welding tape feeding device follows in this manner
Ring puts band, and band step is put before completing series welding.When welding volume is finished, the welding more renewed is rolled up, the welding for first rolling up old welding
At the lower manual clamp that tail is led on welding detent mechanism and welding is clamped, it is fixed that the welding head that new welding is rolled up is led into welding in addition
At upper manual clamp in the mechanism of position and welding is clamped, welding head and welding tail are welded in one piece with electric iron afterwards, is completed new
The docking of old welding volume, last whole device carry out putting band.
Preferably, the type leading wheel framework includes directive wheel fixed plate, and the directive wheel dead plate upper end is provided with bearing,
The side of the bearing is provided with directive wheel, and axis connection is fixed by directive wheel between the directive wheel and bearing, by weldering
Band makes directive wheel have the function that guide and limit around the directive wheel of type leading wheel framework, and welding is kept certain tension force.
Preferably, the guiding axis mechanism includes the axis of guide and is oriented to annulus, the guiding annulus through the axis of guide and
Slided along axis of guide axial direction, being oriented to annulus has the function that fixed isolation welding, prevents welding from winding between each other
And fracture.
Preferably, the slide assemblies include pulley fixed plate, and the both sides of the pulley fixed plate are respectively arranged with pulley
And guide rail slide block, the guide rail slide block can slide along rail length direction, the side of guide rail slide block is provided with sensor sensing frame,
Welding is set through pulley, both can guarantee that welding followed pulley to be moved up and down together along guide rail direction, and and can improves transmission efficiency.
Preferably, the both sides of the welding volume are respectively arranged with left block and right block, and left block and right block being capable of roots
The distance between each welding volume is adjusted according to the spacing of main gate line on solar battery sheet, and is played admittedly during band is put
Determine the effect of welding volume.
Compared with prior art, the technical solution adopted by the present invention has following beneficial effects：
1) this solar photovoltaic assembly welding tape feeding device is ingenious in design, simple and compact for structure, can be according to actual series welding
Welding length requirement carry out precise fixed-length put band；
2) welding that this solar photovoltaic assembly welding tape feeding device can place varying number according to being actually needed is rolled up, root
The regulation of welding position is carried out according to product difference main grid number；
3) there is special positioning and clamping mechanism when this solar photovoltaic assembly welding tape feeding device changes welding, hand can be achieved
The waste of welding when dynamic butt welding band avoids causing to change.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is that the welding of the present invention puts band mechanism structure schematic diagram.
Fig. 3 is the type leading wheel framework structural representation of the present invention.
Fig. 4 is the axis of guide mechanism structure schematic diagram of the present invention.
Fig. 5 is the welding detent mechanism structural representation of the present invention.
Fig. 6 is that the fixed length of the present invention puts band mechanism structure schematic diagram.
Fig. 7 is the welding of the present invention around band schematic diagram.
In figure：1st, welding is rolled up；2nd, type leading wheel framework；3rd, big bottom plate；4th, welding puts band mechanism；5th, it is oriented to axis mechanism；6th, weld
Connect detent mechanism；7th, fixed length puts band mechanism；8th, left block；9th, the first welding is rolled up；10th, the second welding is rolled up；11st, the 3rd welding is rolled up；
12nd, the 4th welding is rolled up；13rd, right block；14th, rotating shaft；15th, flange；16th, the first motor；17th, the second motor；18th, the 3rd motor；
19th, the 4th motor；20th, welding volume fixed plate；21st, welding puts band institutions fixator；22nd, directive wheel；23rd, directive wheel fixed plate；
24th, directive wheel fixing axle；25th, bearing；26th, the axis of guide；27th, it is oriented to annulus；28th, upper manual clamp；29th, welding detent mechanism is consolidated
Determine frame；30th, lower manual clamp；31st, manual clamp fixed plate；32nd, pulley；33rd, pulley fixed plate；34th, guide rail；35th, guide rail is solid
Fixed board；36th, sensor sensing frame；37th, photoelectric sensor；38th, guide rail slide block；39th, fixed length puts band mechanism fixed plate；40th, welding.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Whole description, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Ability
The every other embodiment that domain ordinary person is obtained under the premise of creative work is not made, belong to the protection of the present invention
Scope.
Embodiment：A kind of solar photovoltaic assembly welding tape feeding device.
Referring to figs. 1 to shown in Fig. 7, a kind of solar photovoltaic assembly welding tape feeding device, including welding roll up fixed plate 20, weldering
Band puts band mechanism 4, type leading wheel framework 2, guiding axis mechanism 5, welding detent mechanism 6 and fixed length and puts band mechanism 7, and the welding puts band
Mechanism 4 is arranged on the side of welding volume fixed plate 20 front end, is oriented to axis mechanism 5 and is arranged on the another of welding volume fixed plate 20 front end
Side and put that band mechanism 4 is opposite and right with welding, type leading wheel framework 2 is arranged on the downside of welding volume fixed plate 20 front end and leaned on
Near to be oriented to axis mechanism 5, the lower section of welding volume fixed plate 20 is provided with big bottom plate 3, and the big bottom plate 3 and welding are rolled up between fixed plate 20
Band institutions fixator 21 is put by welding to connect, welding detent mechanism 6 is arranged on welding and puts the side with institutions fixator 21, fixed
Long band mechanism 7 of putting is arranged on the big lower section of bottom plate 3, and the big bottom plate 3 and fixed length, which are put, puts band mechanism by fixed length between band mechanism 7 and consolidate
Fixed board 39 connects；The welding, which puts band mechanism 4, includes motor, after the motor is fixed on welding volume fixed plate 20 by fastener
End, the output end of motor are provided with rotating shaft 14, and the other end of the rotating shaft 14 is provided with the welding that can be slided along rotating shaft 14 and rolls up 1,
Flange 15 is provided between the welding volume 1 and motor, rotating shaft 14 and welding volume fixed plate 20 are connected by flange 15；It is described fixed
Long band mechanism 7 of putting includes guide rail fixed plate 35, and one end of the guide rail fixed plate 35 is put by fastener and fixed length to be consolidated with mechanism
Fixed board 39 connects, and the other end of guide rail fixed plate 35 is provided with photoelectric sensor 37, and the side of guide rail fixed plate 35 is provided with cunning
Dynamic component, is connected, slide assemblies can be along the length side of guide rail 34 between the slide assemblies and guide rail fixed plate 35 by guide rail 34
To movement, the side of slide assemblies is provided with sensor sensing frame 36.
Shown in reference picture 5, the welding detent mechanism 6 includes welding detent mechanism fixed mount 29, the welding localization machine
One end of the length direction of structure fixed mount 29 is put band institutions fixator 21 by fastener and welding and connected, and welding detent mechanism is fixed
The side of frame 29 is provided with manual clamp fixed plate 31, and the side at the manual width both ends of clamp fixed plate 31 is set respectively
It is equipped with manual clamp 28 and lower manual clamp 30.
In the above-mentioned technical solutions, four welding volumes 1 are placed as requested, and respectively the first welding rolls up the 9, second welding volume
10th, the 3rd welding rolls up the 11, the 4th welding volume 12, therefore correspond to four motors i.e. the first motor 16, the electricity of the second motor the 17, the 3rd
Machine 18, the 4th motor 19 put band to control, and due to rolling up 1 containing four weldings, therefore have four corresponding type leading wheel frameworks 2 and four
Individual fixed length puts band mechanism 7.Before solar photovoltaic assembly carries out series welding, the first welding is first rolled up into the 9, second welding volume the 10, the 3rd
Welding the 11, the 4th welding of volume volume 12 is respectively fitted over welding and put in the rotating shaft 14 with mechanism 4, draws welding head and is pulled to type leading wheel framework
2, then pass around type leading wheel framework 2 and be pulled to guiding axis mechanism 5, be pulled to fixed length again afterwards and put band mechanism 7 and be wound on its slide assemblies
On, finally lead at the strap mechanism in string welding machine, each welding volume 1 is carried out in the same way around band.Due to welding
Volume 1 is fixed in rotating shaft 14, and by motor control, motor is controlled by control system external trigger again for rotating shaft 14, when control is
When system sends pulse command to motor, motor driven welding volume 1 rotates, and now whole device starts to discharge welding 40, simultaneously fixed
It is long to put with the slide assemblies in mechanism 7 because self gravitation moves with welding 40 downwardly together, when slide assemblies and welding 40 1
Rise and move to fixed length and put with the photoelectric sensor 37 in mechanism 7, photoelectric sensor 37 sends a signal to control system, control system
System feeds back to motor and its end that stops operating is put band.Put due to fixed length has certain length simultaneously with the guide rail 34 in mechanism 7
And the fixed position of photoelectric sensor 37 is variable, therefore the whole length for putting band can be according to the solar photovoltaic assembly specification of reality
Model demand is set.In addition when the strap mechanism of string welding machine pulls welding 40, fixed length put with the slide assemblies in mechanism 7 and
Welding 40 is moved upwardly together, and welding 40 is fixedly clamped when the welding clamped position that welding 40 is pulled on strap mechanism, it
Cut-to-length is carried out to welding 40 afterwards, whole solar photovoltaic assembly welding tape feeding device circulates in this manner puts band, completes
Band step is put before series welding.When welding volume 1 is finished, the welding more renewed rolls up 1, and the welding tail of old welding volume 1 is led into weldering first
Connect at the lower manual clamp 30 on detent mechanism 6 and clamp welding 40, the welding head of new welding volume 1 is led into welding positioning in addition
At upper manual clamp 28 in mechanism 6 and welding 40 is clamped, welding head and welding tail are welded in one piece with electric iron afterwards, completed
The docking of new and old welding volume 1, last whole device carry out putting band.
Shown in reference picture 3, the type leading wheel framework 2 includes directive wheel fixed plate 23, the upper end of directive wheel fixed plate 23
Bearing 25 is provided with, the side of the bearing 25 is provided with directive wheel 22, passes through guiding between the directive wheel 22 and bearing 25
Wheel fixing axle 24 connects, by making directive wheel 22 have guide and limit around the directive wheel 22 of type leading wheel framework 2 welding 40
Effect, and welding 40 is kept certain tension force.
Shown in reference picture 4, the guiding axis mechanism 5 includes the axis of guide 26 and five guiding annulus 27, five guiding
Annulus 27 slides through the axis of guide 26 and along the axial direction of the axis of guide 26, and being oriented to annulus 27 has the work of fixed isolation welding 40
With, prevent welding 40 between each other occur winding and fracture.
Shown in reference picture 6, the slide assemblies include pulley fixed plate 33, and the both sides of the pulley fixed plate 33 are set respectively
Pulley 32 and guide rail slide block 38 are equipped with, the guide rail slide block 38 can slide along the length direction of guide rail 34, the side of guide rail slide block 38
Sensor sensing frame 36 is provided with, welding 40 is set through pulley 32, both can guarantee that welding 40 follows pulley 32 together along guide rail
34 directions move up and down, and and can improves transmission efficiency.
Shown in reference picture 2, the both sides of the welding volume 1 are respectively arranged with left block 8 and right block 13, left block 8 and the right side
Block 13 can adjust each welding volume the distance between 1 according to the spacing of main gate line on solar battery sheet, and put
Play a part of fixed welding volume 1 during band.
Described above is presently preferred embodiments of the present invention, but the present invention should not be limited to the embodiment and accompanying drawing institute is public
The content opened, so every do not depart from the lower equivalent or modification completed of spirit disclosed in this invention, both fall within protection of the present invention
Scope.
Claims (4)
1. a kind of solar photovoltaic assembly welding tape feeding device, it is characterised in that put band machine including welding volume fixed plate, welding
Structure, type leading wheel framework, guiding axis mechanism, welding detent mechanism and fixed length put band mechanism, and the welding puts band mechanism and is arranged on weldering
Side with the fixed front edge of board of volume, it is oriented to axis mechanism and is arranged on the opposite side of the fixed front edge of board of welding volume and puts band machine with welding
Structure is opposite and right, and type leading wheel framework is arranged on the downside of the fixed front edge of board of welding volume and close to axis mechanism is oriented to, and welding is rolled up solid
Big bottom plate is provided with below fixed board, putting band institutions fixator by welding between big bottom plate and welding the volume fixed plate connects,
Welding detent mechanism is arranged on welding and puts the side with institutions fixator, and fixed length is put band mechanism and is arranged on below big bottom plate, described
Big bottom plate and fixed length are put with mechanism fixed plate connection between putting band mechanism by fixed length；The welding, which puts band mechanism, includes motor,
The motor is fixed on welding by fastener and rolls up fixed plate rear end, and the output end of motor is provided with rotating shaft, the rotating shaft it is another
One end is provided with the welding that can be slided along rotating shaft and rolled up, and flange is provided between the welding volume and motor, and rotating shaft and welding volume are solid
Fixed board is connected by flange；The axis mechanism that is oriented to includes the axis of guide and is oriented to annulus, and the guiding annulus passes through the axis of guide simultaneously
And slided along axis of guide axial direction；The welding detent mechanism includes welding detent mechanism fixed mount, the welding localization machine
One end of structure fixed mount length direction is put band institutions fixator with welding by fastener and connected, welding detent mechanism fixed mount
Side is provided with manual clamp fixed plate, and the side at the manual clamp fixed plate width both ends is respectively arranged with craft
Clamp and lower manual clamp；The fixed length, which puts band mechanism, includes guide rail fixed plate, and one end of the guide rail fixed plate passes through fastening
Part is put band mechanism fixed plate with fixed length and connected, and the other end of guide rail fixed plate is provided with photoelectric sensor, the side of guide rail fixed plate
Face is provided with slide assemblies, is connected between the slide assemblies and guide rail fixed plate by guide rail, and slide assemblies can be grown along guide rail
Direction movement is spent, the side of slide assemblies is provided with sensor sensing frame.
2. solar photovoltaic assembly welding tape feeding device as claimed in claim 1, it is characterised in that：The type leading wheel framework bag
Directive wheel fixed plate is included, the directive wheel dead plate upper end is provided with bearing, and the side of the bearing is provided with directive wheel, described
Axis connection is fixed by directive wheel between directive wheel and bearing.
3. solar photovoltaic assembly welding tape feeding device as claimed in claim 1, it is characterised in that：The slide assemblies include
Pulley fixed plate, the both sides of the pulley fixed plate are respectively arranged with pulley and guide rail slide block, and the guide rail slide block can be along guide rail
Length direction slides, and the side of guide rail slide block is provided with sensor sensing frame.
4. solar photovoltaic assembly welding tape feeding device as claimed in claim 1, it is characterised in that：The both sides of the welding volume
It is respectively arranged with left block and right block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610817397.2A CN106271256B (en) | 2016-09-12 | 2016-09-12 | A kind of solar photovoltaic assembly welding tape feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610817397.2A CN106271256B (en) | 2016-09-12 | 2016-09-12 | A kind of solar photovoltaic assembly welding tape feeding device |
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| Publication Number | Publication Date |
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| CN106271256A CN106271256A (en) | 2017-01-04 |
| CN106271256B true CN106271256B (en) | 2018-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610817397.2A Active CN106271256B (en) | 2016-09-12 | 2016-09-12 | A kind of solar photovoltaic assembly welding tape feeding device |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109896349A (en) * | 2019-03-28 | 2019-06-18 | 保定易通光伏科技股份有限公司 | A kind of axis welding equipment band and winding method |
| CN115070149A (en) * | 2022-07-20 | 2022-09-20 | 安徽中再能电力科技有限公司 | Series welding machine for photovoltaic energy storage battery piece group |
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| CN101898288A (en) * | 2010-08-08 | 2010-12-01 | 天津必利优科技发展有限公司 | Fixed-length welding-band straightening, cutting and transporting device |
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| Publication number | Publication date |
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| CN106271256A (en) | 2017-01-04 |
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