CN106239082B - Automatic assembly process of adjusting box and guide pipe - Google Patents
Automatic assembly process of adjusting box and guide pipe Download PDFInfo
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- CN106239082B CN106239082B CN201610619683.8A CN201610619683A CN106239082B CN 106239082 B CN106239082 B CN 106239082B CN 201610619683 A CN201610619683 A CN 201610619683A CN 106239082 B CN106239082 B CN 106239082B
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- adjusting box
- cylinder
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- plate
- catheter
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- 238000000034 method Methods 0.000 title claims abstract description 55
- 230000008569 process Effects 0.000 title claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 77
- 238000007599 discharging Methods 0.000 claims abstract description 70
- 210000000078 claw Anatomy 0.000 claims abstract description 41
- 230000009471 action Effects 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 92
- 230000001105 regulatory effect Effects 0.000 claims description 83
- 230000007704 transition Effects 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 230000003750 conditioning effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 description 43
- 230000001276 controlling effect Effects 0.000 description 5
- 239000003814 drug Substances 0.000 description 5
- 238000001802 infusion Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 210000003462 vein Anatomy 0.000 description 2
- 241001411320 Eriogonum inflatum Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000001990 intravenous administration Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
An automatic assembling process of an adjusting box and a catheter, which is assembled through an automatic assembling device, and comprises the following steps: A. vibration discharging: under the action of the direct vibration device, the adjusting box enters the feeding plate from the vibration disc, six material channel grooves are formed in the feeding plate, and the adjusting box reaches the discharging device along the material channel grooves; B. discharging in a staggered manner: the adjusting box is driven by the claw to enter the discharging device from the material channel groove, twelve material grooves for placing the adjusting box are arranged on the discharging device, and the discharging device and the claw discharge materials twice, so that twelve material grooves on the discharging device are completely filled with the adjusting box; C. shifting the adjusting box: when the twelve material troughs on the discharging device are completely filled with the adjusting boxes, the adjusting box moving device clamps the adjusting boxes on the discharging device by using the first clamping fixture and puts the adjusting boxes on the guide pipe mounting device on the adjusting box placing block under the drive of the second air cylinder.
Description
Technical Field
The invention belongs to the technical field of manufacturing of medical instruments, and relates to a discharging and assembling process of an infusion apparatus adjusting box, in particular to an automatic assembling process of the adjusting box and a catheter.
Background
The infusion apparatus is an auxiliary apparatus commonly used in medical treatment, is mainly used for intravenous infusion, and is an important disposable medical consumable which is subjected to aseptic treatment and establishes a channel between a vein and liquid medicine; generally comprises a vein needle, a protective cap, a liquid medicine filter, an adjusting box for controlling the flow rate of liquid medicine, a drip cup, a bottle stopper puncture outfit and an air filter of an air inlet pipe which are connected; the components are connected through a conduit, and the liquid medicine flows through the conduit; the adjusting box can adjust different liquid medicine input speeds for different people at different time, so that the safety and the comfort of infusion personnel are guaranteed while the efficiency is improved; when the infusion set is produced and assembled, the adjusting box and the catheter need to be assembled.
Chinese invention patent No. 201510641573.7 discloses a medical accessory assembling device and an assembling method thereof; the assembly comprises the following steps: a. feeding; b. material grabbing; c. assembling; d. blanking; the method is characterized in that: the guide function of the insertion rod is fully utilized, and after the insertion rod is inserted into the port of the catheter, the catheter can easily penetrate through the medical accessory, so that the assembly is smoother; the technical problems that the existing equipment is relatively rough in assembling the shell of the regulator, cannot realize accurate assembling and the like are solved; the disadvantages are that: (1) only 1-2 catheters and the adjusting box can be assembled at one time, and the assembling efficiency is low; (2) the power source that needs in the assembling process is more, influences the installation accuracy of adjusting box.
Disclosure of Invention
The invention mainly solves the technical problems in the prior art and provides an automatic assembly process of an adjusting box and a catheter.
The technical problem of the invention is mainly solved by the following technical scheme: an automatic assembling process of an adjusting box and a catheter, which is assembled through an automatic assembling device, and comprises the following steps:
A. vibration discharging: under the action of the direct vibration device, the adjusting box enters the feeding plate from the vibration disc, six material channel grooves are formed in the feeding plate, and the adjusting box reaches the discharging device along the material channel grooves;
B. discharging materials through a guide pipe: when the steps are carried out, the catheter is placed on the catheter caching device through the catheter positioning device, and the catheter caching device is provided with a first fixing mechanism, a second fixing mechanism and a catheter clamp and can fix the catheter on the catheter caching device;
C. assembling: the fifth mounting plate is driven by a fourth cylinder and a third operating mechanism, so that the catheter fixing needle on the fifth mounting plate penetrates through the adjusting box, the catheter is temporarily fixed on the catheter fixing needle by the flat needle point, then the fifth mounting plate drives the catheter fixing needle to move reversely on the third operating mechanism, so that relative displacement can be generated between the adjusting box placing block and the catheter fixing needle, and the catheter penetrates through the adjusting box under the driving of the catheter fixing needle, so that the assembly of the catheter and the adjusting box is completed;
D. blanking: the catheter positioning device moves the assembled catheter and conditioning cartridge to the next assembly device.
Furthermore, a staggered discharging process is arranged between the step A and the step B, the adjusting box is driven by the claw to enter the discharging device from the material channel, twelve material channels for placing the adjusting box are arranged on the discharging device, and the discharging device and the claw discharge materials twice, so that twelve material channels on the discharging device are all filled with the adjusting box.
Further, between step A and step B, set up the detection process after the ejection of compact process of dislocation, whether there is the regulating box in the sensor detection regulating box constant head tank on the regulating box constant head tank, if the sensor detects that the regulating box constant head tank does not all fill up the regulating box, will carry out the ejection of compact process of dislocation once more, if detect that the regulating box constant head tank has all filled up the regulating box, will carry out next process.
Further, between step A and step B, set up the regulating box and shift the process after the detection process, when twelve silo on discharging device were all filled up the regulating box, the regulating box moved the regulating box on the material device and was pressed from both sides with first clamping jig, under the drive of second cylinder, put into pipe installation device's regulating box and lay on the piece, the regulating box is laid the piece and is set up twelve mounting grooves that are used for placing the regulating box, and the regulating box is placed in the mounting groove.
Further, between the step A and the step B, an adjusting box positioning process is arranged after the adjusting box shifting process, and the adjusting box placing block is driven by the fifth air cylinder and the second operating mechanism to reach the assembling position of the adjusting box and the guide pipe to wait for assembling with the guide pipe.
And further, a conduit arranging process is arranged between the step A and the step B, the end parts of the conduits are arranged through a seventh air cylinder, an eighth air cylinder and a conduit aligning plate of the conduit caching device, the conduits with the unaligned upper end parts of the conduit caching device are slowly pushed, the end parts of the conduits with fixed lengths are positioned on the same straight line, and the conduits are waited to be assembled with the adjusting box.
Furthermore, the adjusting box feeding device used for discharging the adjusting box in the step A comprises a vibration disc base, a flat feeding base, an adjusting box material moving device and a discharging device, vibration disc adjusting screws are fixedly arranged on the vibration disc base, eight vibration disc adjusting screws are arranged on the vibration disc adjusting screws in total, the eight vibration disc adjusting screws are vertically arranged, every four vibration disc adjusting screws are in one group, the eight vibration disc adjusting screws are divided into two groups, a vibration disc bottom plate is movably arranged on each vibration disc adjusting screw, the vibration disc bottom plate is rectangular, a vibration disc adjusting screw is arranged on each of four corners of the vibration disc bottom plate, the vibration disc bottom plate and the vibration disc adjusting screws can adjust the height of the vibration disc bottom plate through threads on the vibration disc adjusting screws, each vibration disc adjusting screw is relatively independent, and the height of one corner of the vibration disc bottom plate where each vibration disc adjusting screw is located can be independently adjusted; the vibration disc bottom plate is fixedly provided with two vibration discs, the two vibration discs are fixedly connected together, the vibration discs can send out materials in the vibration discs through vibration, the vibration discs are fixedly provided with discharge plates, the discharge plates are fixedly arranged on the two vibration discs and are positioned in the middle of the joint of the two vibration discs, and the discharge plates are arranged in a direction deviated from the direction of the adjusting box moving device, so that the adjusting box discharged by the discharge plates can reach the feeding plate, and seamless discharging of the adjusting box is realized; a flat-feeding base is fixedly arranged on the vibration disc base right ahead of the material moving device of the adjusting box, a flat-feeding bottom plate is fixedly arranged on the flat-feeding base, the cross section of the flat-feeding bottom plate is larger than that of the flat-feeding base, the flat-feeding bottom plate is cuboid, flat-feeding adjusting screws are movably arranged on the flat-feeding bottom plate, the number of the flat-feeding adjusting screws is four, the four flat-feeding adjusting screws are uniformly arranged on four corners of the flat-feeding bottom plate, flat-feeding adjusting plates are movably arranged on the flat-feeding adjusting screws, the heights of the flat-feeding adjusting plates are adjusted through threads on the flat-feeding adjusting screws by the flat-feeding adjusting screws, each flat-feeding adjusting screw is relatively independent, and the height of one corner of the flat-feeding adjusting plate where each flat-feeding; a direct vibration device is fixedly arranged on the flat feeding adjusting plate, a feeding plate is fixedly arranged on the direct vibration device, the feeding plate is matched with the discharging plate on the vibration disc, the feeding plate is not connected with the discharging plate, but a gap between the feeding plate and the discharging plate is very small, so that the adjusting box can smoothly reach the feeding plate from the discharging plate; the feeding plate is provided with six material channel grooves, the six material channel grooves are uniformly arranged on the feeding plate and are parallel to each other, the cross sections of the six material channel grooves are rectangular, the cross section sizes of the material channel grooves are matched with the adjusting box, and the cross section sizes of the material channel grooves are slightly larger than that of the adjusting box, so that the adjusting box can move forward along the material channel grooves; the feeding plate is rectangular, and the trapezoidal feeding plate of the existing equipment is changed into the rectangular feeding plate, so that the reduction of the volume of the feeding plate and the volume of the parts matched with the feeding plate are facilitated.
Further, the discharging device used for discharging the adjusting box between the step A and the step B comprises a guide rail mounting plate, the guide rail mounting plate is cuboid, a cylinder mounting plate is fixedly arranged on the guide rail mounting plate, the cylinder mounting plate is fixed on one end face with the smallest area of the guide rail mounting plate, the cylinder mounting plate is L-shaped, the width of the cylinder mounting plate is consistent with that of the guide rail mounting plate, the shorter side of the cylinder mounting plate is fixed with the cylinder mounting plate, and the height of a horizontal plane used for mounting a cylinder after the cylinder mounting plate is mounted is higher than that of the horizontal plane used for mounting a linear guide rail on the guide rail mounting; the cylinder is fixedly arranged on the cylinder mounting plate, the cylinder is horizontally fixed on the cylinder mounting plate, only 2/5-1/2 of the cylinder is fixed on the cylinder mounting plate, and the adjusting distance of the cylinder is increased; the transition device is movably arranged on the air cylinder and is in sliding connection with the positioning groove mounting plate, a guide rail mounting groove is formed in the guide rail mounting plate and penetrates through the whole guide rail mounting plate, the width of the guide rail mounting groove is matched with that of the linear guide rail, the depth of the guide rail mounting groove is 1-5mm, so that the linear guide rail in the guide rail mounting groove is more stable, the linear guide rail is fixedly arranged in the guide rail mounting groove, the length of the linear guide rail is consistent with that of the guide rail mounting plate, one end of the linear guide rail after being mounted is in contact with the air cylinder mounting plate, the linear guide rail cannot generate a left; the linear guide rail is provided with 2-4 sliding blocks in a sliding manner, and the sliding blocks are in sliding connection with the linear guide rail so that the linear guide rail can move left and right; the positioning groove mounting plate is rectangular and is arranged on the sliding block, and the height of the positioning groove mounting plate after installation is on the same horizontal plane with the transition device and the cylinder rod, so that the cylinder rod drives the transition device to move on the linear guide rail through the sliding block and the transition device; the positioning baffle plate can block the regulating box when the regulating box enters the regulating box positioning groove, so that the end surfaces of all the regulating boxes entering the regulating box positioning groove are kept on the same straight line, and the regulating box can be conveniently taken out by a subsequent station; when the cylinder pushes the positioning groove mounting plate to move left and right on the linear guide rail, the positioning groove of the adjusting box also moves left and right along with the positioning groove mounting plate; the setting of slider and linear guide makes the operation of adjusting box constant head tank smooth and easy, and the location is accurate.
Between the step A and the step B, the adjusting box material moving device used for moving the position of the adjusting box after the detection process comprises a sixth mounting plate, a first operating mechanism is fixedly arranged on the sixth mounting plate, the first operating mechanism is arranged upwards, the first mounting plate is arranged on the first operating mechanism in a sliding mode and can move along the first operating mechanism, a first guide device and a first air cylinder are fixedly arranged on the first mounting plate, the first air cylinder is vertically and downwards arranged, the first guide device is two guide rods, the two guide rods are vertically and downwards arranged and are in the same straight line with the first air cylinder, the first air cylinder is arranged between the two guide rods of the first guide device, and a second mounting plate is fixedly arranged on the air cylinder rods of the first air cylinder and can vertically move along the first guide device under the driving of the first air cylinder; the second mounting plate is vertically downward and uniformly provided with twelve third cylinders, twelve third cylinders are arranged towards the adjusting box feeding device, the third cylinders are vertically and oppositely provided with first clamping fixtures, the first clamping fixtures are in a shape of the Chinese character 'ji', the middle of the shape of the first clamping fixtures can be separated and used for clamping the adjusting box, and the size of the shape of the first clamping fixtures is matched with the size of the section of the adjusting box, so that the adjusting box is conveniently fixed on the first clamping fixtures; the first limit switch is fixedly arranged on the sixth mounting plate, the first limit switch is arranged on the left side of the sixth mounting plate, the number of the first limit switches is two, the limiting block is fixedly arranged on the first mounting plate, the limiting block is arranged on the left side of the first mounting plate, the limiting block is L-shaped, the size of the limiting block is convenient to reduce, the limiting distance is controlled, and the first limit switch is matched with the limiting block for use and used for controlling the stroke of the first operating mechanism; the sixth mounting plate is fixedly provided with a second air cylinder, the second air cylinder is mounted at one end of the sixth mounting plate and is matched with the first operating mechanism, and the second air cylinder enables the first mounting plate to move on the first operating mechanism; an upper running cylinder and a lower running cylinder are fixedly arranged below the sixth mounting plate, the upper running cylinder and the lower running cylinder are arranged above the material channel plate, the upper running cylinder and the lower running cylinder are vertically arranged, a left running cylinder and a right running cylinder mounting plate are fixedly arranged on the upper running cylinder and the lower running cylinder, a left running cylinder and a right running cylinder are fixedly arranged on the left running cylinder mounting plate and the right running cylinder mounting plate, the left running cylinder and the right running cylinder are horizontally arranged, transition plates are fixedly arranged on the left running cylinder and the right running cylinder, and the; the transition plate is fixedly provided with a claw mounting plate which is long-strip-shaped, the claw mounting plate is fixedly provided with six claws, the claws are uniformly fixed on the claw mounting plate, the distance between each claw and each material channel groove is the same as the distance between each material channel groove and each material channel groove, and the front ends of the claws extend into the material channel grooves and can move along the material channel grooves in the material channel grooves.
Further, the guide pipe installation device for assembling the guide pipe and the adjusting box device in the step C comprises a fourth air cylinder, a fifth air cylinder and a third installation plate, wherein a second running mechanism is fixedly arranged on the third installation plate, the second running mechanism is arranged upwards, the fourth installation plate is arranged on the second running mechanism in a sliding manner, so that the fourth installation plate can move along with the second running mechanism, the fifth air cylinder is fixedly arranged below the third installation plate and is horizontally installed, a fourth installation plate is fixedly arranged on an air cylinder rod of the fifth air cylinder, a third running mechanism is fixedly arranged on the fourth installation plate, the third running mechanism is arranged upwards, a fifth installation plate is arranged on the third running mechanism in a sliding manner, guide pipe fixing needles are fixedly arranged on the fifth installation plate, twelve guide pipe fixing needles are uniformly and horizontally installed on the fifth installation plate, the fifth installation plate drives the guide pipe fixing needles to move on the third running mechanism, the adjusting box placing block and the catheter fixing needle can generate relative displacement and are used for penetrating the catheter into the adjusting box; the fourth cylinder is fixed below the fourth mounting plate and horizontally mounted, and a fifth mounting plate is fixedly arranged on a cylinder rod of the fourth cylinder, so that the fourth cylinder can push the fifth mounting plate to move on the third operating mechanism; the third mounting plate is fixedly provided with two second limit switches, and the two second limit switches are arranged on one side of the third mounting plate and used for controlling the stroke of the fourth mounting plate; still set firmly on the fourth mounting panel and adjust the box and lay the piece, adjust the box and lay the piece and be used for placing the regulation box, adjust the box and lay the piece and fix on the fourth mounting panel.
Furthermore, the catheter caching device for placing the catheter in the step B comprises a seventh mounting plate, a first fixing mechanism and a second fixing mechanism are fixedly arranged on the seventh mounting plate, the first fixing mechanism and the second fixing mechanism are respectively arranged at two ends of the seventh mounting plate, the second fixing mechanism is arranged at the joint of the catheter mounting device and the catheter caching device, the first fixing mechanism is arranged at the other end of the seventh mounting plate, the first fixing mechanism and the second fixing mechanism are symmetrically arranged and matched with each other, and the first fixing mechanism and the second fixing mechanism are used for placing the catheter; a sixth cylinder is fixedly arranged on the seventh mounting plate and is arranged at one end of the second fixing mechanism, the sixth cylinder is arranged on the seventh mounting plate, a conduit clamp is movably arranged on the sixth cylinder and is used for clamping a conduit, and the conduit and the adjusting box can be conveniently mounted; the seventh mounting plate is fixedly provided with a seventh cylinder, the seventh cylinder is mounted at one end of the first fixing mechanism, the seventh cylinder is mounted below the seventh mounting plate, the seventh cylinder is horizontally mounted, a cylinder rod of the seventh cylinder faces the opposite direction of the guide pipe mounting device, an eighth cylinder is fixedly arranged on a cylinder rod of the seventh cylinder, the eighth cylinder is vertically mounted, the cylinder rod of the eighth cylinder is arranged upwards, a guide pipe aligning plate is fixedly arranged on a cylinder rod of the eighth cylinder, the guide pipe aligning plate is L-shaped, the length of the guide pipe aligning plate is consistent with that of the first fixing mechanism, the seventh cylinder can drive the eighth cylinder to move, the eighth cylinder can drive the guide pipe aligning plate, and the guide pipe aligning plate can enable the end parts of the guide pipes to be on the same straight line.
Furthermore, the first fixing mechanism of the catheter caching device for placing the catheter in the step B comprises four sawtooth plates, the second fixing mechanism comprises two sawtooth plates, V-shaped grooves are uniformly formed in the sawtooth plates, the opening angle of each V-shaped groove is 45-70 degrees, the catheter can be conveniently placed into the V-shaped grooves, twelve V-shaped grooves are formed in the V-shaped grooves, the V-shaped grooves are arranged upwards, groove guide circles are arranged at the bottoms of the V-shaped grooves, the radius of each groove guide circle is the same as the radius of the outer circle of the catheter, the catheter cannot be deviated left and right when placed on the sawtooth plates, and the distance between every two adjacent V-shaped grooves is the same as the distance between every two adjacent catheter fixing needles; the groove guide circles on the six serrated plates are all on the same horizontal plane, twelve V-shaped grooves on each serrated plate and twelve V-shaped grooves on other serrated plates are all on the same straight line, so that twelve catheters can be kept horizontal and parallel to each other when placed on the first fixing mechanism and the second fixing mechanism, and subsequent installation is facilitated.
During discharging, a material channel groove, an up-down running cylinder, a left-right running cylinder mounting plate, a claw mounting plate, a left-right running cylinder, a claw and a transition plate of the assembly equipment can assist the discharging device to discharge; the upper and lower running cylinders are provided with left and right running cylinder mounting plates, the left and right running cylinders are arranged on the left and right running cylinder mounting plates, the left and right running cylinders are provided with transition plates, the transition plates are provided with claw mounting plates, the claw mounting plates are provided with claws, and six claws and material channel grooves are arranged; firstly, the regulating valve positioning groove and the air cylinder are in initial states; then, the left and right operation cylinders drive the claws to push the regulating valve into a regulating valve positioning hole of a regulating valve positioning groove from the material channel groove, and the sensor can detect whether the regulating valve exists in 6 regulating valve positioning holes; when the sensor detects the regulating valve, the cylinder retracts to drive the regulating valve positioning groove to move, so that 6 regulating valve positioning holes in the regulating valve positioning groove, which are not provided with the regulating valve, are aligned with the material channel groove, then the left and right operation cylinders drive the claws again to push the regulating valve into the regulating valve positioning holes in the regulating valve positioning groove from the material channel groove, and the sensor can detect whether the regulating valve exists in the 6 regulating valve positioning holes again; if the sensor detects the governing valve, ejection of compact action is ended, waits for loading attachment to take the back away with the governing valve in the discharging device, and the cylinder will reply initial condition, if the sensor does not detect first festival valve, equipment can send out the police dispatch newspaper.
Compared with the prior art, the invention has the following advantages and effects:
(1) meanwhile, twelve guide pipes and twelve adjusting boxes can be assembled, the assembling efficiency is high, fewer power sources are needed in the assembling process, and the assembling precision of the adjusting boxes and the guide pipes is improved;
(2) the adjusting box is kept horizontal all the time in the installation process, the equipment structure is simplified, the assembly error of the equipment is reduced, the flat needle point is arranged on the catheter fixing needle for catheter installation, two flat surfaces are arranged on the flat needle point and symmetrically arranged, the flat surfaces enable the catheter to be easier when the catheter is required to be separated from the catheter fixing needle, the phenomenon that the catheter cannot be sucked and pulled out by the catheter fixing needle is avoided, and the catheter installation is smoother.
Drawings
FIG. 1 is a flow chart of an automated assembly process in an example embodiment.
FIG. 2 is a front view of the automatic assembling apparatus in the embodiment.
Fig. 3 is a perspective view of the automatic assembling device in the embodiment.
Figure 4 is a perspective view of one embodiment of the catheter installation device.
Figure 5 is a second perspective view of the catheter installation device of the embodiment.
Fig. 6 is a front view of the adjusting box moving device in the embodiment.
Fig. 7 is a right side view of the regulating box moving device in the embodiment.
Fig. 8 is a perspective view of the adjusting box moving device in the embodiment.
FIG. 9 is a perspective view of the discharging device in the embodiment.
FIG. 10 is a front view of the catheter buffering device in the embodiment.
Fig. 11 is a perspective view of a catheter buffering device in accordance with an embodiment.
FIG. 12 is a perspective view of the serrated plate in the embodiment.
FIG. 13 is a perspective view showing the positional relationship between the chute and the positioning slot of the regulating box in the embodiment.
FIG. 14 is a flow chart of the discharge device in the embodiment with a dislocation.
In the figure: 1. a vibration plate base; 2. a vibration disc adjusting screw; 3. a vibration plate bottom plate; 4. vibrating disc; 5. a flat conveying base; 6. a flat conveying bottom plate; 7. a horizontal conveying adjusting screw rod; 8. a flat conveying adjusting plate; 9. a direct vibration device; 10. a feeding plate; 13. a discharging device; 14. a material channel groove; 15. an up-down operation cylinder; 16. a left and right operation cylinder mounting plate; 17. a claw mounting plate; 18. operating the cylinders left and right; 19. a claw; 20. a transition plate; 21. a guide rail mounting plate; 22. a cylinder mounting plate; 23. a cylinder; 24. a transition device; 25. a positioning groove mounting plate; 26. positioning a baffle plate; 27. a sensor; 28. a regulating box positioning groove; 29. an adjustment box; 30. a linear guide rail; 31. a guide rail mounting groove; 32. a slider; 40. a regulating box feeding device; 41. a regulating box material moving device; 42. a conduit installation device; 43. a catheter buffer device; 410. a first running mechanism; 4101. a sixth mounting plate; 411. a first mounting plate; 412. a first guide means; 413. a first cylinder; 414. a limiting block; 415. a first limit switch; 416. a second cylinder; 417. a second mounting plate; 418. a third cylinder; 419. a first clamping jig; 420. a third mounting plate; 421. a second operating mechanism; 422. a fourth mounting plate; 423. a third operating mechanism; 424. a fifth mounting plate; 425. a fourth cylinder; 426. a fifth cylinder; 427. a second limit switch; 428. an adjusting box placing block; 429. a catheter fixing needle; 430. a first fixing mechanism; 431. a second fixing mechanism; 432. a catheter clamp; 433. a sixth cylinder; 434. a seventh cylinder; 435. an eighth cylinder; 436. a conduit alignment plate; 437. a seventh mounting plate; 44. a serrated plate; 440. a V-shaped groove; 441. the groove is rounded.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Example (b):
an automatic assembling process of a regulating box and a catheter, as shown in fig. 1, by an automatic assembling device, the process comprising the steps of:
A. vibration discharging: under the action of the direct vibration device 9, the adjusting box 29 enters the feeding plate 10 from the vibration disc 4, six material channel grooves 14 are formed in the feeding plate 10, and the adjusting box 29 reaches the discharging device 13 along the material channel grooves 14;
B. discharging materials through a guide pipe: while the above steps are carried out, the catheter is placed on the catheter buffer device 43 through the catheter positioning device, and the catheter buffer device 43 is provided with a first fixing mechanism 430, a second fixing mechanism 431 and a catheter clamp 432, so that the catheter can be fixed on the catheter buffer device 43;
C. assembling: the fifth mounting plate 424 is driven by a fourth cylinder 425 and a third operating mechanism 423 to enable a guide tube fixing needle 429 on the fifth mounting plate 424 to penetrate through the adjusting box, a guide tube is temporarily fixed on the guide tube fixing needle 429 by a flat needle point, then the fifth mounting plate 424 drives the guide tube fixing needle 429 to reversely move on the third operating mechanism 423 to enable relative displacement to be generated between an adjusting box mounting block 428 and the guide tube fixing needle 429, and the guide tube penetrates through the adjusting box under the driving of the guide tube fixing needle 429 to finish the assembly of the guide tube and the adjusting box;
D. blanking: the catheter positioning device moves the assembled catheter and conditioning cartridge to the next assembly device.
As shown in fig. 13, a staggered discharging process is arranged between step a and step B, the adjusting box is driven by the claw 19 to enter the discharging device 13 from the material channel 14, twelve material channels for placing the adjusting box are arranged on the discharging device 13, and the discharging device 13 and the claw 19 discharge materials twice, so that the adjusting box is fully filled with twelve material channels on the discharging device 13.
Between step A and step B, set up the detection process after the ejection of compact process of dislocation, sensor 27 on adjusting box constant head tank 28 detects whether there is the adjusting box in the adjusting box constant head tank 28, if sensor 27 detects that adjusting box constant head tank 28 does not all fill up the adjusting box, will carry out the ejection of compact process of dislocation once more, if detect that adjusting box constant head tank 28 has all filled up the adjusting box, will carry out next process.
Between the step A and the step B, an adjusting box shifting procedure is set after the detection procedure, when twelve material troughs on the discharging device 13 are all filled with the adjusting boxes, the adjusting box shifting device 41 clamps the adjusting boxes on the discharging device 13 by using a first clamping fixture 419, the adjusting boxes are placed on an adjusting box placing block 428 of the conduit installation device 42 under the drive of a second air cylinder 416, the adjusting box placing block 428 is provided with twelve mounting grooves for placing the adjusting boxes, and the adjusting boxes are placed in the mounting grooves.
Between the step a and the step B, after the adjusting box shifting process, an adjusting box positioning process is set, and the adjusting box placing block 428 reaches the assembling position of the adjusting box and the conduit under the driving of the fifth cylinder 426 and the second operating mechanism 421, and waits for assembling with the conduit.
And arranging a conduit arranging process between the step A and the step B, arranging the end parts of the conduits through a seventh air cylinder 434, an eighth air cylinder 435 and a conduit aligning plate 436 of the conduit caching device 43, slowly pushing the conduits with the unaligned upper end parts of the conduit caching device 43 to enable the end parts of the conduits with fixed lengths to be positioned on the same straight line, and waiting for being assembled with the adjusting box.
As shown in fig. 2 and 3, the adjusting box feeding device 40 for discharging the adjusting box in step a includes a vibration plate base 1, a flat feeding base 5, an adjusting box material moving device 41 and a discharging device 13, the vibration plate base 1 is fixedly provided with vibration plate adjusting screws 2, the vibration plate adjusting screws 2 are totally provided with eight, the eight vibration plate adjusting screws 2 are vertically provided, every four vibration plate adjusting screws 2 are provided with one group, the eight vibration plate adjusting screws 2 are divided into two groups, a vibration plate bottom plate 3 is movably provided on each group of vibration plate adjusting screws 2, the vibration plate bottom plate 3 is cuboid, four corners of the vibration plate bottom plate 3 are provided with one vibration plate adjusting screw 2, the vibration plate bottom plate 3 and the vibration plate adjusting screws 2 can adjust the height of the vibration plate bottom plate 3 through threads on the vibration plate adjusting screws 2, each vibration disc adjusting screw 2 is relatively independent, and the height of one corner of a vibration disc bottom plate 3 where each vibration disc adjusting screw 2 is located can be independently adjusted; the vibration plate bottom plate 3 is fixedly provided with two vibration plates which are fixedly connected together, the vibration plates can send out materials in the vibration plates through vibration, the vibration plates are fixedly provided with discharge plates, the discharge plates are fixedly arranged on the two vibration plates and are positioned in the middle of the joint of the two vibration plates, and the discharge plates are arranged in a direction deviated from the direction of the adjusting box moving device 41, so that the adjusting box discharged by the discharge plates can reach the feeding plate 10, and seamless discharging of the adjusting box is realized; a flat-feeding base 5 is fixedly arranged right ahead of the vibration disc base 1 in the direction towards the adjusting box material moving device 41, a flat-feeding bottom plate 6 is fixedly arranged on the flat-feeding base 5, the cross section of the flat-feeding bottom plate 6 is larger than that of the flat-feeding base 5, the flat-feeding bottom plate 6 is cuboid, flat-feeding adjusting screws 7 are movably arranged on the flat-feeding bottom plate 6, the number of the flat-feeding adjusting screws 7 is four, the four flat-feeding adjusting screws 7 are uniformly arranged on four corners of the flat-feeding bottom plate 6, a flat-feeding adjusting plate 8 is movably arranged on the flat-feeding adjusting screws 7, the height of the flat-feeding adjusting plate 8 is adjusted by the flat-feeding adjusting screws 7 and the flat-feeding adjusting plates 8 through threads on the flat-feeding adjusting screws 7, each flat-feeding adjusting screw 7 is relatively independent, and the height of one corner of the flat-feeding adjusting plate 8; a direct vibration device 9 is fixedly arranged on the flat feeding adjusting plate 8, a feeding plate 10 is fixedly arranged on the direct vibration device 9, the feeding plate 10 is matched with a discharging plate on the vibration disc, the feeding plate 10 is not connected with the discharging plate, but a gap between the feeding plate 10 and the discharging plate is small, so that the adjusting box can smoothly reach the feeding plate 10 from the discharging plate; the feeding plate 10 is provided with six material channel grooves 14, the six material channel grooves 14 are arranged, the six material channel grooves 14 are uniformly arranged on the feeding plate 10, the six material channel grooves 14 are parallel to each other, the cross sections of the six material channel grooves 14 are rectangular, the cross section size of the material channel groove 14 is matched with the adjusting box, and the cross section size of the material channel groove 14 is slightly larger than that of the adjusting box, so that the adjusting box can move forward along the material channel groove 14; the feeding plate 10 is rectangular, and the trapezoidal feeding plate 10 of the existing equipment is changed into the rectangular shape, so that the size of the feeding plate 10 and the size of a part matched with the feeding plate 10 are reduced.
As shown in fig. 9 and 13, the discharging device 13 for discharging the conditioning box between the step a and the step B includes a guide rail mounting plate 21, the guide rail mounting plate 21 is rectangular, a cylinder mounting plate 22 is fixedly disposed on the guide rail mounting plate 21, the cylinder mounting plate 22 is fixed on one end surface of the guide rail mounting plate 21 with the smallest area, the cylinder mounting plate 22 is L-shaped, the width of the cylinder mounting plate 22 is consistent with that of the guide rail mounting plate 21, the shorter side of the cylinder mounting plate 22 is fixed with the cylinder mounting plate 22, and the height of the horizontal plane for mounting the cylinder after the cylinder mounting plate 22 is mounted is higher than the height of the horizontal plane for mounting the linear guide 30 on the guide rail mounting plate; the cylinder mounting plate 22 is fixedly provided with a cylinder, the cylinder is horizontally fixed on the cylinder mounting plate 22, and the cylinder is fixed on the cylinder mounting plate 22 only in the length of 2/5-1/2, so that the adjustment distance of the cylinder is increased; the transition device 24 is movably arranged on the cylinder, the transition device 24 is in sliding connection with the positioning groove mounting plate 25, a guide rail mounting groove 31 is formed in the guide rail mounting plate 21, the guide rail mounting groove 31 penetrates through the whole guide rail mounting plate 21, the width of the guide rail mounting groove 31 is matched with the linear guide rail 30, the depth of the guide rail mounting groove 31 is 1-5mm, the linear guide rail 30 in the guide rail mounting groove 31 is more stable, the linear guide rail 30 is fixedly arranged in the guide rail mounting groove 31, the length of the linear guide rail 30 is consistent with that of the guide rail mounting plate 21, one end of the linear guide rail 30 after installation is in contact with the cylinder mounting plate 22, the linear guide rail 30 cannot generate a; the linear guide rail 30 is provided with 2-4 sliding blocks 32 in a sliding manner, and the sliding blocks 32 are in sliding connection with the linear guide rail 30, so that the linear sliding blocks 32 can move left and right on the linear guide rail 30; the positioning groove mounting plate 25 is fixedly arranged on the sliding block 32, the positioning groove mounting plate 25 is cuboid, and the height of the positioning groove mounting plate 25 after installation is on the same horizontal plane with that of the transition device 24 and the air cylinder rod, so that the air cylinder rod drives the transition device 24 to move on the linear guide rail 30 through the sliding block 32 and the transition device 24; a regulating box positioning groove 28 is fixedly arranged on the positioning groove mounting plate 25, a positioning baffle 26 is fixedly arranged on the regulating box positioning groove 28, the positioning baffle 26 is fixed on the opposite surface of the regulating box entering the regulating box positioning groove 28, when the regulating box enters the regulating box positioning groove 28, the positioning baffle 26 can block the regulating box, so that the end surfaces of all the regulating boxes entering the regulating box positioning groove 28 are kept on the same straight line, and the regulating boxes can be conveniently taken out at the subsequent station; when the cylinder 23 pushes the positioning groove mounting plate 25 to move left and right on the linear guide rail 30, the regulating box positioning groove 28 also moves left and right along with the positioning groove mounting plate 25; the slide block 32 and the linear guide rail 30 are arranged, so that the adjusting box positioning groove 28 runs smoothly and is positioned accurately.
As shown in fig. 6 to 8, between the step a and the step B, the adjusting box moving device 41 for moving the position of the adjusting box after the detecting process includes a sixth installation plate 4101, a first operation mechanism 410 is fixedly installed on the sixth installation plate 4101, the first operation mechanism 410 is installed upward, a first installation plate 411 is slidably installed on the first operation mechanism 410, so that the first installation plate 411 can move along with the first operation mechanism 410, a first guide 412 and a first cylinder 413 are fixedly installed on the first installation plate 411, the first cylinder 413 is vertically installed downward, the first guide 412 is two guide rods, the two guide rods are vertically installed downward and are in the same straight line with the first cylinder 413, the first cylinder 413 is installed in the middle of the two guide rods of the first guide 412, a second installation plate 417 is fixedly installed on the cylinder rods of the first guide 412 and the first cylinder 413, so that the second installation plate 417 can be driven by the first cylinder 413, up and down vertically along the first guide 412; the second mounting plate 417 is vertically downward and uniformly provided with three air cylinders 418, the number of the three air cylinders 418 is twelve, twelve third air cylinders 418 are mounted towards the adjusting box feeding device 40, the third air cylinders 418 are vertically mounted towards a first clamping fixture 419, the first clamping fixture 419 is in a shape of the Chinese character 'ji', the middle of the shape of the Chinese character 'ji' of the first clamping fixture 419 can be separated and used for clamping the adjusting box, and the size of the shape of the Chinese character 'ji' of the first clamping fixture 419 is matched with the size of the cross section of the adjusting box, so that the adjusting box is conveniently fixed on the first clamping fixture 419; the sixth mounting plate 4101 is fixedly provided with a first limit switch 415, the first limit switch 415 is mounted on the left side of the sixth mounting plate 4101, the number of the first limit switches 415 is two, the first mounting plate 411 is fixedly provided with a limit block 414, the limit block 414 is arranged on the left side of the first mounting plate 411, the limit block 414 is in an L shape, the size of the limit block 414 can be reduced conveniently, the limit distance can be controlled, and the first limit switch 415 and the limit block 414 are matched for use and used for controlling the stroke of the first operating mechanism 410; a second air cylinder 416 is fixedly arranged on the sixth mounting plate 4101, the second air cylinder 416 is arranged at one end of the sixth mounting plate 4101, the second air cylinder 416 is matched with the first operating mechanism 410, and the second air cylinder 416 enables the first mounting plate 411 to move on the first operating mechanism 410; an up-down running cylinder 15 is fixedly arranged below the sixth mounting plate 4101, the up-down running cylinder 15 is arranged above the material channel plate, the up-down running cylinder 15 is vertically arranged, a left-right running cylinder mounting plate 16 is fixedly arranged on the up-down running cylinder 15, a left-right running cylinder 18 is fixedly arranged on the left-right running cylinder mounting plate 16, the left-right running cylinder 18 is horizontally arranged, a transition plate 20 is fixedly arranged on the left-right running cylinder 18, and the transition plate 20 is vertically arranged, so that the structure of the adjusting box material moving device 41 is more compact; the transition plate 20 is fixedly provided with a claw mounting plate 17, the claw mounting plate 17 is long-strip-shaped, six claws are fixedly arranged on the claw mounting plate 17, the claws are uniformly fixed on the claw mounting plate 17, the distance between the claws is the same as the distance between the material channel groove 14 and the material channel groove 14, and the front ends of the claws extend into the material channel groove 14 and can move along the material channel groove 14 in the material channel groove 14.
As shown in fig. 4 to 5, the conduit installation device 42 for assembling the conduit and the adjusting box device in the step C includes a fourth cylinder 425, a fifth cylinder 426 and a third installation plate 420, the third installation plate 420 is fixedly provided with a second running mechanism 421, the second running mechanism 421 is arranged upward, the second running mechanism 421 is slidably provided with a fourth installation plate 422, so that the fourth installation plate 422 can move along with the second running mechanism 421, the fifth cylinder 426 is fixedly provided below the third installation plate 420, the fifth cylinder 426 is horizontally installed, a cylinder rod of the fifth cylinder 426 is fixedly provided with a fourth installation plate 422, the fourth installation plate 422 is fixedly provided with a third running mechanism 423, the third running mechanism 423 is arranged upward, the third running mechanism 423 is slidably provided with a fifth installation plate 424, the fifth installation plate 424 is fixedly provided with conduit fixing pins 429, the conduit fixing pins 429 are provided with twelve, the twelve conduit fixing pins 429 are uniform, and the twelve conduit fixing pins 429 are uniform, The fifth mounting plate 424 drives the catheter fixing needle 429 to move on the third operating mechanism 423, so that the adjusting box placing block 428 and the catheter fixing needle 429 can generate relative displacement for inserting the catheter into the adjusting box; the fourth cylinder 425 is fixed below the fourth mounting plate 422, the fourth cylinder 425 is horizontally mounted, and the cylinder rod of the fourth cylinder 425 is fixedly provided with the fifth mounting plate 424, so that the fourth cylinder 425 can push the fifth mounting plate 424 to move on the third operating mechanism 423; the third mounting plate 420 is further fixedly provided with two second limit switches 427, the second limit switches 427 are mounted on one side of the third mounting plate 420, and the two second limit switches 427 are used for controlling the stroke of the fourth mounting plate 422; an adjusting box placing block 428 is further fixedly arranged on the fourth mounting plate 422, the adjusting box placing block 428 is used for placing an adjusting box, and the adjusting box placing block 428 is fixed on the fourth mounting plate 422.
As shown in fig. 10 and 11, the catheter buffering device 43 for placing the catheter in step B includes a seventh mounting plate 437, a first fixing mechanism 430 and a second fixing mechanism 431 are fixedly mounted on the seventh mounting plate 437, the first fixing mechanism 430 and the second fixing mechanism 431 are respectively mounted at two ends of the seventh mounting plate 437, the second fixing mechanism 431 is mounted at the joint of the catheter installation device 42 and the catheter buffering device 43, the first fixing mechanism 430 is mounted at the other end of the seventh mounting plate 437, the first fixing mechanism 430 and the second fixing mechanism 431 are symmetrically mounted and matched with each other, and the first fixing mechanism 430 and the second fixing mechanism 431 are used for placing the catheter; a sixth air cylinder 433 is fixedly arranged on the seventh mounting plate 437, the sixth air cylinder 433 is arranged at one end of the second fixing mechanism 431, the sixth air cylinder 433 is arranged on the seventh mounting plate 437, a conduit clamp 432 is movably arranged on the sixth air cylinder 433, and the conduit clamp 432 is used for clamping a conduit, so that the conduit and the adjusting box can be conveniently mounted; the seventh mounting plate 437 is further fixedly provided with a seventh cylinder 434, the seventh cylinder 434 is mounted at one end of the first fixing mechanism 430, the seventh cylinder 434 is mounted below the seventh mounting plate 437, the seventh cylinder 434 is horizontally mounted, a cylinder rod of the seventh cylinder 434 faces the opposite direction of the conduit mounting device 42, an eighth cylinder 435 is fixedly provided on a cylinder rod of the seventh cylinder 434, the eighth cylinder 435 is vertically mounted, a cylinder rod of the eighth cylinder 435 faces upward, a conduit alignment plate 436 is fixedly provided on a cylinder rod of the eighth cylinder 435, the conduit alignment plate 436 is L-shaped, the length of the conduit alignment plate 436 is consistent with that of the first fixing mechanism 430, the seventh cylinder 434 can drive the eighth cylinder 435 to move, the eighth cylinder 435 can drive the conduit alignment plate 436, and the conduit alignment plate 436 can enable the ends of the conduits to be in the same straight line.
As shown in fig. 12, in the step B, the first fixing mechanism 430 of the catheter caching device 43 for placing the catheter comprises four serrated plates 44, the second fixing mechanism 431 comprises two serrated plates 44, V-shaped grooves 440 are uniformly formed in the serrated plates 44, the opening angle of each V-shaped groove 440 is 45-70 degrees, the catheter can be conveniently placed in the V-shaped grooves 440, twelve V-shaped grooves 440 are arranged, the V-shaped grooves 440 face upwards, groove guide circles 441 are arranged at the bottoms of the V-shaped grooves 440, the radius of each groove guide circle 441 is the same as the radius of the outer circle of the catheter, so that the catheter cannot be deviated left and right when placed on the serrated plates 44, and the distance between every two adjacent V-shaped grooves 440 is the same as the distance between every two adjacent catheter fixing pins 429; the groove guide circles 441 on the six serrated plates 44 are all on the same horizontal plane, and twelve V-shaped grooves 440 on each serrated plate 44 and twelve V-shaped grooves 440 on other serrated plates 44 are all on the same straight line, so that when twelve catheters are placed on the first fixing mechanism 430 and the second fixing mechanism 431, the twelve catheters can be kept horizontal and parallel to each other, and subsequent installation is facilitated.
As shown in fig. 14, during discharging, the material channel groove 14, the up-down operation cylinder 15, the left-right operation cylinder mounting plate 16, the claw mounting plate 17, the left-right operation cylinder 18, the claw and the transition plate 20 of the assembly equipment assist the discharging device 13 to discharge; a left and right operation cylinder mounting plate 16 is arranged on the up-down operation cylinder 15, a left and right operation cylinder 18 is arranged on the left and right operation cylinder mounting plate 16, a transition plate 20 is arranged on the left and right operation cylinder 18, a claw mounting plate 17 is arranged on the transition plate 20, claws are arranged on the claw mounting plate 17, and six claws and a material channel groove 14 are arranged; firstly, the regulating valve positioning groove and the air cylinder are in initial states; then, the left and right operation cylinders 18 drive the claws to push the regulating valve from the material channel groove 14 into the regulating valve positioning hole of the regulating valve positioning groove, and the sensor 27 detects whether the regulating valve exists in 6 regulating valve positioning holes; when the sensor 27 detects the regulating valve, the cylinder retracts to drive the regulating valve positioning groove to move, so that 6 regulating valve positioning holes, in which the regulating valve is not arranged, in the regulating valve positioning groove are aligned with the material channel groove 14, then the left-right operation cylinder 18 drives the claw again to push the regulating valve into the regulating valve positioning hole of the regulating valve positioning groove from the material channel groove 14, and the sensor 27 can detect whether the regulating valve exists in the 6 regulating valve positioning holes again; if sensor 27 detects the governing valve, the ejection of compact action is ended, waits for after loading attachment takes away the governing valve in discharging device 13, and the cylinder will revert to initial condition, if sensor 27 does not detect the first festival valve, the equipment of assembling can send out the police dispatch newspaper.
Finally, it should be noted that the above embodiments are merely representative examples of the present invention. It is obvious that the invention is not limited to the above-described embodiments, but that many variations are possible. Any simple modification, equivalent change and modification made to the above embodiments in accordance with the technical spirit of the present invention should be considered to be within the scope of the present invention.
Claims (9)
1. An automatic assembling process of a regulating box and a catheter is characterized by comprising the following steps:
A. vibration discharging: under the action of the direct vibration device, the adjusting box enters the feeding plate from the vibration disc, six material channel grooves are formed in the feeding plate, and the adjusting box reaches the discharging device along the material channel grooves; the discharging device comprises a guide rail mounting plate, a cylinder mounting plate is fixedly arranged on the guide rail mounting plate, a cylinder is fixedly arranged on the cylinder mounting plate, a transition device is movably arranged on the cylinder and is in sliding connection with a positioning groove mounting plate, a guide rail mounting groove is formed in the guide rail mounting plate, a linear guide rail is fixedly arranged in the guide rail mounting groove, a sliding block is slidably arranged on the linear guide rail, a positioning groove mounting plate is fixedly arranged on the sliding block, a regulating box positioning groove is fixedly arranged on the positioning groove mounting plate, and a positioning baffle is fixedly arranged on the regulating;
B. discharging materials through a guide pipe: when the steps are carried out, the catheter is placed on the catheter caching device through the catheter positioning device, and the catheter caching device is provided with a first fixing mechanism, a second fixing mechanism and a catheter clamp and can fix the catheter on the catheter caching device;
C. assembling: the fifth mounting plate is driven by a fourth cylinder and a third operating mechanism, so that a catheter fixing needle on the fifth mounting plate penetrates through the adjusting box, a flat needle point is arranged on the catheter fixing needle, two flat surfaces are arranged on the flat needle point and symmetrically arranged, a catheter is temporarily fixed on the catheter fixing needle by the flat needle point, then the fifth mounting plate drives the catheter fixing needle to reversely move on the third operating mechanism, so that relative displacement can be generated between the adjusting box placing block and the catheter fixing needle, and the catheter penetrates through the adjusting box under the driving of the catheter fixing needle, so that the assembly of the catheter and the adjusting box is completed;
D. blanking: the catheter positioning device moves the assembled catheter and conditioning cartridge to the next assembly device.
2. The automatic assembling process of adjusting box and guide tube as claimed in claim 1, wherein a staggered discharging procedure is provided between step A and step B, the adjusting box is driven by the claw to enter the discharging device from the material channel, twelve material channels for placing the adjusting box are provided on the discharging device, and the discharging device and the claw are discharged twice.
3. The automatic assembling process of a regulating box and a guide pipe as claimed in claim 2, wherein a detection process is provided between the step A and the step B after the staggered discharging process, a sensor on the regulating box positioning groove detects whether the regulating box is in the regulating box positioning groove, if the sensor detects that the regulating box positioning groove is not completely filled with the regulating box, the staggered discharging process is performed again, and if the sensor detects that the regulating box positioning groove is completely filled with the regulating box, the next process is performed.
4. The automatic assembling process of adjusting box and guiding tube as claimed in claim 3, wherein between step A and step B, after the detection process, an adjusting box shifting process is provided, when twelve material troughs on the discharging device are all filled with adjusting box, the adjusting box shifting device clamps the adjusting box on the discharging device by using the first clamping fixture, and the adjusting box is placed on the adjusting box placing block of the guiding tube mounting device under the driving of the second air cylinder, the adjusting box placing block is provided with twelve mounting slots for placing the adjusting box, and the adjusting box is placed in the mounting slots.
5. The automatic assembling process of the adjusting box and the guide pipe as claimed in claim 4, wherein between the step A and the step B, an adjusting box positioning process is provided after the adjusting box shifting process, and the adjusting box placing block is driven by the fifth cylinder and the second operating mechanism to reach the assembling position of the adjusting box and the guide pipe to wait for assembling with the guide pipe.
6. The automatic assembling process of regulating box and pipe as claimed in claim 2, wherein a pipe arranging process is provided between step a and step B, the seventh cylinder, the eighth cylinder and the pipe aligning plate of the pipe buffering device are used to arrange the end of the pipe, the pipe with the unaligned upper end of the pipe buffering device is slowly pushed to make the end of the pipe with fixed length in the same line, and the pipe is waiting to be assembled with the regulating box.
7. The automatic assembling process of the adjusting box and the guide pipe according to claim 1, wherein in the step a, the adjusting box feeding device, the vibrating plate base, the flat feeding base, the adjusting box moving device and the discharging device are used for discharging the adjusting box, the vibrating plate base is fixedly provided with a vibrating plate adjusting screw, the vibrating plate adjusting screw is movably provided with a vibrating plate bottom plate, the vibrating plate bottom plate is fixedly provided with two vibrating plates, and the vibrating plate is fixedly provided with a discharging plate.
8. The automatic assembly process of the adjusting box and the guide pipe as claimed in claim 1, wherein the guide pipe mounting device for assembling the guide pipe and the adjusting box device in the step C comprises a fourth cylinder, a fifth cylinder and a third mounting plate, wherein a second operating mechanism is fixedly arranged on the third mounting plate, and a fourth mounting plate is slidably arranged on the second operating mechanism; a fourth mounting plate is fixedly arranged on the fifth cylinder, a third operating mechanism is fixedly arranged on the fourth mounting plate, a fifth mounting plate is slidably arranged on the third operating mechanism, and a guide pipe fixing needle is fixedly arranged on the fifth mounting plate; the fourth cylinder is fixed on the fourth mounting plate, and the fifth mounting plate is fixedly arranged on the fourth cylinder; and a second limit switch is fixedly arranged on the third mounting plate.
9. The automatic assembling process of the adjusting box and the guide pipe as claimed in claim 1 or 5, wherein the guide pipe buffer device for placing the guide pipe in the step B comprises a seventh mounting plate, the seventh mounting plate is fixedly provided with a first fixing mechanism, a second fixing mechanism and a sixth cylinder, and the sixth cylinder is movably provided with a guide pipe clamp; the seventh mounting panel is further fixedly provided with a seventh cylinder, the seventh cylinder is fixedly provided with an eighth cylinder, and the eighth cylinder is fixedly provided with a guide pipe aligning plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610619683.8A CN106239082B (en) | 2016-07-29 | 2016-07-29 | Automatic assembly process of adjusting box and guide pipe |
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CN201610619683.8A CN106239082B (en) | 2016-07-29 | 2016-07-29 | Automatic assembly process of adjusting box and guide pipe |
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CN106239082A CN106239082A (en) | 2016-12-21 |
CN106239082B true CN106239082B (en) | 2021-01-05 |
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CN201610619683.8A Expired - Fee Related CN106239082B (en) | 2016-07-29 | 2016-07-29 | Automatic assembly process of adjusting box and guide pipe |
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CN110789138B (en) * | 2019-11-19 | 2022-04-29 | 深圳市海润智能机械有限公司 | Assembling method of water stopping clamp |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57149128A (en) * | 1981-03-06 | 1982-09-14 | Nissan Motor Co Ltd | Fixture |
CN102950462A (en) * | 2012-10-29 | 2013-03-06 | 格力电器(中山)小家电制造有限公司 | Electric fan adjusting box subassembly assembly quality |
CN102974998A (en) * | 2012-12-17 | 2013-03-20 | 梁启明 | Inserting and overturning device for flow stopping clip of medical catheter |
CN202877842U (en) * | 2012-10-31 | 2013-04-17 | 苏州启睿达自动化设备有限公司 | Diode automatic assembling machine for junction box |
CN104958806A (en) * | 2015-07-28 | 2015-10-07 | 潘阿海 | Assembly machine for connecting wires of lower ends of infusion apparatuses |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204584655U (en) * | 2015-03-19 | 2015-08-26 | 玉环迪元自动化设备有限公司 | The governor body of medical Transfusion device and the assemble mechanism of conduit |
-
2016
- 2016-07-29 CN CN201610619683.8A patent/CN106239082B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57149128A (en) * | 1981-03-06 | 1982-09-14 | Nissan Motor Co Ltd | Fixture |
CN102950462A (en) * | 2012-10-29 | 2013-03-06 | 格力电器(中山)小家电制造有限公司 | Electric fan adjusting box subassembly assembly quality |
CN202877842U (en) * | 2012-10-31 | 2013-04-17 | 苏州启睿达自动化设备有限公司 | Diode automatic assembling machine for junction box |
CN102974998A (en) * | 2012-12-17 | 2013-03-20 | 梁启明 | Inserting and overturning device for flow stopping clip of medical catheter |
CN104958806A (en) * | 2015-07-28 | 2015-10-07 | 潘阿海 | Assembly machine for connecting wires of lower ends of infusion apparatuses |
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Effective date of registration: 20201209 Address after: Shi Tang Zhen Yan Bei Cun, Wenling City, Taizhou City, Zhejiang Province Applicant after: TAIZHOU HUASHU MACHINERY Co.,Ltd. Address before: 317513 Xianqingtang 88, Yanbei Village, Shitang Town, Wenling City, Taizhou City, Zhejiang Province Applicant before: Liang Qiming |
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Granted publication date: 20210105 |