CN106098857B - The production technology of solar bracket component - Google Patents

The production technology of solar bracket component Download PDF

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CN106098857B
CN106098857B CN201610677765.8A CN201610677765A CN106098857B CN 106098857 B CN106098857 B CN 106098857B CN 201610677765 A CN201610677765 A CN 201610677765A CN 106098857 B CN106098857 B CN 106098857B
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track
cell piece
machine
frame
support
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CN106098857A (en
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胡永建
陈绍国
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Yongjia Jiangyin New Energy Technology Co Ltd
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Yongjia Jiangyin New Energy Technology Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/137Batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本发明涉及一种太阳能支架组件的生产工艺,该工艺将支架、导轨、边框通过一个流水线完成制作,导致生产效率较高;同时采用了自动化设备来组装电池板,提高了生产效率;所有设备通过轨道连接,可以连续化高效生产,同时自动焊接机替代了人工焊接,避免了人工焊接的失误,提高了电池片的质量,同时焊接机还可以采用双工位操作,焊接效率更高;组装支架将装片和检验放置在同一工位,减少了生产流程,并且组装支架通过吸盘将一排电池片整体吸到固定台上进行焊接操作,提高了生产效率;装框机可以一次性装好四个边的框架,并且同时完成注胶工作,提高了生产效率。

The invention relates to a production process of a solar support assembly. The process completes the production of the support, guide rails, and frame through an assembly line, resulting in high production efficiency; at the same time, automatic equipment is used to assemble battery panels, which improves production efficiency; all equipment passes through The track connection enables continuous and efficient production. At the same time, the automatic welding machine replaces the manual welding, avoiding the mistakes of manual welding, and improving the quality of the battery sheet. At the same time, the welding machine can also use double-station operation, and the welding efficiency is higher; the assembly bracket The loading and inspection are placed at the same station, which reduces the production process, and the assembly bracket sucks a row of cells to the fixed table through the suction cup for welding operation, which improves the production efficiency; the frame loading machine can install four cells at a time. frame of one side, and complete the injection work at the same time, which improves the production efficiency.

Description

太阳能支架组件的生产工艺Production process of solar bracket components

技术领域technical field

本发明涉及一种太阳能支架组件的生产工艺,属于光伏发电技术领域。The invention relates to a production process of a solar support assembly, belonging to the technical field of photovoltaic power generation.

背景技术Background technique

太阳能作为一种低碳可再生能源,可免费使用,也无需运输,对环境无任何污染。与常规能源相比,其使用方便且成本低廉,太阳能光伏板组件用于把太阳能直接转换为电能,为电设备供电或者向电网输送电能,满足当今社会电能的需要。As a low-carbon renewable energy source, solar energy can be used for free, without transportation, and has no pollution to the environment. Compared with conventional energy sources, it is easy to use and low in cost. Solar photovoltaic panel components are used to directly convert solar energy into electrical energy, supply power to electrical equipment or transmit electrical energy to the grid, and meet the needs of today's society for electrical energy.

太阳能电池组件中支架、导轨、边框,其强度和韧性直接影响到了太阳能支架的质量,然而以往的太阳能边框组件中支架、导轨、边框在制作时需要放到不同的工位上进行加工,导致生产效率不高。The strength and toughness of the bracket, guide rail, and frame in the solar cell module directly affect the quality of the solar bracket. However, in the past, the bracket, guide rail, and frame of the solar frame assembly need to be processed at different stations during production, resulting in production low efficiency.

太阳能电池组件中的电池板由晶体硅太阳能电池片拼接而成,该电池片需要在其上设置正负电极,相邻两块电池片之间通过电极相连接,以往的太阳能电池组件的组装步骤多数完全由人工完成,这样的组装效率不高,并且组装后的太阳能电池组件的质量不高,同时以往的工艺还具有以下缺点:The battery board in the solar cell module is spliced by crystalline silicon solar cells. The cell needs to be provided with positive and negative electrodes on it, and two adjacent cells are connected by electrodes. The assembly steps of the previous solar cell module Most of them are completely done manually. Such assembly efficiency is not high, and the quality of the assembled solar cell modules is not high. At the same time, the previous process also has the following disadvantages:

1、锡铜带作为可选电极的电极之一,它需要通过人工将其焊接在两块电池片上,而人工焊接的方法不仅速度较慢,而且容易出现焊接失误,导致电池片质量不高。1. As one of the optional electrodes, the tin-copper strip needs to be manually welded on the two battery sheets. The manual welding method is not only slow, but also prone to welding errors, resulting in low quality of the battery sheets.

2、电池片与锡铜带焊接完成后需要将多个电池片串接起来,以往通过人工一个个将电池片拿起并摆放好,但这样操作的效率低下;同时电池片完成串接后需要送入检验工位进行检测,同样需要由人工搬运,这样需要消耗较多的时间来拿取和摆放,导致生产效率不高。2. After the batteries and the tin-copper strips are welded, multiple batteries need to be connected in series. In the past, the batteries were picked up and placed one by one manually, but the efficiency of this operation is low; at the same time, after the batteries are connected in series It needs to be sent to the inspection station for inspection, and it also needs to be carried manually, which takes a lot of time to take and place, resulting in low production efficiency.

3、以往的装框机需要分四次来对太阳能电池组件的四个边进行人工装框、涂胶、固化,这样的工艺复杂,生产效率低下。3. The previous framing machine needs to manually frame, glue and cure the four sides of the solar cell module in four steps. Such a process is complicated and the production efficiency is low.

发明内容Contents of the invention

本发明的目的在于克服上述不足,提供一种生产效率高,可以连续化高效生产,电池片质量较高的太阳能支架组件的生产工艺。The object of the present invention is to overcome the above disadvantages, and provide a production process of a solar support assembly with high production efficiency, continuous and high-efficiency production, and high cell quality.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

一种太阳能支架组件的生产工艺,该工艺包括以下步骤:A kind of production technology of solar support assembly, this technology comprises the following steps:

1)长条形的片状板材通过板材轨道上的侧压辊和上压辊将板材弯折成型材;1) The strip-shaped sheet is bent into a shape by the side pressure roller and the upper pressure roller on the plate track;

2)将型材送到型材打孔机的轨道上,通过推料小车推动型材向后移动,并由打孔设备在型材上钻孔;2) Send the profile to the track of the profile punching machine, push the profile to move backward through the pushing trolley, and drill holes on the profile by the punching equipment;

3)型材打孔机末端的轨道将型材送到剪切机的剪切平台上,剪切平台上的剪切头将型材进行剪切;3) The track at the end of the profile punching machine sends the profile to the shearing platform of the shearing machine, and the cutting head on the shearing platform cuts the profile;

4)剪切机的出料轨道分成两路,一路轨道与打磨机相连,剪切机剪切出的较长型材通入打磨机中,打磨机将型材打磨后形成太阳能边框支架、导轨;4) The discharge track of the shearing machine is divided into two roads, one track is connected with the grinding machine, and the longer profiles cut by the shearing machine are passed into the grinding machine, and the grinding machine grinds the profiles to form solar frame brackets and guide rails;

5)与剪切机的出料轨道相连的另一路轨道与冲压机的进料轨道相连,剪切机剪切出的较短型材送入冲压机中,冲压机通过行走轨道的上方的冲压块下压可以将型材压成块,并且冲压块的底部设置的钻头、刀头用于对型材进行剪切和打孔,从而将型材切断、打孔,形成小型配件,用作太阳能支架上的卡扣、角码、垫片;5) The other track connected to the discharge track of the shearing machine is connected to the feeding track of the punching machine. The shorter profile cut by the shearing machine is sent into the punching machine, and the punching machine passes through the stamping block above the walking track. The profile can be pressed into blocks by pressing down, and the drill bit and cutter head set at the bottom of the stamping block are used to cut and punch the profile, so that the profile can be cut and punched to form small accessories, which can be used as cards on the solar bracket Buckles, corner codes, gaskets;

6)电池片经过分选、清洁后,放入焊接机的电池片堆叠座上,焊接机的机械手将电池片一片一片地从前到后放到电池片进料轨道上,随后由进线轮组和牵引块带着锡铜带运动,锡铜带穿过挡板上的限位孔后穿过滑动座的通孔,并在限位轮的限位下末端固定在牵引块上,随后通过焊接压块、前部剪切头、后部剪切头将锡铜带的前后两端切断,将其焊接在相邻地两块太阳能电池片上,一排电池片焊接完成后,由转动辊底部设置的转动辊吸盘将电池片吸起,随后放到盛料轨道上;6) After the cells are sorted and cleaned, they are placed on the cell stacking seat of the welding machine. The manipulator of the welding machine puts the cells one by one on the cell feeding track from front to back, and then the incoming wheel group The tin-copper belt moves with the traction block. The tin-copper strip passes through the limit hole on the baffle and then passes through the through hole of the sliding seat, and is fixed on the traction block at the lower end of the limit wheel, and then welded The pressing block, the front cutting head and the rear cutting head cut off the front and rear ends of the tin-copper strip, and weld it on two adjacent solar cells. After a row of cells is welded, it is set by the bottom of the rotating roller The suction cup of the rotating roller will suck up the cells, and then put them on the storage track;

7)焊接机的盛料轨道将焊接有锡铜带的一排电池片运到组装支架的电池片组支座上,随后人工操作吸盘将一排电池片整体放到顶部预置带塑料膜背板的固定台上,工人将一排一排电池片铺满整个背板,随后将相邻两排的锡铜带全部焊接起来,使得多排电池片组成一个完整的回路,焊接完成后将一整板电池片放到组装支架的出料轨道上;7) The material rail of the welding machine transports a row of cells welded with tin-copper strips to the cell group support of the assembly bracket, and then manually operates the suction cup to place the entire row of cells on the top with a plastic film back On the fixed table of the board, the worker spreads the entire backplane row by row, and then welds all the tin-copper strips in two adjacent rows, so that multiple rows of battery sheets form a complete circuit. After welding, a The whole battery sheet is placed on the discharge track of the assembly bracket;

8)组装支架的出料轨道将整板电池片运到层压机前,人工将电池板表面覆盖压花玻璃后送入层压机将压花玻璃、电池板、塑料膜、背板压合在一起;8) Assemble the discharge track of the bracket to transport the entire panel of cells to the front of the laminator, manually cover the surface of the panel with embossed glass and then send it to the laminator to press the embossed glass, battery board, plastic film, and back panel together;

9)层压机的出料口通过轨道将电池片组件送到装框机前,通过电控设备将装框平台的四个推板向外拉开,将准备好的太阳能电池组件边框的硅胶注入通道中注入硅胶,再将太阳能电池组件边框放入推板内的凹槽中,随后控制推板同时向装框平台移动,将太阳能电池组件边框与电池片组件组装成一个完整的太阳能电池组件,最后从装框平台上取出太阳能电池组件,并对其边角溢出的硅胶进行刮胶处理;9) The discharge port of the laminator sends the cell assembly to the front of the framing machine through the rails, and the four push plates of the framing platform are pulled outward through the electronic control equipment, and the silicone gel on the frame of the prepared solar cell module is Inject silica gel into the injection channel, put the frame of the solar cell module into the groove in the push plate, and then control the push plate to move to the frame loading platform at the same time, and assemble the frame of the solar cell module and the cell assembly into a complete solar cell module , and finally take out the solar cell module from the framing platform, and scrape the silicone rubber overflowing from the corner;

10)最后将太阳能电池组件通过卡扣、角码、螺栓、螺母与太阳能边框支架、导轨连接固定,从而制成一个完整的太阳能支架组件;10) Finally, connect and fix the solar cell assembly with the solar frame bracket and guide rail through buckles, corner codes, bolts, and nuts to make a complete solar bracket assembly;

其中上述工艺用到的生产设备包括板材成型机、型材打孔机、剪切机、冲压机、焊接机、组装支架、层压机和装框机;The production equipment used in the above process includes sheet forming machines, profile punching machines, shearing machines, punching machines, welding machines, assembly brackets, laminating machines and framing machines;

其中板材成型机包括板材缠绕辊和支架,所述板材缠绕辊上卷绕金属板材,所述支架设置于板材缠绕辊的后侧,该支架水平放置,支架的顶部设置有板材轨道,板材缠绕辊上的板材末端被夹住,并从板材轨道上穿过,该板材轨道从前到后水平放置,并且该板材轨道的前段的两侧设置有多排侧压辊,两个侧压辊之间的间距小于板材的宽度,并且前两个侧压辊之间的间距大于后两个侧压辊之间的间距,所述板材轨道的后段的顶部从前到后设置有多组上压辊,上压辊以两个为一组,用于将通过的板材向下折成直角;Wherein the plate forming machine comprises a plate winding roller and a bracket, the metal plate is wound on the sheet winding roller, the support is arranged on the rear side of the sheet winding roller, the support is placed horizontally, the top of the support is provided with a sheet track, and the sheet winding roller The end of the plate on the plate is clamped and passed through the plate track, the plate track is placed horizontally from front to back, and there are multiple rows of side pressure rollers on both sides of the front section of the plate track, between the two side pressure rollers The spacing is smaller than the width of the plate, and the spacing between the front two side pressure rollers is greater than the spacing between the rear two side pressure rollers. The top of the rear section of the plate track is provided with multiple sets of upper pressure rollers from front to back. Two pressure rollers are used as a group to fold down the passing sheet into a right angle;

所述板材成型机的末端出料轨道与型材打孔机的进料轨道连接,该型材打孔机包括底座,所述底座上设置有一个轨道,轨道上设置有推料小车,该推料小车的末端设置有固定头将型材的一端夹住,所述轨道的另一端设置有型材夹持头,所述轨道的中间固定有一个打孔设备,该打孔设备包括一个打孔钻头支架,该打孔钻头支架呈倒U形,打孔钻头支架内壁的顶部和两个内壁上设置有打孔钻头;The discharge track at the end of the plate forming machine is connected to the feed track of the profile puncher. The profile puncher includes a base, and a track is arranged on the base, and a pushing trolley is arranged on the track. The pushing trolley The end of the track is provided with a fixed head to clamp one end of the profile, the other end of the track is provided with a profile clamping head, and a punching device is fixed in the middle of the track, and the punching device includes a punching drill bit bracket. The perforating drill support is in an inverted U shape, and perforating drills are arranged on the top of the inner wall of the perforating drill support and on the two inner walls;

所述型材打孔机末端的轨道与剪切机的进料轨道连接,所述剪切机包括机座,机座上设置有剪切平台,剪切平台的上方设置有多个剪切头,剪切头固定在同一个升降块上,升降块与机座上开设的竖直轨道相配合;The track at the end of the profile punching machine is connected to the feeding track of the shearing machine. The shearing machine includes a machine base, a shearing platform is arranged on the machine base, and a plurality of shearing heads are arranged above the shearing platform. The cutting head is fixed on the same lifting block, and the lifting block matches the vertical track set on the machine base;

所述剪切机的出料轨道分成两路,一路轨道与打磨机相连,另一路与冲压机的进料轨道相连,所述冲压机包括机架,机架上设置行走轨道,所述行走轨道上设有多个限位块,所述行走轨道的上方设置有冲压块,所述冲压块与机架之间设置有定位柱,冲压块下压时可以将型材压成块,同时冲压块的底部设置有钻头、刀头;The discharge track of the shearing machine is divided into two paths, one path is connected with the grinding machine, and the other path is connected with the feed rail of the punching machine. The punching machine includes a frame, and a running track is arranged on the frame. There are a plurality of limit blocks on the top, a stamping block is set above the walking track, and a positioning column is set between the stamping block and the frame. When the stamping block is pressed down, the profile can be pressed into blocks. The bottom is provided with a drill bit and a cutter head;

其中焊接机包括一个电池片组装轨道,所述电池片组装轨道的后侧设置有电池片堆叠座,该电池片堆叠座上堆叠放置有太阳能电池片,所述电池片堆叠座的上方设置有机械手,所述机械手将太阳能电池片一个一个地分别放到电池片组装轨道上,所述电池片组装轨道的左侧设置有进线轮组,电池片组装轨道的右侧设置有牵引块,所述电池片组装轨道上还设置有滑动座,该滑动座上开设有多个通孔,所述进线轮组、牵引块、滑动座之间设置有锡铜带,该锡铜带绕过进线轮组的多个固定轮后,穿过滑动座的通孔,其末端固定在牵引块上,所述滑动座的右侧设置有多个限位轮,限位轮以两个为一组,前后两个限位轮设置在滑动座的通孔的右侧,并且前后两个限位轮之间的间距可调,所述太阳能电池片的上方设置有焊接压块,所述焊接压块的前后两侧分别设置有前部剪切头、后部剪切头,所述进线轮组和电池片组之间还设置有挡板,所述挡板上开有多个限位孔,所述锡铜带穿过单板上的限位孔后固定在牵引块上,所述电池片组装轨道末端的前侧还设置有一个转动辊,并且转动辊底部设置有多个转动辊吸盘;Wherein the welding machine includes a cell assembly track, the rear side of the cell assembly track is provided with a cell stacking seat, and the solar cells are stacked on the cell stacking seat, and a manipulator is arranged above the cell stacking seat , the manipulator puts the solar cells one by one on the cell assembly track, the left side of the cell assembly track is provided with an incoming wheel set, and the right side of the cell assembly track is provided with a traction block, the There is also a sliding seat on the battery sheet assembly track, and a plurality of through holes are opened on the sliding seat. A tin-copper strip is arranged between the incoming line wheel group, the traction block, and the sliding seat, and the tin-copper strip bypasses the incoming line. Behind the plurality of fixed wheels of the wheel set, pass through the through hole of the sliding seat, and its end is fixed on the traction block. The right side of the sliding seat is provided with a plurality of limiting wheels, and the limiting wheels are in groups of two. The front and rear two limit wheels are arranged on the right side of the through hole of the sliding seat, and the distance between the front and rear two limit wheels is adjustable. A welding pressing block is arranged above the solar cell sheet, and the welding pressing block A front cutting head and a rear cutting head are respectively arranged on the front and rear sides, and a baffle is also arranged between the incoming wheel group and the battery sheet group, and a plurality of limiting holes are opened on the baffle, so The tin-copper strip is fixed on the traction block after passing through the limit hole on the veneer, and a rotating roller is arranged on the front side of the end of the cell assembly track, and a plurality of rotating roller suction cups are arranged at the bottom of the rotating roller;

所述焊接机和末端的盛料轨道与组装支架的前端相接,所述组装支架包括底座和伸缩架,所述伸缩架固定在底座的两端,伸缩架包括下部的固定杆和上部的伸缩杆,所述伸缩杆的底部插于固定杆顶部,所述伸缩杆和固定杆活动连接,伸缩杆可以沿固定杆上下移动,移动完成后通过销轴与固定杆固定,所述伸缩杆的顶部设置有固定台,所述固定台顶部用于放置待加工的电池片,所述底座的前侧设置有电池片组支座,单工位焊接机和双工位焊接机末端的盛料轨道与组装支架的电池片组支座相连,并且电池片组支座上还设置有吸盘;The welding machine and the material rail at the end are connected to the front end of the assembly bracket. The assembly bracket includes a base and a telescopic frame. The telescopic frame is fixed at both ends of the base. The telescopic frame includes a lower fixed rod and an upper telescopic Rod, the bottom of the telescopic rod is inserted into the top of the fixed rod, the telescopic rod and the fixed rod are flexibly connected, the telescopic rod can move up and down along the fixed rod, and after the movement is completed, it is fixed with the fixed rod by a pin shaft, and the top of the telescopic rod A fixed table is provided, the top of the fixed table is used to place the cells to be processed, the front side of the base is provided with a cell group support, and the material rail at the end of the single-station welding machine and the double-station welding machine is connected with the The battery sheet group supports of the assembly bracket are connected, and the battery sheet group supports are also provided with suction cups;

所述组装支架的末端通过轨道与层压机的进料轨道相连,组层压机将压花玻璃、电池板、塑料膜、背板压合在一起;The end of the assembly bracket is connected with the feeding track of the laminator through the track, and the group laminator presses the embossed glass, the battery plate, the plastic film, and the back plate together;

所述层压机的出料口通过轨道与装框机相连,该装框机包括机架、所述机架的顶部固定有装框平台,所述装框平台的四周设置有四个轨道,所述轨道上设置有四个推板,推板可以向装框平台的中心或外部平移,并且推板的内部开设有凹槽,所述凹槽中用于放置待装框的太阳能电池组件边框。The discharge port of the laminator is connected to the framing machine through rails. The framing machine includes a frame, and a framing platform is fixed on the top of the frame. Four rails are arranged around the framing platform. Four push plates are arranged on the track, and the push plates can translate to the center or the outside of the framing platform, and the inside of the push plate is provided with a groove, and the groove is used to place the frame of the solar cell module to be framed .

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

这种太阳能支架组件的生产工艺将支架、导轨、边框通过一个流水线完成制作,导致生产效率较高;同时采用了自动化设备来组装电池板,提高了生产效率;所有设备通过轨道连接,可以连续化高效生产,同时它还具有以下优点:The production process of this solar support assembly completes the production of the support, guide rails, and frame through an assembly line, resulting in high production efficiency; at the same time, automated equipment is used to assemble the panels, which improves production efficiency; all equipment is connected by rails, which can be continuous Efficient production, at the same time it also has the following advantages:

1、自动焊接机替代了人工焊接,避免了人工焊接的失误,提高了电池片的质量,同时焊接机还可以采用双工位操作,焊接效率更高。1. The automatic welding machine replaces the manual welding, which avoids the mistakes of manual welding and improves the quality of the battery sheet. At the same time, the welding machine can also use double-station operation, and the welding efficiency is higher.

2、组装支架将装片和检验放置在同一工位,减少了生产流程,并且组装支架通过吸盘将一排电池片整体吸到固定台上进行焊接操作,提高了生产效率。2. The assembly bracket puts the loading and inspection at the same station, which reduces the production process, and the assembly bracket sucks a row of cells to the fixed table through the suction cup for welding operation, which improves the production efficiency.

3、装框机可以一次性装好四个边的框架,并且同时完成注胶工作,提高了生产效率。3. The framing machine can install the four sides of the frame at one time, and complete the glue injection work at the same time, which improves the production efficiency.

附图说明Description of drawings

图1为本发明太阳能支架组件工艺所使用的生产设备的结构示意图。Fig. 1 is a structural schematic diagram of the production equipment used in the solar support assembly process of the present invention.

图2为图1中板材成型机的结构示意图。Fig. 2 is a schematic structural diagram of the plate forming machine in Fig. 1 .

图3为图2中板材成型机的板材轨道与侧压辊、上压辊的位置关系图。Fig. 3 is a diagram showing the positional relationship between the sheet rail of the sheet forming machine in Fig. 2 and the side pressing roller and the upper pressing roller.

图4为图1中型材打孔机的结构示意图。Fig. 4 is a schematic structural diagram of the profile punching machine in Fig. 1 .

图5为图4中型材打孔机的打孔设备的结构示意图。Fig. 5 is a structural schematic diagram of the punching equipment of the profile punching machine in Fig. 4 .

图6为图1中剪切机的结构示意图。Fig. 6 is a schematic structural diagram of the shearing machine in Fig. 1 .

图7为图1中冲压机的结构示意图。FIG. 7 is a schematic structural diagram of the punching machine in FIG. 1 .

图8为图1中焊接机的正视图。Fig. 8 is a front view of the welding machine in Fig. 1 .

图9为图8中焊接机中电池片组装轨道、电池片堆叠座与机械手的结构示意图。FIG. 9 is a schematic structural view of the cell assembly track, the cell stacking seat and the manipulator in the welding machine in FIG. 8 .

图10为图8中挡板的放大图。Fig. 10 is an enlarged view of the baffle in Fig. 8 .

图11为图1中组装支架的结构示意图。FIG. 11 is a schematic structural view of the assembled bracket in FIG. 1 .

图12为图1中装框机的结构示意图,Fig. 12 is a schematic structural diagram of the framing machine in Fig. 1,

图13为图12中推板的结构示意图。FIG. 13 is a schematic structural view of the push plate in FIG. 12 .

其中:板材成型机1、板材缠绕辊1.1、支架1.2、板材轨道1.3、侧压辊1.4、上压辊1.5、型材打孔机2、底座2.1、轨道2.2、推料小车2.3、型材夹持头2.4、打孔设备2.5、打孔钻头支架2.6、打孔钻头2.7、剪切机3、机座3.1、剪切平台3.2、剪切头3.3、升降块3.4、冲压机4、机架4.1、行走轨道4.2、限位块4.3、冲压块4.4、定位柱4.5、焊接机5、电池片组装轨道5.1、电池片堆叠座5.2、机械手5.3、太阳能电池片5.4、进线轮组5.5、牵引块5.6、锡铜带5.7、焊接压块5.8、前部剪切头5.9、后部剪切头5.10、限位轮5.11、挡板5.12、限位孔5.13、转动辊5.14、转动辊吸盘5.15、滑动座5.16、组装支架6、底座6.1、伸缩架6.2、固定杆6.3、伸缩杆6.4、固定台6.5、电池片组支座6.6、吸盘6.7、层压机7、装框机8、机架8.1、装框平台8.2、推板8.3、凹槽8.4。Among them: sheet forming machine 1, sheet winding roller 1.1, bracket 1.2, sheet rail 1.3, side pressure roller 1.4, upper pressure roller 1.5, profile punching machine 2, base 2.1, track 2.2, pushing trolley 2.3, profile clamping head 2.4, punching equipment 2.5, punching drill bracket 2.6, punching drill 2.7, shearing machine 3, frame 3.1, shearing platform 3.2, shearing head 3.3, lifting block 3.4, punching machine 4, frame 4.1, walking Track 4.2, limit block 4.3, stamping block 4.4, positioning column 4.5, welding machine 5, cell assembly rail 5.1, cell stacking seat 5.2, manipulator 5.3, solar cell 5.4, incoming wheel set 5.5, traction block 5.6, Tin-copper strip 5.7, welding briquetting block 5.8, front cutting head 5.9, rear cutting head 5.10, limit wheel 5.11, baffle plate 5.12, limit hole 5.13, turning roller 5.14, turning roller suction cup 5.15, sliding seat 5.16 , assembly bracket 6, base 6.1, telescopic frame 6.2, fixed rod 6.3, telescopic rod 6.4, fixed table 6.5, cell pack support 6.6, suction cup 6.7, laminating machine 7, framing machine 8, frame 8.1, framing Platform 8.2, push plate 8.3, groove 8.4.

具体实施方式detailed description

参见图1至图13,本发明涉及一种太阳能支架组件的生产工艺,该工艺采用的设备包括板材成型机1、型材打孔机2、剪切机3、冲压机4、焊接机5、组装支架6、层压机7和装框机8。Referring to Fig. 1 to Fig. 13, the present invention relates to a production process of a solar support assembly. The equipment used in the process includes a plate forming machine 1, a profile punching machine 2, a shearing machine 3, a punching machine 4, a welding machine 5, an assembly Support 6, laminating machine 7 and frame loading machine 8.

其中板材成型机1包括板材缠绕辊1.1和支架1.2,所述板材缠绕辊1.1上卷绕有用于制作太阳能边框和支架的金属板材,所述支架1.2设置于板材缠绕辊1.1的后侧,该支架1.2水平放置,支架1.2的顶部设置有板材轨道1.3,板材缠绕辊1.1上的板材末端被夹住,并从板材轨道1.3上穿过,该板材轨道1.3从前到后水平放置,并且该板材轨道1.3的前段的两侧设置有多排侧压辊1.4,板材轨道1.3不同侧的相邻两个侧压辊1.4之间的间距小于板材的宽度,并且板材轨道1.3前两个不同侧的侧压辊1.4之间的间距大于后两个不同侧的侧压辊1.4之间的间距,当板材被拉过多组侧压辊1.4时,侧压辊1.4会将板材两侧慢慢向下弯,所述板材轨道1.3的后段的顶部从前到后设置有多组上压辊1.5,上压辊1.5以两个为一组,用于将通过的板材向下折成直角。Wherein the plate forming machine 1 comprises a plate winding roller 1.1 and a bracket 1.2, the metal plate for making a solar frame and a support is wound on the plate winding roller 1.1, and the support 1.2 is arranged on the rear side of the plate winding roller 1.1, the support 1.2 is placed horizontally, the top of the bracket 1.2 is provided with a sheet rail 1.3, the end of the sheet on the sheet winding roller 1.1 is clamped and passes through the sheet rail 1.3, the sheet rail 1.3 is placed horizontally from front to back, and the sheet rail 1.3 There are multiple rows of side pressure rollers 1.4 on both sides of the front section of the board, the distance between two adjacent side pressure rollers 1.4 on different sides of the plate track 1.3 is smaller than the width of the plate, and the side pressure rollers on the front two different sides of the plate track 1.3 The distance between 1.4 is greater than the distance between the last two side pressure rollers 1.4 on different sides. When the plate is pulled by multiple sets of side pressure rollers 1.4, the side pressure rollers 1.4 will slowly bend both sides of the plate downward, so The top of the rear section of the sheet material track 1.3 is provided with multiple sets of upper pressing rollers 1.5 from front to back, and the upper pressing rollers 1.5 are in groups of two, and are used to fold the passing sheet material downwards into a right angle.

所述板材成型机1的末端出料轨道与型材打孔机2的进料轨道连接,该型材打孔机2包括底座2.1,所述底座2.1上设置有一个轨道2.2,轨道2.2上设置有推料小车2.3,该推料小车2.3的末端设置有固定头,可以将型材的一端夹住,所述轨道2.2的另一端设置有型材夹持头2.4,该型材夹持头2.4用于夹住并带着型材向后移动,所述轨道2.2的中间固定有一个打孔设备2.5,该打孔设备2.5包括一个打孔钻头支架2.6,该打孔钻头支架2.6呈倒U形,打孔钻头支架2.6内壁的顶部和两个内壁上设置有打孔钻头2.7,打孔钻头2.7用于在型材上钻孔。The discharge track at the end of the plate forming machine 1 is connected to the feed track of the profile puncher 2. The profile puncher 2 includes a base 2.1, a track 2.2 is arranged on the base 2.1, and a pusher is arranged on the track 2.2. Material trolley 2.3, the end of the pushing trolley 2.3 is provided with a fixed head, which can clamp one end of the profile, and the other end of the track 2.2 is provided with a profile clamping head 2.4, which is used for clamping and Moving backward with the profile, a punching device 2.5 is fixed in the middle of the track 2.2, and the punching device 2.5 includes a punching drill support 2.6, which is in an inverted U shape, and the drilling drill support 2.6 The top of the inner wall and the two inner walls are provided with a drilling bit 2.7, and the drilling bit 2.7 is used for drilling holes on profiles.

所述型材打孔机2末端的轨道与剪切机3的进料轨道连接,所述剪切机3包括机座3.1,机座3.1上设置有剪切平台3.2,该剪切平台3.2用于放置待剪切的型材,剪切平台3.2的上方设置有多个剪切头3.3,剪切头3.3固定在同一个升降块3.4上,升降块3.4与机座3.1上开设的竖直轨道相配合,通过升降块3.4的升降可以实现剪切头3.3的升降,并且每个剪切头3.3可以单独控制剪切,从而实现型材的剪切长度可调,进而可以剪切出长度任意的太阳能边框支架、导轨等。The track at the end of the profile puncher 2 is connected to the feed track of the shearer 3. The shearer 3 includes a base 3.1, and a shearing platform 3.2 is arranged on the base 3.1. The shearing platform 3.2 is used for Place the profile to be cut, and a plurality of cutting heads 3.3 are arranged above the cutting platform 3.2, and the cutting heads 3.3 are fixed on the same lifting block 3.4, and the lifting block 3.4 cooperates with the vertical track set on the machine base 3.1 , the lifting of the cutting head 3.3 can be realized through the lifting of the lifting block 3.4, and each cutting head 3.3 can control the cutting independently, so that the cutting length of the profile can be adjusted, and then the solar frame bracket with any length can be cut , rails, etc.

所述剪切机3的出料轨道分成两路,一路轨道与打磨机相连,另一路与冲压机4的进料轨道相连,其中剪切机3剪切出的较长型材通过打磨机打磨后形成太阳能边框支架、导轨等,剪切机3剪切出的较短型材则通入冲压机4中,所述冲压机4包括机架4.1,机架4.1上设置行走轨道4.2用于让型材通过,所述行走轨道4.2上设有多个限位块4.3用于对型材进行限位,防止走偏,所述行走轨道4.2的上方设置有冲压块4.4,所述冲压块4.4与机架4.1之间设置有定位柱4.5,所述定位柱4.5用于对冲压块4.4的升降限位,防止其出现晃动,冲压块4.4下压时可以将型材压成块,同时冲压块4.4的底部设置有钻头、刀头用于对型材进行剪切和打孔,从而将型材切断、打孔,形成小型配件,用作太阳能支架上的卡扣、角码、垫片等。The discharge track of the shearer 3 is divided into two paths, one track is connected with the grinder, and the other track is connected with the feed track of the punching machine 4, wherein the longer profiles cut out by the shearer 3 are polished by the grinder Form solar frame brackets, guide rails, etc., and the shorter profiles cut out by the shearing machine 3 are passed into the punching machine 4. The punching machine 4 includes a frame 4.1, and a walking track 4.2 is set on the frame 4.1 to allow the profiles to pass through. , the walking track 4.2 is provided with a plurality of limit blocks 4.3 to limit the profile and prevent deviation. A stamping block 4.4 is arranged above the walking track 4.2, and the distance between the stamping block 4.4 and the frame 4.1 A positioning column 4.5 is arranged between them, and the positioning column 4.5 is used to limit the lifting of the stamping block 4.4 to prevent it from shaking. When the stamping block 4.4 is pressed down, the profile can be pressed into blocks. , The cutter head is used to cut and punch the profile, so that the profile is cut and punched to form small accessories, which are used as buckles, corner codes, gaskets, etc. on the solar bracket.

所述焊接机5包括一个电池片组装轨道5.1,所述电池片组装轨道5.1的后侧设置有电池片堆叠座5.2,该电池片堆叠座5.2上堆叠放置有太阳能电池片5.4,所述电池片堆叠座5.2的上方设置有机械手5.3,所述机械手5.3将太阳能电池片5.4一个一个地分别放到电池片组装轨道5.1上,由于电池片组装轨道5.1的轨道在间歇地向后移动,太阳能电池片5.4可以从前到后依次排布起来,所述电池片组装轨道5.1的左侧设置有进线轮组5.5,电池片组装轨道5.1的右侧设置有牵引块5.6,所述电池片组装轨道5.1上还设置有滑动座5.16,该滑动座5.16上开设有多个通孔,所述进线轮组5.5、牵引块5.6、滑动座5.16之间设置有锡铜带5.7,该锡铜带5.7绕过进线轮组5.5的多个固定轮后,穿过滑动座5.16的通孔,其末端固定在牵引块5.6上,所述滑动座5.16的右侧设置有多个限位轮5.11,限位轮5.11以两个为一组,前后两个限位轮5.11设置在滑动座5.16的通孔的右侧,用于对从滑动座5.16出来的锡铜带5.7进行限位,从而避免了以往锡铜带焊接偏移,影响了电池片质量的问题,并且前后两个限位轮5.11之间的间距可调,从而可以适应焊接要求。所述太阳能电池片5.4的上方设置有焊接压块5.8,所述焊接压块5.8用于将锡铜带5.7焊接在相邻的两个太阳能电池片5.4上,所述焊接压块5.8的前后两侧分别设置有前部剪切头5.9、后部剪切头5.10,所述前部剪切头5.9、后部剪切头5.10用于将锡铜带5.7的前后两端切断,从而便于焊接压块5.8将锡铜带5.7焊接在两块太阳能电池片5.4上,所述进线轮组5.5和电池片组装轨道5.1之间还设置有挡板5.12,所述挡板5.12上开有多个限位孔5.13,所述锡铜带5.7穿过挡板5.12上的限位孔5.13后固定在牵引块5.6上,该限位孔5.13用于对锡铜带5.7进行限位,防止走偏,所述电池片组装轨道5.1末端的前侧还设置有一个转动辊5.14,所述转动辊5.14可以转动,并且转动辊5.14底部设置有多个转动辊吸盘5.15,当电池片焊接完锡铜带后通过转动辊吸盘5.15将电池片吸起。The welding machine 5 includes a battery sheet assembly track 5.1, and a battery sheet stacking seat 5.2 is provided on the rear side of the battery sheet assembly track 5.1, and solar cells 5.4 are stacked on the battery sheet stacking seat 5.2, and the battery sheet A manipulator 5.3 is arranged above the stacking seat 5.2, and the manipulator 5.3 puts the solar battery pieces 5.4 one by one on the battery piece assembly track 5.1. Since the track of the battery piece assembly track 5.1 is moving backward intermittently, the solar battery pieces 5.4 can be arranged sequentially from front to back. The left side of the battery sheet assembly track 5.1 is provided with an incoming wheel set 5.5, and the right side of the battery sheet assembly track 5.1 is provided with a traction block 5.6. The battery sheet assembly track 5.1 is A sliding seat 5.16 is also provided, and a plurality of through holes are opened on the sliding seat 5.16. A tin-copper strip 5.7 is arranged between the incoming wheel set 5.5, the traction block 5.6, and the sliding seat 5.16, and the tin-copper strip 5.7 bypasses the After the multiple fixed wheels of the incoming line wheel group 5.5, pass through the through hole of the sliding seat 5.16, and its end is fixed on the traction block 5.6, and the right side of the sliding seat 5.16 is provided with a plurality of limit wheels 5.11, the limit wheel 5.11 is a group of two, and the front and rear two limit wheels 5.11 are arranged on the right side of the through hole of the sliding seat 5.16, which are used to limit the tin-copper strip 5.7 coming out of the sliding seat 5.16, thereby avoiding the traditional tin-copper With welding offset, which affects the quality of the battery sheet, and the distance between the front and rear two limit wheels 5.11 is adjustable, so that it can meet the welding requirements. A welding pressing block 5.8 is arranged above the solar battery sheet 5.4, and the welding pressing block 5.8 is used to weld the tin-copper strip 5.7 on two adjacent solar battery sheets 5.4. The front and rear sides of the welding pressing block 5.8 Front cutting head 5.9 and rear cutting head 5.10 are respectively provided on the side, and the front cutting head 5.9 and rear cutting head 5.10 are used to cut off the front and rear ends of the tin-copper strip 5.7, so as to facilitate welding and pressing. Block 5.8 welds the tin-copper strip 5.7 on the two solar cells 5.4, and a baffle 5.12 is set between the incoming wheel set 5.5 and the cell assembly track 5.1, and a plurality of limiters are opened on the baffle 5.12. position hole 5.13, the tin-copper strip 5.7 passes through the limit hole 5.13 on the baffle plate 5.12 and is fixed on the traction block 5.6. The limit hole 5.13 is used to limit the tin-copper strip 5.7 to prevent deviation. There is also a rotating roller 5.14 on the front side of the end of the cell assembly track 5.1, the rotating roller 5.14 can rotate, and the bottom of the rotating roller 5.14 is provided with a plurality of rotating roller suction cups 5.15. Rotate the roller suction cup 5.15 to suck up the battery sheet.

所述焊接机5末端的盛料轨道与组装支架6的前端相接,所述组装支架6包括底座6.1和伸缩架6.2,所述伸缩架6.2固定在底座6.1的两端,伸缩架6.2包括下部的固定杆6.3和上部的伸缩杆6.4,所述伸缩杆6.4的底部插于固定杆6.3顶部,所述伸缩杆6.4和固定杆6.3活动连接,伸缩杆6.4可以沿固定杆6.3上下移动,移动完成后通过销轴与固定杆6.3固定,所述伸缩杆6.4的顶部设置有固定台6.5,所述固定台6.5顶部用于放置待加工的电池片,所述底座6.1的前侧设置有电池片组支座6.6,焊接机5末端的盛料轨道与组装支架4的电池片组支座6.6相连,并且电池片组支座6.6上还设置有吸盘6.7,通过吸盘6.7将一排电池片整体吸到固定台6.5中间用于将各个电池片上的锡铜带焊接起来。The material track at the end of the welding machine 5 is connected to the front end of the assembly bracket 6. The assembly bracket 6 includes a base 6.1 and a telescopic frame 6.2. The telescopic frame 6.2 is fixed at both ends of the base 6.1. The telescopic frame 6.2 includes a lower The fixed rod 6.3 and the upper telescopic rod 6.4, the bottom of the telescopic rod 6.4 is inserted into the top of the fixed rod 6.3, the telescopic rod 6.4 and the fixed rod 6.3 are flexibly connected, the telescopic rod 6.4 can move up and down along the fixed rod 6.3, and the movement is completed Finally, it is fixed with the fixed rod 6.3 by the pin shaft. The top of the telescopic rod 6.4 is provided with a fixed table 6.5. The top of the fixed table 6.5 is used to place the cells to be processed. The support 6.6, the material track at the end of the welding machine 5 is connected to the battery pack support 6.6 of the assembly bracket 4, and the battery pack support 6.6 is also provided with a suction cup 6.7, and a row of battery slices is sucked to the whole by the suction cup 6.7. The middle of the fixing platform 6.5 is used for welding the tin-copper strips on each cell.

所述组装支架6的末端通过轨道与层压机7的进料轨道相连,组装好的太阳能电池板底部设置有背板,背板与电池板之间贴上塑料膜,并在电池板表面覆盖压花玻璃后送入层压机7,由层压机7将压花玻璃、电池板、塑料膜、背板压合在一起。The end of the assembly bracket 6 is connected to the feeding rail of the laminator 7 through a track, and a back plate is arranged at the bottom of the assembled solar panel, and a plastic film is pasted between the back plate and the battery panel, and covered on the surface of the panel The embossed glass is sent to the laminator 7, and the embossed glass, battery board, plastic film, and back plate are pressed together by the laminator 7.

所述层压机7的出料口通过轨道与装框机8相连,该装框机8包括机架8.1、所述机架8.1的顶部固定有装框平台8.2,所述装框平台8.2的四周设置有四个轨道,所述轨道上设置有四个推板8.3,推板8.3可以向装框平台8.2的中心或外部平移,并且推板8.3的内部开设有凹槽8.4,所述凹槽8.4中用于放置待装框的太阳能电池组件边框。The discharge port of the laminator 7 is connected to the frame loading machine 8 through rails, the frame loading machine 8 includes a frame 8.1, and a frame loading platform 8.2 is fixed on the top of the frame 8.1, and the frame loading platform 8.2 Four rails are arranged around, and four push plates 8.3 are arranged on the rails, and the push plates 8.3 can translate to the center or the outside of the frame mounting platform 8.2, and the inside of the push plate 8.3 is provided with a groove 8.4, and the groove In 8.4, it is used to place the frame of the solar cell module to be framed.

这种太阳能支架组件的生产工艺为:The production process of this solar bracket assembly is:

1)长条形的片状板材通过板材轨道上的侧压辊和上压辊将板材弯折成型材。1) The strip-shaped sheet is bent into a shape by the side pressure roller and the upper pressure roller on the plate track.

2)将型材送到型材打孔机的轨道上,通过推料小车推动型材向后移动,并由打孔设备在型材上钻孔。2) Send the profile to the track of the profile punching machine, push the profile to move backward through the pushing trolley, and drill holes on the profile by the punching equipment.

3)型材打孔机末端的轨道将型材送到剪切机的剪切平台上,剪切平台上的剪切头将型材进行剪切。3) The track at the end of the profile punching machine sends the profile to the shearing platform of the shearing machine, and the cutting head on the shearing platform cuts the profile.

4)剪切机的出料轨道分成两路,一路轨道与打磨机相连,剪切机剪切出的较长型材通入打磨机中,打磨机将型材打磨后形成太阳能边框支架、导轨。4) The discharge track of the shearing machine is divided into two tracks, one track is connected to the grinding machine, and the longer profiles cut by the shearing machine are passed into the grinding machine, and the grinding machine grinds the profiles to form solar frame brackets and guide rails.

5)与剪切机的出料轨道相连的另一路轨道与冲压机的进料轨道相连,剪切机剪切出的较短型材送入冲压机中,冲压机通过行走轨道的上方的冲压块下压可以将型材压成块,并且冲压块的底部设置的钻头、刀头用于对型材进行剪切和打孔,从而将型材切断、打孔,形成小型配件,用作太阳能支架上的卡扣、角码、垫片。5) The other track connected to the discharge track of the shearing machine is connected to the feeding track of the punching machine. The shorter profile cut by the shearing machine is sent into the punching machine, and the punching machine passes through the stamping block above the walking track. The profile can be pressed into blocks by pressing down, and the drill bit and cutter head set at the bottom of the stamping block are used to cut and punch the profile, so that the profile can be cut and punched to form small accessories, which can be used as cards on the solar bracket Buckles, corner codes, spacers.

6)电池片经过分选、清洁后,放入焊接机的电池片堆叠座上,焊接机的机械手将电池片一片一片地从前到后放到电池片进料轨道上,随后由进线轮组和牵引块带着锡铜带运动,锡铜带穿过挡板上的限位孔后穿过滑动座的通孔,并在限位轮的限位下末端固定在牵引块上,随后通过焊接压块、前部剪切头、后部剪切头将锡铜带的前后两端切断,将其焊接在相邻地两块太阳能电池片上,一排电池片焊接完成后,由转动辊底部设置的转动辊吸盘将电池片吸起,随后放到盛料轨道上。6) After the cells are sorted and cleaned, they are placed on the cell stacking seat of the welding machine. The manipulator of the welding machine puts the cells one by one on the cell feeding track from front to back, and then the incoming wheel group The tin-copper belt moves with the traction block. The tin-copper strip passes through the limit hole on the baffle and then passes through the through hole of the sliding seat, and is fixed on the traction block at the lower end of the limit wheel, and then welded The pressing block, the front cutting head and the rear cutting head cut off the front and rear ends of the tin-copper strip, and weld it on two adjacent solar cells. After a row of cells is welded, it is set by the bottom of the rotating roller The rotating roller suction cup will pick up the battery sheet and then put it on the storage track.

7)焊接机的盛料轨道将焊接有锡铜带的一排电池片运到组装支架的电池片组支座上,随后人工操作吸盘将一排电池片整体放到顶部预置带塑料膜背板的固定台上,工人将一排一排电池片铺满整个背板,随后将相邻两排的锡铜带全部焊接起来,使得多排电池片组成一个完整的回路,焊接完成后将一整板电池片放到组装支架的出料轨道上。7) The material rail of the welding machine transports a row of cells welded with tin-copper strips to the cell group support of the assembly bracket, and then manually operates the suction cup to place the entire row of cells on the top with a plastic film back On the fixed table of the board, the worker spreads the entire backplane row by row, and then welds all the tin-copper strips in two adjacent rows, so that multiple rows of battery sheets form a complete circuit. After welding, a The entire battery sheet is placed on the discharge track of the assembly bracket.

8)组装支架的出料轨道将整板电池片运到层压机前,人工将电池板表面覆盖压花玻璃后送入层压机将压花玻璃、电池板、塑料膜、背板压合在一起。8) Assemble the discharge track of the bracket to transport the entire panel of cells to the front of the laminator, manually cover the surface of the panel with embossed glass and then send it to the laminator to press the embossed glass, battery board, plastic film, and back panel together.

9)层压机的出料口通过轨道将电池片组件送到装框机前,通过电控设备将装框平台的四个推板向外拉开,将准备好的太阳能电池组件边框的硅胶注入通道中注入硅胶,再将太阳能电池组件边框放入推板内的凹槽中,随后控制推板同时向装框平台移动,将太阳能电池组件边框与电池片组件组装成一个完整的太阳能电池组件,最后从装框平台上取出太阳能电池组件,并对其边角溢出的硅胶进行刮胶处理。9) The discharge port of the laminator sends the cell assembly to the front of the framing machine through the rails, and the four push plates of the framing platform are pulled outward through the electronic control equipment, and the silicone gel on the frame of the prepared solar cell module is Inject silica gel into the injection channel, put the frame of the solar cell module into the groove in the push plate, and then control the push plate to move to the frame loading platform at the same time, and assemble the frame of the solar cell module and the cell assembly into a complete solar cell module , and finally take out the solar cell module from the framing platform, and scrape the silicone rubber overflowing from the corners.

10)最后将太阳能电池组件通过卡扣、角码、螺栓、螺母与太阳能边框支架、导轨连接固定,从而制成一个完整的太阳能支架组件。10) Finally, the solar cell assembly is connected and fixed with the solar frame bracket and guide rail through buckles, corner codes, bolts, and nuts to make a complete solar bracket assembly.

Claims (1)

1. a kind of production technology of solar bracket component, it is characterised in that:The technique is comprised the following steps:
1)Sheet material is bent into section bar by the sheet sheet material of strip by the side pressure roller and upper pressure roller on sheet material track;
2)Section bar is sent on the track of section bar puncher, promotes section bar to be moved rearwards by by pusher dolly, and by punch device Drilled on section bar;
3)Be sent to section bar in the shear platform of cutter by the track of section bar puncher end, and the cutting head in shear platform is by type Material is sheared;
4)The discharging track of cutter is divided into two-way, and track is connected with sander all the way, and the relatively long profiles that cutter is cut out lead to Enter in sander, sander will form solar energy frame support, guide rail after sectional material polishing;
5)Another rail road being connected with the discharging track of cutter is connected with the feed rail of stamping machine, what cutter was cut out In compared with short material feeding stamping machine, stamping machine is pushed by the pressing block of the top of track of walking and section bar can be pressed into block, and And drill bit, the cutter head that the bottom of pressing block is set to section bar for being sheared and being punched, so as to by section bar cut-out, punch, shape Into small-sized accessory, as the buckle on solar bracket, corner brace, pad;
6), by after sorting, cleaning, being put on the cell piece of bonding machine stacking seat, the manipulator of bonding machine is by cell piece for cell piece It is put into from front to back on cell piece feed rail one by one, is then moved with tin copper strips by entering line wheel group and guiding piece, Tin copper strips is through the through hole after the spacing hole on baffle plate through sliding seat, and spacing lower end in position-limited wheel is fixed on guiding piece On, the rear and front end of tin copper strips is cut off by welding briquetting, anterior cutting head, rear portion cutting head then, it is welded to phase On the two pieces of solar battery sheets in adjacent ground, after the completion of row's welding of battery film, the rotating roller sucker set by rotating roller bottom is by electricity Pond piece is picked up, and is then put on charge track;
7)The charge track of bonding machine will be welded with row's cell piece of tin copper strips and transport on the cell piece group bearing of assembling support, Then be integrally put into row's cell piece on the preset fixed station with plastic foil backboard in top by artificial manipulating chucks, and workman is by a row One row's cell piece is paved with whole backboard, then all welds the tin copper strips of adjacent two row so that multiple rows of cell piece composition , be put into a whole plate cell piece in the discharging track of assembling support after the completion of welding by one complete loop;
8)Before whole plate cell piece is transported to laminating machine by the discharging track of assembling support, battery plate surface is manually covered into pattern glass Feeding laminating machine presses together pattern glass, cell panel, plastic foil, backboard afterwards;
9)Before cell piece component is sent to frame loader by the discharging opening of laminating machine by track, by control panel by the platform that frames up Four push pedals are outwards pulled open, and silica gel will be injected in the silica gel injection channel of ready solar cell module frame, then will too Positive energy battery component frame is put into the groove in push pedal, and then control push pedal is moved to the platform that frames up simultaneously, by solar-electricity Pond module frame, into a complete solar cell module, finally takes out the sun with cell piece assembling components from the platform that frames up Energy battery component, and frictioning treatment is carried out to the silica gel that its corner is overflowed;
10)Solar cell module is finally connected solid by buckle, corner brace, bolt, nut and solar energy frame support, guide rail It is fixed, so as to be made a complete solar bracket component;
The production equipment that wherein above-mentioned technique is used includes sheet-forming machine(1), section bar puncher(2), cutter(3), punching press Machine(4), bonding machine(5), assembling support(6), laminating machine(7)And frame loader(8);
Wherein sheet-forming machine(1)Including sheet material winding roller(1.1)And support(1.2), the sheet material winding roller(1.1)Upper winding Sheet metal, the support(1.2)It is arranged at sheet material winding roller(1.1)Rear side, the support(1.2)Horizontal positioned, support (1.2)Top be provided with sheet material track(1.3), sheet material winding roller(1.1)On sheet material end be jammed, and from sheet material track (1.3)On through the sheet material track(1.3)Horizontal positioned, and the sheet material track from front to back(1.3)The both sides of leading portion set It is equipped with multiple rows of side pressure roller(1.4), sheet material track(1.3)The not two neighboring side pressure roller of homonymy(1.4)Between be smaller than plate The width of material, and sheet material track(1.3)The side pressure roller of the first two not homonymy(1.4)Between spacing more than latter two not homonymy Side pressure roller(1.4)Between spacing, the sheet material track(1.3)The top of back segment be provided with multigroup upper pressure roller from front to back (1.5), upper pressure roller(1.5)With two for one group, the sheet material for that will pass through is converted into downwards right angle;
The sheet-forming machine(1)Terminal discharge track and section bar puncher(2)Feed rail connection, the section bar puncher (2)Including base(2.1), the base(2.1)On be provided with a track(2.2), track(2.2)On be provided with pusher dolly (2.3), the pusher dolly(2.3)End be provided with gland and clamp one end of section bar, the track(2.2)The other end It is provided with section bar clamping head(2.4), the track(2.2)Centre be fixed with a punch device(2.5), the punch device (2.5)Including a grooved bit support(2.6), the grooved bit support(2.6)In inverted U-shaped, grooved bit support(2.6)It is interior Grooved bit is provided with the top of wall and two inwalls(2.7);
The section bar puncher(2)The track and cutter of end(3)Feed rail connection, the cutter(3)Including machine Seat(3.1), support(3.1)On be provided with shear platform(3.2), shear platform(3.2)Top be provided with multiple cutting heads (3.3), cutting head(3.3)It is fixed on same elevator(3.4)On, elevator(3.4)With support(3.1)On open up it is vertical Track is engaged;
The cutter(3)Discharging track be divided into two-way, track is connected with sander all the way, another road and stamping machine(4)'s Feed rail is connected, the stamping machine(4)Including frame(4.1), frame(4.1)It is upper that walking track is set(4.2), the walking Track(4.2)It is provided with multiple limited blocks(4.3), the walking track(4.2)Top be provided with pressing block(4.4), it is described Pressing block(4.4)With frame(4.1)Between be provided with locating dowel(4.5), pressing block(4.4)Section bar can be pressed into when pushing Block, while pressing block(4.4)Bottom be provided with drill bit, cutter head;
The bonding machine(5)Including a cell piece assembling track(5.1), the cell piece assembling track(5.1)Rear side set It is equipped with cell piece stacking seat(5.2), cell piece stacking seat(5.2)Upper stacking is placed with solar battery sheet(5.4), the electricity Pond piece stacking seat(5.2)Top be provided with manipulator(5.3), the manipulator(5.3)By solar battery sheet(5.4)One One ground is put into cell piece assembling track respectively(5.1)On, the cell piece assembles track(5.1)Left side be provided with into line wheel Group(5.5), cell piece assembling track(5.1)Right side be provided with guiding piece(5.6), the cell piece assembling track(5.1)On It is additionally provided with sliding seat(5.16), the sliding seat(5.16)On offer multiple through holes, it is described enter line wheel group(5.5), guiding piece (5.6), sliding seat(5.16)Between be provided with tin copper strips(5.7), the tin copper strips(5.7)Bypass into line wheel group(5.5)Multiple After fast pulley, through sliding seat(5.16)Through hole, its end is fixed on guiding piece(5.6)On, the sliding seat(5.16)'s Right side is provided with multiple position-limited wheels(5.11), position-limited wheel(5.11)With two for one group, former and later two position-limited wheels(5.11)Set In sliding seat(5.16)Through hole right side, and former and later two position-limited wheels(5.11)Between spacing it is adjustable, the solar energy Cell piece(5.4)Top be provided with welding briquetting(5.8), the welding briquetting(5.8)Front and rear both sides be respectively arranged with before Portion's cutting head(5.9), rear portion cutting head(5.10), it is described enter line wheel group(5.5)Track is assembled with cell piece(5.1)Between also set It is equipped with baffle plate(5.12), the baffle plate(5.12)On be provided with multiple spacing holes(5.13), the tin copper strips(5.7)Through baffle plate (5.12)On spacing hole(5.13)After be fixed on guiding piece(5.6)On, the cell piece assembles track(5.1)The front side of end It is additionally provided with a rotating roller(5.14), and rotating roller(5.14)Bottom is provided with multiple rotating roller suckers(5.15);
The bonding machine(5)The charge track of end and assembling support(6)Front end connect, the assembling support(4)The bottom of including Seat(6.1)And expansion bracket(6.2), the expansion bracket(6.2)It is fixed on base(6.1)Two ends, expansion bracket(6.2)Including bottom Fix bar(6.3)With the expansion link on top(6.4), the expansion link(6.4)Bottom insert in fix bar(6.3)Top, institute State expansion link(6.4)And fix bar(6.3)It is flexibly connected, expansion link(6.4)Can be along fix bar(6.3)Move up and down, it is mobile After the completion of pass through bearing pin and fix bar(6.3)It is fixed, the expansion link(6.4)Top be provided with fixed station(6.5), it is described solid Determine platform(6.5)Top is used to place cell piece to be processed, the base(6.1)Front side be provided with cell piece group bearing (6.6), single-station bonding machine(2)With Double-station welding machine(3)The charge track of end and assembling support(4)Cell piece group branch Seat(6.6)It is connected, and cell piece group bearing(6.6)On be additionally provided with sucker(6.7);
The assembling support(6)End pass through track and laminating machine(7)Feed rail be connected, organize laminating machine(7)Will embossing Glass, cell panel, plastic foil, backboard are pressed together;
The laminating machine(7)Discharging opening pass through track and frame loader(8)It is connected, the frame loader(8)Including frame(8.1), institute State frame(8.1)Top be fixed with the platform that frames up(8.2), the platform that frames up(8.2)Surrounding be provided with four tracks, institute State and be provided with track four push pedals(8.3), push pedal(8.3)Can be to the platform that frames up(8.2)Center or outside translation, and Push pedal(8.3)Inside open up fluted(8.4), the groove(8.4)In for placing solar cell module to be framed up Frame.
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CN102544242A (en) * 2012-03-19 2012-07-04 常州天华新能源科技有限公司 Intelligentized automatic production line for crystalline silicon photovoltaic component
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