CN106098857B - The production technology of solar bracket component - Google Patents
The production technology of solar bracket component Download PDFInfo
- Publication number
- CN106098857B CN106098857B CN201610677765.8A CN201610677765A CN106098857B CN 106098857 B CN106098857 B CN 106098857B CN 201610677765 A CN201610677765 A CN 201610677765A CN 106098857 B CN106098857 B CN 106098857B
- Authority
- CN
- China
- Prior art keywords
- track
- cell piece
- section bar
- support
- sheet material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000003466 welding Methods 0.000 claims abstract description 28
- 241000252254 Catostomidae Species 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 66
- -1 tin copper Chemical compound 0.000 claims description 40
- 238000005520 cutting process Methods 0.000 claims description 26
- 238000010030 laminating Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 19
- 238000004804 winding Methods 0.000 claims description 14
- 241000785686 Sander Species 0.000 claims description 13
- 239000011888 foil Substances 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 10
- 239000000741 silica gel Substances 0.000 claims description 9
- 229910002027 silica gel Inorganic materials 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 210000004907 Glands Anatomy 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 2
- 238000004049 embossing Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000007689 inspection Methods 0.000 abstract description 3
- 239000003292 glue Substances 0.000 abstract description 2
- 238000010008 shearing Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 208000008425 Protein Deficiency Diseases 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000001172 regenerating Effects 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—BASIC ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H01L31/00—Semiconductor devices sensitive to infra-red radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The present invention relates to a kind of production technology of solar bracket component, support, guide rail, frame are completed to make by the technique by a streamline, cause production efficiency higher；Employing automation equipment carrys out assembled battery plate simultaneously, improves production efficiency；All devices are connected by track, can efficiently be produced with serialization, while automatic welding machine instead of human weld, it is to avoid the error of human weld, improve the quality of cell piece, while bonding machine can also be higher using duplexing bit manipulation, welding efficiency；Load and inspection are placed on same station by assembling support, reduce production procedure, and assemble support one row's cell piece is integrally drawn onto on fixed station by sucker and be subjected to, and improve production efficiency；Frame loader can disposably install four frameworks on side, while completing injecting glue work, improve production efficiency.
Description
Technical field
The present invention relates to a kind of production technology of solar bracket component, belong to technical field of photovoltaic power generation.
Background technology
Solar energy can be used freely as a kind of low-carbon (LC) regenerative resource, without transport, to environment without any pollution.
Compared with conventional energy resource, its is easy to use and with low cost, and photovoltaic board component is used to solar energy be converted directly into electricity
Can, it is that electric equipment is powered or conveys electric energy to power network, the need for meeting today's society electric energy.
Solar cell module medium-height trestle, guide rail, frame, its intensity and toughness have directly influenced the matter of solar bracket
Amount, but conventional solar energy border component medium-height trestle, guide rail, frame need to be put on different stations and are added when making
Work, causes production efficiency not high.
Cell panel in solar cell module is spliced by crystal silicon solar cell sheet, and the cell piece is needed at it
Upper setting positive and negative electrode, is connected between adjacent two pieces of cell pieces by electrode, and the assembling of conventional solar cell module is walked
Rapid most completely by being accomplished manually, such packaging efficiency is not high, and solar cell module after assembling is of low quality,
Simultaneously conventional technique also has the disadvantages that：
1st, tin copper strips as optional electrode one of electrode, it is needed by being manually welded on two pieces of cell pieces,
And the method for human weld not only speed is slower, and easily occur welding error, cause cell piece of low quality.
2nd, need to be connected in series multiple cell pieces after the completion of cell piece and the welding of tin copper strips, pass through manually in the past one by one
Cell piece is picked up and is well placed, but so inefficiency of operation；Cell piece needs to send into inspection man after completing concatenation simultaneously
Position detected, needed also exist for by a dead lift, so needs consumption more time to take and put, and causes production efficiency
It is not high.
3rd, conventional frame loader need to come in four times manually to frame up four sides of solar cell module, gluing,
Solidification, such complex process, production efficiency is low.
The content of the invention
It is an object of the invention to overcome above-mentioned deficiency, there is provided a kind of production efficiency is high, can efficiently be produced with serialization, electricity
The production technology of pond tablet quality solar bracket component higher.
The object of the present invention is achieved like this：
A kind of production technology of solar bracket component, the technique is comprised the following steps：
1）Sheet material is bent into section bar by the sheet sheet material of strip by the side pressure roller and upper pressure roller on sheet material track；
2）Section bar is sent on the track of section bar puncher, promotes section bar to be moved rearwards by by pusher dolly, and by punching
Equipment drills on section bar；
3）Be sent to section bar in the shear platform of cutter by the track of section bar puncher end, the cutting head in shear platform
Section bar is sheared；
4）The discharging track of cutter is divided into two-way, and track is connected with sander all the way, the relatively elongated that cutter is cut out
Material is passed through in sander, and sander will form solar energy frame support, guide rail after sectional material polishing；
5）Another rail road being connected with the discharging track of cutter is connected with the feed rail of stamping machine, cutter shearing
In the relatively short material feeding stamping machine for going out, stamping machine is pushed by the pressing block of the top of track of walking and can be pressed into section bar
Block, and pressing block bottom set drill bit, cutter head be used for section bar is sheared and punched, so as to by section bar cut-out, beat
Hole, forms small-sized accessory, as the buckle on solar bracket, corner brace, pad；
6）, by after sorting, cleaning, being put on the cell piece of bonding machine stacking seat, the manipulator of bonding machine is by electricity for cell piece
Pond piece is put on cell piece feed rail from front to back one by one, is then transported with tin copper strips by entering line wheel group and guiding piece
Dynamic, tin copper strips is through the through hole after the spacing hole on baffle plate through sliding seat, and spacing lower end in position-limited wheel is fixed on and leads
Draw on block, then cut off the rear and front end of tin copper strips by welding briquetting, anterior cutting head, rear portion cutting head, welded
It is being adjacent on two pieces of solar battery sheets, after the completion of row's welding of battery film, the rotating roller sucker set by rotating roller bottom
Cell piece is picked up, is then put on charge track；
7）Row's cell piece that the charge track of bonding machine will be welded with tin copper strips transports to the cell piece group branch for assembling support
On seat, then be integrally put into row's cell piece on the preset fixed station with plastic foil backboard in top by artificial manipulating chucks, workman
Whole backboard will be paved with by cell piece by rows, then all welded the tin copper strips of adjacent two row so that multiple rows of battery
Piece constitutes a complete loop, and a whole plate cell piece is put into the discharging track of assembling support after the completion of welding；
8）Before whole plate cell piece is transported to laminating machine by the discharging track of assembling support, manually battery plate surface is covered and is embossed
Laminating machine is sent into after glass to press together pattern glass, cell panel, plastic foil, backboard；
9）Before cell piece component is sent to frame loader by the discharging opening of laminating machine by track, will be framed up by control panel flat
Four push pedals of platform are outwards pulled open, and will inject silica gel in the silica gel injection channel of ready solar cell module frame, then
Solar cell module frame is put into the groove in push pedal, then control push pedal is moved to the platform that frames up simultaneously, by the sun
Can battery component frame and cell piece assembling components into a complete solar cell module, the finally taking-up from the platform that frames up
Solar cell module, and frictioning treatment is carried out to the silica gel that its corner is overflowed；
10）Finally solar cell module is connected by buckle, corner brace, bolt, nut and solar energy frame support, guide rail
Fixation is connect, so as to be made a complete solar bracket component；
The production equipment that wherein above-mentioned technique is used includes sheet-forming machine, section bar puncher, cutter, stamping machine, weldering
Pick, assemble support, laminating machine and frame loader；
Wherein sheet-forming machine includes sheet material winding roller and support, and coiled metal sheet material on the sheet material winding roller is described
Support is arranged at the rear side of sheet material winding roller, and the support level is placed, and sheet material track, sheet material winding roller are provided with the top of support
On sheet material end be jammed, and passed through from sheet material track, sheet material track horizontal positioned from front to back, and the sheet material rail
The both sides of the leading portion in road are provided with multiple rows of side pressure roller, the width for being smaller than sheet material between two side pressure rollers, and the first two
More than the spacing between latter two side pressure roller, the top of the back segment of the sheet material track sets spacing between side pressure roller from front to back
Multigroup upper pressure roller is equipped with, with two for one group, the sheet material for that will pass through is converted into downwards right angle to upper pressure roller；
The terminal discharge track of the sheet-forming machine is connected with the feed rail of section bar puncher, the section bar puncher bag
Base is included, a track is provided with the base, pusher dolly is provided with track, the end of the pusher dolly is provided with admittedly
Determine head to clamp one end of section bar, the other end of the track is provided with section bar clamping head, and the centre of the track is fixed with one
Individual punch device, the punch device includes a grooved bit support, and the grooved bit support is in inverted U-shaped, grooved bit support
Grooved bit is provided with the top of inwall and two inwalls；
The track of the section bar puncher end is connected with the feed rail of cutter, and the cutter includes support, machine
Shear platform is provided with seat, multiple cutting heads is provided with above shear platform, cutting head is fixed on same elevator,
Elevator is engaged with the vertical rail opened up on support；
The discharging track of the cutter is divided into two-way, and track is connected with sander all the way, and another road is entered with stamping machine
Material track is connected, and the stamping machine includes frame, and walking track is set in frame, and the walking track is provided with multiple spacing
Block, is provided with pressing block above the walking track, locating dowel is provided between the pressing block and frame, and pressing block is pushed
When section bar can be pressed into block, while the bottom of pressing block is provided with drill bit, cutter head；
Wherein bonding machine includes a cell piece assembling track, and cell piece is provided with rear side of the cell piece assembling track
Stacking seat, stacking is placed with solar battery sheet on cell piece stacking seat, and the top of the cell piece stacking seat sets organic
Singly be put into solar battery sheet respectively on cell piece assembling track by tool hand, the manipulator, the cell piece group
It is provided with the left of dress track into line wheel group, guiding piece is provided with the right side of cell piece assembling track, the cell piece assembles rail
Sliding seat is additionally provided with road, multiple through holes are offered on the sliding seat, it is described enter line wheel group, set between guiding piece, sliding seat
Tin copper strips is equipped with, the tin copper strips is bypassed into after multiple fast pulleys of line wheel group, through the through hole of sliding seat, its end is fixed on leads
Draw on block, multiple position-limited wheels are provided with the right side of the sliding seat, with two for one group, former and later two position-limited wheels are set position-limited wheel
On the right side of the through hole of sliding seat, and spacing between former and later two position-limited wheels is adjustable, the top of the solar battery sheet
Welding briquetting is provided with, the front and rear both sides of the welding briquetting are respectively arranged with anterior cutting head, rear portion cutting head, the inlet wire
Baffle plate is additionally provided between wheel group and cell piece group, multiple spacing holes are provided with the baffle plate, the tin copper strips is passed through on veneer
Spacing hole after be fixed on guiding piece, be additionally provided with a rotating roller on front side of cell piece assembling track end, and
Rotating roller bottom is provided with multiple rotating roller suckers；
The charge track of the bonding machine and end with assembling support front end connect, it is described assembling support include base and
Expansion bracket, the expansion bracket is fixed on the two ends of base, and expansion bracket includes the fix bar of bottom and the expansion link on top, described to stretch
The bottom of contracting bar inserts in fix bar top, and the expansion link and fix bar are flexibly connected, and expansion link can be moved down in fix bar
It is dynamic, fixed with fix bar by bearing pin after the completion of movement, fixed station, the fixed station top are provided with the top of the expansion link
For placing cell piece to be processed, cell piece group bearing, single-station bonding machine and double are provided with front side of the base
The charge track of bonding machine end is connected with the cell piece group bearing of assembling support, and is additionally provided with suction on cell piece group bearing
Disk；
It is described assembling support end be connected with the feed rail of laminating machine by track, organize laminating machine by pattern glass,
Cell panel, plastic foil, backboard are pressed together；
The discharging opening of the laminating machine is connected by track with frame loader, and the frame loader includes frame, the top of the frame
Portion is fixed with the platform that frames up, and the surrounding of the platform that frames up is provided with four tracks, four push pedals are provided with the track, pushes away
Plate can be to the center of the platform that frames up or outside translation, and the inside of push pedal opens up fluted, is used to place in the groove
Solar cell module frame to be framed up.
Compared with prior art, the beneficial effects of the invention are as follows：
Support, guide rail, frame are completed to make by the production technology of this solar bracket component by a streamline, are led
Cause production efficiency higher；Employing automation equipment carrys out assembled battery plate simultaneously, improves production efficiency；All devices pass through rail
Road is connected, and can efficiently be produced with serialization, while it has further the advantage that：
1st, automatic welding machine instead of human weld, it is to avoid the error of human weld, improve the quality of cell piece, together
When bonding machine can also be higher using duplexing bit manipulation, welding efficiency.
2nd, load and inspection are placed on same station by assembling support, are reduced production procedure, and are assembled support and pass through
Integrally be drawn onto one row's cell piece on fixed station and be subjected to by sucker, improves production efficiency.
3rd, frame loader can disposably install four frameworks on side, while completing injecting glue work, improve production effect
Rate.
Brief description of the drawings
The structural representation of the production equipment that Fig. 1 is used by solar bracket component process of the present invention.
Fig. 2 is the structural representation of sheet-forming machine in Fig. 1.
Fig. 3 is the sheet material track and side pressure roller, the location diagram of upper pressure roller of sheet-forming machine in Fig. 2.
Fig. 4 is the structural representation of Fig. 1 medium section puncheres.
Fig. 5 is the structural representation of the punch device of Fig. 4 medium section puncheres.
Fig. 6 is the structural representation of cutter in Fig. 1.
Fig. 7 is the structural representation of stamping machine in Fig. 1.
Fig. 8 is the front view of bonding machine in Fig. 1.
Fig. 9 is the structural representation of cell piece assembling track, cell piece stacking seat and manipulator in bonding machine in Fig. 8.
Figure 10 is the enlarged drawing of baffle plate in Fig. 8.
Figure 11 is the structural representation of assembling support in Fig. 1.
Figure 12 is the structural representation of frame loader in Fig. 1,
Figure 13 is the structural representation of push pedal in Figure 12.
Wherein：Sheet-forming machine 1, sheet material winding roller 1.1, support 1.2, sheet material track 1.3, side pressure roller 1.4, upper pressure roller
1.5th, section bar puncher 2, base 2.1, track 2.2, pusher dolly 2.3, section bar clamping head 2.4, punch device 2.5, grooved bit
Head bracket 2.6, grooved bit 2.7, cutter 3, support 3.1, shear platform 3.2, cutting head 3.3, elevator 3.4, stamping machine
4th, frame 4.1, walking track 4.2, limited block 4.3, pressing block 4.4, locating dowel 4.5, bonding machine 5, cell piece assembling track
5.1st, cell piece stacking seat 5.2, manipulator 5.3, solar battery sheet 5.4, enter line wheel group 5.5, guiding piece 5.6, tin copper strips
5.7th, welding briquetting 5.8, anterior cutting head 5.9, rear portion cutting head 5.10, position-limited wheel 5.11, baffle plate 5.12, spacing hole 5.13,
Rotating roller 5.14, rotating roller sucker 5.15, sliding seat 5.16, assembling support 6, base 6.1, expansion bracket 6.2, fix bar 6.3, stretch
Contracting bar 6.4, fixed station 6.5, cell piece group bearing 6.6, sucker 6.7, laminating machine 7, frame loader 8, frame 8.1, frame up platform
8.2nd, push pedal 8.3, groove 8.4.
Specific embodiment
Referring to Fig. 1 to Figure 13, the present invention relates to the equipment that a kind of production technology of solar bracket component, the technique are used
Including sheet-forming machine 1, section bar puncher 2, cutter 3, stamping machine 4, bonding machine 5, assembling support 6, laminating machine 7 and frame loader
8。
Wherein sheet-forming machine 1 includes sheet material winding roller 1.1 and support 1.2, and use is wound with the sheet material winding roller 1.1
In the sheet metal for making solar energy frame and support, the support 1.2 is arranged at the rear side of sheet material winding roller 1.1, the support
1.2 horizontal positioneds, the top of support 1.2 is provided with sheet material track 1.3, and the sheet material end on sheet material winding roller 1.1 is jammed, and
Passed through from sheet material track 1.3, the sheet material track 1.3 horizontal positioned from front to back, and the leading portion of the sheet material track 1.3 two
Side is provided with multiple rows of side pressure roller 1.4, and sheet material track 1.3 is not smaller than sheet material between the two neighboring side pressure roller 1.4 of homonymy
Width, and the first two of sheet material track 1.3 spacing not between the side pressure roller 1.4 of homonymy is more than the side pressure of latter two not homonymy
Spacing between roller 1.4, when sheet material is pulled through multigroup side pressure roller 1.4, slowly can be turned under for sheet material both sides by side pressure roller 1.4,
The top of the back segment of the sheet material track 1.3 is provided with multigroup upper pressure roller 1.5 from front to back, upper pressure roller 1.5 with two for one group,
Sheet material for that will pass through is converted into downwards right angle.
The terminal discharge track of the sheet-forming machine 1 is connected with the feed rail of section bar puncher 2, the section bar puncher
2 include base 2.1, and a track 2.2 is provided with the base 2.1, pusher dolly 2.3 are provided with track 2.2, the pusher
The end of dolly 2.3 is provided with gland, can clamp one end of section bar, and the other end of the track 2.2 is provided with section bar
Clamping head 2.4, the section bar clamping head 2.4 is used to clamp and be moved rearwards by with section bar, and the centre of the track 2.2 is fixed with one
Individual punch device 2.5, the punch device 2.5 includes a grooved bit support 2.6, the grooved bit support 2.6 in inverted U-shaped,
Grooved bit 2.7 is provided with the top of the inwall of grooved bit support 2.6 and two inwalls, grooved bit 2.7 is used in section bar
Upper drilling.
The track of the end of section bar puncher 2 is connected with the feed rail of cutter 3, and the cutter 3 includes support
3.1, shear platform 3.2 is provided with support 3.1, the shear platform 3.2 is used to place section bar to be sheared, shear platform 3.2
Top be provided with multiple cutting heads 3.3, cutting head 3.3 is fixed on same elevator 3.4, elevator 3.4 and support 3.1
On the vertical rail that opens up be engaged, the lifting of cutting head 3.3 can be realized by the lifting of elevator 3.4, and each is cut
Crop 3.3 can individually control shearing, and so as to the sheared length for realizing section bar is adjustable, and then it is arbitrary too to be cut out length
Positive energy frame support, guide rail etc..
The discharging track of the cutter 3 is divided into two-way, and track is connected with sander all the way, another road and stamping machine 4
Feed rail is connected, and the relatively long profiles that wherein cutter 3 is cut out form solar energy frame support after sander is polished, lead
Rail etc., the relatively short material that cutter 3 is cut out then is passed through in stamping machine 4, and the stamping machine 4 includes frame 4.1, in frame 4.1
Setting walking track 4.2 is used to allow section bar to pass through, and the walking track 4.2 is provided with multiple limited blocks 4.3 for entering to section bar
Row is spacing, prevents from wandering off, and the top of the walking track 4.2 is provided with pressing block 4.4, the pressing block 4.4 and frame 4.1 it
Between be provided with locating dowel 4.5, the locating dowel 4.5 is used for spacing to the lifting of pressing block 4.4, prevents it from occurring rocking, punching press
Section bar can be pressed into block by block 4.4 when pushing, while the bottom of pressing block 4.4 is provided with drill bit, cutter head for being carried out to section bar
Shearing and punching, so that by section bar cut-out, punching, small-sized accessory is formed, as the buckle on solar bracket, corner brace, pad
Deng.
The bonding machine 5 includes a cell piece assembling track 5.1, and the rear side of the cell piece assembling track 5.1 is set
There is cell piece to stack seat 5.2, stacking is placed with solar battery sheet 5.4, the cell piece stacking on cell piece stacking seat 5.2
The top of seat 5.2 is provided with manipulator 5.3, and solar battery sheet 5.4 is singly put into electricity by the manipulator 5.3 respectively
On the piece assembling track 5.1 of pond, because the track of cell piece assembling track 5.1 is being moved rearwards by off and on, solar battery sheet 5.4
Can arrange successively from front to back, the left side of the cell piece assembling track 5.1 is provided with into line wheel group 5.5, cell piece
The right side for assembling track 5.1 is provided with guiding piece 5.6, and sliding seat 5.16 is additionally provided with the cell piece assembling track 5.1, should
Multiple through holes are offered on sliding seat 5.16, it is described to enter to be provided with tin copper between line wheel group 5.5, guiding piece 5.6, sliding seat 5.16
Band 5.7, the tin copper strips 5.7 is bypassed into after multiple fast pulleys of line wheel group 5.5, and through the through hole of sliding seat 5.16, its end is consolidated
It is scheduled on guiding piece 5.6, the right side of the sliding seat 5.16 is provided with multiple position-limited wheels 5.11, and position-limited wheel 5.11 is with two for one
Group, former and later two position-limited wheels 5.11 are arranged on the right side of the through hole of sliding seat 5.16, for the tin from sliding seat 5.16 out
Copper strips 5.7 carries out spacing, so as to avoid the welding skew of conventional tin copper strips, have impact on the problem of battery tablet quality, and front and rear
Spacing between two position-limited wheels 5.11 is adjustable, such that it is able to adapt to welding requirements.The top of the solar battery sheet 5.4 sets
Welding briquetting 5.8 is equipped with, the welding briquetting 5.8 is used to for tin copper strips 5.7 to be welded on two adjacent solar battery sheets 5.4
On, the front and rear both sides of the welding briquetting 5.8 are respectively arranged with anterior cutting head 5.9, rear portion cutting head 5.10, and the front portion is cut
Crop 5.9, rear portion cutting head 5.10 are used to cut off the rear and front end of tin copper strips 5.7, consequently facilitating welding briquetting 5.8 by tin copper
Band 5.7 is welded on two pieces of solar battery sheets 5.4, described to enter to be also set up between line wheel group 5.5 and cell piece assembling track 5.1
There is baffle plate 5.12, multiple spacing holes 5.13 are provided with the baffle plate 5.12, the tin copper strips 5.7 passes through spacing on baffle plate 5.12
It is fixed on behind hole 5.13 on guiding piece 5.6, the spacing hole 5.13 is spacing for being carried out to tin copper strips 5.7, prevents from wandering off, the electricity
Pond is additionally provided with a rotating roller 5.14 on front side of piece assembling track 5.1 end, and the rotating roller 5.14 can be rotated, and be turned
The dynamic bottom of roller 5.14 is provided with multiple rotating roller suckers 5.15, and rotating roller sucker 5.15 is passed through after welding of battery film complete tin copper strips
Cell piece is picked up.
The charge track of the end of the bonding machine 5 connects with the front end of assembling support 6, and the assembling support 6 includes base
6.1 and expansion bracket 6.2, the expansion bracket 6.2 is fixed on the two ends of base 6.1, and expansion bracket 6.2 includes the fix bar 6.3 of bottom
With the expansion link 6.4 on top, the bottom of the expansion link 6.4 inserts in the top of fix bar 6.3, the expansion link 6.4 and fix bar
6.3 are flexibly connected, and expansion link 6.4 can be moved up and down along fix bar 6.3, are consolidated with fix bar 6.3 by bearing pin after the completion of movement
Fixed, the top of the expansion link 6.4 is provided with fixed station 6.5, and the top of the fixed station 6.5 is for placing battery to be processed
Piece, the front side of the base 6.1 is provided with cell piece group bearing 6.6, charge track and the assembling support 4 of the end of bonding machine 5
Cell piece group bearing 6.6 is connected, and is additionally provided with sucker 6.7 on cell piece group bearing 6.6, by sucker 6.7 that a row is electric
Pond piece is integrally drawn onto in the middle of fixed station 6.5 for the tin copper strips on each cell piece to be welded.
The end of the assembling support 6 is connected by track with the feed rail of laminating machine 7, the solar cell for assembling
Plate bottom is provided with backboard, plastic foil is sticked between backboard and cell panel, and sent into after battery plate surface covering pattern glass
Laminating machine 7, is pressed together pattern glass, cell panel, plastic foil, backboard by laminating machine 7.
The discharging opening of the laminating machine 7 is connected by track with frame loader 8, and the frame loader 8 includes frame 8.1, the machine
The top of frame 8.1 is fixed with the platform 8.2 that frames up, and the surrounding for framing up platform 8.2 is provided with four tracks, is set on the track
Four push pedals 8.3 are equipped with, push pedal 8.3 can be opened to the center of the platform 8.2 that frames up or outside translation, and the inside of push pedal 8.3
Groove 8.4 is provided with, is used to place solar cell module frame to be framed up in the groove 8.4.
The production technology of this solar bracket component is：
1）Sheet material is bent into section bar by the sheet sheet material of strip by the side pressure roller and upper pressure roller on sheet material track.
2）Section bar is sent on the track of section bar puncher, promotes section bar to be moved rearwards by by pusher dolly, and by punching
Equipment drills on section bar.
3）Be sent to section bar in the shear platform of cutter by the track of section bar puncher end, the cutting head in shear platform
Section bar is sheared.
4）The discharging track of cutter is divided into two-way, and track is connected with sander all the way, the relatively elongated that cutter is cut out
Material is passed through in sander, and sander will form solar energy frame support, guide rail after sectional material polishing.
5）Another rail road being connected with the discharging track of cutter is connected with the feed rail of stamping machine, cutter shearing
In the relatively short material feeding stamping machine for going out, stamping machine is pushed by the pressing block of the top of track of walking and can be pressed into section bar
Block, and pressing block bottom set drill bit, cutter head be used for section bar is sheared and punched, so as to by section bar cut-out, beat
Hole, forms small-sized accessory, as the buckle on solar bracket, corner brace, pad.
6）, by after sorting, cleaning, being put on the cell piece of bonding machine stacking seat, the manipulator of bonding machine is by electricity for cell piece
Pond piece is put on cell piece feed rail from front to back one by one, is then transported with tin copper strips by entering line wheel group and guiding piece
Dynamic, tin copper strips is through the through hole after the spacing hole on baffle plate through sliding seat, and spacing lower end in position-limited wheel is fixed on and leads
Draw on block, then cut off the rear and front end of tin copper strips by welding briquetting, anterior cutting head, rear portion cutting head, welded
It is being adjacent on two pieces of solar battery sheets, after the completion of row's welding of battery film, the rotating roller sucker set by rotating roller bottom
Cell piece is picked up, is then put on charge track.
7）Row's cell piece that the charge track of bonding machine will be welded with tin copper strips transports to the cell piece group branch for assembling support
On seat, then be integrally put into row's cell piece on the preset fixed station with plastic foil backboard in top by artificial manipulating chucks, workman
Whole backboard will be paved with by cell piece by rows, then all welded the tin copper strips of adjacent two row so that multiple rows of battery
Piece constitutes a complete loop, and a whole plate cell piece is put into the discharging track of assembling support after the completion of welding.
8）Before whole plate cell piece is transported to laminating machine by the discharging track of assembling support, manually battery plate surface is covered and is embossed
Laminating machine is sent into after glass to press together pattern glass, cell panel, plastic foil, backboard.
9）Before cell piece component is sent to frame loader by the discharging opening of laminating machine by track, will be framed up by control panel flat
Four push pedals of platform are outwards pulled open, and will inject silica gel in the silica gel injection channel of ready solar cell module frame, then
Solar cell module frame is put into the groove in push pedal, then control push pedal is moved to the platform that frames up simultaneously, by the sun
Can battery component frame and cell piece assembling components into a complete solar cell module, the finally taking-up from the platform that frames up
Solar cell module, and frictioning treatment is carried out to the silica gel that its corner is overflowed.
10）Finally solar cell module is connected by buckle, corner brace, bolt, nut and solar energy frame support, guide rail
Fixation is connect, so as to be made a complete solar bracket component.
Claims (1)
1. a kind of production technology of solar bracket component, it is characterised in that：The technique is comprised the following steps：
1）Sheet material is bent into section bar by the sheet sheet material of strip by the side pressure roller and upper pressure roller on sheet material track；
2）Section bar is sent on the track of section bar puncher, promotes section bar to be moved rearwards by by pusher dolly, and by punch device
Drilled on section bar；
3）Be sent to section bar in the shear platform of cutter by the track of section bar puncher end, and the cutting head in shear platform is by type
Material is sheared；
4）The discharging track of cutter is divided into two-way, and track is connected with sander all the way, and the relatively long profiles that cutter is cut out lead to
Enter in sander, sander will form solar energy frame support, guide rail after sectional material polishing；
5）Another rail road being connected with the discharging track of cutter is connected with the feed rail of stamping machine, what cutter was cut out
In compared with short material feeding stamping machine, stamping machine is pushed by the pressing block of the top of track of walking and section bar can be pressed into block, and
And drill bit, the cutter head that the bottom of pressing block is set to section bar for being sheared and being punched, so as to by section bar cut-out, punch, shape
Into small-sized accessory, as the buckle on solar bracket, corner brace, pad；
6）, by after sorting, cleaning, being put on the cell piece of bonding machine stacking seat, the manipulator of bonding machine is by cell piece for cell piece
It is put into from front to back on cell piece feed rail one by one, is then moved with tin copper strips by entering line wheel group and guiding piece,
Tin copper strips is through the through hole after the spacing hole on baffle plate through sliding seat, and spacing lower end in position-limited wheel is fixed on guiding piece
On, the rear and front end of tin copper strips is cut off by welding briquetting, anterior cutting head, rear portion cutting head then, it is welded to phase
On the two pieces of solar battery sheets in adjacent ground, after the completion of row's welding of battery film, the rotating roller sucker set by rotating roller bottom is by electricity
Pond piece is picked up, and is then put on charge track；
7）The charge track of bonding machine will be welded with row's cell piece of tin copper strips and transport on the cell piece group bearing of assembling support,
Then be integrally put into row's cell piece on the preset fixed station with plastic foil backboard in top by artificial manipulating chucks, and workman is by a row
One row's cell piece is paved with whole backboard, then all welds the tin copper strips of adjacent two row so that multiple rows of cell piece composition
, be put into a whole plate cell piece in the discharging track of assembling support after the completion of welding by one complete loop；
8）Before whole plate cell piece is transported to laminating machine by the discharging track of assembling support, battery plate surface is manually covered into pattern glass
Feeding laminating machine presses together pattern glass, cell panel, plastic foil, backboard afterwards；
9）Before cell piece component is sent to frame loader by the discharging opening of laminating machine by track, by control panel by the platform that frames up
Four push pedals are outwards pulled open, and silica gel will be injected in the silica gel injection channel of ready solar cell module frame, then will too
Positive energy battery component frame is put into the groove in push pedal, and then control push pedal is moved to the platform that frames up simultaneously, by solar-electricity
Pond module frame, into a complete solar cell module, finally takes out the sun with cell piece assembling components from the platform that frames up
Energy battery component, and frictioning treatment is carried out to the silica gel that its corner is overflowed；
10）Solar cell module is finally connected solid by buckle, corner brace, bolt, nut and solar energy frame support, guide rail
It is fixed, so as to be made a complete solar bracket component；
The production equipment that wherein above-mentioned technique is used includes sheet-forming machine（1）, section bar puncher（2）, cutter（3）, punching press
Machine（4）, bonding machine（5）, assembling support（6）, laminating machine（7）And frame loader（8）；
Wherein sheet-forming machine（1）Including sheet material winding roller（1.1）And support（1.2）, the sheet material winding roller（1.1）Upper winding
Sheet metal, the support（1.2）It is arranged at sheet material winding roller（1.1）Rear side, the support（1.2）Horizontal positioned, support
（1.2）Top be provided with sheet material track（1.3）, sheet material winding roller（1.1）On sheet material end be jammed, and from sheet material track
（1.3）On through the sheet material track（1.3）Horizontal positioned, and the sheet material track from front to back（1.3）The both sides of leading portion set
It is equipped with multiple rows of side pressure roller（1.4）, sheet material track（1.3）The not two neighboring side pressure roller of homonymy（1.4）Between be smaller than plate
The width of material, and sheet material track（1.3）The side pressure roller of the first two not homonymy（1.4）Between spacing more than latter two not homonymy
Side pressure roller（1.4）Between spacing, the sheet material track（1.3）The top of back segment be provided with multigroup upper pressure roller from front to back
（1.5）, upper pressure roller（1.5）With two for one group, the sheet material for that will pass through is converted into downwards right angle；
The sheet-forming machine（1）Terminal discharge track and section bar puncher（2）Feed rail connection, the section bar puncher
（2）Including base（2.1）, the base（2.1）On be provided with a track（2.2）, track（2.2）On be provided with pusher dolly
（2.3）, the pusher dolly（2.3）End be provided with gland and clamp one end of section bar, the track（2.2）The other end
It is provided with section bar clamping head（2.4）, the track（2.2）Centre be fixed with a punch device（2.5）, the punch device
（2.5）Including a grooved bit support（2.6）, the grooved bit support（2.6）In inverted U-shaped, grooved bit support（2.6）It is interior
Grooved bit is provided with the top of wall and two inwalls（2.7）；
The section bar puncher（2）The track and cutter of end（3）Feed rail connection, the cutter（3）Including machine
Seat（3.1）, support（3.1）On be provided with shear platform（3.2）, shear platform（3.2）Top be provided with multiple cutting heads
（3.3）, cutting head（3.3）It is fixed on same elevator（3.4）On, elevator（3.4）With support（3.1）On open up it is vertical
Track is engaged；
The cutter（3）Discharging track be divided into two-way, track is connected with sander all the way, another road and stamping machine（4）'s
Feed rail is connected, the stamping machine（4）Including frame（4.1）, frame（4.1）It is upper that walking track is set（4.2）, the walking
Track（4.2）It is provided with multiple limited blocks（4.3）, the walking track（4.2）Top be provided with pressing block（4.4）, it is described
Pressing block（4.4）With frame（4.1）Between be provided with locating dowel（4.5）, pressing block（4.4）Section bar can be pressed into when pushing
Block, while pressing block（4.4）Bottom be provided with drill bit, cutter head；
The bonding machine（5）Including a cell piece assembling track（5.1）, the cell piece assembling track（5.1）Rear side set
It is equipped with cell piece stacking seat（5.2）, cell piece stacking seat（5.2）Upper stacking is placed with solar battery sheet（5.4）, the electricity
Pond piece stacking seat（5.2）Top be provided with manipulator（5.3）, the manipulator（5.3）By solar battery sheet（5.4）One
One ground is put into cell piece assembling track respectively（5.1）On, the cell piece assembles track（5.1）Left side be provided with into line wheel
Group（5.5）, cell piece assembling track（5.1）Right side be provided with guiding piece（5.6）, the cell piece assembling track（5.1）On
It is additionally provided with sliding seat（5.16）, the sliding seat（5.16）On offer multiple through holes, it is described enter line wheel group（5.5）, guiding piece
（5.6）, sliding seat（5.16）Between be provided with tin copper strips（5.7）, the tin copper strips（5.7）Bypass into line wheel group（5.5）Multiple
After fast pulley, through sliding seat（5.16）Through hole, its end is fixed on guiding piece（5.6）On, the sliding seat（5.16）'s
Right side is provided with multiple position-limited wheels（5.11）, position-limited wheel（5.11）With two for one group, former and later two position-limited wheels（5.11）Set
In sliding seat（5.16）Through hole right side, and former and later two position-limited wheels（5.11）Between spacing it is adjustable, the solar energy
Cell piece（5.4）Top be provided with welding briquetting（5.8）, the welding briquetting（5.8）Front and rear both sides be respectively arranged with before
Portion's cutting head（5.9）, rear portion cutting head（5.10）, it is described enter line wheel group（5.5）Track is assembled with cell piece（5.1）Between also set
It is equipped with baffle plate（5.12）, the baffle plate（5.12）On be provided with multiple spacing holes（5.13）, the tin copper strips（5.7）Through baffle plate
（5.12）On spacing hole（5.13）After be fixed on guiding piece（5.6）On, the cell piece assembles track（5.1）The front side of end
It is additionally provided with a rotating roller（5.14）, and rotating roller（5.14）Bottom is provided with multiple rotating roller suckers（5.15）；
The bonding machine（5）The charge track of end and assembling support（6）Front end connect, the assembling support（4）The bottom of including
Seat（6.1）And expansion bracket（6.2）, the expansion bracket（6.2）It is fixed on base（6.1）Two ends, expansion bracket（6.2）Including bottom
Fix bar（6.3）With the expansion link on top（6.4）, the expansion link（6.4）Bottom insert in fix bar（6.3）Top, institute
State expansion link（6.4）And fix bar（6.3）It is flexibly connected, expansion link（6.4）Can be along fix bar（6.3）Move up and down, it is mobile
After the completion of pass through bearing pin and fix bar（6.3）It is fixed, the expansion link（6.4）Top be provided with fixed station（6.5）, it is described solid
Determine platform（6.5）Top is used to place cell piece to be processed, the base（6.1）Front side be provided with cell piece group bearing
（6.6）, single-station bonding machine（2）With Double-station welding machine（3）The charge track of end and assembling support（4）Cell piece group branch
Seat（6.6）It is connected, and cell piece group bearing（6.6）On be additionally provided with sucker（6.7）；
The assembling support（6）End pass through track and laminating machine（7）Feed rail be connected, organize laminating machine（7）Will embossing
Glass, cell panel, plastic foil, backboard are pressed together；
The laminating machine（7）Discharging opening pass through track and frame loader（8）It is connected, the frame loader（8）Including frame（8.1）, institute
State frame（8.1）Top be fixed with the platform that frames up（8.2）, the platform that frames up（8.2）Surrounding be provided with four tracks, institute
State and be provided with track four push pedals（8.3）, push pedal（8.3）Can be to the platform that frames up（8.2）Center or outside translation, and
Push pedal（8.3）Inside open up fluted（8.4）, the groove（8.4）In for placing solar cell module to be framed up
Frame.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610677765.8A CN106098857B (en) | 2016-08-17 | 2016-08-17 | The production technology of solar bracket component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610677765.8A CN106098857B (en) | 2016-08-17 | 2016-08-17 | The production technology of solar bracket component |
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| Publication Number | Publication Date |
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| CN106098857A CN106098857A (en) | 2016-11-09 |
| CN106098857B true CN106098857B (en) | 2017-06-20 |
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| CN107443086A (en) * | 2017-06-30 | 2017-12-08 | 铜陵市得盛机电制品有限责任公司 | A kind of chute produces and processes device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102544242A (en) * | 2012-03-19 | 2012-07-04 | 常州天华新能源科技有限公司 | Intelligentized automatic production line for crystalline silicon photovoltaic component |
| CN102683470A (en) * | 2011-03-10 | 2012-09-19 | 亚格莱德新能源装备科技（无锡）有限公司 | Integrated type closed loop solar energy photovoltaic assembly automatic production line |
| CN203690327U (en) * | 2013-09-25 | 2014-07-02 | 中电电气(上海)太阳能科技有限公司 | Whole course automatic flow production line for silica solar battery assembly |
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2016
- 2016-08-17 CN CN201610677765.8A patent/CN106098857B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102683470A (en) * | 2011-03-10 | 2012-09-19 | 亚格莱德新能源装备科技（无锡）有限公司 | Integrated type closed loop solar energy photovoltaic assembly automatic production line |
| CN102544242A (en) * | 2012-03-19 | 2012-07-04 | 常州天华新能源科技有限公司 | Intelligentized automatic production line for crystalline silicon photovoltaic component |
| CN203690327U (en) * | 2013-09-25 | 2014-07-02 | 中电电气(上海)太阳能科技有限公司 | Whole course automatic flow production line for silica solar battery assembly |
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