CN106186816A - 一种环保型板材及其制备工艺 - Google Patents
一种环保型板材及其制备工艺 Download PDFInfo
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- CN106186816A CN106186816A CN201610501331.2A CN201610501331A CN106186816A CN 106186816 A CN106186816 A CN 106186816A CN 201610501331 A CN201610501331 A CN 201610501331A CN 106186816 A CN106186816 A CN 106186816A
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- parts
- mesh
- quartzite slate
- quartz
- sand
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- 239000000463 material Substances 0.000 title claims abstract description 42
- 238000002360 preparation method Methods 0.000 title claims description 16
- 238000005516 engineering process Methods 0.000 title description 10
- 239000008187 granular material Substances 0.000 claims abstract description 36
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound 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O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000004576 sand Substances 0.000 claims abstract description 19
- 239000010438 granite Substances 0.000 claims abstract description 18
- 239000006004 Quartz sand Substances 0.000 claims abstract description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
- B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
- B29C67/244—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length by vibrating the composition before or during moulding
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00017—Aspects relating to the protection of the environment
Abstract
本发明涉及一种环保型板材,它是由以下重量份数的组份组成:石英砂25‑100份、不饱和树脂6‑15份、耦合剂0.5‑3份、固化剂0.5‑4份、玻璃6‑18份、色料0.2‑1.5份、花岗岩颗粒4‑15份、五彩石颗粒3‑12份、活性炭粉末2‑10以及彩砂5‑25份;石英砂的目数在10‑100目,花岗岩颗粒的目数在6‑70目,五彩石颗粒的目数在4‑50目,彩砂的目数20‑50;本发明具有美观大方、硬度高、抗菌能力强、环保性能好的优点。
Description
技术领域
[0001] 本发明涉及一种制备工艺,属于环保型生产技术领域领域,具体为一种环保型板 材及其制备工艺。
背景技术
[0002] 人造石英石作为天然石材的替代品,有着高强度、高硬度、耐高温、防腐蚀、抗老 化、易清洁、耐磨、材质精纯、无辐射等天然石材无可比拟的优势,现已被广泛地应用于工业 生产和人民的日常生活中,作为地板砖、墙面等的装饰用材料;但现有技术制造的人造石英 石,存在密度不均、硬度低、易结粉团、易变形、易老化、易入色、色彩及图案单一、不具有抗 菌作用等缺陷,限制了其更大大范围的应用,亟待解决,并且耐火性能差;而且对于新装修 的房屋而言,其室内散发有甲醛等有害性物质,而石英石板材作为人工合成石材,内添加的 一些辅助用剂也会散发些许有害物质。
发明内容
[0003] 本发明为克服现有技术的不足而提供一种美观大方、硬度高、抗菌能力强、环保性 能好的环保型石英石板材及其制备工艺。
[0004] 本发明的技术方案是:一种环保型板材,它是由以下重量份数的组份组成:石英砂 25-100份、不饱和树脂6-15份、耦合剂0.5-3份、固化剂0.5-4份、玻璃6-18份、色料0.2-1.5 份、花岗岩颗粒4-15份、五彩石颗粒3-12份、活性炭粉末2-10以及彩砂5-25份。
[0005] 进一步,所述的石英砂的目数在10-100目,所述的花岗岩颗粒的目数在6-70目,所 述的五彩石颗粒的目数在4-50目,所述的彩砂的目数20-50。
[0006] 环保型板材的制备方法,包括如下步骤: 步骤一:称取以下重量份数的组份,石英砂25-100份、不饱和树脂6-15份、耦合剂0.5-3 份、固化剂〇. 5-4份、玻璃6-18份、色料0.2-1.5份、花岗岩颗粒4-15份、五彩石颗粒3-12份、 活性炭粉末2-10以及彩砂5-25份; 步骤二:将步骤一称取的组份,加入石英石生产用混料装置进行均匀搅拌混合得到混 合料; 步骤三:将步骤二得到的混合料加入石英石生产用摊铺装置,摊铺到模具内; 步骤四:将步骤三中摊铺好的模具放入压机内进行加压抽真空进行100-120秒抽真空 操作,完成之后再进行二次加压抽真空,二次加压时间一般18-25秒。然后再进行震动加压, 震动加压时间约200-250秒得到初步板材; 步骤五:将步骤四得到的初步板材放入石英石板材固化装置内进行加热固化成型得到 半成品; 步骤六:将步骤五中得到的半成品放入石英石抛光打蜡装置内进行抛光打蜡得到成品 板材。
[0007] 进一步,所述的压机在压制频率60-75HZ,压力2.5-3.61〇^,真空度-0.121〇^的条 件下压制成型。
[0008] 进一步,所述的初步板材在石英石板材固化装置的固化温度在80°C-95°C之间,固 化时间不少于60min。
[0009] 本发明的有益效果是:本发明中加入花岗岩颗粒、五彩石颗粒以及玻璃提高了石 英石板材的美观度,使得石英石板材更美观漂亮;本发明中的的所述石英石板材中加入的 活性炭粉末具有超强的吸附性,能够有效吸附石英石板材自身散发的有害物质,同时还可 以吸附空气中的有害物质,从而起到环保的作用;为了提高本发明的美观度,在混合料中加 入彩砂,以提高石英石板材的色彩;本发明采用以上的制备工艺,提高了石英石板材的硬 度,同时提高了石英石板材的光泽度,使得石英石板材更能满足市场需求;本发明具有美观 大方、硬度高、抗菌能力强、环保性能好的优点。
[0010]具体实施方式 实施例1 一种环保型板材,它是由以下重量份数的组份组成:石英砂30份、不饱和树脂8份、耦合 剂0.8份、固化剂1份、玻璃10份、色料0.3份、花岗岩颗粒4份、五彩石颗粒6份、活性炭粉末3 以及彩砂6份。
[0011] 进一步,所述的石英砂的目数在30目,所述的花岗岩颗粒的目数在6目,所述的五 彩石颗粒的目数在7目,所述的彩砂的目数20。
[0012] 环保型板材的制备方法,包括如下步骤: 步骤一:称取以下重量份数的组份,石英砂30份、不饱和树脂8份、耦合剂0.8份、固化剂 1份、玻璃10份、色料0.3份、花岗岩颗粒4份、五彩石颗粒6份、活性炭粉末3以及彩砂6份; 步骤二:将步骤一称取的组份,加入石英石生产用混料装置进行均匀搅拌混合得到混 合料; 步骤三:将步骤二得到的混合料加入石英石生产用摊铺装置,摊铺到模具内; 步骤四:将步骤三中摊铺好的模具放入压机内进行加压抽真空进行110秒抽真空操作, 完成之后再进行二次加压抽真空,二次加压时间一般20秒,然后再进行震动加压,震动加压 时间约200秒得到初步板材; 步骤五:将步骤四得到的初步板材放入石英石板材固化装置内进行加热固化成型得到 半成品; 步骤六:将步骤五中得到的半成品放入石英石抛光打蜡装置内进行抛光打蜡得到成品 板材。
[0013]进一步,所述的压机在压制频率65HZ,压力3MPa,真空度-0.12MPa的条件下压制成 型。
[0014] 进一步,所述的初步板材在石英石板材固化装置的固化温度在85°C,固化时间 60min〇
[0015] 实施例2 一种环保型板材,它是由以下重量份数的组份组成:石英砂21份、不饱和树脂10份、耦 合剂1份、固化剂1.5份、玻璃7份、色料0.5份、花岗岩颗粒13份、五彩石颗粒10份、活性炭粉 末2.5以及彩砂8份。
[0016] 进一步,所述的石英砂的目数在13目,所述的花岗岩颗粒的目数在25目,所述的五 彩石颗粒的目数在15目,所述的彩砂的目数35。
[0017] 环保型板材的制备方法,包括如下步骤: 步骤一:称取以下重量份数的组份,石英砂21份、不饱和树脂10份、耦合剂1份、固化剂 1.5份、玻璃7份、色料0.5份、花岗岩颗粒13份、五彩石颗粒10份、活性炭粉末2.5以及彩砂8 份; 步骤二:将步骤一称取的组份,加入石英石生产用混料装置进行均匀搅拌混合得到混 合料; 步骤三:将步骤二得到的混合料加入石英石生产用摊铺装置,摊铺到模具内; 步骤四:将步骤三中摊铺好的模具放入压机内进行加压抽真空进行103秒抽真空操作, 完成之后再进行二次加压抽真空,二次加压时间一般19秒。然后再进行震动加压,震动加压 时间约200秒得到初步板材; 步骤五:将步骤四得到的初步板材放入石英石板材固化装置内进行加热固化成型得到 半成品; 步骤六:将步骤五中得到的半成品放入石英石抛光打蜡装置内进行抛光打蜡得到成品 板材。
[0018] 进一步,所述的压机在压制频率62HZ,压力2.4MPa,真空度-0.12MPa的条件下压制 成型。
[0019] 进一步,所述的初步板材在石英石板材固化装置的固化温度在80°C,固化时间 68min〇
[0020] 实施例3 一种环保型板材,它是由以下重量份数的组份组成:石英砂40份、不饱和树脂13份、耦 合剂1.5份、固化剂0.8份、玻璃12份、色料1.2份、花岗岩颗粒6份、五彩石颗粒4份、活性炭粉 末4以及彩砂15份。
[0021 ]进一步,所述的石英砂的目数在10目,所述的花岗岩颗粒的目数在18目,所述的五 彩石颗粒的目数在10目,所述的彩砂的目数40。
[0022]环保型板材的制备方法,包括如下步骤: 步骤一:称取以下重量份数的组份,石英砂40份、不饱和树脂13份、耦合剂1.5份、固化 剂0.8份、玻璃12份、色料1.2份、花岗岩颗粒6份、五彩石颗粒4份、活性炭粉末4以及彩砂15 份; 步骤二:将步骤一称取的组份,加入石英石生产用混料装置进行均匀搅拌混合得到混 合料; 步骤三:将步骤二得到的混合料加入石英石生产用摊铺装置,摊铺到模具内; 步骤四:将步骤三中摊铺好的模具放入压机内进行加压抽真空进行115秒抽真空操作, 完成之后再进行二次加压抽真空,二次加压时间一般22秒。然后再进行震动加压,震动加压 时间约230秒得到初步板材; 步骤五:将步骤四得到的初步板材放入石英石板材固化装置内进行加热固化成型得到 半成品; 步骤六:将步骤五中得到的半成品放入石英石抛光打蜡装置内进行抛光打蜡得到成品 板材。
[0023] 进一步,所述的压机在压制频率70HZ,压力3.1MPa,真空度_0.12MPa的条件下压制 成型。
[0024] 进一步,所述的初步板材在石英石板材固化装置的固化温度在94°C,固化时间于 5min〇
[0025] 对比例1 本对比例一种石英石板材及其制备工艺同实施例1,区别在于:未添加活性炭粉末。
[0026] 对比例2 本对比例一种石英石板材及其制备工艺同实施例2,区别在于:未添彩砂。
[0027] 对比例2 本对比例一种石英石板材及其制备工艺同实施例3,区别在于:未添加色料。
[0028] 综上的实施例以及对比例,本发明的石英石板材的强度更好,外表更美观,有良好 的立体感和通透性,线条纹路美观大方且耐火性能强。
Claims (4)
1. 一种环保型石英石板材,其特征在于:它是由以下重量份数的组份组成:石英砂25-100份、不饱和树脂6-15份、耦合剂0.5-3份、固化剂0.5-4份、玻璃6-18份、色料0.2-1.5份、 花岗岩颗粒4-15份、五彩石颗粒3-12份、活性炭粉末2-10以及彩砂5-25份。
2. 如权利要求1所述的一种环保型石英石板材,其特征在于:所述的石英砂的目数在 10-100目,所述的花岗岩颗粒的目数在6-70目,所述的五彩石颗粒的目数在4-50目,所述的 彩砂的目数20-50。
3. 如权利要求1-2所述的一种环保型石英石板材的制备方法,其特征在于,包括如下步 骤: 步骤一:称取以下重量份数的组份,石石英砂25-100份、不饱和树脂6-15份、耦合剂 0.5-3份、固化剂0.5-4份、玻璃6-18份、色料0.2-1.5份、花岗岩颗粒4-15份、五彩石颗粒3-12份、活性炭粉末2-10以及彩砂5-25份; 步骤二:将步骤一称取的组份,加入石英石生产用混料装置进行均匀搅拌混合得到混 合料; 步骤三:将步骤二得到的混合料加入石英石生产用摊铺装置,摊铺到模具内; 步骤四:将步骤三中摊铺好的模具放入压机内进行加压抽真空进行100-120秒抽真空 操作,完成之后再进行二次加压抽真空,二次加压时间一般18-25秒; 然后再进行震动加压,震动加压时间约200-250秒得到初步板材; 步骤五:将步骤四得到的初步板材放入石英石板材固化装置内进行加热固化成型得到 半成品; 步骤六:将步骤五中得到的半成品放入石英石抛光打蜡装置内进行抛光打蜡得到成品 板材; 如权利要求1-2所述的环保型石英石板材的制备方法,其特征在于:所述的压机在压制 频率60-75HZ,压力2.5-3.6MPa,真空度-0.12MPa的条件下压制成型。
4. 如权利要求1-2所述的环保型石英石板材的制备方法,其特征在于:所述的初步板材 在石英石板材固化装置的固化温度在80°C-95°C之间,固化时间不少于60min。
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