CN202067819U - Whole course automatic continuous production apparatus for producing solar cell module - Google Patents
Whole course automatic continuous production apparatus for producing solar cell module Download PDFInfo
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- CN202067819U CN202067819U CN2011201163722U CN201120116372U CN202067819U CN 202067819 U CN202067819 U CN 202067819U CN 2011201163722 U CN2011201163722 U CN 2011201163722U CN 201120116372 U CN201120116372 U CN 201120116372U CN 202067819 U CN202067819 U CN 202067819U
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- electroluminescent device
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to a whole course automatic continuous production apparatus for producing a solar cell module. The production apparatus comprises a transmission channel as well as an automatic welding machine unit, an automatic typesetting unit, a lamination unit, a first layout checking unit, a first automatic electroluminescent device testing unit, an automatic laminated unit, a stack unit, a trimming unit, a second layout checking unit, an automatic frame-assembling and angle-assembling unit, an angle-milling unit, a streamline solidification unit, a streamline cleaning unit, a streamline constant temperature nit, a second automatic electroluminescent device testing unit, and an appearance-checking unit which are sequentially connected via the transmission channel. Compared with the prior art, the automatic continuous production apparatus features simple structure, less floor space, substantial automation improvement of the solar cell module production line, and the like.
Description
Technical field
The utility model relates to a kind of solar module process units, especially relates to the whole-process automatic flowing water process units of a kind of solar module.
Background technology
At present, in solar module was produced, the mode of production was following several substantially:
1, manual production line adopts manual machine (a small amount of semi-automatic and automatic stand-alone device)+manual transmission substantially.
2, semi-automatic flow production line adopts semi-automatic and automatic stand-alone device+automatic band to band transfer module substantially.
3, external full-automatic flow production line adopts automatic stand-alone device+band to band transfer module+robot transmission automatically substantially.
The two kinds of production models in back still can not form from the battery sheet and put into the mechanization of assembly output, the flowing water production of automation at present, and main cause is as follows:
1, the encapsulation of laminate and aluminium frame, general, a large amount of employing one-component silicone adhesive encapsulation.Left standstill after the encapsulation 5-10 hour, silicone adhesive is solidified substantially, just can carry out washing and cleaning operation.At present, adopt the fixed in place place to solidify or the curing of special-purpose curing room.
2, module testing technological requirement, aptitude test when the component palette temperature reaches 25 ± 2 ℃.At present, still adopt special-purpose thermostatic chamber, test cabinet off-line test.
There are the problems such as line structure is bad, product line floor space is big, and product quality fluctuates, production efficiency is waited to improve of producing in the two kinds of production models in back.
The utility model content
The purpose of this utility model be exactly provide in order to overcome the defective that above-mentioned prior art exists a kind of simple in structure, floor space is few, and can increase substantially the whole-process automatic flowing water process units of solar module that assembly produces the automaticity of line.
The purpose of this utility model can be achieved through the following technical solutions: the whole-process automatic flowing water process units of a kind of solar module, it is characterized in that this process units comprises the automatic welder(welding machine) unit that transmits passage and connect successively by the transmission passage, the Automatic Typesetting unit, the lamination unit, first space of a whole page inspection unit, the first automatic electroluminescent device test cell, automatic laminated units, stack cell, the deburring unit, second space of a whole page inspection unit, automatically organize unit, frame group angle, the milling angle unit, the streamline solidified cell, the streamline cleaning unit, the streamline constant temperature unit, the second automatic electroluminescent device test cell, the visual examination unit.
Described transmission passage is provided with and turns to transport sector, and the described transport sector that turns to is arranged between stack cell and the deburring unit.
Described automatic laminated units is provided with a plurality of, and described transmission passage also comprises branch to transport sector, and this branch is arranged between the automatic laminated units and the first automatic electroluminescent device test cell to transport sector.
Compared with prior art, the utlity model has following advantage:
1, the utility model has been realized the whole-process automatic flowing water production that assembly is produced, and assembly output bas line degree is increased substantially, and has filled up the blank of the whole-process automatic streamline of assembly;
2, change traditional cured in place or special-purpose curing room and solidify, change conventional dedicated thermostatic chamber constant temperature and special test chamber off-line test, make to become simple to the curing of product with to temperature controlling;
3, this whole-process automatic streamline makes that the product line structure is simple, product line floor space reduces, and product quality, production efficiency significantly improve;
4, compare with the automatic streamline production line of external stand-alone device automatically+band to band transfer module+robot transmission automatically, have whole-process automatic flowing water characteristics, advantage that cost performance is high.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Embodiment
Below in conjunction with the drawings and specific embodiments the utility model is elaborated.
Embodiment
As shown in Figure 1, the whole-process automatic flowing water process units of a kind of solar module, this process units comprise the automatic welder(welding machine) unit 1 that transmits passage and connect successively by the transmission passage, Automatic Typesetting unit 2, lamination unit 3, first space of a whole page inspection unit 4, the first automatic electroluminescent device test cell 5, automatic laminated units 7, stack cell 9, deburring unit 10, second space of a whole page inspection unit 11, automatically organize unit, frame group angle 12, milling angle unit 13, streamline solidified cell 14, streamline cleaning unit 15, streamline constant temperature unit 16, the second automatic electroluminescent device test cell 17, visual examination unit 18.The transmission passage is provided with and turns to transport sector 8, turns to transport sector 8 to be arranged between stack cell 9 and the deburring unit 10.Automatically laminated units 7 is provided with 4, transmits passage and also comprises branch to transport sector 6, and this branch is arranged between the automatic laminated units 7 and the first automatic electroluminescent device test cell 5 to transport sector 6.
The streamline solidified cell is Z-shaped curing pipeline organization, and its primary structure is made of straight line band to band transfer module+90 degree corner band to band transfer module; The straight line band to band transfer module can be according to producing line productive temp, the technological requirement of curing time change length or platform number.The corner band to band transfer module can make full use of the space, place according to producing the platform number that line arranges that selection is suitable, reaching.The combination in any of two kinds of band to band transfer module can reach and produce the optimization that line is arranged, carries out the minimized streamline of land area and solidifies; Assembly placed on the Z-shaped curing streamline with 20/every pallet, and Z-shaped curing streamline moves with a pallet position beat, according to lamination production capacity design in 10 hours., promptly 10 hours (maximum curing time), the back assembly solidified and arrival cleaning line.When climate change or silicone adhesive batch different appearance curing in advance, can carry out quickly discharging.
The drive system of streamline constant temperature unit be provided with speed drive assembly with the speed of about 10mm/S from constant temperature streamline top incoming terminal, the transmission that when assembly temperature is lower than 23 ℃, heats up, refrigeration is transmitted when assembly temperature is higher than in 27 ℃.The balanced wind field that the constant temperature chamber forms carries out progressive heating, be incubated or lower the temperature, be incubated to assembly.Assembly arrives 25 ± 2 ℃ from feed end to the discharge end temperature; The constant temperature streamline makes the temperature control requirement of workshop reduce, and the air-conditioning power consumption significantly reduces, and the temperature of workshop gets final product between 16-30 ℃.
The utility model adopts EL (Electroluminescene, electroluminescent device) test before lamination and behind the finished product test, reach battery sheet power optimization and assembly sliver, the latent monitoring of splitting; The visual inspection of the forward and backward employing space of a whole page of lamination reduces the forward and backward batch defective item of lamination risk; Assembly module is with the glass transmission all the time in whole process, stops the assembly notacoria fully and scratches.Z-shaped curing band to band transfer module can be according to producing line productive temp, the technological requirement of curing time change length or platform number.Make full use of the space, place.Reach and produce the optimization that line is arranged; The whole line floor space of constant temperature streamline is little, is about 10% of traditional thermostatic mode.
Claims (3)
1. whole-process automatic flowing water process units of solar module, it is characterized in that this process units comprises the automatic welder(welding machine) unit that transmits passage and connect successively by the transmission passage, the Automatic Typesetting unit, the lamination unit, first space of a whole page inspection unit, the first automatic electroluminescent device test cell, automatic laminated units, stack cell, the deburring unit, second space of a whole page inspection unit, automatically organize unit, frame group angle, the milling angle unit, the streamline solidified cell, the streamline cleaning unit, the streamline constant temperature unit, the second automatic electroluminescent device test cell, the visual examination unit.
2. the whole-process automatic flowing water process units of a kind of solar module according to claim 1 is characterized in that described transmission passage is provided with and turns to transport sector, and the described transport sector that turns to is arranged between stack cell and the deburring unit.
3. the whole-process automatic flowing water process units of a kind of solar module according to claim 1, it is characterized in that, described automatic laminated units is provided with a plurality of, described transmission passage also comprises branch to transport sector, and this branch is arranged between the automatic laminated units and the first automatic electroluminescent device test cell to transport sector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201163722U CN202067819U (en) | 2011-04-19 | 2011-04-19 | Whole course automatic continuous production apparatus for producing solar cell module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201163722U CN202067819U (en) | 2011-04-19 | 2011-04-19 | Whole course automatic continuous production apparatus for producing solar cell module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202067819U true CN202067819U (en) | 2011-12-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201163722U Expired - Fee Related CN202067819U (en) | 2011-04-19 | 2011-04-19 | Whole course automatic continuous production apparatus for producing solar cell module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202067819U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102544242A (en) * | 2012-03-19 | 2012-07-04 | 常州天华新能源科技有限公司 | Intelligentized automatic production line for crystalline silicon photovoltaic component |
| CN102800761A (en) * | 2012-08-31 | 2012-11-28 | 江苏嘉盛光伏科技有限公司 | Preparation system of solar cell module |
-
2011
- 2011-04-19 CN CN2011201163722U patent/CN202067819U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102544242A (en) * | 2012-03-19 | 2012-07-04 | 常州天华新能源科技有限公司 | Intelligentized automatic production line for crystalline silicon photovoltaic component |
| CN102800761A (en) * | 2012-08-31 | 2012-11-28 | 江苏嘉盛光伏科技有限公司 | Preparation system of solar cell module |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111207 Termination date: 20150419 |
|
| EXPY | Termination of patent right or utility model |