JPH0584517A - Method and device for adhering cushion material on front surface of metallic belt - Google Patents
Method and device for adhering cushion material on front surface of metallic beltInfo
- Publication number
- JPH0584517A JPH0584517A JP27496791A JP27496791A JPH0584517A JP H0584517 A JPH0584517 A JP H0584517A JP 27496791 A JP27496791 A JP 27496791A JP 27496791 A JP27496791 A JP 27496791A JP H0584517 A JPH0584517 A JP H0584517A
- Authority
- JP
- Japan
- Prior art keywords
- cushioning material
- strip
- metal strip
- metal
- band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は金属帯の巻取り時におけ
るエンドマークの発生を防止するための金属帯表面上へ
の緩衝材張り付け方法および装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for applying a cushioning material onto the surface of a metal strip for preventing the generation of end marks when winding a metal strip.
【0002】図4に示すように、金属帯1をリール8に
巻き取った場合、金属帯1の巻き始めから数巻〜数十巻
の範囲に亘って金属帯1先端部の厚さに起因する段差に
よりエンドマーク1aが発生する。エンドマークがある
と、電化製品や自動車等の外装材に使用することができ
ないので金属帯の巻取り先端縁部から数巻ないし数十巻
の範囲に亘って切り捨てなければならない。このため、
金属帯の製品歩留まりは著しく低下する。As shown in FIG. 4, when the metal strip 1 is wound on the reel 8, the thickness of the front end portion of the metal strip 1 ranges from several turns to several tens of turns from the start of winding the metal strip 1. The end mark 1a is generated due to the step. If the end mark is present, it cannot be used as an exterior material for electric appliances, automobiles, etc. Therefore, it must be cut off over a range of several turns to several tens of turns from the edge of the winding end of the metal band. For this reason,
The product yield of the metal strip is significantly reduced.
【0003】このエンドマークを防止する従来技術とし
て、金属帯の先端縁部がその二巻目と重合する範囲に段
ボール紙の切断片のような緩衝材を介在させるもの(特
開昭59−1019号公報)、金属帯のリール巻取り先
端縁部から一定長さ分だけ厚さが小さくなるように圧延
することによって金属帯とリール表面との段差を緩和
し、全体として薄く圧延したぶんの長さだけテーパをつ
けたと同様の効果を得ようとするもの(特開昭61−1
26927号公報)、金属帯の巻取り先端縁部をスエー
ジングロールによってテーパ加工するもの(実開昭52
ー038138号公報)等が知られている。As a conventional technique for preventing this end mark, a cushioning material such as a cut piece of corrugated paper is interposed in the range where the leading edge of the metal strip overlaps with the second roll (Japanese Patent Laid-Open No. 59-1019). Japanese Patent Publication), the height difference between the metal strip and the reel surface is alleviated by rolling the metal strip so that the thickness is reduced by a certain length from the edge of the reel winding tip, and as a whole, it is thinly rolled. A device that attempts to obtain the same effect as when the taper is made a little (Japanese Patent Laid-Open No. 61-1)
Japanese Patent No. 26927), in which the edge portion of the winding end of the metal band is tapered by a swaging roll (Shokai Sho 52).
No. 038138) is known.
【0004】[0004]
【発明が解決しようとする課題】金属帯巻取時、金属帯
先端部と次巻き目の金属帯重合位置に緩衝材を挿入する
方法として、金属帯先端がリールに巻き込まれる時、従
来、人力で緩衝材を挿入していたが、この作業には危険
が伴い、安全上問題があった。また上記特開昭59−1
019号公報記載の方法では、金属帯の幅は一定ではな
いので、緩衝材を金属帯幅に応じて各種取りそろえてお
く必要があった。また緩衝材が挿入時にずれる恐れもあ
るため、緩衝材の挿入範囲を長くしてずれを抑制する必
要がある。このため、緩衝材挿入の長さは、必要以上に
長いものとならざるを得ない。As a method of inserting a cushioning material between the front end portion of the metal band and the overlapping position of the metal band of the next winding when winding the metal band, when the front end of the metal band is wound on the reel, the conventional manual force is applied. Although the cushioning material was inserted in this, there was a danger in this work and there was a safety problem. In addition, the above-mentioned JP-A-59-1
In the method described in Japanese Patent No. 019, since the width of the metal strip is not constant, it is necessary to prepare various kinds of cushioning materials according to the width of the metal strip. Further, since the cushioning material may be displaced when it is inserted, it is necessary to lengthen the insertion range of the cushioning material to suppress the displacement. Therefore, the length of insertion of the cushioning material must be longer than necessary.
【0005】[0005]
【課題を解決するための手段】本発明は、巻取りリール
上に金属帯を巻取る金属帯の巻取り先端縁部と二巻目と
の間に緩衝材を挿入するに当たり、緩衝材を種々の金属
帯幅に応じ安全に、簡単に挿入できる方法を提供するも
のであり、特に金属帯幅方向に接着剤のついた緩衝材を
張り付ける方法および装置を提供するものである。According to the present invention, various cushioning materials are used when inserting the cushioning material between the second winding edge and the winding leading edge of the metal strip for winding the metal strip on the winding reel. The present invention provides a method that can be safely and easily inserted depending on the metal band width, and more particularly, a method and a device for attaching a cushioning material with an adhesive in the metal band width direction.
【0006】[0006]
【実施例】以下に本発明の実施例を添付図面を参照して
説明する。帯状緩衝材張り付け装置の一例を、図1(正
面図)、図2(側面図、但し架台省略)に示す。緩衝材
張り付け装置2は緩衝材供給リール3、緩衝材切断機
4、緩衝材押圧器5および板幅方向移動機構6からな
る。本装置2で金属帯1の幅方向に帯状緩衝材3aを張
り付ける。緩衝材3aを張り付ける金属帯の長手方向の
位置X(第3図参照)は、金属帯先端部(X=0)、も
しくは金属帯先端部よりリール8の1周長入った位置
(X=π×リール外径Y)であり、リール巻取り時金属
帯先端と次巻き目の金属帯が重合する面上に張り付け
る。Embodiments of the present invention will be described below with reference to the accompanying drawings. An example of the band-shaped cushioning material sticking device is shown in FIG. 1 (front view) and FIG. 2 (side view, but a pedestal is omitted). The cushioning material pasting device 2 includes a cushioning material supply reel 3, a cushioning material cutting machine 4, a cushioning material pressing device 5, and a plate width direction moving mechanism 6. In this device 2, the band-shaped cushioning material 3a is attached in the width direction of the metal band 1. The position X (see FIG. 3) in the longitudinal direction of the metal band to which the cushioning material 3a is attached is the position (X = 0) at the front end of the metal band or at a position (X = where the reel 8 is one round from the front end of the metal band). π × outer diameter Y), and the tape is attached to the surface where the tip of the metal strip and the metal strip of the next roll overlap during reel winding.
【0007】緩衝材3aの幅は10〜500mmで材質は
樹脂、繊維、ゴム等弾力性のあるもので発泡ポリエチレ
ン、発泡ポリウレタン、ダンボール紙等公知のものを用
いることができる。帯状緩衝材の幅は金属帯の厚みにも
よるが、10mm未満は、エンドマーク防止効果が少な
く、また500mm以上あってもエンドマーク防止効果は
変わらず不経済である。The cushioning material 3a has a width of 10 to 500 mm and is made of a material such as resin, fiber or rubber having elasticity, and known materials such as foamed polyethylene, foamed polyurethane and cardboard can be used. The width of the band-shaped cushioning material depends on the thickness of the metal band, but if it is less than 10 mm, the end mark preventing effect is small, and if it is 500 mm or more, the end mark preventing effect does not change and is uneconomical.
【0008】帯状緩衝材の厚みはその材質、巻取る金属
帯の厚さにもよるが、1〜5mm位とする。また、帯状緩
衝材の張り付け面側には接着剤が塗付してあり、これに
より、金属帯表面に強固に貼着される。The thickness of the band-shaped cushioning material is about 1 to 5 mm, though it depends on the material and the thickness of the metal band to be wound. Further, an adhesive is applied to the sticking surface side of the band-shaped cushioning material, so that the band-shaped cushioning material is firmly stuck to the surface of the metal band.
【0009】図1、図2は金属帯の位置がX=πY(=
リール1周長入った位置)の例で金属帯1の先端が押し
つけローラ5aの位置より距離πYだけ進んだ位置で金
属帯が停止する。その時、帯状緩衝材張り付け装置2は
金属帯1の一方の端に位置している。緩衝材供給リール
3より供給された帯状緩衝材3aは緩衝材押圧器5の押
しつけローラー5aで金属帯1に張り付けられる。この
時、板幅方向移動装置により緩衝材張り付け装置2が反
対幅端に向かって移動し、帯状緩衝材が順次板幅方向に
張られていく。緩衝材切断機4が鋼帯1の反対幅端に達
したら緩衝材切断機4により帯状緩衝材3aを切断し、
金属帯1の全幅に亘り帯状緩衝材3aを張り付ける。
(一連の動きを全自動運転も可能である。自動シーケン
ス例を図5に示す。)In FIGS. 1 and 2, the position of the metal strip is X = πY (=
In the example of the position where the circumference of the reel 1 is entered), the metal band stops at the position where the tip of the metal band 1 advances by a distance πY from the position of the pressing roller 5a. At that time, the band-shaped cushioning material attaching device 2 is located at one end of the metal band 1. The strip-shaped cushioning material 3a supplied from the cushioning material supply reel 3 is attached to the metal strip 1 by the pressing roller 5a of the cushioning material pressing device 5. At this time, the cushioning material attaching device 2 is moved toward the opposite width end by the plate width direction moving device, and the strip-shaped cushioning material is sequentially stretched in the plate width direction. When the cushioning material cutting machine 4 reaches the opposite width end of the steel strip 1, the cushioning material cutting machine 4 cuts the strip-shaped cushioning material 3a,
The band-shaped cushioning material 3a is attached over the entire width of the metal band 1.
(A series of movements can also be fully automated. An example of an automatic sequence is shown in Fig. 5.)
【0010】つぎの実施例では、図3に示すように、外
周にゴムスリーブを嵌挿させた外径508φのリール上
に、極低炭素鋼板(C=0.002%、TS=18kgf
/mm2 、2.0mm厚×900〜1,200mm幅)を巻取
った。緩衝材張り付け装置は、図1、図2に示すものを
用い緩衝材は3mm厚100mm幅の発泡ポリエチレンで張
り付け面に接着剤が塗布してある。In the next embodiment, as shown in FIG.
On a reel with an outer diameter of 508φ with a rubber sleeve fitted around
Ultra low carbon steel plate (C = 0.002%, TS = 18kgf
/ Mm2 , 2.0mm thickness x 900-1,200mm width)
It was. The cushioning material sticking device is the one shown in FIGS. 1 and 2.
The cushioning material used is expanded polyethylene with a thickness of 3 mm and a width of 100 mm.
Adhesive is applied to the attachment surface.
【0011】帯状緩衝材先端が508φ×π=1.6m
進んだ位置に図1、図2の装置で図5の自動シーケンス
で帯状緩衝材を張り付けた。比較例として緩衝材を人力
で金属帯の先端縁部付近に挿入した場合を示す。緩衝材
使用量、処理時間の比較を表1に、本装置を用いたエン
ドマーク発生長さを表2に示す。The end of the belt-shaped cushioning material is 508φ × π = 1.6 m
The band-shaped cushioning material was attached to the advanced position by the apparatus shown in FIGS. 1 and 2 in the automatic sequence shown in FIG. As a comparative example, a case where a cushioning material is manually inserted into the vicinity of the leading edge of the metal strip is shown. Table 1 shows a comparison of the amount of cushioning material used and processing time, and Table 2 shows the length of the end mark generated using this apparatus.
【0012】[0012]
【表1】 [Table 1]
【0013】[0013]
【表2】 [Table 2]
【発明の効果】本発明によれば、緩衝材挿入および張り
付け作業が能率よくかつ安全に行なわれ、また、緩衝材
の消費量も少なくてすむ。According to the present invention, the cushioning material insertion and pasting work can be performed efficiently and safely, and the cushioning material consumption can be reduced.
【図1】 本発明の装置の1例の正面図である。FIG. 1 is a front view of an example of a device of the present invention.
【図2】 本発明の装置の1例の側面図である。FIG. 2 is a side view of an example of the device of the present invention.
【図3】 本発明装置を金属帯巻取りラインに適用した
一例を示す図である。FIG. 3 is a diagram showing an example in which the device of the present invention is applied to a metal band winding line.
【図4】 金属帯巻取り時にエンドマークが発生する状
況を示す図である。FIG. 4 is a diagram showing a situation in which an end mark is generated when winding a metal strip.
【図5】 帯状緩衝材張り付けの自動シーケンス例を示
す図である。FIG. 5 is a diagram showing an example of an automatic sequence for attaching a band-shaped cushioning material.
【図6】 金属帯の巻き取り側の先端のテーパ加工した
縁部の形状を示す図である。FIG. 6 is a view showing a shape of a tapered edge portion of a front end on a winding side of a metal band.
1 金属帯 1a エンドマーク 2 緩衝材張り付け装置 3 緩衝材供給リール 3a 緩衝材 4 緩衝材切断機 5 緩衝材押圧器 5a 押付ローラー 6 板幅方向移動機構 6a 駆動ねじ 6b 案内ガイド 7 架台 8 巻取りリール h テーパ加工縁部の高さ t 金属帯の厚さ θ テーパ角度 1 metal band 1a end mark 2 cushioning material pasting device 3 cushioning material supply reel 3a cushioning material 4 cushioning material cutting machine 5 cushioning material pressing device 5a pressing roller 6 plate width direction moving mechanism 6a drive screw 6b guide guide 7 mount 8 winding reel h Height of tapered edge t Thickness of metal strip θ Taper angle
Claims (4)
方に設けた緩衝材供給リールより供給される一面に接着
剤を塗布した帯状緩衝材を、一方の金属帯側縁より反対
側の側縁に向かって、緩衝材押圧器と金属帯幅方向移動
機構とによって金属帯表面上に順次貼着し、帯状緩衝材
の貼着が反対側の側縁に達したときに、緩衝材切断機で
緩衝材を切断することを特徴とする緩衝材の張り付け方
法。1. A strip-shaped cushioning material having an adhesive applied to one surface thereof, which is supplied from a cushioning material supply reel provided above and orthogonal to the winding line of the metal strip, is provided on the opposite side from one side edge of the metal strip. Towards the side edge, the cushioning material pressing device and the metal strip width direction moving mechanism are used to sequentially attach the metal strip on the surface of the metal strip, and when the attachment of the strip-shaped cushioning material reaches the opposite side edge, the cushioning material is cut. A method for attaching a cushioning material, which comprises cutting the cushioning material with a machine.
向の金属帯先端部、もしくは金属帯先端部よりリール1
周長分入った位置で、リール巻取り時、金属帯先端と次
巻き目の金属帯が重合する面上に、帯状緩衝材を金属帯
幅に応じて切断して板幅方向に張り付けることを特徴と
する請求項1記載の緩衝材張り付け方法。2. Before winding the metal strip reel, the front end of the metal strip in the longitudinal direction of the metal strip or the reel 1 from the front end of the metal strip.
At the position where the circumference is inserted, when winding the reel, cut the band-shaped cushioning material according to the metal band width and stick it in the plate width direction on the surface where the metal band tip and the next metal band overlap. The cushioning material attaching method according to claim 1.
ーパー状であることを特徴とする請求項1または2に記
載の緩衝材張り付け方法。3. The cushioning material pasting method according to claim 1, wherein the metal strip wound on the reel has a tapered tip.
ルの直前において、金属帯巻取りラインと直交してライ
ン上に水平に跨設した金属帯表面への帯状緩衝材の張り
付け装置であって、該張り付け装置は、一面に接着剤を
塗布した帯状緩衝材を捲回した緩衝材供給リールと、緩
衝材切断機と、帯状緩衝材の押圧器とを含み、該張り付
け装置が金属帯巻取りラインの一側縁から反対側の側縁
に金属帯上方を横断して水平に駆動されるにつれて帯状
緩衝材が接着剤塗布層が金属帯表面に接触するように順
次巻ほぐされ、帯状緩衝材押圧器によって金属帯表面に
順次貼着されていき、張り付け装置が金属帯上を横断し
て反対側の側縁に達したときに切断機が作動して帯状緩
衝材を切断するものである、金属帯表面への帯状緩衝材
の張り付け装置。4. A device for attaching a band-shaped cushioning material to a surface of a metal band which is horizontally provided on a line orthogonal to the metal band winding line and right above the winding reel at the end of the metal band winding line. The sticking device includes a shock-absorbing material supply reel having a strip-shaped shock-absorbing material wound on one surface thereof, a shock-absorbing material cutting machine, and a strip-like shock-absorbing material pressing device. The strip-shaped cushioning material is sequentially unwound so that the adhesive coating layer contacts the surface of the metal strip as it is horizontally driven across the metal strip from one side edge of the take-up line to the opposite side edge, and the strip-shaped cushioning is performed. It is applied to the surface of the metal strip by the material pressing device in sequence, and when the pasting device crosses the metal strip and reaches the side edge on the opposite side, the cutting machine operates to cut the strip-shaped cushioning material. , A device for attaching a band-shaped cushioning material to the surface of a metal band.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27496791A JPH0584517A (en) | 1991-09-27 | 1991-09-27 | Method and device for adhering cushion material on front surface of metallic belt |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27496791A JPH0584517A (en) | 1991-09-27 | 1991-09-27 | Method and device for adhering cushion material on front surface of metallic belt |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0584517A true JPH0584517A (en) | 1993-04-06 |
Family
ID=17549070
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27496791A Pending JPH0584517A (en) | 1991-09-27 | 1991-09-27 | Method and device for adhering cushion material on front surface of metallic belt |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0584517A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109896349A (en) * | 2019-03-28 | 2019-06-18 | 保定易通光伏科技股份有限公司 | A kind of axis welding equipment band and winding method |
-
1991
- 1991-09-27 JP JP27496791A patent/JPH0584517A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109896349A (en) * | 2019-03-28 | 2019-06-18 | 保定易通光伏科技股份有限公司 | A kind of axis welding equipment band and winding method |
CN109896349B (en) * | 2019-03-28 | 2024-04-23 | 保定易通光伏科技股份有限公司 | Shaft-mounted welding belt and belt winding method |
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