CN107942982A - A kind of novel flexible automatic assembly line and its control method - Google Patents
A kind of novel flexible automatic assembly line and its control method Download PDFInfo
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- CN107942982A CN107942982A CN201711257940.9A CN201711257940A CN107942982A CN 107942982 A CN107942982 A CN 107942982A CN 201711257940 A CN201711257940 A CN 201711257940A CN 107942982 A CN107942982 A CN 107942982A
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- unit station
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- assembly line
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- turntable
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 30
- 230000006855 networking Effects 0.000 claims abstract description 18
- 230000002452 interceptive effect Effects 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 230000004044 response Effects 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 3
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The present invention provides a kind of novel flexible automatic assembly line and its control method, including automatic turntable, the automatic turntable is controlled by host computer PC, and the automatic turntable includes single fighter net general-purpose interface and turning table control module；The production line further includes the unit station for possessing the single fighter net general-purpose interface；The automatic turntable carries out networking with the unit station by the single fighter net general-purpose interface；The unit station is controlled by independent PLC.The present invention uses modular design philosophy, unit station can be reused according to the demand of production line to be configured, more unit station are arranged into networking on demand, the Minifab of customizable is formed, utilization rate of equipment and installations is improved, avoids the wasting of resources, substantially reduce the construction cycle, economic benefit is improved, has the advantages that versatile, equipment easy care, scalability are good, suitable for each electronic product, the Automatic Assembly Line solution of daily use chemicals class product.
Description
Technical field
The present invention relates to industrial information automatic producing technology field, more particularly to a kind of novel flexible automatic assembly line
And its control method.
Background technology
Automatic production line progressively substitutes the inexorable trend that artificial production line is manufacturing development.In automatic production line
Development process in, product manufacturing enterprise and automation equipment exploitation commercial city have put into huge resource and have carried out R ＆ D design, week
It is main feature therein that phase is long, of high cost, versatility is not strong etc..Present consumer product, the speed of update is very
It hurry up, it is how that original production line is fast when factory has new product to need to put into production, and original production line does not meet new process
Speed is transformed and is applicable in new product production, is the problem of goods producer will often face.
Since product frequent updating is regenerated, so proposing the requirement of higher to production line.Traditional automatic production line,
As shown in Figure 1, the monoblock type automatic production line being made of some station and transmission line or automatic turntable.Its shortcomings that is work
Skill flow is fixed, and station function is single, and control programmed logic is fixed, not flexibly configurable.When model change, technique change
When larger, it is difficult to reuse existing resource, and have to develop new production line again, cause the wasting of resources, and develop week
Phase is grown.
The content of the invention
(1) technical problem solved
To solve the above-mentioned problems, can the present invention provides a kind of novel flexible automatic assembly line and its control method
Unit station is reused according to the demand of production line to be configured, and more unit station is arranged into networking on demand, formation can be determined
The Minifab of inhibition and generation, improves utilization rate of equipment and installations, avoids the wasting of resources, substantially reduces the construction cycle, improve through
Ji benefit.
(2) technical solution
A kind of novel flexible automatic assembly line, including automatic turntable, the automatic turntable is controlled by host computer PC, described
Automatic turntable includes single fighter net general-purpose interface and turning table control module；The production line, which further includes, possesses the single fighter Netcom
With the unit station of interface；The automatic turntable carries out networking with the unit station by the single fighter net general-purpose interface.
Further, the unit station is controlled by independent PLC.
Further, the automatic turntable further includes machine vision module, the machine vision module include manipulator and
CCD industrial cameras, the CCD industrial cameras are fixed on the manipulator, and the manipulator is fixed in the automatic turntable
Centre.
Further, the automatic turntable further includes external information interactive interface, and the externally information interactive interface is realized
With the information realtime interactive function of exterior main line body equipment.
Further, the unit station assembles unit for general triple axle, universal screw locks unit or customization is special
Different technique assembling special plane equipment.
Further, the externally information interactive interface is the communication of RFID read-write interface or other designated communication agreements
Interface.
A kind of control method of novel flexible automatic assembly line, includes the following steps：
S1, by the PLC type number of networking unit station, IP address, device type, device name, other sequence number etc. of standing substantially believe
Cease typing host computer PC system database；
S2, set data block in the PLC of each unit station by specified format, by the read-write to data block contents come real
Now between each unit station and automatic turntable it is such as ready, perform completion, equipment state signal interaction and data transfer；
S3, control automatic turntable action, cooperate with each unit station equipment to run；
The vision request of S4, each unit station of response, control machine vision module aid in each unit station completion assembling to appoint
Business；
S5, by external information interactive interface and exterior main line body equipment carry out information exchange, by state, bar code, result
Product information Deng inflow and outflow carries out real-time, interactive.
(3) beneficial effect
, can be according to production using modular design philosophy the present invention provides a kind of novel flexible automatic assembly line
The demand recycling unit station of line is configured, and more unit station are arranged networking on demand, form the small of customizable
Type production line, improves utilization rate of equipment and installations, avoids the wasting of resources, substantially reduces the construction cycle, improves economic benefit, tool
Have the advantages that versatile, equipment easy care, scalability are good；Present invention also offers a kind of novel flexible automatic assembly line
Control method, there are open configurable interfaces, easy to operate, the change adaptability to production-line technique is extremely strong, is suitable for
The Automatic Assembly Line solution of each electronic product, daily use chemicals class product.
Brief description of the drawings
Fig. 1 is automatic production line structure diagram traditional in the prior art.
Fig. 2 is a kind of novel flexible automatic assembly line structure diagram according to the present invention.
Fig. 3 is a kind of automatic turntable functional schematic of novel flexible automatic assembly line according to the present invention.
Fig. 4 is a kind of unit station functional schematic of novel flexible automatic assembly line according to the present invention.
Fig. 5 is a kind of main line body expansion structure schematic diagram of novel flexible automatic assembly line according to the present invention.
Fig. 6 is a kind of control method step schematic diagram of novel flexible automatic assembly line according to the present invention.
Embodiment
Embodiment according to the present invention is described in further details below in conjunction with the accompanying drawings.
With reference to Fig. 2~Fig. 4, a kind of novel flexible automatic assembly line, including automatic turntable, automatic turntable is by host computer PC
Control, automatic turntable include single fighter net general-purpose interface and turning table control module；Production line, which further includes, possesses single fighter Netcom use
The unit station of interface；Automatic turntable carries out networking with unit station by single fighter net general-purpose interface.
Production line uses 6 unit station turntable transmission modes, and first unit station is the special station of loading and unloading, remaining 5 unit
Station is unit modules A~E.The special station of loading and unloading is essential module, for feeding and the general three axis modular form of blowing,
It can be docked with main line body or other external equipments.Unit modules A~E is modularization standalone station, using General design,
Its type includes general triple axle assembling unit, universal screw locks unit etc., or customization special process assembling special plane
Equipment.
Every unit station is controlled by independent PLC, has independent control system.
Automatic turntable and each unit station are connected with each other by single fighter net general-purpose interface, and only possess the list of this interface
Machine station just can carry out networking with the automatic turntable of this production line, and every unit station can be easily from automatic turntable
Separate, easy to safeguard, also can adapt to the demands of different production lines quickly with automatic turntable networking.And depart from automatic turntable
Unit station can be as the equipment independent operating of standalone feature.
Each unit station can combine and automatic turntable networking, the unit station number of networking according to process requirements arbitrary arrangement
Amount is less than 6 can be with.
Automatic turntable further includes machine vision module F, and machine vision module F includes manipulator and CCD industrial cameras, CCD
Industrial camera is fixed on a robotic arm, and manipulator is fixed on automatic turntable center.Machine vision module F can aid in each unit work
Station is detected or positions, and module F can be matched according to technological requirement is different.
Automatic turntable further includes external information interactive interface, and external information interactive interface is realized and exterior main line body equipment
Information realtime interactive function.External information interactive interface be RFID read-write interface, then can be sharp if external equipment is without RFID device
Interacted with the communication interface of other designated communication agreements.
If any the more production line of complex process, flow, it can be extended as shown in Figure 5, by the special station of each loading and unloading
Docked with main line body.
The above performance that the new production line possesses, the support depending on its control system.The system uses host computer
PC and PLC united control patterns, as shown in fig. 6, a kind of control method of novel flexible automatic assembly line, including following step
Suddenly：
S1, by the PLC type number of networking unit station, IP address, device type, device name, other sequence number etc. of standing substantially believe
Cease typing host computer PC system database；
Networking can just be carried out with this production line automatic turntable by only possessing the unit station of single fighter net general-purpose interface, no
Then None- identified equipment.All networking unit station are required for the prior typing host computer PC system database of essential information, than
Such as PLC type number, IP address, device type, device name, other sequence number of standing, as the basic data of automatic identification, host computer PC
The essential information of each networking unit station of system automatic identification.
S2, set data block in the PLC of each unit station by specified format, by the read-write to data block contents come real
Now between each unit station and automatic turntable it is such as ready, perform completion, equipment state signal interaction and data transfer；
S3, control automatic turntable action, cooperate with each unit station equipment to run；
, it is necessary to be communicated with each unit station while automatic turntable operating is controlled, coordinate synchronization operation, communication side
Formula uses single fighter net general-purpose interface.The PLC of each unit station shows respective operating status, right if there is abnormal alarm
Handled in the unit station answered.
The vision request of S4, each unit station of response, control machine vision module aid in each unit station completion assembling to appoint
Business；
CCD industrial cameras are fixed on a robotic arm, and manipulator, which can individually perform task, can also coordinate vision execution to appoint
Business.The task and running orbit of manipulator program on teaching machine, and list is completed come control machinery hand by host computer PC calling task
The job request of machine station.Different according to technique, task can be with flexible configuration.Visual processes are open interfaces, can be flexible
Easily configure visual task and vision calibration.Multiple unit station can request job at the same time, machine vision module is according to setting
Fixed priority orders perform task.
S5, by external information interactive interface and exterior main line body equipment carry out information exchange, by state, bar code, result
Product information Deng inflow and outflow carries out real-time, interactive.
External information interface is RFID read-write interface, if external equipment is without RFID device, then using specified communication protocol
Interact.
, can be according to production using modular design philosophy the present invention provides a kind of novel flexible automatic assembly line
The demand recycling unit station of line is configured, and more unit station are arranged networking on demand, form the small of customizable
Type production line, improves utilization rate of equipment and installations, avoids the wasting of resources, substantially reduces the construction cycle, improves economic benefit, tool
Have the advantages that versatile, equipment easy care, scalability are good；Present invention also offers a kind of novel flexible automatic assembly line
Control method, there are open configurable interfaces, easy to operate, the change adaptability to production-line technique is extremely strong, is suitable for
The Automatic Assembly Line solution of each electronic product, daily use chemicals class product.
The above-described embodiments are merely illustrative of preferred embodiments of the present invention, not to the structure of the present invention
Think and scope is defined.On the premise of design concept of the present invention is not departed from, technology of the ordinary people in the field to the present invention
The all variations and modifications that scheme is made, should all drop into protection scope of the present invention, the claimed technology contents of the present invention,
All record in detail in the claims.
Claims (7)
1. a kind of novel flexible automatic assembly line, including automatic turntable, it is characterised in that：The automatic turntable is by host computer PC
Control, the automatic turntable include single fighter net general-purpose interface and turning table control module；The production line further include possess it is described
The unit station of single fighter net general-purpose interface；The automatic turntable passes through the single fighter net general-purpose interface with the unit station
Carry out networking.
A kind of 2. novel flexible automatic assembly line according to claim 1, it is characterised in that：The unit station is by only
Vertical PLC controls.
A kind of 3. novel flexible automatic assembly line according to claim 1, it is characterised in that：The automatic turntable also wraps
Machine vision module is included, the machine vision module includes manipulator and CCD industrial cameras, and the CCD industrial cameras are fixed on
On the manipulator, the manipulator is fixed on the automatic turntable center.
A kind of 4. novel flexible automatic assembly line according to claim 1, it is characterised in that：The automatic turntable also wraps
External information interactive interface is included, the externally information interactive interface realizes the information realtime interactive work(with exterior main line body equipment
Energy.
A kind of 5. novel flexible automatic assembly line according to claim 2, it is characterised in that：The unit station is logical
Unit or customization special process assembling special plane equipment are locked with triple axle assembling unit, universal screw.
A kind of 6. novel flexible automatic assembly line according to claim 4, it is characterised in that：The external information exchange
Interface is RFID read-write interface or the communication interface of other designated communication agreements.
A kind of 7. control method of novel flexible automatic assembly line, it is characterised in that：Include the following steps：
S1, by the PLC type number of networking unit station, IP address, device type, device name, the essential informations such as other sequence number of standing record
Enter host computer PC system database；
S2, set data block in the PLC of each unit station by specified format, is realized by the read-write to data block contents each
It is such as ready between unit station and automatic turntable, perform completion, equipment state signal interaction and data transfer；
S3, control automatic turntable action, cooperate with each unit station equipment to run；
The vision request of S4, each unit station of response, control machine vision module aid in each unit station to complete assembling task；
S5, by external information interactive interface and exterior main line body equipment carry out information exchange, and state, bar code, result etc. are flowed
The product information for entering outflow carries out real-time, interactive.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711257940.9A CN107942982A (en) | 2017-12-04 | 2017-12-04 | A kind of novel flexible automatic assembly line and its control method |
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| CN201711257940.9A CN107942982A (en) | 2017-12-04 | 2017-12-04 | A kind of novel flexible automatic assembly line and its control method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109739187A (en) * | 2018-11-30 | 2019-05-10 | 惠州市德赛电池有限公司 | A kind of TCO based on linear motor processes the control system and method for general producing line |
| CN109887379A (en) * | 2018-06-04 | 2019-06-14 | 无锡铭知一智能科技有限公司 | A kind of teaching flexible manufacturing system platform |
| CN111266846A (en) * | 2020-01-14 | 2020-06-12 | 昆山市富川机电科技有限公司 | Stranding machine assembling system and method equipped with intelligent logistics |
| CN114571209A (en) * | 2022-04-02 | 2022-06-03 | 博众精工科技股份有限公司 | Automatic assembly module |
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| CN206422841U (en) * | 2017-01-24 | 2017-08-18 | 景致三维（江苏）股份有限公司 | Automatic turntable is controlled and picture radio transmitting device and auto-phot system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109887379A (en) * | 2018-06-04 | 2019-06-14 | 无锡铭知一智能科技有限公司 | A kind of teaching flexible manufacturing system platform |
| CN109739187A (en) * | 2018-11-30 | 2019-05-10 | 惠州市德赛电池有限公司 | A kind of TCO based on linear motor processes the control system and method for general producing line |
| CN111266846A (en) * | 2020-01-14 | 2020-06-12 | 昆山市富川机电科技有限公司 | Stranding machine assembling system and method equipped with intelligent logistics |
| CN111266846B (en) * | 2020-01-14 | 2021-11-26 | 昆山市富川机电科技有限公司 | Stranding machine assembling system and method equipped with intelligent logistics |
| CN114571209A (en) * | 2022-04-02 | 2022-06-03 | 博众精工科技股份有限公司 | Automatic assembly module |
| CN114571209B (en) * | 2022-04-02 | 2023-08-18 | 博众精工科技股份有限公司 | Automatic assembly module |
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Application publication date: 20180420 |