CN106098857A - The production technology of solar bracket assembly - Google Patents
The production technology of solar bracket assembly Download PDFInfo
- Publication number
- CN106098857A CN106098857A CN201610677765.8A CN201610677765A CN106098857A CN 106098857 A CN106098857 A CN 106098857A CN 201610677765 A CN201610677765 A CN 201610677765A CN 106098857 A CN106098857 A CN 106098857A
- Authority
- CN
- China
- Prior art keywords
- track
- cell piece
- section bar
- support
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000003466 welding Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 61
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 35
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 35
- 229910052802 copper Inorganic materials 0.000 claims description 35
- 239000010949 copper Substances 0.000 claims description 35
- 238000005520 cutting process Methods 0.000 claims description 27
- 238000010030 laminating Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 21
- 238000004804 winding Methods 0.000 claims description 14
- 238000010008 shearing Methods 0.000 claims description 11
- 230000005611 electricity Effects 0.000 claims description 10
- 239000011888 foil Substances 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 239000000741 silica gel Substances 0.000 claims description 9
- 229910002027 silica gel Inorganic materials 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 7
- -1 cell panel Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000004049 embossing Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 abstract description 3
- 239000003292 glue Substances 0.000 abstract description 2
- 241000721076 Echinodorus cordifolius Species 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The present invention relates to the production technology of a kind of solar bracket assembly, support, guide rail, frame are completed to make by this technique by a streamline, cause production efficiency higher；Have employed automation equipment simultaneously and carry out assembled battery plate, improve production efficiency；All devices is connected by track, efficiently can produce with serialization, and automatic welding machine instead of human weld simultaneously, it is to avoid the error of human weld, improves the quality of cell piece, and bonding machine can also use double to operate simultaneously, and welding efficiency is higher；Assemble support and load and inspection are placed on same station, decrease production procedure, and assemble support and by sucker one row's cell piece entirety is drawn onto on fixed station and is subjected to, improve production efficiency；Frame loader can disposably install the framework on four limits, and complete injecting glue work simultaneously, improves production efficiency.
Description
Technical field
The present invention relates to the production technology of a kind of solar bracket assembly, belong to technical field of photovoltaic power generation.
Background technology
Solar energy, as a kind of low-carbon (LC) regenerative resource, can freely use, without transport, to environment without any pollution.
Compared with conventional energy resource, it is easy to use and with low cost, and photovoltaic board component is for being converted directly into electricity solar energy
Can, power for electricity equipment or carry electric energy to electrical network, meeting the needs of society electric energy.
Solar module medium-height trestle, guide rail, frame, its intensity and toughness have directly influenced the matter of solar bracket
Amount, but conventional solar energy border component medium-height trestle, guide rail, frame need to be put on different stations when making and add
Work, causes production efficiency the highest.
Cell panel in solar module is spliced by crystal silicon solar cell sheet, and this cell piece needs at it
On positive and negative electrode is set, be connected by electrode between adjacent two pieces of cell pieces, the assembling of conventional solar module step
Rapid most completely by being accomplished manually, such packaging efficiency is the highest, and the solar module after assembling is of low quality,
The most conventional technique also has the disadvantages that
1, stannum copper strips is as one of the electrode of optional electrode, and it needs by being manually welded on two pieces of cell pieces, and people
The method not only speed of work welding is relatively slow, and welding error easily occurs, causes cell piece of low quality.
2, cell piece needs after having welded with stannum copper strips to be connected in series multiple cell pieces, in the past by the most one by one
Cell piece is picked up and is well placed, but the inefficiency of so operation；Cell piece needs after completing concatenation to send into inspection man simultaneously
Position is detected, and needs also exist for by a dead lift, so needs to consume the more time and takes and put, causes production efficiency
The highest.
3, conventional frame loader need to come in four times to solar module four limits manually frame up, gluing,
Solidification, such complex process, production efficiency is low.
Summary of the invention
It is an object of the invention to overcome above-mentioned deficiency, it is provided that a kind of production efficiency is high, efficiently can produce with serialization, electricity
The production technology of the solar bracket assembly that pond tablet quality is higher.
The object of the present invention is achieved like this:
A kind of production technology of solar bracket assembly, this technique comprises the following steps:
1) sheet material is bent into section bar by the side pressure roller on sheet material track and upper pressure roller by the lamellar sheet material of strip；
2) section bar is delivered on the track of section bar puncher, promote section bar to be moved rearwards by by pusher dolly, and by punch device
Section bar is holed；
3) section bar is delivered on the shearing platform of cutter by the track of section bar puncher end, shears the cutting head on platform by type
Material is sheared；
4) the discharging track of cutter is divided into two-way, and a rail road is connected with polisher, and the relatively long profiles that cutter is cut out leads to
Entering in polisher, polisher will form solar energy frame support, guide rail after sectional material polishing；
5) another rail road being connected with the discharging track of cutter is connected with the feed rail of stamping machine, and cutter is cut out
Relatively short material is sent in stamping machine, and stamping machine is pressed and section bar can be pressed into block under the pressing block by the top of walking track, and
And the drill bit of bottom setting of pressing block, cutter head are for shearing section bar and punching, thus section bar are cut off, punches, shape
Become small-sized accessory, as the buckle on solar bracket, corner brace, pad；
6) cell piece is after sorting, cleaning, puts on the cell piece stacking seat of bonding machine, and the mechanical hand of bonding machine is by cell piece
It is put into the most from front to back on cell piece feed rail, is moved with stannum copper strips by inlet wire wheels and guiding piece subsequently,
Stannum copper strips is through through hole through sliding seat after the spacing hole on baffle plate, and is fixed on guiding piece at the spacing lower end of position-limited wheel
On, by welding briquetting, anterior cutting head, rear portion cutting head, two ends before and after stannum copper strips are cut off subsequently, be welded to phase
On the two pieces of solar battery sheets in adjacent ground, after row's welding of battery film completes, by rotating the rotation roller sucker arranged bottom roller by electricity
Pond sheet picks up, and is put into subsequently on charge track；
7) the row's cell piece being welded with stannum copper strips is transported to assemble on the cell piece group bearing of support by the charge track of bonding machine,
Row's cell piece entirety is put on the fixed station of top preset band plastic foil backboard by manual operation sucker subsequently, and workman is by a row
One row's cell piece is paved with whole backboard, is all welded by the stannum copper strips of adjacent two rows subsequently so that multiple rows of cell piece forms
One complete loop, is put into an imposite cell piece after having welded on the discharging track assembling support；
8), before imposite cell piece is transported to laminating machine by the discharging track of assembling support, manually cell panel surface is covered pattern glass
Pattern glass, cell panel, plastic foil, backboard are pressed together by rear feeding laminating machine；
9) before cell piece assembly is delivered to frame loader by track by the discharging opening of laminating machine, by control panel by the platform that frames up
Four push pedals are outwards pulled open, and will inject silica gel in the silica gel injection channel of ready solar module frame, then will too
Sun energy battery component frame is put in the groove of push pedal, controls push pedal subsequently and moves to the platform that frames up, by solar-electricity simultaneously
Pond module frame becomes a complete solar module with cell piece assembling components, finally takes out the sun from the platform that frames up
Can battery component, and the silica gel overflowing its corner carries out frictioning process；
10) finally solar module is connected solid by buckle, corner brace, bolt, nut with solar energy frame support, guide rail
Fixed, thus make a complete solar bracket assembly；
The production equipment that the most above-mentioned technique is used include sheet-forming machine, section bar puncher, cutter, stamping machine, bonding machine,
Assemble support, laminating machine and frame loader；
Wherein sheet-forming machine includes sheet material winding roller and support, coiled metal sheet material on described sheet material winding roller, described support
Being arranged at the rear side of sheet material winding roller, this support level is placed, and the top of support is provided with sheet material track, on sheet material winding roller
Sheet material end is jammed, and passes from sheet material track, this sheet material track horizontal positioned from front to back, and this sheet material track
The both sides of leading portion are provided with multiple rows of side pressure roller, the width being smaller than sheet material between two side pressure rollers, and the first two side pressure
Spacing between roller is more than the spacing between latter two side pressure roller, and the top of the back segment of described sheet material track is provided with from front to back
The upper pressure roller of many groups, upper pressure roller is one group with two, for the sheet material passed through is converted into downwards right angle；
The terminal discharge track of described sheet-forming machine is connected with the feed rail of section bar puncher, and this section bar puncher includes the end
Seat, described base is provided with a track, track is provided with pusher dolly, and the end of this pusher dolly is provided with fixing head
Being clamped one end of section bar, the other end of described track is provided with section bar clamping head, and the centre of described track is fixed with one and beats
Hole equipment, this punch device includes a grooved bit support, and this grooved bit support is inverted U-shaped, grooved bit rack inner wall
Top and two inwalls on be provided with grooved bit；
The track of described section bar puncher end is connected with the feed rail of cutter, and described cutter includes support, on support
Being provided with shearing platform, that shears platform is provided above multiple cutting head, and cutting head is fixed on same elevator, lifting
Block matches with the vertical rail offered on support；
The discharging track of described cutter is divided into two-way, and a rail road is connected with polisher, another road and the feed rail of stamping machine
Road is connected, and described stamping machine includes frame, and frame arranges walking track, and described walking track is provided with multiple limited block, institute
That states walking track is provided above pressing block, and being provided with between described pressing block and frame can when pressing under locating dowel, pressing block
So that section bar is pressed into block, the bottom of pressing block is provided with drill bit, cutter head simultaneously；
Wherein bonding machine includes that a cell piece assembles track, and described cell piece assembles the rear side of track and is provided with cell piece stacking
Seat, on this cell piece stacking seat, stacking is placed with solar battery sheet, described cell piece stacking seat be provided above mechanical hand,
Solar battery sheet is put into cell piece and assembles on track by described mechanical hand the most respectively, and described cell piece assembles track
Left side be provided with inlet wire wheels, cell piece assembles the right side of track and is provided with guiding piece, and described cell piece assembles on track also
It is provided with sliding seat, this sliding seat offers multiple through hole, between described inlet wire wheels, guiding piece, sliding seat, is provided with stannum
Copper strips, after multiple fast pulleys of inlet wire wheels walked around by this stannum copper strips, through the through hole of sliding seat, its end is fixed on guiding piece
On, the right side of described sliding seat is provided with multiple position-limited wheel, and position-limited wheel is one group with two, and former and later two position-limited wheels are arranged on cunning
The right side of the through hole of dynamic seat, and the spacing between former and later two position-limited wheels is adjustable, being provided above of described solar battery sheet
Having welding briquetting, before and after described welding briquetting, both sides are respectively arranged with anterior cutting head, rear portion cutting head, described inlet wire wheels
And between cell piece group, it is additionally provided with baffle plate, and described baffle plate has multiple spacing hole, described stannum copper strips is through the limit on veneer
Position is fixed on guiding piece behind hole, and described cell piece assembles the front side of track end and is additionally provided with a rotation roller, and rotates
Multiple rotation roller sucker it is provided with bottom roller；
The charge track of described bonding machine and end connects with the front end assembling support, and described assembling support includes base and stretches
Frame, described expansion bracket is fixed on the two ends of base, and expansion bracket includes fixing bar and the expansion link on top of bottom, described expansion link
Bottom insert in fixing masthead portion, described expansion link and fixing bar are flexibly connected, and expansion link can move up and down along fixing bar, move
Being fixed with fixing bar by bearing pin after having moved, the top of described expansion link is provided with fixed station, and described fixed station top is used for
Placing cell piece to be processed, the front side of described base is provided with cell piece group bearing, single-station bonding machine and Double-station welding
The charge track of machine end is connected with the cell piece group bearing assembling support, and is additionally provided with sucker on cell piece group bearing；
The end of described assembling support is connected with the feed rail of laminating machine by track, and group laminating machine is by pattern glass, battery
Plate, plastic foil, backboard press together；
The discharging opening of described laminating machine is connected with frame loader by track, and this frame loader includes frame, the top of described frame is consolidated
Surely frame up platform, described in the frame up surrounding of platform be provided with four tracks, described track is provided with four push pedals, push pedal can
With to the center of the platform that frames up or outside translation, and the inside of push pedal offers groove, is used for placing to be installed in described groove
The solar module frame of frame.
Compared with prior art, the invention has the beneficial effects as follows:
Support, guide rail, frame are completed to make by the production technology of this solar bracket assembly by a streamline, cause raw
Produce efficiency higher；Have employed automation equipment simultaneously and carry out assembled battery plate, improve production efficiency；All devices is by track even
Connecing, efficiently can produce with serialization, it also has the advantage that simultaneously
1, automatic welding machine instead of human weld, it is to avoid the error of human weld, improves the quality of cell piece, welds simultaneously
Picking and double can also be used to operate, welding efficiency is higher.
2, assemble support and load and inspection are placed on same station, decrease production procedure, and assemble support and pass through
One row's cell piece entirety is drawn onto on fixed station and is subjected to by sucker, improves production efficiency.
3, frame loader can disposably install the framework on four limits, and complete injecting glue work simultaneously, improves production effect
Rate.
Accompanying drawing explanation
The structural representation producing equipment that Fig. 1 is used by solar bracket component process of the present invention.
Fig. 2 is the structural representation of sheet-forming machine in Fig. 1.
Fig. 3 is sheet material track and side pressure roller, the location diagram of upper pressure roller of sheet-forming machine in Fig. 2.
Fig. 4 is the structural representation of Fig. 1 medium section puncher.
Fig. 5 is the structural representation of the punch device of Fig. 4 medium section puncher.
Fig. 6 is the structural representation of cutter in Fig. 1.
Fig. 7 is the structural representation of stamping machine in Fig. 1.
Fig. 8 is the front view of bonding machine in Fig. 1.
Fig. 9 is that in Fig. 8, in bonding machine, cell piece assembles track, cell piece stacking seat and the structural representation of mechanical hand.
Figure 10 is the enlarged drawing of baffle plate in Fig. 8.
Figure 11 is the structural representation assembling support in Fig. 1.
Figure 12 is the structural representation of frame loader in Fig. 1,
Figure 13 is the structural representation of push pedal in Figure 12.
Wherein: sheet-forming machine 1, sheet material winding roller 1.1, support 1.2, sheet material track 1.3, side pressure roller 1.4, upper pressure roller
1.5, section bar puncher 2, base 2.1, track 2.2, pusher dolly 2.3, section bar clamping head 2.4, punch device 2.5, perforating bur
Head bracket 2.6, grooved bit 2.7, cutter 3, support 3.1, shearing platform 3.2, cutting head 3.3, elevator 3.4, stamping machine
4, frame 4.1, walking track 4.2, limited block 4.3, pressing block 4.4, locating dowel 4.5, bonding machine 5, cell piece assemble track
5.1, cell piece stacking seat 5.2, mechanical hand 5.3, solar battery sheet 5.4, inlet wire wheels 5.5, guiding piece 5.6, stannum copper strips
5.7, welding briquetting 5.8, anterior cutting head 5.9, rear portion cutting head 5.10, position-limited wheel 5.11, baffle plate 5.12, spacing hole 5.13,
Rotate roller 5.14, rotation roller sucker 5.15, sliding seat 5.16, assembling support 6, base 6.1, expansion bracket 6.2, fixing bar 6.3, stretch
Contracting bar 6.4, fixed station 6.5, cell piece group bearing 6.6, sucker 6.7, laminating machine 7, frame loader 8, frame 8.1, frame up platform
8.2, push pedal 8.3, groove 8.4.
Detailed description of the invention
See Fig. 1 to Figure 13, the present invention relates to the production technology of a kind of solar bracket assembly, the equipment that this technique uses
Including sheet-forming machine 1, section bar puncher 2, cutter 3, stamping machine 4, bonding machine 5, assemble support 6, laminating machine 7 and frame loader
8。
Wherein sheet-forming machine 1 includes sheet material winding roller 1.1 and support 1.2, and described sheet material winding roller 1.1 is wound with use
In making solar energy frame and the sheet metal of support, described support 1.2 is arranged at the rear side of sheet material winding roller 1.1, this support
1.2 horizontal positioned, the top of support 1.2 is provided with sheet material track 1.3, and the sheet material end on sheet material winding roller 1.1 is jammed, and
Pass from sheet material track 1.3, this sheet material track 1.3 horizontal positioned from front to back, and the two of the leading portion of this sheet material track 1.3
Side is provided with multiple rows of side pressure roller 1.4, the width being smaller than sheet material between two side pressure rollers 1.4, and the first two side pressure roller
Spacing between 1.4 is more than the spacing between latter two side pressure roller 1.4, when sheet material is pulled through many group side pressure rollers 1.4, side pressure roller
Sheet material both sides can be slowly turned under by 1.4, and the top of the back segment of described sheet material track 1.3 is provided with the upper pressure roller of many groups from front to back
1.5, upper pressure roller 1.5 is one group with two, for the sheet material passed through is converted into downwards right angle.
The terminal discharge track of described sheet-forming machine 1 is connected with the feed rail of section bar puncher 2, this section bar puncher
2 include base 2.1, described base 2.1 is provided with a track 2.2, track 2.2 is provided with pusher dolly 2.3, this pusher
The end of dolly 2.3 is provided with fixing head, can be clamped one end of section bar, and the other end of described track 2.2 is provided with section bar
Clamping head 2.4, this section bar clamping head 2.4 is used for clamping and being moved rearwards by with section bar, and the centre of described track 2.2 is fixed with one
Individual punch device 2.5, this punch device 2.5 includes a grooved bit support 2.6, this grooved bit support 2.6 in inverted U-shaped,
Being provided with grooved bit 2.7 on the top of grooved bit support 2.6 inwall and two inwalls, grooved bit 2.7 is at section bar
Upper boring.
The described track of section bar puncher 2 end is connected with the feed rail of cutter 3, and described cutter 3 includes support
3.1, support 3.1 is provided with shearing platform 3.2, this shearing platform 3.2, for placing section bar to be sheared, shears platform 3.2
Be provided above multiple cutting head 3.3, cutting head 3.3 is fixed on same elevator 3.4, elevator 3.4 and support 3.1
On the vertical rail offered match, can be realized the lifting of cutting head 3.3 by the lifting of elevator 3.4, and each cut
Crop 3.3 can individually control to shear, thus the sheared length realizing section bar is adjustable, and then it is arbitrary too to be cut out length
Sun can frame support, guide rail etc..
The discharging track of described cutter 3 is divided into two-way, and a rail road is connected with polisher, another road and stamping machine 4
Feed rail is connected, and formation solar energy frame support after relatively long profiles is polished by polisher that wherein cutter 3 is cut out, leads
Rails etc., the relatively short material that cutter 3 is cut out then is passed through in stamping machine 4, and described stamping machine 4 includes frame 4.1, in frame 4.1
Arrange walking track 4.2 for allowing section bar pass through, described walking track 4.2 is provided with multiple limited block 4.3 for entering section bar
Row is spacing, prevents from wandering off, described walking track 4.2 be provided above pressing block 4.4, described pressing block 4.4 and frame 4.1 it
Between be provided with locating dowel 4.5, described locating dowel 4.5, for spacing to the lifting of pressing block 4.4, prevents it from occurring rocking, punching press
Section bar can be pressed into block during 4.4 times pressures of block, the bottom of pressing block 4.4 is provided with drill bit, cutter head for carrying out section bar simultaneously
Shear and punching, thus section bar is cut off, punches, form small-sized accessory, as the buckle on solar bracket, corner brace, pad
Deng.
Described bonding machine 5 includes that a cell piece assembles track 5.1, and described cell piece assembles the rear side of track 5.1 and arranges
Having cell piece to stack seat 5.2, on this cell piece stacking seat 5.2, stacking is placed with solar battery sheet 5.4, and described cell piece stacks
Seat 5.2 be provided above mechanical hand 5.3, solar battery sheet 5.4 is put into electricity by described mechanical hand 5.3 the most respectively
Pond sheet assembles on track 5.1, owing to the track of cell piece assembling track 5.1 is being moved rearwards by off and on, and solar battery sheet 5.4
Can arrange the most successively, described cell piece assembles the left side of track 5.1 and is provided with inlet wire wheels 5.5, cell piece
The right side assembling track 5.1 is provided with guiding piece 5.6, and described cell piece assembles and is additionally provided with sliding seat 5.16 on track 5.1, should
Offer multiple through hole on sliding seat 5.16, between described inlet wire wheels 5.5, guiding piece 5.6, sliding seat 5.16, be provided with stannum copper
Band 5.7, after multiple fast pulleys of inlet wire wheels 5.5 walked around by this stannum copper strips 5.7, through the through hole of sliding seat 5.16, its end is solid
Being scheduled on guiding piece 5.6, the right side of described sliding seat 5.16 is provided with multiple position-limited wheel 5.11, position-limited wheel 5.11 with two for one
Group, former and later two position-limited wheels 5.11 are arranged on the right side of the through hole of sliding seat 5.16, for from sliding seat 5.16 stannum out
Copper strips 5.7 carries out spacing, thus avoids the welding skew of conventional stannum copper strips, the problem that have impact on cell piece quality, and front and back
Spacing between two position-limited wheels 5.11 is adjustable, such that it is able to adapt to welding requirements.The top of described solar battery sheet 5.4 sets
Being equipped with welding briquetting 5.8, described welding briquetting 5.8 for being welded on adjacent two solar battery sheet 5.4 by stannum copper strips 5.7
On, before and after described welding briquetting 5.8, both sides are respectively arranged with anterior cutting head 5.9, rear portion cutting head 5.10, and described front portion is cut
Crop 5.9, rear portion cutting head 5.10 are for cutting off two ends before and after stannum copper strips 5.7, consequently facilitating welding briquetting 5.8 is by stannum copper
Band 5.7 is welded on two pieces of solar battery sheets 5.4, and described inlet wire wheels 5.5 and cell piece assemble and also set up between track 5.1
There is baffle plate 5.12, described baffle plate 5.12 has multiple spacing hole 5.13, spacing through on baffle plate 5.12 of described stannum copper strips 5.7
Being fixed on behind hole 5.13 on guiding piece 5.6, this spacing hole 5.13, for carrying out spacing to stannum copper strips 5.7, prevents from wandering off, described electricity
Pond sheet assembles the front side of track 5.1 end and is additionally provided with a rotation roller 5.14, and described rotation roller 5.14 can rotate, and turns
Be provided with multiple rotation roller sucker 5.15 bottom action roller 5.14, when after welding of battery film complete stannum copper strips by rotate roller sucker 5.15
Cell piece is picked up.
The charge track of described bonding machine 5 end connects with the front end assembling support 6, and described assembling support 6 includes base
6.1 and expansion bracket 6.2, described expansion bracket 6.2 is fixed on the two ends of base 6.1, and expansion bracket 6.2 includes the fixing bar 6.3 of bottom
With the expansion link 6.4 on top, the bottom of described expansion link 6.4 inserts in fixing bar 6.3 top, described expansion link 6.4 and fixing bar
6.3 are flexibly connected, and expansion link 6.4 can move up and down along fixing bar 6.3, solid with fixing bar 6.3 by bearing pin after having moved
Fixed, the top of described expansion link 6.4 is provided with fixed station 6.5, and described fixed station 6.5 top is for placing battery to be processed
Sheet, the front side of described base 6.1 is provided with cell piece group bearing 6.6, the charge track of bonding machine 5 end and assembling support 4
Cell piece group bearing 6.6 is connected, and is additionally provided with sucker 6.7 on cell piece group bearing 6.6, by sucker 6.7 by row's electricity
Pond sheet entirety is drawn onto in the middle of fixed station 6.5 for being welded by the stannum copper strips on each cell piece.
The end of described assembling support 6 is connected with the feed rail of laminating machine 7 by track, the solaode assembled
It is provided with backboard bottom plate, sticks plastic foil between backboard and cell panel, and send into after cell panel surface covers pattern glass
Laminating machine 7, is pressed together pattern glass, cell panel, plastic foil, backboard by laminating machine 7.
The discharging opening of described laminating machine 7 is connected with frame loader 8 by track, and this frame loader 8 includes frame 8.1, described machine
The top of frame 8.1 is fixed with the platform 8.2 that frames up, described in the frame up surrounding of platform 8.2 be provided with four tracks, described track sets
Being equipped with four push pedals 8.3, push pedal 8.3 can translate to the center of the platform 8.2 that frames up or outside, and the inside of push pedal 8.3 is opened
It is provided with groove 8.4, for placing solar module frame to be framed up in described groove 8.4.
The production technology of this solar bracket assembly is:
1) sheet material is bent into section bar by the side pressure roller on sheet material track and upper pressure roller by the lamellar sheet material of strip.
2) section bar is delivered on the track of section bar puncher, promote section bar to be moved rearwards by by pusher dolly, and by punching
Equipment is holed on section bar.
3) section bar is delivered on the shearing platform of cutter by the track of section bar puncher end, shears the cutting head on platform
Section bar is sheared.
4) the discharging track of cutter is divided into two-way, and a rail road is connected with polisher, the relatively elongated that cutter is cut out
Material is passed through in polisher, and polisher will form solar energy frame support, guide rail after sectional material polishing.
5) another rail road being connected with the discharging track of cutter is connected with the feed rail of stamping machine, and cutter is sheared
The relatively short material gone out is sent in stamping machine, and stamping machine is pressed and can be pressed into by section bar under the pressing block by the top of walking track
Block, and the drill bit of bottom setting of pressing block, cutter head are for shearing section bar and punching, thus section bar is cut off, beats
Hole, forms small-sized accessory, as the buckle on solar bracket, corner brace, pad.
6) cell piece is after sorting, cleaning, puts on the cell piece stacking seat of bonding machine, and the mechanical hand of bonding machine is by electricity
Pond sheet is put on cell piece feed rail the most from front to back, is transported with stannum copper strips by inlet wire wheels and guiding piece subsequently
Dynamic, stannum copper strips is through through hole through sliding seat after the spacing hole on baffle plate, and is fixed at the spacing lower end of position-limited wheel and leads
Draw on block, by welding briquetting, anterior cutting head, rear portion cutting head, two ends before and after stannum copper strips are cut off subsequently, welded
It is being adjacent on two pieces of solar battery sheets, after row's welding of battery film completes, by rotating the rotation roller sucker arranged bottom roller
Cell piece is picked up, is put into subsequently on charge track.
7) the charge track of bonding machine the row's cell piece being welded with stannum copper strips is transported to assemble support cell piece group prop up
On seat, row's cell piece entirety is put on the fixed station of top preset band plastic foil backboard by manual operation sucker subsequently, workman
Whole backboard will be paved with by cell piece by rows, subsequently the stannum copper strips of adjacent two rows all be welded so that multiple rows of battery
One complete loop of sheet composition, is put into an imposite cell piece after having welded on the discharging track assembling support.
8), before imposite cell piece is transported to laminating machine by the discharging track of assembling support, manually cell panel surface is covered embossing
Send into laminating machine after glass pattern glass, cell panel, plastic foil, backboard to be pressed together.
9), before cell piece assembly is delivered to frame loader by track by the discharging opening of laminating machine, will frame up flat by control panel
Four push pedals of platform are outwards pulled open, and will inject silica gel in the silica gel injection channel of ready solar module frame, then
Solar module frame is put in the groove of push pedal, control push pedal subsequently and move to the platform that frames up, by the sun simultaneously
A complete solar module can be become with cell piece assembling components by battery component frame, finally take out from the platform that frames up
Solar module, and the silica gel overflowing its corner carries out frictioning process.
10) even by solar module by buckle, corner brace, bolt, nut with solar energy frame support, guide rail finally
Connect fixing, thus make a complete solar bracket assembly.
Claims (1)
1. the production technology of a solar bracket assembly, it is characterised in that: this technique comprises the following steps:
1) sheet material is bent into section bar by the side pressure roller on sheet material track and upper pressure roller by the lamellar sheet material of strip；
2) section bar is delivered on the track of section bar puncher, promote section bar to be moved rearwards by by pusher dolly, and by punch device
Section bar is holed；
3) section bar is delivered on the shearing platform of cutter by the track of section bar puncher end, shears the cutting head on platform by type
Material is sheared；
4) the discharging track of cutter is divided into two-way, and a rail road is connected with polisher, and the relatively long profiles that cutter is cut out leads to
Entering in polisher, polisher will form solar energy frame support, guide rail after sectional material polishing；
5) another rail road being connected with the discharging track of cutter is connected with the feed rail of stamping machine, and cutter is cut out
Relatively short material is sent in stamping machine, and stamping machine is pressed and section bar can be pressed into block under the pressing block by the top of walking track, and
And the drill bit of bottom setting of pressing block, cutter head are for shearing section bar and punching, thus section bar are cut off, punches, shape
Become small-sized accessory, as the buckle on solar bracket, corner brace, pad；
6) cell piece is after sorting, cleaning, puts on the cell piece stacking seat of bonding machine, and the mechanical hand of bonding machine is by cell piece
It is put into the most from front to back on cell piece feed rail, is moved with stannum copper strips by inlet wire wheels and guiding piece subsequently,
Stannum copper strips is through through hole through sliding seat after the spacing hole on baffle plate, and is fixed on guiding piece at the spacing lower end of position-limited wheel
On, by welding briquetting, anterior cutting head, rear portion cutting head, two ends before and after stannum copper strips are cut off subsequently, be welded to phase
On the two pieces of solar battery sheets in adjacent ground, after row's welding of battery film completes, by rotating the rotation roller sucker arranged bottom roller by electricity
Pond sheet picks up, and is put into subsequently on charge track；
7) the row's cell piece being welded with stannum copper strips is transported to assemble on the cell piece group bearing of support by the charge track of bonding machine,
Row's cell piece entirety is put on the fixed station of top preset band plastic foil backboard by manual operation sucker subsequently, and workman is by a row
One row's cell piece is paved with whole backboard, is all welded by the stannum copper strips of adjacent two rows subsequently so that multiple rows of cell piece forms
One complete loop, is put into an imposite cell piece after having welded on the discharging track assembling support；
8), before imposite cell piece is transported to laminating machine by the discharging track of assembling support, manually cell panel surface is covered pattern glass
Pattern glass, cell panel, plastic foil, backboard are pressed together by rear feeding laminating machine；
9) before cell piece assembly is delivered to frame loader by track by the discharging opening of laminating machine, by control panel by the platform that frames up
Four push pedals are outwards pulled open, and will inject silica gel in the silica gel injection channel of ready solar module frame, then will too
Sun energy battery component frame is put in the groove of push pedal, controls push pedal subsequently and moves to the platform that frames up, by solar-electricity simultaneously
Pond module frame becomes a complete solar module with cell piece assembling components, finally takes out the sun from the platform that frames up
Can battery component, and the silica gel overflowing its corner carries out frictioning process；
10) finally solar module is connected solid by buckle, corner brace, bolt, nut with solar energy frame support, guide rail
Fixed, thus make a complete solar bracket assembly；
The production equipment that the most above-mentioned technique is used includes sheet-forming machine (1), section bar puncher (2), cutter (3), punching press
Machine (4), bonding machine (5), assembling support (6), laminating machine (7) and frame loader (8)；
Wherein sheet-forming machine (1) includes sheet material winding roller (1.1) and support (1.2), the upper winding of described sheet material winding roller (1.1)
Sheet metal, described support (1.2) is arranged at the rear side of sheet material winding roller (1.1), this support (1.2) horizontal positioned, support
(1.2) top is provided with sheet material track (1.3), and the sheet material end on sheet material winding roller (1.1) is jammed, and from sheet material track
(1.3) through, this sheet material track (1.3) horizontal positioned from front to back on, and the both sides of the leading portion of this sheet material track (1.3) set
It is equipped with multiple rows of side pressure roller (1.4), the width being smaller than sheet material between two side pressure rollers (1.4), and the first two side pressure roller
(1.4) spacing between is more than the spacing between latter two side pressure roller (1.4), the top of the back segment of described sheet material track (1.3)
Being provided with the upper pressure roller (1.5) of many groups from front to back, upper pressure roller (1.5) is one group with two, for being rolled over downwards by the sheet material passed through
At a right angle；
The terminal discharge track of described sheet-forming machine (1) is connected with the feed rail of section bar puncher (2), this section bar puncher
(2) including base (2.1), described base (2.1) is provided with a track (2.2), track is provided with pusher dolly on (2.2)
(2.3), the end of this pusher dolly (2.3) is provided with fixing head and is clamped one end of section bar, the other end of described track (2.2)
Being provided with section bar clamping head (2.4), the centre of described track (2.2) is fixed with a punch device (2.5), this punch device
(2.5) including a grooved bit support (2.6), this grooved bit support (2.6) is in inverted U-shaped, in grooved bit support (2.6)
It is provided with grooved bit (2.7) on the top of wall and two inwalls；
The described track of section bar puncher (2) end is connected with the feed rail of cutter (3), and described cutter (3) includes machine
Seat (3.1), support (3.1) is provided with shearing platform (3.2), and that shears platform (3.2) is provided above multiple cutting head
(3.3), cutting head (3.3) is fixed on same elevator (3.4), and what elevator (3.4) and support (3.1) were offered is vertical
Track matches；
The discharging track of described cutter (3) is divided into two-way, and a rail road is connected with polisher, another road and stamping machine (4)
Feed rail is connected, and described stamping machine (4) includes frame (4.1), and frame (4.1) arranges walking track (4.2), described walking
Track (4.2) is provided with multiple limited block (4.3), described walking track (4.2) be provided above pressing block (4.4), described
Being provided with locating dowel (4.5) between pressing block (4.4) and frame (4.1), section bar can be pressed into when pressing down by pressing block (4.4)
Block, the bottom of pressing block (4.4) is provided with drill bit, cutter head simultaneously；
Described bonding machine (5) includes that a cell piece assembles track (5.1), and described cell piece assembles the rear side of track (5.1) and sets
Being equipped with cell piece stacking seat (5.2), the upper stacking of this cell piece stacking seat (5.2) is placed with solar battery sheet (5.4), described electricity
Pond sheet stacking seat (5.2) be provided above mechanical hand (5.3), described mechanical hand (5.3) is by solar battery sheet (5.4)
One ground is put into cell piece respectively and assembles on track (5.1), and described cell piece assembles the left side of track (5.1) and is provided with inlet wire wheel
Group (5.5), cell piece assembles the right side of track (5.1) and is provided with guiding piece (5.6), and described cell piece assembles on track (5.1)
It is additionally provided with sliding seat (5.16), this sliding seat (5.16) offers multiple through hole, described inlet wire wheels (5.5), guiding piece
(5.6), being provided with stannum copper strips (5.7) between sliding seat (5.16), the multiple of inlet wire wheels (5.5) walked around by this stannum copper strips (5.7)
After fast pulley, through the through hole of sliding seat (5.16), its end is fixed on guiding piece (5.6), described sliding seat (5.16)
Right side is provided with multiple position-limited wheel (5.11), and position-limited wheel (5.11) is one group with two, and former and later two position-limited wheels (5.11) are arranged
Spacing between the right side of the through hole of sliding seat (5.16), and former and later two position-limited wheels (5.11) is adjustable, described solar energy
Cell piece (5.4) be provided above weld briquetting (5.8), before before and after described welding briquetting (5.8), both sides are respectively arranged with
Portion's cutting head (5.9), rear portion cutting head (5.10), described inlet wire wheels (5.5) and cell piece assemble and also set between track (5.1)
Being equipped with baffle plate (5.12), described baffle plate (5.12) has multiple spacing hole (5.13), described stannum copper strips (5.7) passes baffle plate
(5.12) being fixed on guiding piece (5.6) after the spacing hole (5.13) on, described cell piece assembles the front side of track (5.1) end
Be additionally provided with one rotate roller (5.14), and rotate roller (5.14) bottom be provided with multiple rotation roller sucker (5.15)；
The charge track of described bonding machine (5) end connects with the front end assembling support (6), and described assembling support (4) includes the end
Seat (6.1) and expansion bracket (6.2), described expansion bracket (6.2) is fixed on the two ends of base (6.1), and expansion bracket (6.2) includes bottom
Fixing bar (6.3) and the expansion link (6.4) on top, the bottom of described expansion link (6.4) inserts in fixing bar (6.3) top, institute
Stating expansion link (6.4) and fixing bar (6.3) is flexibly connected, expansion link (6.4) can move up and down along fixing bar (6.3), mobile
Being fixed with fixing bar (6.3) by bearing pin after completing, the top of described expansion link (6.4) is provided with fixed station (6.5), described solid
Determining platform (6.5) top to be used for placing cell piece to be processed, the front side of described base (6.1) is provided with cell piece group bearing
(6.6), the charge track of single-station bonding machine (2) and Double-station welding machine (3) end and the cell piece group assembling support (4) are propped up
Seat (6.6) is connected, and is additionally provided with sucker (6.7) on cell piece group bearing (6.6)；
The end of described assembling support (6) is connected with the feed rail of laminating machine (7) by track, and group laminating machine (7) is by embossing
Glass, cell panel, plastic foil, backboard press together；
The discharging opening of described laminating machine (7) is connected with frame loader (8) by track, and this frame loader (8) includes frame (8.1), institute
The top stating frame (8.1) is fixed with the platform that frames up (8.2), described in the frame up surrounding of platform (8.2) be provided with four tracks, institute
Stating and be provided with four push pedals (8.3) on track, push pedal (8.3) can translate to the center of the platform that frames up (8.2) or outside, and
The inside of push pedal (8.3) offers groove (8.4), for placing solar module to be framed up in described groove (8.4)
Frame.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610677765.8A CN106098857B (en) | 2016-08-17 | 2016-08-17 | The production technology of solar bracket component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610677765.8A CN106098857B (en) | 2016-08-17 | 2016-08-17 | The production technology of solar bracket component |
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| CN106098857A true CN106098857A (en) | 2016-11-09 |
| CN106098857B CN106098857B (en) | 2017-06-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443086A (en) * | 2017-06-30 | 2017-12-08 | 铜陵市得盛机电制品有限责任公司 | A kind of chute produces and processes device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102544242A (en) * | 2012-03-19 | 2012-07-04 | 常州天华新能源科技有限公司 | Intelligentized automatic production line for crystalline silicon photovoltaic component |
| CN102683470A (en) * | 2011-03-10 | 2012-09-19 | 亚格莱德新能源装备科技（无锡）有限公司 | Integrated type closed loop solar energy photovoltaic assembly automatic production line |
| CN203690327U (en) * | 2013-09-25 | 2014-07-02 | 中电电气(上海)太阳能科技有限公司 | Whole course automatic flow production line for silica solar battery assembly |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102683470A (en) * | 2011-03-10 | 2012-09-19 | 亚格莱德新能源装备科技（无锡）有限公司 | Integrated type closed loop solar energy photovoltaic assembly automatic production line |
| CN102544242A (en) * | 2012-03-19 | 2012-07-04 | 常州天华新能源科技有限公司 | Intelligentized automatic production line for crystalline silicon photovoltaic component |
| CN203690327U (en) * | 2013-09-25 | 2014-07-02 | 中电电气(上海)太阳能科技有限公司 | Whole course automatic flow production line for silica solar battery assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107443086A (en) * | 2017-06-30 | 2017-12-08 | 铜陵市得盛机电制品有限责任公司 | A kind of chute produces and processes device |
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