CN109896349A - A kind of axis welding equipment band and winding method - Google Patents
A kind of axis welding equipment band and winding method Download PDFInfo
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- CN109896349A CN109896349A CN201910242960.1A CN201910242960A CN109896349A CN 109896349 A CN109896349 A CN 109896349A CN 201910242960 A CN201910242960 A CN 201910242960A CN 109896349 A CN109896349 A CN 109896349A
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- 238000003466 welding Methods 0.000 title claims abstract description 142
- 238000004804 winding Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000011229 interlayer Substances 0.000 claims abstract description 104
- 239000010410 layer Substances 0.000 claims abstract description 101
- 239000000853 adhesive Substances 0.000 claims abstract description 31
- 230000001070 adhesive effect Effects 0.000 claims abstract description 31
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 37
- 239000004033 plastic Substances 0.000 claims description 7
- 229920003023 plastic Polymers 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000002390 adhesive tape Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000013013 elastic material Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000012946 outsourcing Methods 0.000 claims 2
- 230000001788 irregular Effects 0.000 abstract 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000037237 body shape Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The present invention provides a kind of axis welding equipment band and winding methods, belong to axis welding equipment band technical field, including I-beam wheel；Welding ontology, in multi-lay winding in I-beam wheel；Interlayer is placed between every layer of welding ontology, is contacted between the welding ontology for preventing adjacent layer；Interlayer includes interlayer ontology, quantity is two and is respectively adhered on the double-sided adhesive at the different ends of interlayer ontology front and back sides and the son patch and female patch that are respectively adhered on double-sided adhesive, and sub- patch and female patch composition are used to connect the velcro at the both ends for the interlayer ontology that winding is tubular；Interlayer ontology includes inline layer and surrounding layer, and the contact surface shape both when surrounding layer wraps up the inline layer, surrounding layer and welding body contacts is coincide.A kind of axis welding equipment band and winding method provided by the invention, the axis welding equipment band for overcoming no interlayer occur welding when around band and arrange problem irregular, that easy to wear between welding layer and welding internal stress is big, and winding method is simple to operation.
Description
Technical field
The invention belongs to axis welding equipment band technical fields, are to be related to a kind of axis welding equipment band and winding method more specifically.
Background technique
Welding is the important raw material during welding photovoltaic component.The welding take-up mode of the prior art is that welding is in spiral shell
Rotation shape is wound into I-beam wheel, when reaching I-beam wheel edge, auto-returned upper layer winding, until welding weight or length
After meeting technique requirement, stop lower axle.But current axis welding equipment band majority is resulted in and is arranged not between same layer welding without interlayer
It is regular, easy to wear between welding layer, the big problem of welding internal stress.
Summary of the invention
The purpose of the present invention is to provide a kind of axis welding equipment band and winding methods, it is intended to solve without welding on interlayer axis welding equipment band
With problem misaligned, easy to wear and big stress.
To achieve the above object, the technical solution adopted by the present invention is that: a kind of axis welding equipment band, comprising:
I-beam wheel；
Welding ontology, in multi-lay winding in the I-beam wheel；
Interlayer is placed between every layer of welding ontology, is contacted between the welding ontology for preventing adjacent layer；
The interlayer includes that interlayer ontology, quantity are two and are respectively adhered on the different ends of interlayer ontology front and back sides
Double-sided adhesive and be respectively adhered on the double-sided adhesive son patch and female patch, the sub- patch and the female patch composition for connecting
Receiving roll is the velcro at the both ends of the interlayer ontology of tubular；The interlayer ontology includes inline layer and surrounding layer, described
Contact surface shape both when surrounding layer wraps up the inline layer, the surrounding layer and the welding body contacts is coincide.
Further, the interlayer, the I-shaped also are provided between welding ontology described in the I-shaped wheel surface and the first floor
Taking turns material is steel or plastics.
Further, the welding ontology is triangle welding, round welding or flat welding.
Further, the middle cylinder of I-beam wheel is stated in the fully wrapped around residence of the interlayer.
Further, the double-sided adhesive is in long strip and length is less than or equal to the length of the middle cylinder.
Further, the sub- patch and female patch is in long strip and length is equal to or more than the length of the double-sided adhesive.
Further, the width of the sub- patch and the female patch is equal to or more than the width of the double-sided adhesive.
Further, the sub- patch and the female patch bond completely when interlayer ontology winding is tubular.
Further, the inline layer is elastic material, and the surrounding layer material is stationery, skin class or plastics.
A kind of winding method of axis welding equipment band, comprising the following steps:
1) surrounding layer former material and inline layer former material surface are cleared up；
2) coating adhesive on inline layer former material top and bottom wraps inline layer former material with two layers of surrounding layer former material and forms interlayer
Ontology former material；
3) interlayer ontology former material is placed into molding press, the shape of surrounding layer is pressed into the shape coincideing with welding ontology；
4) interlayer ontology former material is cut into multiple and at least one interlayer ontology for being rectangle, the rectangle short side
Length be I-beam wheel in cylinder length, minimum long side length be middle cylinder section perimeter；
5) it in the predeterminated position sticking two-faced adhesive tape of the interlayer ontology top and bottom cut, is then pasted respectively on double-sided adhesive
The son patch and female patch of velcro, form interlayer；
6) before I-beam wheel rotation, worker is laid with long side in I-beam wheel as the interlayer of 1 times of perimeter, passes through sub- patch and female patch
After bonding makes the middle cylinder of interlayer covering I-beam wheel, start around band；
7) after welding ontology will be around completely one layer, deceleration I-beam wheel, after welding ontology is right around expiring, selection is suitable
Interlayer is routed in the welding body layer wound, is cylindrical in shape interlayer winding by the bonding of sub- patch and female patch, when welding ontology
When around upper new interlayer, start it is new one layer around band；
8) after new one layer start around band, restore the rated speed of I-beam wheel；
7) and 8) 9) repeat the above steps, until reaching the specified number of plies.
The beneficial effect of axis welding equipment band provided by the invention is: compared with prior art, welding ontology completes one layer
After winding, interlayer is wrapped in outside welding body layer by double-sided adhesive and velcro, is prevented the contact between welding ontology, is reduced
Abrasion between adjacent layer welding ontology, reduces the stress of welding body interior；The shape and weldering of the surrounding layer of interlayer ontology
Band body shape is coincide, and same layer welding ontology marshalling in winding can be made；Abrasion between welding ontology is reduced, and is improved
The welding quality of welding increases the competitiveness of product.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some
Embodiment for those of ordinary skill in the art without creative efforts, can also be attached according to these
Figure obtains other attached drawings.
Fig. 1 is the structural schematic diagram of axis welding equipment band provided in an embodiment of the present invention；
Fig. 2 is the structure diagram for sticking interlayer after velcro of axis welding equipment band provided in an embodiment of the present invention；
Fig. 3 is the interlayer body construction schematic diagram of axis welding equipment band provided in an embodiment of the present invention；
Fig. 4 is the triangle welding body cross-section figure of axis welding equipment band provided in an embodiment of the present invention；
Fig. 5 is the round welding body cross-section figure of axis welding equipment band provided in an embodiment of the present invention；
Fig. 6 is the flat welding body cross-section figure of axis welding equipment band provided in an embodiment of the present invention；
Fig. 7 is the cross-sectional view of the interlayer of the suitable triangle welding of axis welding equipment band provided in an embodiment of the present invention；
Fig. 8 is the cross-sectional view of the interlayer of the suitable round welding of axis welding equipment band provided in an embodiment of the present invention；
Fig. 9 is the cross-sectional view of the interlayer of the suitable flat welding of axis welding equipment band provided in an embodiment of the present invention.
In figure: 1, I-beam wheel；2, interlayer；20, interlayer ontology；201, surrounding layer；202, inline layer；21, velcro；
210, sub- patch；211, female patch；22, double-sided adhesive；3, welding ontology.
Specific embodiment
In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, tie below
Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only
To explain the present invention, it is not intended to limit the present invention.
Also referring to Fig. 1 to Fig. 3, now axis welding equipment band provided by the invention is illustrated.The axis welding equipment band includes
I-beam wheel 1, interlayer 2 and welding ontology 3.Welding ontology 3 is in multi-lay winding in I-beam wheel 1；Interlayer 2 is placed in every layer of welding sheet
Between body 3, contacted between the welding ontology 3 for preventing adjacent layer；Interlayer 2 includes interlayer ontology 20, quantity for two and divides
The son patch 210 for not being pasted onto the double-sided adhesive 22 at the different ends of 20 front and back sides of interlayer ontology and being respectively adhered on double-sided adhesive 22
With female patch 211, the velcro at the both ends of sub- patch 210 and the composition of female patch 211 for connecting the interlayer ontology 20 that winding is tubular
21；Interlayer ontology 20 includes inline layer 202 and surrounding layer 201, and surrounding layer 201 wraps up inline layer 202, surrounding layer 201 and welding
Contact surface shape both when ontology 3 contacts is coincide.
Axis welding equipment band provided by the invention joined interlayer 2 between adjacent layer welding ontology 3 compared with prior art, every
Layer 2 can prevent the abrasion between adjacent layer welding ontology 3, can also reduce in welding ontology 3 during the winding process in welding ontology 3
The stress in portion, velcro 21 and double-sided adhesive 22 on interlayer 2 can prevent interlayer 2 from falling off from axis welding equipment band, and interlayer ontology 20 wraps
Inline layer 202 and surrounding layer 201 are included, the inline layer 202 and surrounding layer 201 of unlike material, surrounding layer can be used in interlayer ontology 20
201 and 3 contact surface of welding ontology shape coincide can guarantee that same layer welding ontology 3 is orderly aligned.
As a kind of specific embodiment of axis welding equipment band provided by the invention, referring to Fig. 2,1 surface of I-beam wheel and head
Interlayer 2 also is provided between layer welding ontology 3,1 material of I-beam wheel is steel or plastics.It is laid between I-beam wheel 1 and welding ontology 3
Interlayer 2 guarantees marshalling between first floor welding ontology 3, also avoids the abrasion between welding ontology 3 and I-beam wheel 1, guarantees
The welding quality of welding ontology 3, extends the service life of I-beam wheel 1.
As a kind of specific embodiment of the embodiment of the present invention, fig. 4 to fig. 6 is please referred to, welding ontology 3 is three fillet welding
Band, round welding or flat welding.Axis welding equipment band provided by the invention can select welding of different shapes, only using correspondence
The interlayer 2 of shape, it is ensured that welding marshalling, expands the application range of axis welding equipment band provided in the present invention.
As a kind of specific embodiment of the embodiment of the present invention, please refer to Fig. 1 and Fig. 2, double-sided adhesive 22 it is in long strip and
Length is less than or equal to the length of middle cylinder, sub- patch 210 and female patch 211 is in long strip and length is equal to or more than the length of double-sided adhesive 22
The width of degree, sub- patch 210 and female patch 211 is equal to or more than the width of double-sided adhesive 22, and sub- patch 210 and female patch 211 are in interlayer ontology
20 windings bond completely when being tubular.Double-sided adhesive 22 is completely covered in the son patch 210 and female patch 211 of velcro 21, and group pastes 210 Hes
Female patch 211 be bonded when, two pieces of double-sided adhesives 22 will not be bonded together, can be dismantled easily when interlayer 2 needs to re-lay every
Layer 2 can also prevent axis welding equipment band during putting band because interlayer 2 is difficult to occur due to dismantling the case where destroying interlayer 2, realize every
The recycling of layer 2, reduces the cost of product indirectly.
The combination of double-sided adhesive 22 and velcro 21 in the present embodiment can be substituted by gum velcro.Gum velcro refers to
On the basis of common velcro, by high temperature gum fuse machine, glue is dissolved in the back side of common velcro, then stick one
Layer oiliness release paper, is exactly the gum velcro of finished product.When in use, oiliness release paper need to only be taken off.By double-sided adhesive
The effect that the combination that 22 back sides for being attached to velcro 21 are formed generates is substantially identical to gum velcro.
Double-sided adhesive 22 in the present embodiment can be substituted by pressure sensitive adhesive.Pressure sensitive adhesive is a kind of glue for having and having sensibility to pressure
Pressure sensitive adhesive is placed on the position that double-sided adhesive 22 is placed by stick, and then 21 back side of velcro is put on pressure sensitive adhesive, and firmly one
After pressure, velcro 21 can be sticked on interlayer ontology 20, and be not easy to fall off easily.
As a kind of specific embodiment of the embodiment of the present invention, 202 material of inline layer of interlayer ontology 20 is elastic material
Material, 201 material of surrounding layer are stationery, skin class or plastics.Flexible inline layer 202 can guarantee interlayer ontology 20 in no extruding
In the case where restore normal shape, also can guarantee when around band, butt welding band body 3 plays the role of buffering, further decreases weldering
Stress variation inside band body 3；New material had both can be used in surrounding layer 201, could be used that old material, using waste and old
Stationery, skin class or plastics can reduce cost and protect environment；The material that surrounding layer 201 can select wearability good, favorably
In the reuse of interlayer 2.
The present invention also provides the winding methods of axis welding equipment band, comprising the following steps:
1) surrounding layer former material and inline layer former material surface are cleared up；
2) coating adhesive on inline layer former material top and bottom wraps inline layer former material with two layers of surrounding layer former material and forms interlayer
Ontology former material；
3) interlayer ontology former material is placed into molding press, by the shape of surrounding layer former material be pressed into welding ontology 3 coincide
Shape；
4) that interlayer ontology former material is cut into multiple and at least one interlayer ontology 20 for being rectangle, the rectangle is short
The length on side is the length of cylinder in I-beam wheel 1, and minimum long side length is the perimeter in middle cylinder section；
5) in the predeterminated position sticking two-faced adhesive tape 22 of 20 top and bottom of interlayer ontology cut, then divide on double-sided adhesive 22
Not Nian Tie velcro 21 son patch 210 and female patch 211, form interlayer 2；
6) before I-beam wheel 1 rotates, worker is laid with the interlayer 2 that long side is 1 times of perimeter in I-beam wheel 1, passes through sub- 210 He of patch
After the middle cylinder that the bonding of female patch 211 makes interlayer 2 cover I-beam wheel 1, start around band；
7) after welding ontology 3 will be around completely one layer, deceleration I-beam wheel 1, after welding ontology 3 is right around expiring, selection is closed
Suitable interlayer 2 is routed in the welding body layer 3 wound, makes the winding of interlayer 2 in cylinder by the bonding of sub- patch 210 and female patch 211
Shape, when welding ontology 3 is around upper new interlayer 2, start it is new one layer around band；
8) after new one layer start around band, restore the rated speed of I-beam wheel 1；
7) and 8) 9) repeat the above steps, until reaching the specified number of plies.
The method can be divided into two link operations, and first link is step 1) to step 5), and the first link is mainly
Produce the interlayer 2 used in axis welding equipment band provided by the invention；Second link is step 7) to step 9), and the second link is main
It is production axis welding equipment band provided by the invention.A part of interlayer 2, the interlayer that then will be produced first are produced in the first link
2 are put into the second link and use, and while the second link carries out, continue task of interlayer 2 is produced in the first link.Two rings
It saves while carrying out, save a large amount of time, improve work efficiency；Generation in first link is mainly completed by machinery, the
Generation in two links is related to a small amount of personnel, and the production of interlayer 2 and laying method are simple, easily operated, in a short time
It can complete the mass production of axis welding equipment band provided by the invention.
It is referring to Figure 7 together to be suitble to three fillet welding to Fig. 9, Fig. 7 as a kind of specific embodiment of the embodiment of the present invention
201 shape of surrounding layer of the cross-sectional view of the interlayer ontology 20 of band, 20 two sides of interlayer ontology in Fig. 7 is different, when triangle welding twines
When surrounding layer 201 containing triangle on, the two forms an entirety, the entirety with outside the surrounding layer 201 without triangle
Shape is identical, facilitates the laying of next layer of interlayer 2.Fig. 8 is the cross-sectional view for being suitble to the interlayer ontology 20 of round welding, and Fig. 9 is suitable
Two 201 shapes of surrounding layer of the cross-sectional view of the interlayer ontology 20 of flat welding, the interlayer ontology 20 in Fig. 8 and Fig. 9 are identical.
The surrounding layer 201 that interlayer ontology 20 has and 3 shape of welding ontology is coincide, realizes welding ontology 3 in the neat row of same layer
Column, also protect 3 surface of welding ontology, and then improve the welding quality of welding ontology 3.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. a kind of axis welding equipment band characterized by comprising
I-beam wheel；
Welding ontology, in multi-lay winding in the I-beam wheel；
Interlayer is placed between every layer of welding ontology, is contacted between the welding ontology for preventing adjacent layer；
The interlayer includes that interlayer ontology, quantity are two and are respectively adhered on the double of the different ends of interlayer ontology front and back sides
Face glue and the son patch and female patch being respectively adhered on the double-sided adhesive, the sub- patch and female patch composition are received for connecting
Volume is the velcro at the both ends of the interlayer ontology of tubular；The interlayer ontology includes inline layer and surrounding layer, the outsourcing
Contact surface shape both when layer wraps up the inline layer, the surrounding layer and the welding body contacts is coincide.
2. a kind of axis welding equipment band as described in claim 1, which is characterized in that welding sheet described in the I-shaped wheel surface and the first floor
The interlayer also is provided between body, the I-beam wheel material is steel or plastics.
3. a kind of axis welding equipment band as claimed in claim 2, which is characterized in that the welding ontology is triangle welding, round weldering
Band or flat welding.
4. a kind of axis welding equipment band as claimed in claim 2, which is characterized in that state I-beam wheel in the fully wrapped around residence of interlayer
Middle cylinder.
5. a kind of axis welding equipment band as claimed in claim 4, which is characterized in that the double-sided adhesive is in long strip and length is less than or
Equal to the length of the middle cylinder.
6. a kind of axis welding equipment band as claimed in claim 5, which is characterized in that the sub- patch and the female patch are in long strip and long
Degree is equal to or more than the length of the double-sided adhesive.
7. a kind of axis welding equipment band as claimed in claim 6, which is characterized in that the width of the sub- patch and the female patch be equal to or
Greater than the width of the double-sided adhesive.
8. a kind of axis welding equipment band as claimed in claim 7, which is characterized in that the sub- patch and the female patch are in the interlayer sheet
Body winding bonds completely when being tubular.
9. a kind of axis welding equipment band as claimed in claim 8, which is characterized in that the inline layer is elastic material, the outsourcing
Layer material is stationery, skin class or plastics.
10. a kind of winding method of axis welding equipment band, which comprises the following steps:
1) surrounding layer former material and inline layer former material surface are cleared up；
2) it is former to form interlayer ontology with two layers of surrounding layer former material package inline layer former material for inline layer former material top and bottom coating adhesive
Material；
3) interlayer ontology former material is placed into molding press, the shape of surrounding layer is pressed into the shape coincideing with welding ontology；
4) interlayer ontology former material is cut into multiple and at least one interlayer ontology for being rectangle, the length of the rectangle short side
Degree is the length of cylinder in I-beam wheel, and minimum long side length is the perimeter in middle cylinder section；
5) in the predeterminated position sticking two-faced adhesive tape of the interlayer ontology top and bottom cut, magic is then pasted respectively on double-sided adhesive
The son patch and female patch of patch, form interlayer；
6) I-beam wheel rotation before, worker is laid in I-beam wheel long side be I-beam wheel in 1 times of perimeter of cylinder interlayer, by sub- patch with
After the bonding of female patch makes the middle cylinder of interlayer covering I-beam wheel, start around band；
7) after welding ontology will be around completely one layer, deceleration I-beam wheel selects suitable interlayer after welding ontology is right around expiring
It is routed in the welding body layer wound, is cylindrical in shape interlayer winding by the bonding of sub- patch and female patch, when welding ontology is around upper
When new interlayer, start it is new one layer around band；
8) after new one layer start around band, restore the rated speed of I-beam wheel；
7) and 8) 9) repeat the above steps, until reaching the specified number of plies.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910242960.1A CN109896349B (en) | 2019-03-28 | 2019-03-28 | Shaft-mounted welding belt and belt winding method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910242960.1A CN109896349B (en) | 2019-03-28 | 2019-03-28 | Shaft-mounted welding belt and belt winding method |
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| CN109896349A true CN109896349A (en) | 2019-06-18 |
| CN109896349B CN109896349B (en) | 2024-04-23 |
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| CN205802683U (en) * | 2016-06-08 | 2016-12-14 | 佛山市田森温室科技有限公司 | A kind of combination type reel |
| CN106271256A (en) * | 2016-09-12 | 2017-01-04 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of solar photovoltaic assembly welding tape feeding device |
| CN106784102A (en) * | 2017-01-12 | 2017-05-31 | 保定易通光伏科技股份有限公司 | Photovoltaic welding belt and photovoltaic module |
| CN207091830U (en) * | 2017-04-18 | 2018-03-13 | 浙江华川实业集团有限公司 | A kind of high-strength stainless steel lining paper |
| CN108461196A (en) * | 2018-04-20 | 2018-08-28 | 山东森联能源科技有限公司 | A kind of anticorrosive, stretch-proof, direct-burried water-resisting medium-voltage cable |
| CN109230679A (en) * | 2018-10-30 | 2019-01-18 | 软控股份有限公司 | Unwinding equipment, raw material I-beam wheel, material volume and shield I-beam wheel |
| CN209721229U (en) * | 2019-03-28 | 2019-12-03 | 保定易通光伏科技股份有限公司 | A kind of axis welding equipment band |
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