CN102544242A - Intelligentized automatic production line for crystalline silicon photovoltaic component - Google Patents
Intelligentized automatic production line for crystalline silicon photovoltaic component Download PDFInfo
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- CN102544242A CN102544242A CN2012100725257A CN201210072525A CN102544242A CN 102544242 A CN102544242 A CN 102544242A CN 2012100725257 A CN2012100725257 A CN 2012100725257A CN 201210072525 A CN201210072525 A CN 201210072525A CN 102544242 A CN102544242 A CN 102544242A
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Abstract
The invention relates to an intelligentized automatic production line for a crystalline silicon photovoltaic component. The intelligentized automatic production line comprises a transmission device for transmitting the component and performing assembly line work, an intelligent control system and an online detection system, wherein at least one station for mounting automatic mechanical equipment is sequentially arranged on the transmission device; the automatic mechanical equipment comprises one or more of a battery string welding machine, a packaging material laying machine, a laminating machine, a frame assembly machine and a solidifying chamber; one of the battery string welding machine, the packaging material laying machine, the laminating machine, the frame assembly machine and the solidifying chamber is correspondingly arranged on each station from upstream to downstream; the intelligent control system is used for controlling the equipment to work; a station for mounting a junction box is arranged on the transmission device which is positioned between the frame assembly machine and the curing chamber; and finished product graded storage regions are formed behind the curing chamber. According to the intelligentized automatic production line, automatic and intelligentized production of the photovoltaic component is realized, the quality is controllable and traceable, and the work efficiency is high.
Description
Technical field
The present invention relates to photovoltaic module production equipment technical field, the intelligent automatic production line of especially a kind of Crystalline Silicon PV Module.
Background technology
The most crucial device of solar energy power generating is a solar cell, and the principle of solar cell is based on semi-conductive photovoltaic effect and directly converts solar radiation into electric energy.Solar module of a great variety; Type according to solar cell piece can be divided into: monocrystalline silicon assembly, polysilicon assembly, GaAs assembly, amorphous silicon membrane battery component etc., wherein crystalline silicon (monocrystalline silicon and polysilicon) battery component accounts for 80%～90% of market.Encapsulating material and technology also are not quite similar, and mainly are divided into: epoxide-resin glue envelope, lamination encapsulation, silica gel encapsulation etc., at present the maximum of usefulness are the lamination packaged types, because this packaged type is suitable for the industrialization encapsulation of area battery sheet.
Along with the formal enforcement of China's " regenerative resource method ", will promote China's solar industry development effectively, particularly photovoltaic power generation technology will get into a new development climax.But present most of photovoltaic module manufacturing enterprise also only rests on the technological layer of workman's assembled by hand for minimizing equipment drops into, and most equipment does not realize automation; Such mode of production is comparatively backward; Efficient is low, and end product quality is limited by workman's qualification and sense of responsibility, and a complete production line needs about 80 skilled craftsman; Human cost is high, and skilled worker's the training cycle is long.Also have enterprise to spend big price to buy external advanced manufacturing equipment, millions of easily even import equipments several ten million dollars let most of medium-sized and small enterprises hang back.Domestic photovoltaic module whole-course automation mounting equipment still is in research and development, trial-production, improvement stage at present.
Summary of the invention
The technical problem that the present invention will solve is: overcomes the deficiency in the prior art, provides a kind of Crystalline Silicon PV Module intelligent automatic production line, realize the automation of photovoltaic module, intelligent production, and quality controllable, can review high efficiency.
The technical solution adopted for the present invention to solve the technical problems is: the intelligent automatic production line of a kind of Crystalline Silicon PV Module; Comprise and be used for the transmitting device that transmission assembly carries out pipelining; Be provided with the station that at least one installs automated machine equipment on the described transmitting device successively; Comprise in the described automated machine equipment that battery strings bonding machine, encapsulating material lay a kind of in machine, laminating machine, Frame assembling machine, the curing room or two kinds or multiple; Be from upstream on each station that the battery strings bonding machine corresponding is installed in downstream, encapsulating material lays a kind of equipment in machine, laminating machine, Frame assembling machine, the curing room; The intelligence control system and the on-line detecting system that also have each equipment work of control, the transmitting device between Frame assembling machine and the curing room are provided with the station of dress terminal box, are finished product stepping storage area after the curing room.
Concrete, described on-line detecting system comprises EL machines before the lamination that is arranged on the laminating machine inlet, be arranged on EL machines behind the lamination of laminating machine outlet, the outward appearance machines after the EL machines behind the lamination is set, be arranged on the dielectric voltage withstand test machine and the electric performance test machine of the outlet of curing room.
Further, be convenient processing to defective products, on the described transmitting device before the corresponding respectively lamination behind EL machines, the lamination station of EL machines and outward appearance machines be provided with the dynamic storehouse frame that detected defective products is deposited.
For increasing work efficiency, improve assembly production capacity, described battery strings bonding machine quantity is two, and described two battery bonding machines parallel connection is provided with, and the exit of battery bonding machine is provided with the manipulator that is carried to the good battery strings of series welding transmitting device.
For increasing work efficiency, improve assembly production capacity, be provided with the transmitting device of two parallelly connected settings between described battery strings bonding machine and the preceding EL machines of lamination, be equipped with encapsulating material on described two transmitting devices and lay machine.
Further increase work efficiency; The quantity of described laminating machine is the 1-5 platform; Be provided with transmitting device between EL machines and the described 1-5 platform laminating machine before the lamination, be provided with transmitting device between EL machines and the described 1-5 platform laminating machine behind the lamination with combining functions with shunting function.Because the time of lamination is longer, the laminating machine that reasonable platform number is set according to production capacity helps the reasonable disposition of whole streamline, reduces waiting time, alleviates the online pressure store of assembly.
Concrete, be provided with conveyer in the described curing room, be arranged on assembly storage rack and constant temperature and humidity system on the conveyer.
Further, because the battery face is that when depositing need overturn 180 ° face up battery, described finished product stepping storage area before be provided with assembly turning device down always in the assembly production process.
Concrete, described intelligence control system comprises assembly on-line data acquisition system, data processing and control system, system early warning device and the system failure display unit that is arranged on each equipment.
Further, for realizing the monitoring of Terminal Server Client, described intelligence control system also has the strange land supervisory control system.Can provide the several administrative staff of enterprise in the strange land multiaddress carry out monitoring and management to the production scene.
The invention has the beneficial effects as follows; The intelligent automatic production line of Crystalline Silicon PV Module of the present invention; Modularized design; But according to each module combination in any of client's different needs, can realize DIY formula assembling, can substitute, adjust apparatus for production line and processing auxiliary equipment thereof and expand the new production capacity of formation according to turn of the market; The quality of assembly can be carried out line Quality Control; Directly form data sheet; For produce, quality control officer's lifting and improvement provide accurate data to support, this is the manual production line effect that at all is beyond one's reach, and has improved the intellectuality and the automatization level of assembly production greatly; Online whole manufacturing key elements are carried out reasonable disposition and optimum organization, guarantee to produce, realize high-quality, efficient, safe target according to the expection requirement.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is the vertical view of the most preferred embodiment of the intelligent automatic production line of Crystalline Silicon PV Module of the present invention;
Fig. 2 is the stereogram of the most preferred embodiment of the intelligent automatic production line of Crystalline Silicon PV Module of the present invention.
Among the figure: 1. battery strings bonding machine, 11. manipulators, 2. laminating machine, EL machines before 21. laminations,
22. EL machines behind the lamination, 23. outward appearance machines, 3. Frame assembling machine, 4. curing room,
41. the dielectric voltage withstand test machine, 42. electric performance test machines, 5. data processing and control system,
6. finished product stepping storage area, 61. assembly turning devices.
Embodiment
Combine accompanying drawing that the present invention is done further detailed explanation now.These accompanying drawings are the sketch map of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
Shown in Figure 2 like Fig. 1; The intelligent automatic production line of Crystalline Silicon PV Module of the present invention; Comprise and be used for the transmitting device that transmission assembly carries out pipelining; Be provided with the station that at least one installs automated machine equipment on the transmitting device successively; Comprise in the automated machine equipment that battery strings bonding machine 1, encapsulating material lay a kind of in machine, laminating machine 2, Frame assembling machine 3, the curing room 4 or two kinds or multiple; Be from upstream on each station that battery strings bonding machine 1 corresponding is installed in downstream, encapsulating material lays a kind of equipment in machine, laminating machine 2, Frame assembling machine 3, the curing room 4, also has the intelligence control system 5 and the on-line detecting system of each equipment work of control, the transmitting device between Frame assembling machine 3 and the curing room 4 is provided with the station of adorning terminal box; After the curing room 4 is finished product stepping storage area 6, is provided with assembly turning device 61 before the finished product stepping storage area 6.
On-line detecting system comprises EL machines 21 before the lamination that is arranged on laminating machine 2 inlet, be arranged on EL machines 22 behind the lamination of laminating machine 2 outlets, the outward appearance machines 23 after the EL machines 22 behind the lamination is set, be arranged on the dielectric voltage withstand test machine 41 and the electric performance test machine 42 of the outlet of curing room 4.On the transmitting device before the corresponding respectively lamination behind EL machines 21, the lamination station of EL machines 22 and outward appearance machines 23 be provided with the dynamic storehouse frame 24 that detected defective products is deposited.
Battery strings bonding machine 1 quantity is two, and two battery bonding machine 1 parallel connections are provided with, and the exit of battery bonding machine 1 is provided with the manipulator 11 that is carried to the good battery strings of series welding transmitting device.
Be provided with the transmitting device of two parallelly connected settings before battery strings bonding machine 1 and the lamination between the EL machines 21, be equipped with encapsulating material on two transmitting devices and lay machine.
The quantity of laminating machine 2 is the 1-5 platform, and preferred plan is 4, is provided with the transmitting device with shunting function between EL machines 21 and 4 laminating machinees 2 before the lamination, is provided with the transmitting device with combining functions between EL machines 22 and 4 laminating machinees 2 behind the lamination.
Be provided with conveyer in the curing room 4, be arranged on assembly storage rack 41 and constant temperature and humidity system on the conveyer.
Intelligence control system comprises assembly on-line data acquisition system, data processing and control system 5, system early warning device and the system failure display unit that is arranged on each equipment, and intelligence control system also has the strange land supervisory control system.
Claims (10)
1. the omnidistance intelligent production line of a Crystalline Silicon PV Module; It is characterized in that: comprise being used for the transmitting device that transmission assembly carries out pipelining; Be provided with the station that at least one installs automated machine equipment on the described transmitting device successively; Comprise in the described automated machine equipment that battery strings bonding machine (1), encapsulating material lay a kind of in machine, laminating machine (2), Frame assembling machine (3), the curing room (4) or two kinds or multiple; Be from upstream on each station that battery strings bonding machine (1) corresponding is installed in downstream, encapsulating material lays a kind of equipment in machine, laminating machine (2), Frame assembling machine (3), the curing room (4); The intelligence control system and the on-line detecting system that also have each equipment work of control; Transmitting device between Frame assembling machine (3) and the curing room (4) is provided with the station of dress terminal box, and curing room (4) is finished product stepping storage area (6) afterwards.
2. the omnidistance intelligent production line of Crystalline Silicon PV Module as claimed in claim 1 is characterized in that: described on-line detecting system comprises EL machines (21) before the lamination that is arranged on laminating machine (2) inlet, be arranged on EL machines (22) behind the lamination of laminating machine (2) outlet, afterwards outward appearance machines (23) of EL machines (22) behind the lamination is set, be arranged on the dielectric voltage withstand test machine (41) and the electric performance test machine (42) of the outlet of curing room (4).
3. the omnidistance intelligent production line of Crystalline Silicon PV Module as claimed in claim 2 is characterized in that: on the described transmitting device respectively before the corresponding lamination behind EL machines (21), the lamination station of EL machines (22) and outward appearance machines (23) be provided with the dynamic storehouse frame (24) that detected defective products is deposited.
4. the omnidistance intelligent production line of Crystalline Silicon PV Module as claimed in claim 1; It is characterized in that: described battery strings bonding machine (1) quantity is two; Described two battery bonding machines (1) parallel connection is provided with, and the exit of battery bonding machine (1) is provided with the manipulator (11) that is carried to the good battery strings of series welding transmitting device.
5. the omnidistance intelligent production line of Crystalline Silicon PV Module as claimed in claim 2; It is characterized in that: be provided with the transmitting device of two parallelly connected settings before described battery strings bonding machine (1) and the lamination between the EL machines (21), be equipped with encapsulating material on described two transmitting devices and lay machine.
6. the omnidistance intelligent production line of Crystalline Silicon PV Module as claimed in claim 1; It is characterized in that: the quantity of described laminating machine (2) is the 1-5 platform; Be provided with transmitting device between EL machines (21) and the described 1-5 platform laminating machine (2) before the lamination, be provided with transmitting device between EL machines (22) and the described 1-5 platform laminating machine (2) behind the lamination with combining functions with shunting function.
7. the omnidistance intelligent production line of Crystalline Silicon PV Module as claimed in claim 1, it is characterized in that: described curing room is provided with conveyer in (4), is arranged on assembly storage rack (41) and constant temperature and humidity system on the conveyer.
8. the omnidistance intelligent production line of Crystalline Silicon PV Module as claimed in claim 1 is characterized in that: the preceding assembly turning device (61) that is provided with of described finished product stepping storage area (6).
9. the omnidistance intelligent production line of Crystalline Silicon PV Module as claimed in claim 1, it is characterized in that: described intelligence control system comprises assembly on-line data acquisition system, data processing and control system (5), system early warning device and the system failure display unit that is arranged on each equipment.
10. the omnidistance intelligent production line of Crystalline Silicon PV Module as claimed in claim 9, it is characterized in that: described intelligence control system also has the strange land supervisory control system.
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102800761A (en) * | 2012-08-31 | 2012-11-28 | 江苏嘉盛光伏科技有限公司 | Preparation system of solar cell module |
| CN102903794A (en) * | 2012-09-28 | 2013-01-30 | 合肥晶澳太阳能科技有限公司 | Sealant overflow process of photovoltaic assembly framing |
| CN105097996A (en) * | 2015-08-18 | 2015-11-25 | 蠡县英利新能源有限公司 | Solar cell assembly packaging system and packaging process |
| CN105984703A (en) * | 2015-03-16 | 2016-10-05 | 智易科技股份有限公司 | Scalable manufacturing system and method for implementing the same |
| CN106098857A (en) * | 2016-08-17 | 2016-11-09 | 江阴永嘉新能源科技有限公司 | The production technology of solar bracket assembly |
| CN106449870A (en) * | 2016-09-14 | 2017-02-22 | 湖南红太阳光电科技有限公司 | PERC solar cell production line |
| CN106952841A (en) * | 2017-04-27 | 2017-07-14 | 河北工业大学 | A kind of photovoltaic cell device for classifying defects and its detection method |
| CN107829586A (en) * | 2017-10-27 | 2018-03-23 | 四川永祥硅材料有限公司 | A kind of crystalline silicon factory |
| CN109062170A (en) * | 2018-10-10 | 2018-12-21 | 协鑫集成科技股份有限公司 | Photovoltaic module area control system |
| CN109449254A (en) * | 2018-12-13 | 2019-03-08 | 宁夏大学 | A kind of circulating production line preparing solar battery string group |
| CN109950362A (en) * | 2019-03-29 | 2019-06-28 | 苏州携创新能源科技有限公司 | A kind of processing method of photovoltaic module |
| CN110620073A (en) * | 2019-09-24 | 2019-12-27 | 英利能源（中国）有限公司 | Photovoltaic module welding and coating integrated equipment and process |
| CN111702489A (en) * | 2020-07-31 | 2020-09-25 | 晶科能源科技（海宁）有限公司 | Series welding system special for photovoltaic module and operation method thereof |
| CN114497284A (en) * | 2022-02-11 | 2022-05-13 | 深圳嘉盛赋能科技有限公司 | Photovoltaic module automation line |
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| CN202067819U (en) * | 2011-04-19 | 2011-12-07 | 中电电气(上海)太阳能科技有限公司 | Whole course automatic continuous production apparatus for producing solar cell module |
| CN202127032U (en) * | 2011-05-31 | 2012-01-25 | 秦皇岛市奥瑞特科技有限公司 | Full-automatic laying table |
| CN202651176U (en) * | 2012-03-19 | 2013-01-02 | 常州天华新能源科技有限公司 | Intelligent automatic production line of crystalline silicon photovoltaic module |
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| US20100047954A1 (en) * | 2007-08-31 | 2010-02-25 | Su Tzay-Fa Jeff | Photovoltaic production line |
| CN202067819U (en) * | 2011-04-19 | 2011-12-07 | 中电电气(上海)太阳能科技有限公司 | Whole course automatic continuous production apparatus for producing solar cell module |
| CN202127032U (en) * | 2011-05-31 | 2012-01-25 | 秦皇岛市奥瑞特科技有限公司 | Full-automatic laying table |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102800761A (en) * | 2012-08-31 | 2012-11-28 | 江苏嘉盛光伏科技有限公司 | Preparation system of solar cell module |
| CN102903794A (en) * | 2012-09-28 | 2013-01-30 | 合肥晶澳太阳能科技有限公司 | Sealant overflow process of photovoltaic assembly framing |
| CN102903794B (en) * | 2012-09-28 | 2015-04-29 | 合肥晶澳太阳能科技有限公司 | Sealant overflow process of photovoltaic assembly framing |
| CN105984703A (en) * | 2015-03-16 | 2016-10-05 | 智易科技股份有限公司 | Scalable manufacturing system and method for implementing the same |
| CN105097996A (en) * | 2015-08-18 | 2015-11-25 | 蠡县英利新能源有限公司 | Solar cell assembly packaging system and packaging process |
| CN106098857A (en) * | 2016-08-17 | 2016-11-09 | 江阴永嘉新能源科技有限公司 | The production technology of solar bracket assembly |
| CN106098857B (en) * | 2016-08-17 | 2017-06-20 | 江阴永嘉新能源科技有限公司 | The production technology of solar bracket component |
| CN106449870A (en) * | 2016-09-14 | 2017-02-22 | 湖南红太阳光电科技有限公司 | PERC solar cell production line |
| CN106952841A (en) * | 2017-04-27 | 2017-07-14 | 河北工业大学 | A kind of photovoltaic cell device for classifying defects and its detection method |
| CN107829586A (en) * | 2017-10-27 | 2018-03-23 | 四川永祥硅材料有限公司 | A kind of crystalline silicon factory |
| CN109062170A (en) * | 2018-10-10 | 2018-12-21 | 协鑫集成科技股份有限公司 | Photovoltaic module area control system |
| CN109449254A (en) * | 2018-12-13 | 2019-03-08 | 宁夏大学 | A kind of circulating production line preparing solar battery string group |
| CN109449254B (en) * | 2018-12-13 | 2024-01-23 | 宁夏大学 | Circulating production line for preparing solar cell string |
| CN109950362A (en) * | 2019-03-29 | 2019-06-28 | 苏州携创新能源科技有限公司 | A kind of processing method of photovoltaic module |
| WO2020199660A1 (en) * | 2019-03-29 | 2020-10-08 | 苏州携创新能源科技有限公司 | Method for processing photovoltaic module |
| CN110620073A (en) * | 2019-09-24 | 2019-12-27 | 英利能源（中国）有限公司 | Photovoltaic module welding and coating integrated equipment and process |
| CN110620073B (en) * | 2019-09-24 | 2021-08-13 | 英利能源（中国）有限公司 | Photovoltaic module welding and coating integrated equipment and process |
| CN111702489A (en) * | 2020-07-31 | 2020-09-25 | 晶科能源科技（海宁）有限公司 | Series welding system special for photovoltaic module and operation method thereof |
| CN111702489B (en) * | 2020-07-31 | 2024-05-24 | 晶科能源(海宁)有限公司 | Series welding system special for photovoltaic module and operation method thereof |
| CN114497284A (en) * | 2022-02-11 | 2022-05-13 | 深圳嘉盛赋能科技有限公司 | Photovoltaic module automation line |
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Application publication date: 20120704 |