CN109062170A - Photovoltaic module area control system - Google Patents
Photovoltaic module area control system Download PDFInfo
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- CN109062170A CN109062170A CN201811178907.1A CN201811178907A CN109062170A CN 109062170 A CN109062170 A CN 109062170A CN 201811178907 A CN201811178907 A CN 201811178907A CN 109062170 A CN109062170 A CN 109062170A
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- plc
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- 238000004140 cleaning Methods 0.000 claims abstract description 29
- 238000010030 laminating Methods 0.000 claims abstract description 25
- 238000003475 lamination Methods 0.000 claims abstract description 8
- 239000003292 glue Substances 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims description 4
- 230000001012 protector Effects 0.000 claims description 3
- 230000006855 networking Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/4186—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses control zones after a kind of photovoltaic module area control system, including the preceding control zone of layer, layer and lamination control zone；The preceding control zone of layer includes equipment control PLC before slave station PLC and plurality of layers before Ceng Qian main website PLC, layer, and equipment control PLC is controlled with Ceng Qian main website PLC respectively before each layer connects, and slave station PLC and Ceng Qian main website PLC control connects before layer；Control zone includes equipment control PLC and a plurality of cleaning equipment control PLCs after Ceng Hou main website PLC, cleaning line main website PLC and plurality of layers after layer, equipment control PLC controls with Ceng Hou main website PLC connect respectively after each layer, and each cleaning equipment control PLC controls with cleaning line main website PLC connect respectively；Lamination control zone includes a plurality of laminating apparatus control PLCs, and each laminating apparatus control PLC is connected with slave station PLC control before layer respectively.The present invention can be realized the PLC networking connection of entire Shop floor control equipment, realize information real-time delivery, to accomplish the unmanned of data acquisition, improve the efficiency and accuracy of data acquisition.
Description
Technical field
The present invention relates to photovoltaic module manufacturing technology fields, and in particular to a kind of photovoltaic module area control system.
Background technique
With the manufacturing intensified competition of photovoltaic module, improving the degree of automation reduction component production cost already becomes one
Kind trend.Photovoltaic module manufacturing industry is started late in China, and automation equipment is still immature.For manufacturing execution system
MES data collecting work, existing data acquisition needs to arrange corresponding personnel at the scene, when component reaches each process, by
Operator holds barcode scanning gun barcode scanning and does data acquisition, it is therefore desirable to configure PC+ barcode scanning gun and corresponding manual operation, while must protect
Demonstrate,prove each component will barcode scanning, can not omit just can guarantee data acquisition integrality, therefore, not only exist inefficiency,
Many deficiencies such as the low, wasting manpower and material resources of data accuracy, and be unable to satisfy the automation of component manufacturing, it is unmanned,
Intelligent, information-based demand.
Summary of the invention
Goal of the invention of the invention is to provide a kind of photovoltaic module area control system, can be realized entire Shop floor control and sets
Standby PLC networking connection, realizes information real-time delivery, to accomplish the unmanned of data acquisition, improves the efficiency of data acquisition
And accuracy.
To achieve the above object of the invention, the technical solution adopted by the present invention is that: a kind of photovoltaic module area control system, packet
Include control zone and lamination control zone after the preceding control zone of layer, layer；
The preceding control zone of layer includes equipment control PLC before slave station PLC and plurality of layers before Ceng Qian main website PLC, layer, each described
Equipment control PLC controls with Ceng Qian main website PLC connect respectively before layer, and slave station PLC and Ceng Qian main website PLC control connects before the layer
It connects；
Control zone includes equipment control PLC and multiple after Ceng Hou main website PLC, cleaning line main website PLC and plurality of layers after the layer
Several cleaning equipment control PLCs, equipment control PLC controls with Ceng Hou main website PLC connect respectively after each layer, each cleaning
Equipment control PLC controls with cleaning line main website PLC connect respectively；
The lamination control zone includes a plurality of laminating apparatus control PLCs, each laminating apparatus control PLC respectively with before layer from
The PLC that stands control connection；
The Ceng Qian main website PLC is connect with Ceng Hou main website plc communication, and the cleaning line main website PLC and Ceng Hou main website plc communication connect
It connects.
In above-mentioned technical proposal, equipment control PLC is controlled with Ceng Qian main website PLC through ICP/IP protocol respectively before each layer
Connection；
Equipment control PLC controls through ICP/IP protocol with Ceng Hou main website PLC connect respectively after each layer；
Each cleaning equipment control PLC controls through ICP/IP protocol with cleaning line main website PLC connect respectively；
Each laminating apparatus control PLC controls through ICP/IP protocol with slave station PLC before layer connect respectively.
In above-mentioned technical proposal, equipment control PLC includes bonding machine PLC mould group, upper glass before layer before the plurality of layers
Machine PLC, first layer EVA PLC, busbar bonding machine PLC, second layer EVA PLC and TPT laydown machine PLC.
In above-mentioned technical proposal, before the layer bonding machine PLC mould group include bonding machine PLC before sequentially connected first layer,
Bonding machine PLC before bonding machine PLC and third layer before the second layer.
In above-mentioned technical proposal, equipment control PLC includes AB glue dispenser PLC, terminal box installation after the plurality of layers
Visual examination PLC after PLC, frame loader PLC, glue spreader PLC and layer.
In above-mentioned technical proposal, a plurality of cleaning equipment control PLCs include that FINAL APPEARANCE checks equipment PLC, corner protector
Machine PLC and automatic stepping PLC.
In above-mentioned technical proposal, a plurality of laminating apparatus control PLCs include sequentially connected preceding EL PLC, first layer
Press PLC, the second laminating machine PLC, third laminating machine PLC and the 4th laminating machine PLC.
Due to the above technical solutions, the present invention has the following advantages over the prior art:
1. it is of the invention by being respectively provided with a main website PLC and several slave stations PLC in the workshop region Nei Ge, and through ICP/IP protocol
It accesses in the network of each equipment control PLC, component ID is realized the unmanned of data acquisition, improved by PLC real-time delivery
The efficiency and accuracy of data acquisition；
2. reducing the cost of labor of enterprise invention replaces the mode of existing artificial acquisition data, being suitable for popularization and application.
Detailed description of the invention
Fig. 1 is the system block diagram of the embodiment of the present invention one.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments:
Embodiment one:
It is shown in Figure 1, control zone and lamination control after a kind of photovoltaic module area control system, including the preceding control zone of layer, layer
Area；
The preceding control zone of layer includes equipment control PLC before slave station PLC and plurality of layers before Ceng Qian main website PLC, layer, each described
Equipment control PLC controls with Ceng Qian main website PLC connect respectively before layer, and slave station PLC and Ceng Qian main website PLC control connects before the layer
It connects；
Control zone includes equipment control PLC and multiple after Ceng Hou main website PLC, cleaning line main website PLC and plurality of layers after the layer
Several cleaning equipment control PLCs, equipment control PLC controls with Ceng Hou main website PLC connect respectively after each layer, each cleaning
Equipment control PLC controls with cleaning line main website PLC connect respectively；
The lamination control zone includes a plurality of laminating apparatus control PLCs, each laminating apparatus control PLC respectively with before layer from
The PLC that stands control connection；
The Ceng Qian main website PLC is connect with Ceng Hou main website plc communication, and the cleaning line main website PLC and Ceng Hou main website plc communication connect
It connects.
In the present embodiment, equipment control PLC controls through ICP/IP protocol with Ceng Qian main website PLC connect respectively before each layer
It connects；
Equipment control PLC controls through ICP/IP protocol with Ceng Hou main website PLC connect respectively after each layer；
Each cleaning equipment control PLC controls through ICP/IP protocol with cleaning line main website PLC connect respectively；
Each laminating apparatus control PLC controls through ICP/IP protocol with slave station PLC before layer connect respectively.
In the present embodiment, equipment control PLC includes bonding machine PLC mould group, upper glass machine before layer before the plurality of layers
PLC, first layer EVA PLC, busbar bonding machine PLC, second layer EVA PLC and TPT laydown machine PLC.
In the present embodiment, bonding machine PLC mould group includes bonding machine PLC, second before sequentially connected first layer before the layer
Bonding machine PLC before bonding machine PLC and third layer before layer.
In the present embodiment, after the plurality of layers equipment control PLC include AB glue dispenser PLC, terminal box installation PLC,
Visual examination PLC after frame loader PLC, glue spreader PLC and layer.
In the present embodiment, a plurality of cleaning equipment control PLCs include that FINAL APPEARANCE checks equipment PLC, corner protector machine PLC
With automatic stepping PLC.
In the present embodiment, a plurality of laminating apparatus control PLCs include sequentially connected preceding EL PLC, the first laminating machine
PLC, the second laminating machine PLC, third laminating machine PLC and the 4th laminating machine PLC.
The COM code of main website PLC and generate virtual glass ID in the present invention, before upper glass machine PLC receiving layer, first to
Third bonding machine PLC will virtually the number of string and virtual glass ID be bound, and first layer EVA PLC is by preceding EVA material and virtual glass ID
Binding, busbar bonding machine bind busbar and virtual glass ID, and second layer EVA PLC is by second layer EVA and virtual glass
ID binding, TPT laydown machine PLC bind TPT and virtual glass ID, at this point, slave station PLC is generated according to virtual glass ID before layer
LOTID, online print components ID；Then, preceding EL PLC reading assembly ID writes assembly line PLC, first to fourth laminating machine point
Other receiving unit ID；AB glue dispenser PLC, terminal box installation PLC, frame loader PLC, glue spreader PLC respectively by material ID with
LOTID is bound, and visual examination PLC reading assembly ID after layer writes assembly line PLC；FINAL APPEARANCE checks equipment PLC reading assembly
ID writes assembly line PLC, cleaning line main website PLC reading assembly ID, completes stepping according to stepping logic.
The value volume and range of product of each equipment control PLC of the invention is simultaneously not fixed, and can be increased according to needs of production
Subtract.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
A variety of modifications of above-described embodiment will be readily apparent to those skilled in the art, it is as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to above-described embodiment shown in this article, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (7)
1. a kind of photovoltaic module area control system, it is characterised in that: including control zone after the preceding control zone of layer, layer and lamination control
Area；
The preceding control zone of layer includes equipment control PLC before slave station PLC and plurality of layers before Ceng Qian main website PLC, layer, each described
Equipment control PLC controls with Ceng Qian main website PLC connect respectively before layer, and slave station PLC and Ceng Qian main website PLC control connects before the layer
It connects；
Control zone includes equipment control PLC and multiple after Ceng Hou main website PLC, cleaning line main website PLC and plurality of layers after the layer
Several cleaning equipment control PLCs, equipment control PLC controls with Ceng Hou main website PLC connect respectively after each layer, each cleaning
Equipment control PLC controls with cleaning line main website PLC connect respectively；
The lamination control zone includes a plurality of laminating apparatus control PLCs, each laminating apparatus control PLC respectively with before layer from
The PLC that stands control connection；
The Ceng Qian main website PLC is connect with Ceng Hou main website plc communication, and the cleaning line main website PLC and Ceng Hou main website plc communication connect
It connects.
2. photovoltaic module area control system according to claim 1, it is characterised in that: equipment controls before each layer
PLC is controlled through ICP/IP protocol with Ceng Qian main website PLC connect respectively；
Equipment control PLC controls through ICP/IP protocol with Ceng Hou main website PLC connect respectively after each layer；
Each cleaning equipment control PLC controls through ICP/IP protocol with cleaning line main website PLC connect respectively；
Each laminating apparatus control PLC controls through ICP/IP protocol with slave station PLC before layer connect respectively.
3. photovoltaic module area control system according to claim 1, it is characterised in that: equipment control before the plurality of layers
PLC processed includes bonding machine PLC mould group, upper glass machine PLC, first layer EVA PLC, busbar bonding machine PLC, the second layer before layer
EVA PLC and TPT laydown machine PLC.
4. photovoltaic module area control system according to claim 3, it is characterised in that: bonding machine PLC mould before the layer
Group includes bonding machine PLC before bonding machine PLC before bonding machine PLC, the second layer before sequentially connected first layer and third layer.
5. photovoltaic module area control system according to claim 1, it is characterised in that: equipment control after the plurality of layers
PLC processed includes visual examination PLC after AB glue dispenser PLC, terminal box installation PLC, frame loader PLC, glue spreader PLC and layer.
6. photovoltaic module area control system according to claim 1, it is characterised in that: a plurality of cleaning equipment controls
PLC processed includes that FINAL APPEARANCE checks equipment PLC, corner protector machine PLC and automatic stepping PLC.
7. photovoltaic module area control system according to claim 1, it is characterised in that: a plurality of laminating apparatus controls
PLC processed includes sequentially connected preceding EL PLC, the first laminating machine PLC, the second laminating machine PLC, third laminating machine PLC and the 4th layer
Press PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811178907.1A CN109062170A (en) | 2018-10-10 | 2018-10-10 | Photovoltaic module area control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811178907.1A CN109062170A (en) | 2018-10-10 | 2018-10-10 | Photovoltaic module area control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109062170A true CN109062170A (en) | 2018-12-21 |
Family
ID=64764510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811178907.1A Pending CN109062170A (en) | 2018-10-10 | 2018-10-10 | Photovoltaic module area control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109062170A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101820035A (en) * | 2010-05-12 | 2010-09-01 | 无锡尚德太阳能电力有限公司 | Solar cell module and superposing method thereof |
| CN202133893U (en) * | 2011-03-15 | 2012-02-01 | 上海板机电气制造有限公司 | Multilayer press control system based on PLC |
| CN102544242A (en) * | 2012-03-19 | 2012-07-04 | 常州天华新能源科技有限公司 | Intelligentized automatic production line for crystalline silicon photovoltaic component |
| CN202815520U (en) * | 2012-06-01 | 2013-03-20 | 秦皇岛龙晶光伏科技有限公司 | DCS control system of solar cell module encapsulation production line |
| CN102999015A (en) * | 2011-09-16 | 2013-03-27 | 苏州索力旺光伏设备有限公司 | Photovoltaic module flexible manufacturing control system based on field bus |
| CN106032085A (en) * | 2015-12-30 | 2016-10-19 | 天津市畅和科技有限公司 | Electromechanical integration photovoltaic laminating machine pressurization system |
| CN207851599U (en) * | 2017-12-26 | 2018-09-11 | 中电电气(上海)太阳能科技有限公司 | A kind of photovoltaic module manufacturing monitoring system |
| CN208654633U (en) * | 2018-10-10 | 2019-03-26 | 协鑫集成科技股份有限公司 | Photovoltaic module area control system |
-
2018
- 2018-10-10 CN CN201811178907.1A patent/CN109062170A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101820035A (en) * | 2010-05-12 | 2010-09-01 | 无锡尚德太阳能电力有限公司 | Solar cell module and superposing method thereof |
| CN202133893U (en) * | 2011-03-15 | 2012-02-01 | 上海板机电气制造有限公司 | Multilayer press control system based on PLC |
| CN102999015A (en) * | 2011-09-16 | 2013-03-27 | 苏州索力旺光伏设备有限公司 | Photovoltaic module flexible manufacturing control system based on field bus |
| CN102544242A (en) * | 2012-03-19 | 2012-07-04 | 常州天华新能源科技有限公司 | Intelligentized automatic production line for crystalline silicon photovoltaic component |
| CN202815520U (en) * | 2012-06-01 | 2013-03-20 | 秦皇岛龙晶光伏科技有限公司 | DCS control system of solar cell module encapsulation production line |
| CN106032085A (en) * | 2015-12-30 | 2016-10-19 | 天津市畅和科技有限公司 | Electromechanical integration photovoltaic laminating machine pressurization system |
| CN207851599U (en) * | 2017-12-26 | 2018-09-11 | 中电电气(上海)太阳能科技有限公司 | A kind of photovoltaic module manufacturing monitoring system |
| CN208654633U (en) * | 2018-10-10 | 2019-03-26 | 协鑫集成科技股份有限公司 | Photovoltaic module area control system |
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