CN106064293B - Adjusting box feeding mechanism - Google Patents
Adjusting box feeding mechanism Download PDFInfo
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- CN106064293B CN106064293B CN201610570918.9A CN201610570918A CN106064293B CN 106064293 B CN106064293 B CN 106064293B CN 201610570918 A CN201610570918 A CN 201610570918A CN 106064293 B CN106064293 B CN 106064293B
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- adjusting box
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- feeding
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- 230000007246 mechanism Effects 0.000 title claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 66
- 238000007599 discharging Methods 0.000 claims abstract description 62
- 230000001105 regulatory effect Effects 0.000 claims abstract description 57
- 238000009434 installation Methods 0.000 claims abstract description 39
- 210000000078 claw Anatomy 0.000 claims description 22
- 230000007704 transition Effects 0.000 claims description 20
- 238000001802 infusion Methods 0.000 description 6
- 239000003814 drug Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 239000011257 shell material Substances 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 210000003462 vein Anatomy 0.000 description 2
- 241001411320 Eriogonum inflatum Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001990 intravenous administration Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The utility model provides a regulating box feed mechanism, includes regulating box loading attachment, regulating box moves material device, pipe installation device and discharging device, and regulating box loading attachment is connected with discharging device, and regulating box loading attachment sends the regulating box into discharging device in, and discharging device adopts dislocation ejection of compact, and the regulating box is temporarily stored in its inside, waits for regulating box to move material device and take out the regulating box in it, and discharging device fixed mounting moves material device on regulating box, and discharging device sets up in the front end that regulating box moved material device and regulating box loading attachment correspond the position; the guide pipe installation device is arranged right below the material moving device of the adjusting box, so that the space occupied by equipment can be saved, and the equipment is more compact; the adjusting box feeding device, the adjusting box moving device, the guide pipe installing device and the discharging device are all on the same straight line, so that the adjusting box and the guide pipe can be conveniently assembled.
Description
Technical Field
The invention belongs to the technical field of manufacturing of medical appliances, and relates to a feeding mechanism of an infusion apparatus adjusting box, in particular to a feeding mechanism of an adjusting box.
Background
The infusion apparatus is an auxiliary apparatus commonly used in medical treatment, is mainly used for intravenous infusion, and is an important disposable medical consumable material which is subjected to aseptic treatment and establishes a channel between a vein and liquid medicine; the device is generally formed by connecting a vein needle, a protective cap, a liquid medicine filter, an adjusting box for controlling the flow rate of the liquid medicine, a drip cup, a bottle stopper puncture outfit and an air inlet pipe air filter; all the components are connected through a conduit, and the liquid medicine circulates through the conduit; the adjusting box can adjust different liquid medicine input speeds for different people in different time, so that the safety and the comfort level of transfusion staff are ensured while the efficiency is improved; in the production and assembly of the infusion set, the adjusting box and the guide tube are required to be assembled.
Chinese patent No. ZL201210139554.0 discloses a structure of a device capable of automatically assembling a regulator housing and a catheter of a disposable infusion set; the automatic feeding device comprises a speed regulator shell material bearing plate, wherein a feeding slideway is fixedly arranged above the speed regulator shell material bearing plate; the speed regulator shell material bearing plate is connected with the pushing block arranged on the back of the speed regulator shell material bearing plate through a connecting pin, and is mainly characterized in that a vertical and multi-piece parallel insertion process is adopted, so that the difficulty in the automatic assembly process of disposable infusion set products, namely the insertion technology of soft guide pipes and complex structural parts, can be solved, and multi-piece parallel assembly can be realized; the defects are that: (1) The catheter is not provided with a fixing device, so that the catheter is easy to deviate when being installed, and the installation accuracy of the catheter is reduced; (2) Because the guide pipe is longer, when the guide pipe is assembled vertically, the height of the whole equipment is very high, which is not beneficial to the popularization of the equipment; (3) The adjusting box needs to be rotatably installed in the installation process, so that the equipment structure is complex, and the installation accuracy of the adjusting box is reduced. At present, an automatic assembly mechanism of an adjusting box and a guide pipe, which has small volume, multiple stations and high precision, is not researched.
Disclosure of Invention
The invention mainly solves the technical problems in the prior art and provides an adjusting box feeding mechanism.
The technical problems of the invention are mainly solved by the following technical proposal: the utility model provides an adjusting box feed mechanism, includes adjusting box loading attachment, adjusting box and moves material device, pipe installation device and discharging device, its characterized in that:
the feeding device of the regulating box is connected with the discharging device, the feeding device of the regulating box feeds the regulating box into the discharging device, the discharging device adopts staggered discharging, the regulating box is temporarily stored in the discharging device, the regulating box is waited to be taken out by the feeding device of the regulating box, the discharging device is fixedly arranged on the feeding device of the regulating box, and the discharging device is arranged at the front end of the feeding device of the regulating box and at the position corresponding to the feeding device of the regulating box; the guide pipe installation device is fixedly arranged right below the material moving device of the adjusting box, so that the space occupied by equipment can be saved by design, and the equipment is more compact; the adjusting box feeding device, the adjusting box moving device, the guide pipe mounting device and the discharging device are all on the same straight line, so that the adjusting box and the guide pipe can be conveniently assembled; the adjusting box feeding device sends the adjusting box to the lower part of the adjusting box moving device, and the adjusting box moving device moves the adjusting box to the guide pipe installation device.
Further, the adjusting box feeding device comprises a vibrating tray base, a flat feeding base, an adjusting box moving device and a discharging device, wherein eight vibrating tray adjusting screws are fixedly arranged on the vibrating tray base, the eight vibrating tray adjusting screws are vertically arranged, every four vibrating tray adjusting screws are divided into two groups, a vibrating tray bottom plate is movably arranged on each vibrating tray adjusting screw, the vibrating tray bottom plate is cuboid, one vibrating tray adjusting screw is arranged on each vibrating tray bottom plate, the vibrating tray bottom plate and the vibrating tray adjusting screws can adjust the height of the vibrating tray bottom plate through threads on the vibrating tray adjusting screws, and each vibrating tray adjusting screw is relatively independent and can independently adjust the height of one corner of the vibrating tray bottom plate where each vibrating tray adjusting screw is located; the vibrating tray is fixedly arranged on the vibrating tray base plate, the vibrating trays are arranged two in total, the two vibrating trays are connected and fixed together, the vibrating trays can send out materials in the vibrating trays through vibration, the discharging plates are fixedly arranged on the vibrating trays, the discharging plates are fixedly arranged on the upper surfaces of the two vibrating trays and at the middle positions of the connecting positions of the two vibrating trays, and the discharging plates are biased to the direction setting of the material moving device of the regulating box, so that the regulating box which is arranged on the discharging plates can reach the feeding plates, and seamless discharging of the regulating box is realized.
Further, a flat conveying base is fixedly arranged right in front of the vibration disc base towards the direction of the material moving device of the adjusting box, a flat conveying base plate is fixedly arranged on the flat conveying base plate, the cross section of the flat conveying base plate is larger than that of the flat conveying base plate, the flat conveying base plate is cuboid, flat conveying adjusting screws are movably arranged on the flat conveying base plate, four flat conveying adjusting screws are uniformly arranged on four corners of the flat conveying base plate, flat conveying adjusting plates are movably arranged on the flat conveying adjusting screws, the height of the flat conveying adjusting plates is adjusted by the flat conveying adjusting screws and the flat conveying adjusting plates through threads on the flat conveying adjusting screws, and each flat conveying adjusting screw is relatively independent and can independently adjust the height of one corner of each flat conveying adjusting plate where each flat conveying adjusting screw is located; the horizontal feeding adjusting plate is fixedly provided with a direct vibration device, the direct vibration device is fixedly provided with a feeding plate, the feeding plate is matched with a discharging plate on the vibration disc, the feeding plate is not connected with the discharging plate, but a gap between the feeding plate and the discharging plate is small, so that the adjusting box can smoothly reach the feeding plate from the discharging plate; the feeding plate is provided with six material channel grooves, the six material channel grooves are uniformly arranged on the feeding plate, the six material channel grooves are mutually parallel, the cross sections of the six material channel grooves are rectangular, the cross section size of the material channel grooves is matched with the cross section size of the regulating box, and the cross section size of the material channel grooves is slightly larger than the cross section of the regulating box, so that the regulating box can advance along the material channel grooves; the feeding plate is rectangular, and the trapezoidal feeding plate of the existing equipment is changed into rectangular, so that the size of the feeding plate and the size of a part matched with the feeding plate are reduced.
Further, the adjusting box material moving device comprises a sixth mounting plate, a first running mechanism is fixedly arranged on the sixth mounting plate, the first running mechanism is upwards arranged, the first running mechanism is provided with a first mounting plate in a sliding mode, the first mounting plate can move along with the first running mechanism, a first guide device and a first air cylinder are fixedly arranged on the first mounting plate, the first air cylinder is vertically downwards arranged, the first guide device is provided with two guide rods, the two guide rods are vertically downwards arranged and are in the same straight line with the first air cylinder, the first air cylinder is arranged between the two guide rods of the first guide device, and a second mounting plate is fixedly arranged on the first guide device and the air cylinder rod of the first air cylinder, so that the second mounting plate can vertically move up and down along the first guide device under the driving of the first air cylinder; the second mounting plate is vertically and downwards provided with twelve third cylinders uniformly, the twelve third cylinders are arranged towards the feeding device of the adjusting box, the third cylinders are vertically provided with first clamping clamps towards the feeding device of the adjusting box, the first clamping clamps are U-shaped, the U-shaped middle parts of the first clamping clamps can be separated and used for clamping the adjusting box, and the U-shaped size of the first clamping clamps is matched with the cross section size of the adjusting box so as to be convenient for fixing the adjusting box on the first clamping clamps; the first limit switch is fixedly arranged on the sixth mounting plate, the first limit switch is arranged on the left side of the sixth mounting plate, two limit blocks are fixedly arranged on the first mounting plate, the limit blocks are arranged on the left side of the first mounting plate, the limit blocks are L-shaped, the size of the limit blocks is convenient to reduce, the limit distance is controlled, and the first limit switch is matched with the limit blocks for use and is used for controlling the stroke of the first running mechanism; the sixth mounting plate is also fixedly provided with a second air cylinder, the second air cylinder is mounted at one end of the sixth mounting plate, the second air cylinder is matched with the first running mechanism, and the second air cylinder enables the first mounting plate to move on the first running mechanism; an up-down operation cylinder is fixedly arranged below the sixth mounting plate and is arranged above the material channel plate, the up-down operation cylinder is vertically arranged, a left-right operation cylinder mounting plate is fixedly arranged on the up-down operation cylinder, a left-right operation cylinder is fixedly arranged on the left-right operation cylinder mounting plate, the left-right operation cylinder is horizontally arranged, a transition plate is fixedly arranged on the left-right operation cylinder, and the transition plate is vertically arranged, so that the structure of the material moving device of the regulating box is more compact; the transition plate is fixedly provided with a claw mounting plate which is in a strip shape, the claw mounting plate is fixedly provided with six claws, the claws are uniformly fixed on the claw mounting plate, the distance between the claws is the same as the distance between the material channel groove and the material channel groove, and the front end of the claw extends into the material channel groove and can move along the material channel groove in the material channel groove.
Further, the discharging device comprises a guide rail mounting plate, the guide rail mounting plate is cuboid, an air cylinder mounting plate is fixedly arranged on the guide rail mounting plate, the air cylinder mounting plate is fixed on one end face with the smallest area of the guide rail mounting plate, the air cylinder mounting plate is L-shaped, the width of the air cylinder mounting plate is consistent with that of the guide rail mounting plate, the shorter side of the air cylinder mounting plate is fixed with the air cylinder mounting plate, and the height of the horizontal plane for mounting the air cylinder after the air cylinder mounting plate is higher than that of the horizontal plane for mounting the linear guide rail on the guide rail mounting plate; the cylinder mounting plate is fixedly provided with a cylinder, the cylinder is horizontally fixed on the cylinder mounting plate, and the cylinder is only 2/5-1/2 of the length of the cylinder is fixed on the cylinder mounting plate, so that the adjustment distance of the cylinder is increased; the transition device is movably arranged on the air cylinder and is in sliding connection with the positioning groove mounting plate, the guide rail mounting plate is provided with a guide rail mounting groove, the guide rail mounting groove penetrates through the whole guide rail mounting plate, the width of the guide rail mounting groove is matched with that of the linear guide rail, the depth of the guide rail mounting groove is 1-5mm, the linear guide rail in the guide rail mounting groove is firmer, a linear guide rail is fixedly arranged in the guide rail mounting groove, the length of the linear guide rail is consistent with that of the guide rail mounting plate, one end of the linear guide rail after the installation is contacted with the air cylinder mounting plate, the linear guide rail cannot deviate left and right, and the operation is more stable; the linear guide rail is provided with 2-4 sliding blocks in a sliding way, and the sliding blocks are in sliding connection with the linear guide rail, so that the linear sliding blocks can move left and right on the linear guide rail; the sliding block is fixedly provided with a positioning groove mounting plate, the positioning groove mounting plate is cuboid, and the height of the positioning groove mounting plate, the transition device and the cylinder rod are on the same horizontal plane after the positioning groove mounting plate is mounted, so that the cylinder rod drives the transition device to move on the linear guide rail through the sliding block and the transition device; the positioning groove mounting plate is fixedly provided with an adjusting box positioning groove, the adjusting box positioning groove is fixedly provided with a positioning baffle plate, the positioning baffle plate is fixed on the opposite surface of the adjusting box entering the adjusting box positioning groove, when the adjusting box enters the adjusting box positioning groove, the positioning baffle plate can block the adjusting box, so that the end surfaces of all the adjusting boxes entering the adjusting box positioning groove are kept on the same straight line, and the adjusting box can be conveniently taken out by a subsequent station; when the cylinder pushes the positioning groove mounting plate to move left and right on the linear guide rail, the positioning groove of the adjusting box also moves left and right along with the positioning groove mounting plate; the arrangement of the sliding block and the linear guide rail enables the positioning groove of the adjusting box to run smoothly and the positioning to be accurate.
Further, the catheter installation device comprises a fourth air cylinder, a fifth air cylinder and a third installation plate, a second operation mechanism is fixedly arranged on the third installation plate, the second operation mechanism is upwards arranged, the fourth installation plate is slidably arranged on the second operation mechanism, so that the fourth installation plate can move along with the second operation mechanism, the fifth air cylinder is fixedly arranged below the third installation plate, the fifth air cylinder is horizontally arranged, the fourth installation plate is fixedly arranged on an air cylinder rod of the fifth air cylinder, the third operation mechanism is fixedly arranged on the fourth installation plate, the third operation mechanism is upwards arranged, the fifth installation plate is slidably arranged on the third operation mechanism, catheter fixing needles are fixedly arranged on the fifth installation plate, twelve catheter fixing needles are uniformly and horizontally arranged on the fifth installation plate, the fifth installation plate drives the catheter fixing needles to move on the third operation mechanism, and relative displacement can be generated between an adjusting box placing block and the catheter fixing needles for penetrating the catheter into the adjusting box; the fourth air cylinder is fixed below the fourth mounting plate, the fourth air cylinder is horizontally arranged, and a fifth mounting plate is fixedly arranged on an air cylinder rod of the fourth air cylinder, so that the fourth air cylinder can push the fifth mounting plate to move on the third running mechanism; the third mounting plate is also fixedly provided with a second limit switch, the second limit switch is arranged on one side of the third mounting plate, two limit switches are arranged in total, and the second limit switch is used for controlling the stroke of the fourth mounting plate; the fourth mounting plate is further fixedly provided with an adjusting box placing block, the adjusting box placing block is used for placing an adjusting box, and the adjusting box placing block is fixed on the fourth mounting plate.
Further, an adjusting box positioning hole is formed in the adjusting box positioning groove, an adjusting box positioning inclined surface is arranged in the adjusting box positioning hole, the adjusting box positioning hole and the adjusting box positioning inclined surface are used for fixing the adjusting box, a protruding block is formed between the adjusting box positioning hole and the adjusting box positioning hole, a saw-tooth structure is formed between the protruding block and the adjusting box positioning hole, the cross section size of the adjusting box positioning hole is matched with the adjusting box, and the cross section size of the adjusting box positioning hole is slightly larger than that of the adjusting box, so that the adjusting box can advance along the material channel groove; the adjusting box positioning groove is provided with positioning groove mounting holes, the positioning groove mounting holes are formed in the protruding blocks formed by the adjusting box positioning holes and the adjusting box positioning holes, at least four pairs of positioning groove mounting holes are formed, the positioning groove mounting holes are uniformly formed in the adjusting box positioning groove, the positioning groove mounting holes are not formed in the adjusting box positioning holes, and the adjusting box is convenient to discharge in a staggered mode.
Furthermore, the regulating box positioning grooves are provided with twelve regulating box positioning holes, and the regulating box positioning holes are uniformly formed in the regulating box positioning grooves, so that the discharging device can discharge materials in batches, and the discharging efficiency of the discharging device is improved; the length of the positioning hole of the adjusting box is shorter than that of the adjusting box, so that the adjusting box and the positioning baffle can be completely contacted when the adjusting box is pushed to the positioning baffle, the adjusting box after dislocation discharging is kept on the same straight line, and the adjusting box can be conveniently taken out by a subsequent station; the adjusting box locating hole is provided with an adjusting box locating inclined plane, the adjusting box locating inclined plane is arranged at the middle position of the adjusting box locating hole, and the position of the adjusting box locating inclined plane is consistent with the position in the adjusting box locating hole when the adjusting box is discharged, so that the adjusting box is placed on the adjusting box locating inclined plane and kept in a horizontal state; the slope of the positioning inclined plane of the regulating box is the same as the slope of the regulating box, so that the regulating box is kept in a horizontal state when being placed on the positioning inclined plane of the regulating box.
Further, still set up the sensor installation face on the regulating box constant head tank, the sensor installation face sets up in regulating box constant head tank below, the sensor installation face sets up in the one end of installing positioning baffle, set up sensing hole and sensor mounting hole on the sensor installation face, the sensing hole runs through sensor installation face and regulating box constant head tank intercommunication, whether there is the regulating box in the sensor detection regulating box constant head tank of being convenient for, the quantity and the position of sensing hole are unanimous with the regulating box constant head tank, the sensor mounting hole is used for installing the sensor.
Further, the one end of adjusting box locating hole is last to set up the chamfer, all sets up the chamfer on the both sides face of adjusting box locating hole, and the chamfer sets up on adjusting box locating hole and material channel groove cooperation terminal surface, and the chamfer has the guide effect, is convenient for adjust the box and gets into in the adjusting box locating hole from the material channel groove.
Further, the material channel groove of the feeding plate and the regulating box positioning groove of the discharging device are on the same horizontal line, so that the regulating box can smoothly enter the discharging device from the feeding plate.
Further, a flat needle point is arranged on the catheter fixing needle, and the diameter of the flat needle point is slightly larger than the inner diameter of the catheter, so that the catheter can be temporarily fixed on the flat needle point; the flat needle tip is provided with two flat surfaces which can facilitate the detachment of the catheter from the catheter-fixing needle.
Compared with the prior art, the invention has the following advantages and effects:
(1) The guide pipe is horizontally arranged, so that the height of the whole equipment is reduced, when the guide pipe is installed with the adjusting box, the adjusting box is fixed, the guide pipe passes through the adjusting box, the installation process is simpler, and the assembly precision of the guide pipe and the adjusting box is increased;
(2) The adjusting box is kept level all the time in the installation, the equipment structure is simplified, the assembly error of equipment is reduced, a flat needle point is arranged on a catheter fixing needle for catheter installation, two flat surfaces are arranged on the flat needle point, the two flat surfaces are symmetrically arranged, the flat surfaces enable the catheter to be easier when the catheter needs to be separated from the catheter fixing needle, the phenomenon that the catheter is not pulled out by the catheter is avoided, and the catheter installation is smoother.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is one of the perspective views of the present invention.
FIG. 3 is a second perspective view of the present invention.
Fig. 4 is one of the perspective views of the catheter mounting device of the present invention.
FIG. 5 is a second perspective view of the catheter mounting device of the present invention.
Fig. 6 is a front view of the cassette transfer device of the present invention.
Fig. 7 is a right side view of the cassette shifting device of the present invention.
Fig. 8 is one of the perspective views of the cartridge magazine of the present invention.
FIG. 9 is a second perspective view of the cassette transfer device of the present invention.
Fig. 10 is a right side view of the discharge device of the present invention.
Fig. 11 is one of the perspective views of the discharge device of the present invention.
Fig. 12 is a top view of the catheter securement needle of the present invention.
Fig. 13 is one of the perspective views of the catheter securement needle of the present invention.
FIG. 14 is a perspective view of the positional relationship of the feed channel slot and the positioning slot of the regulating box of the present invention.
Fig. 15 is a front view of the cassette positioning slot of the present invention.
Fig. 16 is a bottom view of the pod positioning slot of the present invention.
Fig. 17 is a right side view of the cartridge positioning slot of the present invention.
Fig. 18 is one of the perspective views of the positioning slot of the adjustment box of the present invention.
FIG. 19 is a second perspective view of the positioning slot of the cassette of the present invention.
In the figure: 1. a vibrating disc base; 2. a vibrating disc adjusting screw; 3. a vibrating tray bottom plate; 4. vibrating disc; 5. a horizontal feeding base; 6. a bottom plate is horizontally conveyed; 7. leveling an adjusting screw; 8. a horizontal feeding adjusting plate; 9. a direct vibration device; 10. a feeding plate; 13. a discharging device; 14. a material channel groove; 15. a cylinder is operated up and down; 16. a left and right operation cylinder mounting plate; 17. a claw mounting plate; 18. a left and right operation cylinder; 19. a claw; 20. a transition plate; 21. a guide rail mounting plate; 22. a cylinder mounting plate; 23. a cylinder; 24. a transition device; 25. a positioning groove mounting plate; 26. positioning a baffle; 27. a sensor; 28. an adjusting box positioning groove; 29. an adjustment box; 30. a linear guide rail; 31. a guide rail installation groove; 32. a slide block; 40. adjusting a box feeding device; 41. adjusting the box material moving device; 42. a catheter mounting device; 410. a first operating mechanism; 4101. a sixth mounting plate; 411. a first mounting plate; 412. a first guide device; 413. a first cylinder; 414. a limiting block; 415. a first limit switch; 416. a second cylinder; 417. a second mounting plate; 418. a third cylinder; 419. a first clamping fixture; 420. a third mounting plate; 421. a second operating mechanism; 422. a fourth mounting plate; 423. a third operating mechanism; 424. a fifth mounting plate; 425. a fourth cylinder; 426. a fifth cylinder; 427. a second limit switch; 428. an adjusting box placing block; 429. a catheter-fixed needle; 4290. a flat needle tip; 4291. a flat surface; 81. positioning slot mounting holes; 82. adjusting the positioning hole of the box; 83. adjusting a box positioning inclined plane; 84. a sensing hole; 85. positioning a baffle mounting hole; 86. a sensor mounting hole; 87. a sensor mounting surface; 88. chamfering.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings.
Examples: 1-3, including adjusting box loading attachment 40, adjusting box moves material device 41, pipe installation device 42 and discharging device 13, adjusting box loading attachment 40 is connected with discharging device 13, adjusting box loading attachment 40 sends the adjusting box into discharging device 13, discharging device 13 adopts dislocation ejection of compact, temporary storage adjusting box in its inside, wait adjusting box that adjusting box moves material device 41 take out its interior, discharging device 13 fixed mounting moves material device 41 on adjusting box, discharging device 13 sets up in adjusting box and moves the front end of material device 41 and adjusting box loading attachment 40 corresponding position; the guide pipe installation device 42 is arranged right below the adjusting box material moving device 41, so that the space occupied by equipment can be saved, and the equipment is more compact; the adjusting box feeding device 40, the adjusting box moving device 41, the guide pipe mounting device 42 and the discharging device 13 are all on the same straight line, so that the adjusting box and the guide pipe can be conveniently assembled; the cassette loading device 40 delivers cassettes below the cassette transfer device 41, and the cassette transfer device 41 transfers cassettes to the catheter mounting device 42.
As shown in fig. 1 to 3, the adjusting box feeding device 40 comprises a vibrating plate base 1, a flat feeding base 5, an adjusting box moving device 41 and a discharging device 13, wherein vibrating plate adjusting screws 2 are fixedly arranged on the vibrating plate base 1, eight vibrating plate adjusting screws 2 are arranged in total, eight vibrating plate adjusting screws 2 are vertically arranged, every four vibrating plate adjusting screws 2 are in a group, the eight vibrating plate adjusting screws 2 are divided into two groups, a vibrating plate bottom plate 3 is movably arranged on each group of vibrating plate adjusting screws 2, the vibrating plate bottom plate 3 is in a cuboid shape, one vibrating plate adjusting screw 2 is arranged on four corners of the vibrating plate bottom plate 3, the vibrating plate bottom plate 3 and the vibrating plate adjusting screws 2 can adjust the height of the vibrating plate bottom plate 3 through threads on the vibrating plate adjusting screws 2, each vibrating plate adjusting screw 2 is relatively independent, and the height of one corner of the vibrating plate bottom plate 3 where each vibrating plate adjusting screw 2 is positioned can be independently adjusted; the vibration disk bottom plate 3 is fixedly provided with the vibration disk 4, the vibration disks 4 are arranged in two, the two vibration disks 4 are connected and fixed together, the vibration disk 4 can send out materials in the vibration disk through vibration, the vibration disk 4 is fixedly provided with the discharge plate, the discharge plate is fixedly arranged on the upper surfaces of the two vibration disks 4 and at the middle position of the joint of the two vibration disks 4, and the discharge plate is biased to the direction setting of the material moving device 41 of the regulating box, so that the regulating box which is arranged on the discharge plate can reach the feeding plate 10, and seamless discharging of the regulating box is realized.
As shown in fig. 1 and 3, a flat conveying base 5 is fixedly arranged right in front of the vibration disc base 1 in the direction of the material moving device 41 of the adjusting box, a flat conveying base plate 6 is fixedly arranged on the flat conveying base 5, the cross section of the flat conveying base plate 6 is larger than that of the flat conveying base plate 5, the flat conveying base plate 6 is cuboid, flat conveying adjusting screws 7 are movably arranged on the flat conveying base plate 6, four flat conveying adjusting screws 7 are uniformly arranged on four corners of the flat conveying base plate 6, flat conveying adjusting plates 8 are movably arranged on the flat conveying adjusting screws 7, the height of the flat conveying adjusting plates 8 is adjusted by threads on the flat conveying adjusting screws 7 through the flat conveying adjusting screws 7, and each flat conveying adjusting screw 7 is relatively independent and can independently adjust the height of one corner of each flat conveying adjusting plate 8 where each flat conveying adjusting screw 7 is located; the horizontal feeding adjusting plate 8 is fixedly provided with a direct vibration device 9, the direct vibration device 9 is fixedly provided with a feeding plate 10, the feeding plate 10 is matched with a discharging plate on a vibration disc, the feeding plate 10 is not connected with the discharging plate, but a gap between the feeding plate 10 and the discharging plate is small, so that an adjusting box can smoothly reach the feeding plate 10 from the discharging plate; the feeding plate 10 is provided with six material channel grooves 14, the six material channel grooves 14 are uniformly arranged on the feeding plate 10, the six material channel grooves 14 are mutually parallel, the sections of the six material channel grooves 14 are rectangular, the section size of the material channel grooves 14 is matched with the regulating box, and the section size of the material channel grooves 14 is slightly larger than the section of the regulating box, so that the regulating box can advance along the material channel grooves 14; the feeding plate 10 is rectangular, and the trapezoidal feeding plate 10 of the prior equipment is changed into rectangular, so that the size of the feeding plate 10 and the size of the parts matched with the feeding plate 10 are reduced.
As shown in fig. 6 to 9, the adjusting box material moving device 41 includes a sixth mounting plate 4101, a first operation mechanism 410 is fixedly arranged on the sixth mounting plate 4101, the first operation mechanism 410 is upward arranged, a first mounting plate 411 is slidably arranged on the first operation mechanism 410, so that the first mounting plate 411 can move along with the first operation mechanism 410, a first guiding device 412 and a first air cylinder 413 are fixedly arranged on the first mounting plate 411, the first air cylinder 413 is vertically downward arranged, the first guiding device 412 is provided with two guiding rods, the two guiding rods are vertically downward arranged and are in the same line with the first air cylinder 413, the first air cylinder 413 is arranged between the two guiding rods of the first guiding device 412, and a second mounting plate 417 is fixedly arranged on the first guiding device 412 and the air cylinder rod of the first air cylinder 413, so that the second mounting plate 417 can vertically move up and down along the first guiding device 412 under the driving of the first air cylinder 413; the second mounting plate 417 is vertically and downwards provided with twelve third air cylinders 418, twelve third air cylinders 418 are arranged towards the adjusting box feeding device 40, the third air cylinders 418 are vertically provided with first clamping clamps 419 towards the adjusting box feeding device, the first clamping clamps 419 are in a U shape, the U-shaped middle of the first clamping clamps 419 can be separated and used for clamping the adjusting box, and the U-shaped size of the first clamping clamps 419 is matched with the cross section size of the adjusting box so as to be convenient for fixing the adjusting box on the first clamping clamps 419; as shown in fig. 14, a first limit switch 415 is fixed on a sixth mounting plate 4101, the first limit switch 415 is installed on the left side of the sixth mounting plate 4101, two limit switches 415 are provided, a limit block 414 is fixed on the first mounting plate 411, the limit block 414 is arranged on the left side of the first mounting plate 411, the limit block 414 is L-shaped, so that the volume of the limit block 414 is convenient to reduce, the limit distance is controlled, and the first limit switch 415 is matched with the limit block 414 for use to control the stroke of the first running mechanism 410; a second cylinder 416 is also fixed on the sixth mounting plate 4101, the second cylinder 416 is mounted at one end of the sixth mounting plate 4101, the second cylinder 416 is matched with the first running mechanism 410, and the second cylinder 416 makes the first mounting plate 411 move on the first running mechanism 410; an up-down operation cylinder 15 is fixedly arranged below the sixth mounting plate 4101, the up-down operation cylinder 15 is arranged above the material channel plate, the up-down operation cylinder 15 is vertically arranged, a left-right operation cylinder mounting plate 16 is fixedly arranged on the up-down operation cylinder 15, a left-right operation cylinder 18 is fixedly arranged on the left-right operation cylinder mounting plate 16, the left-right operation cylinder 18 is horizontally arranged, a transition plate 20 is fixedly arranged on the left-right operation cylinder 18, and the transition plate 20 is vertically arranged, so that the structure of the adjusting box material moving device 41 is more compact; the transition plate 20 is fixedly provided with the claw mounting plates 17, the claw mounting plates 17 are in a long strip shape, the claw mounting plates 17 are fixedly provided with the claws 19, six claws 19 are arranged, the claws 19 are uniformly fixed on the claw mounting plates 17, the distance between the claws 19 and the claws 19 is the same as the distance between the material channel groove 14 and the material channel groove 14, and the front ends of the claws 19 extend into the material channel groove 14 and can move along the material channel groove 14 in the material channel groove 14.
As shown in fig. 10 to 11, the discharging device 13 comprises a guide rail mounting plate 21, wherein the guide rail mounting plate 21 is rectangular, a cylinder mounting plate 22 is fixedly arranged on the guide rail mounting plate 21, the cylinder mounting plate 22 is fixed on one end surface with the smallest area of the guide rail mounting plate 21, the cylinder mounting plate 22 is L-shaped, the width of the cylinder mounting plate 22 is consistent with that of the guide rail mounting plate 21, the shorter side of the cylinder mounting plate 22 is fixed with the cylinder mounting plate 22, and the height of the horizontal plane for mounting a cylinder after the cylinder mounting plate 22 is higher than that of the horizontal plane for mounting a linear guide rail 30 on the guide rail mounting plate 21; the cylinder mounting plate 22 is fixedly provided with a cylinder 23, the cylinder 23 is horizontally fixed on the cylinder mounting plate 22, and the length of the cylinder 23 is only 2/5-1/2 of the length of the cylinder 23 fixed on the cylinder mounting plate 22, so that the adjustment distance of the cylinder is increased; the transition device 24 is movably arranged on the air cylinder 23, the transition device 24 is in sliding connection with the positioning groove mounting plate 25, the guide rail mounting plate 21 is provided with the guide rail mounting groove 31, the guide rail mounting groove 31 penetrates through the whole guide rail mounting plate 21, the width of the guide rail mounting groove 31 is matched with that of the linear guide rail 30, the depth of the guide rail mounting groove 31 is 1-5mm, the linear guide rail 30 in the guide rail mounting groove 31 is more stable, the linear guide rail 30 is fixedly arranged in the guide rail mounting groove 31, the length of the linear guide rail 30 is consistent with that of the guide rail mounting plate 21, one end of the linear guide rail 30 after the installation is contacted with the air cylinder mounting plate 22, the linear guide rail 30 cannot deviate left and right, and the operation is more stable; the linear guide rail 30 is provided with 2-4 sliding blocks 32 in a sliding manner, and the sliding blocks 32 are in sliding connection with the linear guide rail 30, so that the linear sliding blocks 32 can move left and right on the linear guide rail 30; the sliding block 32 is fixedly provided with a positioning groove mounting plate 25, the positioning groove mounting plate 25 is cuboid, and the height of the positioning groove mounting plate 25 is on the same horizontal plane with the transition device 24 and the cylinder rod after the positioning groove mounting plate 25 is mounted, so that the cylinder rod drives the transition device 24 to move on the linear guide rail 30 through the sliding block 32 and the transition device 24; the positioning groove mounting plate 25 is fixedly provided with the adjusting box positioning groove 28, the adjusting box positioning groove 28 is fixedly provided with the positioning baffle 26, the positioning baffle 26 is fixed on the opposite surface of the adjusting box entering the adjusting box positioning groove 28, when the adjusting box enters the adjusting box positioning groove 28, the positioning baffle 26 can block the adjusting box, so that the end surfaces of all the adjusting boxes entering the adjusting box positioning groove 28 are kept on the same straight line, and the adjusting box can be conveniently taken out by the subsequent stations; when the cylinder pushes the positioning groove mounting plate 25 to move left and right on the linear guide rail 30, the adjusting box positioning groove 28 also moves left and right along with the positioning groove mounting plate 25; the arrangement of the sliding block 32 and the linear guide rail 30 enables the adjusting box positioning groove 28 to run smoothly and be positioned accurately.
As shown in fig. 15 to 19, the adjusting box positioning groove 28 is provided with an adjusting box positioning hole 82, an adjusting box positioning inclined surface 83 is arranged in the adjusting box positioning hole 82, the adjusting box positioning hole 82 and the adjusting box positioning inclined surface 83 are used for fixing the adjusting box, a protruding block is formed between the adjusting box positioning hole 82 and the adjusting box positioning hole 82, a saw-tooth structure is formed between the protruding block and the adjusting box positioning hole 82, the cross section size of the adjusting box positioning hole 82 is matched with the adjusting box, and the cross section size of the adjusting box positioning hole 82 is slightly larger than the cross section of the adjusting box, so that the adjusting box can advance along the material channel groove 14; the adjusting box positioning groove 28 is provided with positioning groove mounting holes 81, the positioning groove mounting holes 81 are formed in the protruding blocks formed by the adjusting box positioning holes 82 and the adjusting box positioning holes 82, at least four pairs of positioning groove mounting holes 81 are formed, the positioning groove mounting holes 81 are uniformly formed in the adjusting box positioning groove 28, and the positioning groove mounting holes 81 are not formed in the adjusting box positioning holes 82, so that the adjusting box can be conveniently discharged in a staggered mode.
As shown in fig. 18 and 19, the adjusting box positioning grooves 28 are provided with twelve adjusting box positioning holes 82, and the adjusting box positioning holes 82 are uniformly formed in the adjusting box positioning grooves 28, so that the discharging device 13 can discharge materials in batches, and the discharging efficiency of the discharging device 13 is improved; the length of the adjusting box positioning hole 82 is shorter than that of the adjusting box, so that the adjusting box and the positioning baffle 26 can be completely contacted when pushed to each other, the adjusting box after dislocation discharging is kept on the same straight line, and the adjusting box can be conveniently taken out by a subsequent station; the adjusting box positioning hole 82 is provided with an adjusting box positioning inclined plane 83, the adjusting box positioning inclined plane 83 is arranged in the middle of the adjusting box positioning hole 82, and the position of the adjusting box positioning inclined plane 83 is consistent with the position in the adjusting box positioning hole 82 when the adjusting box is discharged, so that the adjusting box is placed on the adjusting box positioning inclined plane 83 and kept in a horizontal state; the slope of the adjustment box positioning slope 83 is the same as the slope of the adjustment box itself, so that the adjustment box is kept in a horizontal state when placed on the adjustment box positioning slope 83.
As shown in fig. 17, the adjusting box positioning groove 28 is further provided with a sensor mounting surface 87, the sensor mounting surface 87 is arranged below the adjusting box positioning groove 28, the sensor mounting surface 87 is arranged at one end where the positioning baffle 26 is arranged, the sensor mounting surface 87 is provided with a sensor hole 84 and a sensor mounting hole 86, the sensor hole 84 penetrates through the sensor mounting surface 87 to be communicated with the adjusting box positioning hole 82, whether an adjusting box exists in the adjusting box positioning hole 82 or not is conveniently detected by the sensor 27, the number and the position of the sensor holes 84 are consistent with those of the adjusting box positioning hole 82, and the sensor mounting hole 86 is used for mounting the sensor 27.
As shown in fig. 18 and 19, a chamfer 88 is disposed at one end of the positioning hole 82 of the adjusting box, and chamfers 88 are disposed on both sides of the positioning hole 82 of the adjusting box, wherein the chamfer 88 is disposed on the mating end surface of the positioning hole 82 of the adjusting box and the material channel slot, and the chamfer 88 has guiding function, so that the adjusting box can conveniently enter the positioning hole 82 of the adjusting box from the material channel slot.
As shown in fig. 4 and 5, the catheter mounting device 42 includes a fourth cylinder 425, a fifth cylinder 426 and a third mounting plate 420, a second operating mechanism 421 is fixed on the third mounting plate 420, the second operating mechanism 421 is arranged upwards, a fourth mounting plate 422 is slidably arranged on the second operating mechanism 421, so that the fourth mounting plate 422 can move along with the second operating mechanism 421, the fifth cylinder 426 is fixed under the third mounting plate 420, the fifth cylinder 426 is horizontally arranged, a fourth mounting plate 422 is fixed on a cylinder rod of the fifth cylinder 426, a third operating mechanism 423 is fixed on the fourth mounting plate 422, the third operating mechanism 423 is arranged upwards, a fifth mounting plate 424 is slidably arranged on the third operating mechanism 423, catheter fixing needles 429 are fixed on the fifth mounting plate 424, twelve catheter fixing needles 429 are uniformly and horizontally arranged on the fifth mounting plate 424, and the fifth mounting plate 424 drives the catheter fixing needles 429 to move on the third operating mechanism 423, so that relative displacement can be generated between the adjusting box mounting block 428 and the catheter fixing needles 429 for threading the catheter into the adjusting box; the fourth cylinder 425 is fixed below the fourth mounting plate 422, the fourth cylinder 425 is horizontally installed, and the fifth mounting plate 424 is fixed on the cylinder rod of the fourth cylinder 425, so that the fourth cylinder 425 can push the fifth mounting plate 424 to move on the third running mechanism 423; a second limit switch 427 is also fixedly arranged on the third mounting plate 420, the second limit switch 427 is arranged on one side of the third mounting plate 420, the two second limit switches 427 are arranged in total, and the second limit switch 427 is used for controlling the stroke of the fourth mounting plate 422; the fourth mounting plate 422 is further provided with an adjusting box placing block 428, the adjusting box placing block 428 is used for placing an adjusting box, and the adjusting box placing block 428 is fixed on the fourth mounting plate 422.
As shown in fig. 1, the channel groove 14 of the feeding plate 10 and the adjusting box positioning groove 28 of the discharging device 13 are on the same horizontal line, so that the adjusting box 29 can smoothly enter the discharging device 13 from the feeding plate 10.
As shown in fig. 12 and 13, the catheter-fixed needle 429 is provided with a flat needle point 4290, and the diameter of the flat needle point 4290 is slightly larger than the inner diameter of the catheter, so that the catheter can be temporarily fixed on the flat needle point 4290; flat tip 4290 is provided with two flat surfaces 4291, flat surfaces 4291 enabling easier removal of the catheter from catheter-fixed needle 429 when desired.
Finally, it should be noted that the above embodiments are merely representative examples of the present invention. Obviously, the invention is not limited to the above-described embodiments, but many variations are possible. Any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention should be considered to be within the scope of the present invention.
Claims (7)
1. The utility model provides an adjusting box feed mechanism, includes adjusting box loading attachment, adjusting box and moves material device, pipe installation device and discharging device, its characterized in that: the feeding device of the regulating box is connected with the discharging device, and the discharging device is fixedly arranged on the material moving device of the regulating box; a guide pipe installation device is fixedly arranged under the adjusting box material moving device, and the adjusting box feeding device, the adjusting box material moving device, the guide pipe installation device and the discharging device are all on the same straight line;
the adjusting box feeding device comprises a vibrating tray base, a flat feeding base, an adjusting box moving device and a discharging device, wherein a vibrating tray adjusting screw is fixedly arranged on the vibrating tray base, a vibrating tray bottom plate is movably arranged on the vibrating tray adjusting screw, vibrating trays are fixedly arranged on the vibrating tray bottom plate, two vibrating trays are arranged in total, and a discharging plate is fixedly arranged on the vibrating tray;
the guide pipe installation device comprises a fourth air cylinder, a fifth air cylinder and a third installation plate, a second operation mechanism is fixedly arranged on the third installation plate, and the fourth installation plate is arranged on the second operation mechanism in a sliding mode; a fourth mounting plate is fixedly arranged on the fifth cylinder, a third operation mechanism is fixedly arranged on the fourth mounting plate, a fifth mounting plate is slidably arranged on the third operation mechanism, and a catheter fixing needle is fixedly arranged on the fifth mounting plate; the fourth air cylinder is fixed on the fourth mounting plate, and a fifth mounting plate is fixedly arranged on the fourth air cylinder; a second limit switch is fixedly arranged on the third mounting plate;
the catheter fixing needle is provided with a flat needle point, and the diameter of the flat needle point is slightly larger than the inner diameter of the catheter; two flat surfaces are arranged on the flat needle tip.
2. The feeding mechanism of the regulating box according to claim 1, wherein a flat feeding base is fixedly arranged on the vibrating disc base, a flat feeding bottom plate is fixedly arranged on the flat feeding base, a flat feeding regulating screw rod is movably arranged on the flat feeding bottom plate, and a flat feeding regulating plate is movably arranged on the flat feeding regulating screw rod; the flat-feeding adjusting plate is fixedly provided with a direct vibration device, the direct vibration device is fixedly provided with a feeding plate, and the feeding plate is provided with a material channel groove.
3. The feeding mechanism of the adjusting box according to claim 1, wherein the feeding device of the adjusting box comprises a sixth mounting plate, a first running mechanism is fixedly arranged on the sixth mounting plate, a first mounting plate is slidably arranged on the first running mechanism, a first guiding device and a first air cylinder are fixedly arranged on the first mounting plate, and a second mounting plate is fixedly arranged on a cylinder rod of the first guiding device and the first air cylinder; a third air cylinder is fixedly arranged on the second mounting plate, a first clamping fixture is fixedly arranged on the third air cylinder, and a first limit switch and a limit block are fixedly arranged on the sixth mounting plate; the sixth mounting plate is further provided with a second cylinder and an up-down operation cylinder, the up-down operation cylinder is provided with a left-right operation cylinder mounting plate, the left-right operation cylinder is provided with a left-right operation cylinder, the left-right operation cylinder is provided with a transition plate, the transition plate is provided with a claw mounting plate, and the claw mounting plate is provided with a claw.
4. The feeding mechanism of the adjusting box according to claim 2, wherein the discharging device comprises a guide rail mounting plate, a cylinder mounting plate is fixedly arranged on the guide rail mounting plate, a cylinder is fixedly arranged on the cylinder mounting plate, a transition device is movably arranged on the cylinder and is in sliding connection with the positioning groove mounting plate, a guide rail mounting groove is formed in the guide rail mounting plate, a linear guide rail is fixedly arranged in the guide rail mounting groove, a sliding block is slidably arranged on the linear guide rail, a positioning groove mounting plate is fixedly arranged on the sliding block, an adjusting box positioning groove is fixedly arranged on the positioning groove mounting plate, and a positioning baffle is fixedly arranged on the adjusting box positioning groove.
5. The feeding mechanism of the adjusting box according to claim 4, wherein the adjusting box positioning groove is provided with an adjusting box positioning hole, and an adjusting box positioning inclined plane is arranged in the adjusting box positioning hole; the positioning groove of the adjusting box is provided with a positioning groove mounting hole; and an adjusting box positioning inclined plane is arranged on the adjusting box positioning hole.
6. The feeding mechanism of the adjusting box according to claim 4, wherein the positioning groove of the adjusting box is further provided with a sensor mounting surface, the sensor mounting surface is provided with a sensor hole and a sensor mounting hole, and the sensor hole penetrates through the sensor mounting surface and is communicated with the positioning hole of the adjusting box.
7. The feeding mechanism of the adjusting box according to claim 4, wherein the material channel groove of the feeding plate and the adjusting box positioning groove of the discharging device are on the same horizontal line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610570918.9A CN106064293B (en) | 2016-07-20 | 2016-07-20 | Adjusting box feeding mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610570918.9A CN106064293B (en) | 2016-07-20 | 2016-07-20 | Adjusting box feeding mechanism |
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| CN106064293A CN106064293A (en) | 2016-11-02 |
| CN106064293B true CN106064293B (en) | 2024-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610570918.9A Active CN106064293B (en) | 2016-07-20 | 2016-07-20 | Adjusting box feeding mechanism |
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