CN106098857B - The production technology of solar bracket component - Google Patents

Abstract

The invention relates to a production process of a solar support assembly. The process completes the production of the support, guide rails, and frame through an assembly line, resulting in high production efficiency; at the same time, automatic equipment is used to assemble battery panels, which improves production efficiency; all equipment passes through The track connection enables continuous and efficient production. At the same time, the automatic welding machine replaces the manual welding, avoiding the mistakes of manual welding, and improving the quality of the battery sheet. At the same time, the welding machine can also use double-station operation, and the welding efficiency is higher; the assembly bracket The loading and inspection are placed at the same station, which reduces the production process, and the assembly bracket sucks a row of cells to the fixed table through the suction cup for welding operation, which improves the production efficiency; the frame loading machine can install four cells at a time. frame of one side, and complete the injection work at the same time, which improves the production efficiency.

Description

Production process of solar bracket components

technical field

The invention relates to a production process of a solar support assembly, belonging to the technical field of photovoltaic power generation.

Background technique

As a low-carbon renewable energy source, solar energy can be used for free, without transportation, and has no pollution to the environment. Compared with conventional energy sources, it is easy to use and low in cost. Solar photovoltaic panel components are used to directly convert solar energy into electrical energy, supply power to electrical equipment or transmit electrical energy to the grid, and meet the needs of today's society for electrical energy.

The strength and toughness of the bracket, guide rail, and frame in the solar cell module directly affect the quality of the solar bracket. However, in the past, the bracket, guide rail, and frame of the solar frame assembly need to be processed at different stations during production, resulting in production low efficiency.

The battery board in the solar cell module is spliced by crystalline silicon solar cells. The cell needs to be provided with positive and negative electrodes on it, and two adjacent cells are connected by electrodes. The assembly steps of the previous solar cell module Most of them are completely done manually. Such assembly efficiency is not high, and the quality of the assembled solar cell modules is not high. At the same time, the previous process also has the following disadvantages:

1. As one of the optional electrodes, the tin-copper strip needs to be manually welded on the two battery sheets. The manual welding method is not only slow, but also prone to welding errors, resulting in low quality of the battery sheets.

2. After the batteries and the tin-copper strips are welded, multiple batteries need to be connected in series. In the past, the batteries were picked up and placed one by one manually, but the efficiency of this operation is low; at the same time, after the batteries are connected in series It needs to be sent to the inspection station for inspection, and it also needs to be carried manually, which takes a lot of time to take and place, resulting in low production efficiency.

3. The previous framing machine needs to manually frame, glue and cure the four sides of the solar cell module in four steps. Such a process is complicated and the production efficiency is low.

Contents of the invention

The object of the present invention is to overcome the above disadvantages, and provide a production process of a solar support assembly with high production efficiency, continuous and high-efficiency production, and high cell quality.

The purpose of the present invention is achieved like this:

A kind of production technology of solar support assembly, this technology comprises the following steps:

1) The strip-shaped sheet is bent into a shape by the side pressure roller and the upper pressure roller on the plate track;

2) Send the profile to the track of the profile punching machine, push the profile to move backward through the pushing trolley, and drill holes on the profile by the punching equipment;

3) The track at the end of the profile punching machine sends the profile to the shearing platform of the shearing machine, and the cutting head on the shearing platform cuts the profile;

4) The discharge track of the shearing machine is divided into two roads, one track is connected with the grinding machine, and the longer profiles cut by the shearing machine are passed into the grinding machine, and the grinding machine grinds the profiles to form solar frame brackets and guide rails;

5) The other track connected to the discharge track of the shearing machine is connected to the feeding track of the punching machine. The shorter profile cut by the shearing machine is sent into the punching machine, and the punching machine passes through the stamping block above the walking track. The profile can be pressed into blocks by pressing down, and the drill bit and cutter head set at the bottom of the stamping block are used to cut and punch the profile, so that the profile can be cut and punched to form small accessories, which can be used as cards on the solar bracket Buckles, corner codes, gaskets;

6) After the cells are sorted and cleaned, they are placed on the cell stacking seat of the welding machine. The manipulator of the welding machine puts the cells one by one on the cell feeding track from front to back, and then the incoming wheel group The tin-copper belt moves with the traction block. The tin-copper strip passes through the limit hole on the baffle and then passes through the through hole of the sliding seat, and is fixed on the traction block at the lower end of the limit wheel, and then welded The pressing block, the front cutting head and the rear cutting head cut off the front and rear ends of the tin-copper strip, and weld it on two adjacent solar cells. After a row of cells is welded, it is set by the bottom of the rotating roller The suction cup of the rotating roller will suck up the cells, and then put them on the storage track;

7) The material rail of the welding machine transports a row of cells welded with tin-copper strips to the cell group support of the assembly bracket, and then manually operates the suction cup to place the entire row of cells on the top with a plastic film back On the fixed table of the board, the worker spreads the entire backplane row by row, and then welds all the tin-copper strips in two adjacent rows, so that multiple rows of battery sheets form a complete circuit. After welding, a The whole battery sheet is placed on the discharge track of the assembly bracket;

8) Assemble the discharge track of the bracket to transport the entire panel of cells to the front of the laminator, manually cover the surface of the panel with embossed glass and then send it to the laminator to press the embossed glass, battery board, plastic film, and back panel together;

9) The discharge port of the laminator sends the cell assembly to the front of the framing machine through the rails, and the four push plates of the framing platform are pulled outward through the electronic control equipment, and the silicone gel on the frame of the prepared solar cell module is Inject silica gel into the injection channel, put the frame of the solar cell module into the groove in the push plate, and then control the push plate to move to the frame loading platform at the same time, and assemble the frame of the solar cell module and the cell assembly into a complete solar cell module , and finally take out the solar cell module from the framing platform, and scrape the silicone rubber overflowing from the corner;

10) Finally, connect and fix the solar cell assembly with the solar frame bracket and guide rail through buckles, corner codes, bolts, and nuts to make a complete solar bracket assembly;

The production equipment used in the above process includes sheet forming machines, profile punching machines, shearing machines, punching machines, welding machines, assembly brackets, laminating machines and framing machines;

Wherein the plate forming machine comprises a plate winding roller and a bracket, the metal plate is wound on the sheet winding roller, the support is arranged on the rear side of the sheet winding roller, the support is placed horizontally, the top of the support is provided with a sheet track, and the sheet winding roller The end of the plate on the plate is clamped and passed through the plate track, the plate track is placed horizontally from front to back, and there are multiple rows of side pressure rollers on both sides of the front section of the plate track, between the two side pressure rollers The spacing is smaller than the width of the plate, and the spacing between the front two side pressure rollers is greater than the spacing between the rear two side pressure rollers. The top of the rear section of the plate track is provided with multiple sets of upper pressure rollers from front to back. Two pressure rollers are used as a group to fold down the passing sheet into a right angle;

The discharge track at the end of the plate forming machine is connected to the feed track of the profile puncher. The profile puncher includes a base, and a track is arranged on the base, and a pushing trolley is arranged on the track. The pushing trolley The end of the track is provided with a fixed head to clamp one end of the profile, the other end of the track is provided with a profile clamping head, and a punching device is fixed in the middle of the track, and the punching device includes a punching drill bit bracket. The perforating drill support is in an inverted U shape, and perforating drills are arranged on the top of the inner wall of the perforating drill support and on the two inner walls;

The track at the end of the profile punching machine is connected to the feeding track of the shearing machine. The shearing machine includes a machine base, a shearing platform is arranged on the machine base, and a plurality of shearing heads are arranged above the shearing platform. The cutting head is fixed on the same lifting block, and the lifting block matches the vertical track set on the machine base;

The discharge track of the shearing machine is divided into two paths, one path is connected with the grinding machine, and the other path is connected with the feed rail of the punching machine. The punching machine includes a frame, and a running track is arranged on the frame. There are a plurality of limit blocks on the top, a stamping block is set above the walking track, and a positioning column is set between the stamping block and the frame. When the stamping block is pressed down, the profile can be pressed into blocks. The bottom is provided with a drill bit and a cutter head;

Wherein the welding machine includes a cell assembly track, the rear side of the cell assembly track is provided with a cell stacking seat, and the solar cells are stacked on the cell stacking seat, and a manipulator is arranged above the cell stacking seat , the manipulator puts the solar cells one by one on the cell assembly track, the left side of the cell assembly track is provided with an incoming wheel set, and the right side of the cell assembly track is provided with a traction block, the There is also a sliding seat on the battery sheet assembly track, and a plurality of through holes are opened on the sliding seat. A tin-copper strip is arranged between the incoming line wheel group, the traction block, and the sliding seat, and the tin-copper strip bypasses the incoming line. Behind the plurality of fixed wheels of the wheel set, pass through the through hole of the sliding seat, and its end is fixed on the traction block. The right side of the sliding seat is provided with a plurality of limiting wheels, and the limiting wheels are in groups of two. The front and rear two limit wheels are arranged on the right side of the through hole of the sliding seat, and the distance between the front and rear two limit wheels is adjustable. A welding pressing block is arranged above the solar cell sheet, and the welding pressing block A front cutting head and a rear cutting head are respectively arranged on the front and rear sides, and a baffle is also arranged between the incoming wheel group and the battery sheet group, and a plurality of limiting holes are opened on the baffle, so The tin-copper strip is fixed on the traction block after passing through the limit hole on the veneer, and a rotating roller is arranged on the front side of the end of the cell assembly track, and a plurality of rotating roller suction cups are arranged at the bottom of the rotating roller;

The welding machine and the material rail at the end are connected to the front end of the assembly bracket. The assembly bracket includes a base and a telescopic frame. The telescopic frame is fixed at both ends of the base. The telescopic frame includes a lower fixed rod and an upper telescopic Rod, the bottom of the telescopic rod is inserted into the top of the fixed rod, the telescopic rod and the fixed rod are flexibly connected, the telescopic rod can move up and down along the fixed rod, and after the movement is completed, it is fixed with the fixed rod by a pin shaft, and the top of the telescopic rod A fixed table is provided, the top of the fixed table is used to place the cells to be processed, the front side of the base is provided with a cell group support, and the material rail at the end of the single-station welding machine and the double-station welding machine is connected with the The battery sheet group supports of the assembly bracket are connected, and the battery sheet group supports are also provided with suction cups;

The end of the assembly bracket is connected with the feeding track of the laminator through the track, and the group laminator presses the embossed glass, the battery plate, the plastic film, and the back plate together;

The discharge port of the laminator is connected to the framing machine through rails. The framing machine includes a frame, and a framing platform is fixed on the top of the frame. Four rails are arranged around the framing platform. Four push plates are arranged on the track, and the push plates can translate to the center or the outside of the framing platform, and the inside of the push plate is provided with a groove, and the groove is used to place the frame of the solar cell module to be framed .

Compared with prior art, the beneficial effect of the present invention is:

The production process of this solar support assembly completes the production of the support, guide rails, and frame through an assembly line, resulting in high production efficiency; at the same time, automated equipment is used to assemble the panels, which improves production efficiency; all equipment is connected by rails, which can be continuous Efficient production, at the same time it also has the following advantages:

1. The automatic welding machine replaces the manual welding, which avoids the mistakes of manual welding and improves the quality of the battery sheet. At the same time, the welding machine can also use double-station operation, and the welding efficiency is higher.

2. The assembly bracket puts the loading and inspection at the same station, which reduces the production process, and the assembly bracket sucks a row of cells to the fixed table through the suction cup for welding operation, which improves the production efficiency.

3. The framing machine can install the four sides of the frame at one time, and complete the glue injection work at the same time, which improves the production efficiency.

Description of drawings

Fig. 1 is a structural schematic diagram of the production equipment used in the solar support assembly process of the present invention.

Fig. 2 is a schematic structural diagram of the plate forming machine in Fig. 1 .

Fig. 3 is a diagram showing the positional relationship between the sheet rail of the sheet forming machine in Fig. 2 and the side pressing roller and the upper pressing roller.

Fig. 4 is a schematic structural diagram of the profile punching machine in Fig. 1 .

Fig. 5 is a structural schematic diagram of the punching equipment of the profile punching machine in Fig. 4 .

Fig. 6 is a schematic structural diagram of the shearing machine in Fig. 1 .

FIG. 7 is a schematic structural diagram of the punching machine in FIG. 1 .

Fig. 8 is a front view of the welding machine in Fig. 1 .

FIG. 9 is a schematic structural view of the cell assembly track, the cell stacking seat and the manipulator in the welding machine in FIG. 8 .

Fig. 10 is an enlarged view of the baffle in Fig. 8 .

FIG. 11 is a schematic structural view of the assembled bracket in FIG. 1 .

Fig. 12 is a schematic structural diagram of the framing machine in Fig. 1,

FIG. 13 is a schematic structural view of the push plate in FIG. 12 .

Among them: sheet forming machine 1, sheet winding roller 1.1, bracket 1.2, sheet rail 1.3, side pressure roller 1.4, upper pressure roller 1.5, profile punching machine 2, base 2.1, track 2.2, pushing trolley 2.3, profile clamping head 2.4, punching equipment 2.5, punching drill bracket 2.6, punching drill 2.7, shearing machine 3, frame 3.1, shearing platform 3.2, shearing head 3.3, lifting block 3.4, punching machine 4, frame 4.1, walking Track 4.2, limit block 4.3, stamping block 4.4, positioning column 4.5, welding machine 5, cell assembly rail 5.1, cell stacking seat 5.2, manipulator 5.3, solar cell 5.4, incoming wheel set 5.5, traction block 5.6, Tin-copper strip 5.7, welding briquetting block 5.8, front cutting head 5.9, rear cutting head 5.10, limit wheel 5.11, baffle plate 5.12, limit hole 5.13, turning roller 5.14, turning roller suction cup 5.15, sliding seat 5.16 , assembly bracket 6, base 6.1, telescopic frame 6.2, fixed rod 6.3, telescopic rod 6.4, fixed table 6.5, cell pack support 6.6, suction cup 6.7, laminating machine 7, framing machine 8, frame 8.1, framing Platform 8.2, push plate 8.3, groove 8.4.

detailed description

Referring to Fig. 1 to Fig. 13, the present invention relates to a production process of a solar support assembly. The equipment used in the process includes a plate forming machine 1, a profile punching machine 2, a shearing machine 3, a punching machine 4, a welding machine 5, an assembly Support 6, laminating machine 7 and frame loading machine 8.

Wherein the plate forming machine 1 comprises a plate winding roller 1.1 and a bracket 1.2, the metal plate for making a solar frame and a support is wound on the plate winding roller 1.1, and the support 1.2 is arranged on the rear side of the plate winding roller 1.1, the support 1.2 is placed horizontally, the top of the bracket 1.2 is provided with a sheet rail 1.3, the end of the sheet on the sheet winding roller 1.1 is clamped and passes through the sheet rail 1.3, the sheet rail 1.3 is placed horizontally from front to back, and the sheet rail 1.3 There are multiple rows of side pressure rollers 1.4 on both sides of the front section of the board, the distance between two adjacent side pressure rollers 1.4 on different sides of the plate track 1.3 is smaller than the width of the plate, and the side pressure rollers on the front two different sides of the plate track 1.3 The distance between 1.4 is greater than the distance between the last two side pressure rollers 1.4 on different sides. When the plate is pulled by multiple sets of side pressure rollers 1.4, the side pressure rollers 1.4 will slowly bend both sides of the plate downward, so The top of the rear section of the sheet material track 1.3 is provided with multiple sets of upper pressing rollers 1.5 from front to back, and the upper pressing rollers 1.5 are in groups of two, and are used to fold the passing sheet material downwards into a right angle.

The discharge track at the end of the plate forming machine 1 is connected to the feed track of the profile puncher 2. The profile puncher 2 includes a base 2.1, a track 2.2 is arranged on the base 2.1, and a pusher is arranged on the track 2.2. Material trolley 2.3, the end of the pushing trolley 2.3 is provided with a fixed head, which can clamp one end of the profile, and the other end of the track 2.2 is provided with a profile clamping head 2.4, which is used for clamping and Moving backward with the profile, a punching device 2.5 is fixed in the middle of the track 2.2, and the punching device 2.5 includes a punching drill support 2.6, which is in an inverted U shape, and the drilling drill support 2.6 The top of the inner wall and the two inner walls are provided with a drilling bit 2.7, and the drilling bit 2.7 is used for drilling holes on profiles.

The track at the end of the profile puncher 2 is connected to the feed track of the shearer 3. The shearer 3 includes a base 3.1, and a shearing platform 3.2 is arranged on the base 3.1. The shearing platform 3.2 is used for Place the profile to be cut, and a plurality of cutting heads 3.3 are arranged above the cutting platform 3.2, and the cutting heads 3.3 are fixed on the same lifting block 3.4, and the lifting block 3.4 cooperates with the vertical track set on the machine base 3.1 , the lifting of the cutting head 3.3 can be realized through the lifting of the lifting block 3.4, and each cutting head 3.3 can control the cutting independently, so that the cutting length of the profile can be adjusted, and then the solar frame bracket with any length can be cut , rails, etc.

The discharge track of the shearer 3 is divided into two paths, one track is connected with the grinder, and the other track is connected with the feed track of the punching machine 4, wherein the longer profiles cut out by the shearer 3 are polished by the grinder Form solar frame brackets, guide rails, etc., and the shorter profiles cut out by the shearing machine 3 are passed into the punching machine 4. The punching machine 4 includes a frame 4.1, and a walking track 4.2 is set on the frame 4.1 to allow the profiles to pass through. , the walking track 4.2 is provided with a plurality of limit blocks 4.3 to limit the profile and prevent deviation. A stamping block 4.4 is arranged above the walking track 4.2, and the distance between the stamping block 4.4 and the frame 4.1 A positioning column 4.5 is arranged between them, and the positioning column 4.5 is used to limit the lifting of the stamping block 4.4 to prevent it from shaking. When the stamping block 4.4 is pressed down, the profile can be pressed into blocks. , The cutter head is used to cut and punch the profile, so that the profile is cut and punched to form small accessories, which are used as buckles, corner codes, gaskets, etc. on the solar bracket.

The welding machine 5 includes a battery sheet assembly track 5.1, and a battery sheet stacking seat 5.2 is provided on the rear side of the battery sheet assembly track 5.1, and solar cells 5.4 are stacked on the battery sheet stacking seat 5.2, and the battery sheet A manipulator 5.3 is arranged above the stacking seat 5.2, and the manipulator 5.3 puts the solar battery pieces 5.4 one by one on the battery piece assembly track 5.1. Since the track of the battery piece assembly track 5.1 is moving backward intermittently, the solar battery pieces 5.4 can be arranged sequentially from front to back. The left side of the battery sheet assembly track 5.1 is provided with an incoming wheel set 5.5, and the right side of the battery sheet assembly track 5.1 is provided with a traction block 5.6. The battery sheet assembly track 5.1 is A sliding seat 5.16 is also provided, and a plurality of through holes are opened on the sliding seat 5.16. A tin-copper strip 5.7 is arranged between the incoming wheel set 5.5, the traction block 5.6, and the sliding seat 5.16, and the tin-copper strip 5.7 bypasses the After the multiple fixed wheels of the incoming line wheel group 5.5, pass through the through hole of the sliding seat 5.16, and its end is fixed on the traction block 5.6, and the right side of the sliding seat 5.16 is provided with a plurality of limit wheels 5.11, the limit wheel 5.11 is a group of two, and the front and rear two limit wheels 5.11 are arranged on the right side of the through hole of the sliding seat 5.16, which are used to limit the tin-copper strip 5.7 coming out of the sliding seat 5.16, thereby avoiding the traditional tin-copper With welding offset, which affects the quality of the battery sheet, and the distance between the front and rear two limit wheels 5.11 is adjustable, so that it can meet the welding requirements. A welding pressing block 5.8 is arranged above the solar battery sheet 5.4, and the welding pressing block 5.8 is used to weld the tin-copper strip 5.7 on two adjacent solar battery sheets 5.4. The front and rear sides of the welding pressing block 5.8 Front cutting head 5.9 and rear cutting head 5.10 are respectively provided on the side, and the front cutting head 5.9 and rear cutting head 5.10 are used to cut off the front and rear ends of the tin-copper strip 5.7, so as to facilitate welding and pressing. Block 5.8 welds the tin-copper strip 5.7 on the two solar cells 5.4, and a baffle 5.12 is set between the incoming wheel set 5.5 and the cell assembly track 5.1, and a plurality of limiters are opened on the baffle 5.12. position hole 5.13, the tin-copper strip 5.7 passes through the limit hole 5.13 on the baffle plate 5.12 and is fixed on the traction block 5.6. The limit hole 5.13 is used to limit the tin-copper strip 5.7 to prevent deviation. There is also a rotating roller 5.14 on the front side of the end of the cell assembly track 5.1, the rotating roller 5.14 can rotate, and the bottom of the rotating roller 5.14 is provided with a plurality of rotating roller suction cups 5.15. Rotate the roller suction cup 5.15 to suck up the battery sheet.

The material track at the end of the welding machine 5 is connected to the front end of the assembly bracket 6. The assembly bracket 6 includes a base 6.1 and a telescopic frame 6.2. The telescopic frame 6.2 is fixed at both ends of the base 6.1. The telescopic frame 6.2 includes a lower The fixed rod 6.3 and the upper telescopic rod 6.4, the bottom of the telescopic rod 6.4 is inserted into the top of the fixed rod 6.3, the telescopic rod 6.4 and the fixed rod 6.3 are flexibly connected, the telescopic rod 6.4 can move up and down along the fixed rod 6.3, and the movement is completed Finally, it is fixed with the fixed rod 6.3 by the pin shaft. The top of the telescopic rod 6.4 is provided with a fixed table 6.5. The top of the fixed table 6.5 is used to place the cells to be processed. The support 6.6, the material track at the end of the welding machine 5 is connected to the battery pack support 6.6 of the assembly bracket 4, and the battery pack support 6.6 is also provided with a suction cup 6.7, and a row of battery slices is sucked to the whole by the suction cup 6.7. The middle of the fixing platform 6.5 is used for welding the tin-copper strips on each cell.

The end of the assembly bracket 6 is connected to the feeding rail of the laminator 7 through a track, and a back plate is arranged at the bottom of the assembled solar panel, and a plastic film is pasted between the back plate and the battery panel, and covered on the surface of the panel The embossed glass is sent to the laminator 7, and the embossed glass, battery board, plastic film, and back plate are pressed together by the laminator 7.

The discharge port of the laminator 7 is connected to the frame loading machine 8 through rails, the frame loading machine 8 includes a frame 8.1, and a frame loading platform 8.2 is fixed on the top of the frame 8.1, and the frame loading platform 8.2 Four rails are arranged around, and four push plates 8.3 are arranged on the rails, and the push plates 8.3 can translate to the center or the outside of the frame mounting platform 8.2, and the inside of the push plate 8.3 is provided with a groove 8.4, and the groove In 8.4, it is used to place the frame of the solar cell module to be framed.

The production process of this solar bracket assembly is:

1) The strip-shaped sheet is bent into a shape by the side pressure roller and the upper pressure roller on the plate track.

2) Send the profile to the track of the profile punching machine, push the profile to move backward through the pushing trolley, and drill holes on the profile by the punching equipment.

3) The track at the end of the profile punching machine sends the profile to the shearing platform of the shearing machine, and the cutting head on the shearing platform cuts the profile.

4) The discharge track of the shearing machine is divided into two tracks, one track is connected to the grinding machine, and the longer profiles cut by the shearing machine are passed into the grinding machine, and the grinding machine grinds the profiles to form solar frame brackets and guide rails.

5) The other track connected to the discharge track of the shearing machine is connected to the feeding track of the punching machine. The shorter profile cut by the shearing machine is sent into the punching machine, and the punching machine passes through the stamping block above the walking track. The profile can be pressed into blocks by pressing down, and the drill bit and cutter head set at the bottom of the stamping block are used to cut and punch the profile, so that the profile can be cut and punched to form small accessories, which can be used as cards on the solar bracket Buckles, corner codes, spacers.

6) After the cells are sorted and cleaned, they are placed on the cell stacking seat of the welding machine. The manipulator of the welding machine puts the cells one by one on the cell feeding track from front to back, and then the incoming wheel group The tin-copper belt moves with the traction block. The tin-copper strip passes through the limit hole on the baffle and then passes through the through hole of the sliding seat, and is fixed on the traction block at the lower end of the limit wheel, and then welded The pressing block, the front cutting head and the rear cutting head cut off the front and rear ends of the tin-copper strip, and weld it on two adjacent solar cells. After a row of cells is welded, it is set by the bottom of the rotating roller The rotating roller suction cup will pick up the battery sheet and then put it on the storage track.

7) The material rail of the welding machine transports a row of cells welded with tin-copper strips to the cell group support of the assembly bracket, and then manually operates the suction cup to place the entire row of cells on the top with a plastic film back On the fixed table of the board, the worker spreads the entire backplane row by row, and then welds all the tin-copper strips in two adjacent rows, so that multiple rows of battery sheets form a complete circuit. After welding, a The entire battery sheet is placed on the discharge track of the assembly bracket.

8) Assemble the discharge track of the bracket to transport the entire panel of cells to the front of the laminator, manually cover the surface of the panel with embossed glass and then send it to the laminator to press the embossed glass, battery board, plastic film, and back panel together.

9) The discharge port of the laminator sends the cell assembly to the front of the framing machine through the rails, and the four push plates of the framing platform are pulled outward through the electronic control equipment, and the silicone gel on the frame of the prepared solar cell module is Inject silica gel into the injection channel, put the frame of the solar cell module into the groove in the push plate, and then control the push plate to move to the frame loading platform at the same time, and assemble the frame of the solar cell module and the cell assembly into a complete solar cell module , and finally take out the solar cell module from the framing platform, and scrape the silicone rubber overflowing from the corners.

10) Finally, the solar cell assembly is connected and fixed with the solar frame bracket and guide rail through buckles, corner codes, bolts, and nuts to make a complete solar bracket assembly.

Claims (1)

1. a kind of production technology of solar bracket component, it is characterised in that：The technique is comprised the following steps：

1）Sheet material is bent into section bar by the sheet sheet material of strip by the side pressure roller and upper pressure roller on sheet material track；

2）Section bar is sent on the track of section bar puncher, promotes section bar to be moved rearwards by by pusher dolly, and by punch device Drilled on section bar；

3）Be sent to section bar in the shear platform of cutter by the track of section bar puncher end, and the cutting head in shear platform is by type Material is sheared；

4）The discharging track of cutter is divided into two-way, and track is connected with sander all the way, and the relatively long profiles that cutter is cut out lead to Enter in sander, sander will form solar energy frame support, guide rail after sectional material polishing；

5）Another rail road being connected with the discharging track of cutter is connected with the feed rail of stamping machine, what cutter was cut out In compared with short material feeding stamping machine, stamping machine is pushed by the pressing block of the top of track of walking and section bar can be pressed into block, and And drill bit, the cutter head that the bottom of pressing block is set to section bar for being sheared and being punched, so as to by section bar cut-out, punch, shape Into small-sized accessory, as the buckle on solar bracket, corner brace, pad；

6）, by after sorting, cleaning, being put on the cell piece of bonding machine stacking seat, the manipulator of bonding machine is by cell piece for cell piece It is put into from front to back on cell piece feed rail one by one, is then moved with tin copper strips by entering line wheel group and guiding piece, Tin copper strips is through the through hole after the spacing hole on baffle plate through sliding seat, and spacing lower end in position-limited wheel is fixed on guiding piece On, the rear and front end of tin copper strips is cut off by welding briquetting, anterior cutting head, rear portion cutting head then, it is welded to phase On the two pieces of solar battery sheets in adjacent ground, after the completion of row's welding of battery film, the rotating roller sucker set by rotating roller bottom is by electricity Pond piece is picked up, and is then put on charge track；

7）The charge track of bonding machine will be welded with row's cell piece of tin copper strips and transport on the cell piece group bearing of assembling support, Then be integrally put into row's cell piece on the preset fixed station with plastic foil backboard in top by artificial manipulating chucks, and workman is by a row One row's cell piece is paved with whole backboard, then all welds the tin copper strips of adjacent two row so that multiple rows of cell piece composition , be put into a whole plate cell piece in the discharging track of assembling support after the completion of welding by one complete loop；

8）Before whole plate cell piece is transported to laminating machine by the discharging track of assembling support, battery plate surface is manually covered into pattern glass Feeding laminating machine presses together pattern glass, cell panel, plastic foil, backboard afterwards；

9）Before cell piece component is sent to frame loader by the discharging opening of laminating machine by track, by control panel by the platform that frames up Four push pedals are outwards pulled open, and silica gel will be injected in the silica gel injection channel of ready solar cell module frame, then will too Positive energy battery component frame is put into the groove in push pedal, and then control push pedal is moved to the platform that frames up simultaneously, by solar-electricity Pond module frame, into a complete solar cell module, finally takes out the sun with cell piece assembling components from the platform that frames up Energy battery component, and frictioning treatment is carried out to the silica gel that its corner is overflowed；

10）Solar cell module is finally connected solid by buckle, corner brace, bolt, nut and solar energy frame support, guide rail It is fixed, so as to be made a complete solar bracket component；

The production equipment that wherein above-mentioned technique is used includes sheet-forming machine（1）, section bar puncher（2）, cutter（3）, punching press Machine（4）, bonding machine（5）, assembling support（6）, laminating machine（7）And frame loader（8）；

Wherein sheet-forming machine（1）Including sheet material winding roller（1.1）And support（1.2）, the sheet material winding roller（1.1）Upper winding Sheet metal, the support（1.2）It is arranged at sheet material winding roller（1.1）Rear side, the support（1.2）Horizontal positioned, support （1.2）Top be provided with sheet material track（1.3）, sheet material winding roller（1.1）On sheet material end be jammed, and from sheet material track （1.3）On through the sheet material track（1.3）Horizontal positioned, and the sheet material track from front to back（1.3）The both sides of leading portion set It is equipped with multiple rows of side pressure roller（1.4）, sheet material track（1.3）The not two neighboring side pressure roller of homonymy（1.4）Between be smaller than plate The width of material, and sheet material track（1.3）The side pressure roller of the first two not homonymy（1.4）Between spacing more than latter two not homonymy Side pressure roller（1.4）Between spacing, the sheet material track（1.3）The top of back segment be provided with multigroup upper pressure roller from front to back （1.5）, upper pressure roller（1.5）With two for one group, the sheet material for that will pass through is converted into downwards right angle；

The sheet-forming machine（1）Terminal discharge track and section bar puncher（2）Feed rail connection, the section bar puncher （2）Including base（2.1）, the base（2.1）On be provided with a track（2.2）, track（2.2）On be provided with pusher dolly （2.3）, the pusher dolly（2.3）End be provided with gland and clamp one end of section bar, the track（2.2）The other end It is provided with section bar clamping head（2.4）, the track（2.2）Centre be fixed with a punch device（2.5）, the punch device （2.5）Including a grooved bit support（2.6）, the grooved bit support（2.6）In inverted U-shaped, grooved bit support（2.6）It is interior Grooved bit is provided with the top of wall and two inwalls（2.7）；

The section bar puncher（2）The track and cutter of end（3）Feed rail connection, the cutter（3）Including machine Seat（3.1）, support（3.1）On be provided with shear platform（3.2）, shear platform（3.2）Top be provided with multiple cutting heads （3.3）, cutting head（3.3）It is fixed on same elevator（3.4）On, elevator（3.4）With support（3.1）On open up it is vertical Track is engaged；

The cutter（3）Discharging track be divided into two-way, track is connected with sander all the way, another road and stamping machine（4）'s Feed rail is connected, the stamping machine（4）Including frame（4.1）, frame（4.1）It is upper that walking track is set（4.2）, the walking Track（4.2）It is provided with multiple limited blocks（4.3）, the walking track（4.2）Top be provided with pressing block（4.4）, it is described Pressing block（4.4）With frame（4.1）Between be provided with locating dowel（4.5）, pressing block（4.4）Section bar can be pressed into when pushing Block, while pressing block（4.4）Bottom be provided with drill bit, cutter head；

The bonding machine（5）Including a cell piece assembling track（5.1）, the cell piece assembling track（5.1）Rear side set It is equipped with cell piece stacking seat（5.2）, cell piece stacking seat（5.2）Upper stacking is placed with solar battery sheet（5.4）, the electricity Pond piece stacking seat（5.2）Top be provided with manipulator（5.3）, the manipulator（5.3）By solar battery sheet（5.4）One One ground is put into cell piece assembling track respectively（5.1）On, the cell piece assembles track（5.1）Left side be provided with into line wheel Group（5.5）, cell piece assembling track（5.1）Right side be provided with guiding piece（5.6）, the cell piece assembling track（5.1）On It is additionally provided with sliding seat（5.16）, the sliding seat（5.16）On offer multiple through holes, it is described enter line wheel group（5.5）, guiding piece （5.6）, sliding seat（5.16）Between be provided with tin copper strips（5.7）, the tin copper strips（5.7）Bypass into line wheel group（5.5）Multiple After fast pulley, through sliding seat（5.16）Through hole, its end is fixed on guiding piece（5.6）On, the sliding seat（5.16）'s Right side is provided with multiple position-limited wheels（5.11）, position-limited wheel（5.11）With two for one group, former and later two position-limited wheels（5.11）Set In sliding seat（5.16）Through hole right side, and former and later two position-limited wheels（5.11）Between spacing it is adjustable, the solar energy Cell piece（5.4）Top be provided with welding briquetting（5.8）, the welding briquetting（5.8）Front and rear both sides be respectively arranged with before Portion's cutting head（5.9）, rear portion cutting head（5.10）, it is described enter line wheel group（5.5）Track is assembled with cell piece（5.1）Between also set It is equipped with baffle plate（5.12）, the baffle plate（5.12）On be provided with multiple spacing holes（5.13）, the tin copper strips（5.7）Through baffle plate （5.12）On spacing hole（5.13）After be fixed on guiding piece（5.6）On, the cell piece assembles track（5.1）The front side of end It is additionally provided with a rotating roller（5.14）, and rotating roller（5.14）Bottom is provided with multiple rotating roller suckers（5.15）；

The bonding machine（5）The charge track of end and assembling support（6）Front end connect, the assembling support（4）The bottom of including Seat（6.1）And expansion bracket（6.2）, the expansion bracket（6.2）It is fixed on base（6.1）Two ends, expansion bracket（6.2）Including bottom Fix bar（6.3）With the expansion link on top（6.4）, the expansion link（6.4）Bottom insert in fix bar（6.3）Top, institute State expansion link（6.4）And fix bar（6.3）It is flexibly connected, expansion link（6.4）Can be along fix bar（6.3）Move up and down, it is mobile After the completion of pass through bearing pin and fix bar（6.3）It is fixed, the expansion link（6.4）Top be provided with fixed station（6.5）, it is described solid Determine platform（6.5）Top is used to place cell piece to be processed, the base（6.1）Front side be provided with cell piece group bearing （6.6）, single-station bonding machine（2）With Double-station welding machine（3）The charge track of end and assembling support（4）Cell piece group branch Seat（6.6）It is connected, and cell piece group bearing（6.6）On be additionally provided with sucker（6.7）；

The assembling support（6）End pass through track and laminating machine（7）Feed rail be connected, organize laminating machine（7）Will embossing Glass, cell panel, plastic foil, backboard are pressed together；

The laminating machine（7）Discharging opening pass through track and frame loader（8）It is connected, the frame loader（8）Including frame（8.1）, institute State frame（8.1）Top be fixed with the platform that frames up（8.2）, the platform that frames up（8.2）Surrounding be provided with four tracks, institute State and be provided with track four push pedals（8.3）, push pedal（8.3）Can be to the platform that frames up（8.2）Center or outside translation, and Push pedal（8.3）Inside open up fluted（8.4）, the groove（8.4）In for placing solar cell module to be framed up Frame.