CN205985053U - High -efficient automatic solar module's production facility - Google Patents
High -efficient automatic solar module's production facility Download PDFInfo
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- CN205985053U CN205985053U CN201620891908.0U CN201620891908U CN205985053U CN 205985053 U CN205985053 U CN 205985053U CN 201620891908 U CN201620891908 U CN 201620891908U CN 205985053 U CN205985053 U CN 205985053U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to a high -efficient automatic solar module's production facility has adopted the automation equipment to assemble, has improved production efficiency, all equipment pass through between tracks connection, can the serialization high efficiency produce, and it still has following advantage simultaneously: the welding machine has replaced the manual welding, has avoided the error of manual welding, has improved the quality of battery piece, and the welding machine can also adopt duplexing bit manipulation simultaneously, and welding efficiency is higher, the equipment support places the mounting sum check at same station, has reduced the production procedure to the equipment support carries out welding operation on wholly inhaling the fixed station through the sucking disc with one row of battery piece, has improved production efficiency, the frame on four limits can once only have been adorned to dress frame machine to accomplish injecting glue work simultaneously, improved production efficiency.
Description
Technical field
This utility model is related to a kind of production equipment of the solar module of high-efficient automatic, belongs to photovoltaic
Generating accessory technical field.
Background technology
Solar energy, as a kind of low-carbon (LC) regenerative resource, can freely use, without transport, no any pollution to environment.
Compared with conventional energy resource, it is easy to use and with low cost, and photovoltaic board component is used for solar energy to be converted directly into electricity
Can, it is that electric equipment is powered or conveyed electric energy to electrical network, meet the needs of today's society electric energy.
Solar panel is spliced by crystal silicon solar cell sheet, and this cell piece needs to arrange positive negative electricity thereon
Pole, is connected by electrode between adjacent two pieces of cell pieces, the number of assembling steps majority of conventional solar module completely by
It is accomplished manually, such packaging efficiency is not high, and the system of low quality, simultaneously conventional of the solar module after assembling
Standby technique also has the disadvantages that:
1st, as one of the electrode of optional electrode, it needs by being manually welded on two pieces of cell pieces stannum copper strips,
And the method for human weld not only speed is slower, and easily occur welding error, lead to cell piece of low quality.
2nd, need to be connected in series multiple cell pieces after the completion of cell piece and the welding of stannum copper strips, pass through manually one by one in the past
Cell piece is picked up and is well placed, but the inefficiency of such operation;Cell piece needs after completing concatenation to send into inspection man simultaneously
Position is detected, needs also exist for by a dead lift, so needs to consume the more time and takes and put, leads to production efficiency
Not high.
3rd, conventional frame loader need to come in four times to solar module four sides manually framed up, gluing,
Solidification, such complex process, production efficiency is low.
Content of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, provides a kind of welding efficiency high, efficiently can be given birth to serialization
Produce, improve the production equipment of the solar module of high-efficient automatic of battery tablet quality.
The purpose of this utility model is realized in:
A kind of production equipment of the solar module of high-efficient automatic, it includes automatic welding machine, described automatic welding
Pick and be made up of single-station bonding machine and Double-station welding machine;
Wherein single-station bonding machine includes a single-station cell piece assembling track, and described single-station cell piece assembles track
Rear side be provided with single-station cell piece stacking seat, this single-station cell piece stacking seat on stacking be placed with solar battery sheet,
The top that described single-station cell piece stacks seat is provided with single-station mechanical hand, and described single-station mechanical hand is by solar battery sheet
Singly it is put into respectively on single-station cell piece assembling track, the left side that described single-station cell piece assembles track is provided with
Single-station enters line wheel group, and the right side that single-station cell piece assembles track is provided with single-station guiding piece, described single-station cell piece
It is additionally provided with single-station sliding seat on assembling track, this single-station sliding seat offers multiple through holes, described single-station inlet wire
It is provided with single-station stannum copper strips, this single-station stannum copper strips bypasses single-station between wheel group, single-station guiding piece, single-station sliding seat
After entering multiple fast pulleys of line wheel group, through the through hole of single-station sliding seat, its end is fixed on single-station guiding piece, described
The right side of single-station sliding seat is provided with multiple single-station position-limited wheels, and, with two for one group, former and later two are single for single-station position-limited wheel
The spacing that station position-limited wheel is arranged between the right side of the through hole of single-station sliding seat, and former and later two single-station position-limited wheels can
Adjust, the top of described solar battery sheet is provided with single-station welding briquetting, and the both sides in front and back that described single-station welds briquetting are divided
It is not provided with single-station front portion cutting head, single-station rear portion cutting head, described single-station enters line wheel group and single-station cell piece group
Between be additionally provided with single-station baffle plate, described single-station baffle plate has multiple single-station spacing holes, described single-station stannum copper strips
It is fixed on single-station guiding piece through after the single-station spacing hole on veneer, described single-station cell piece assembles track end
Front side is additionally provided with a single-station rotating roller, and single-station rotating roller bottom is provided with multiple single-station rotating roller suckers;
Described Double-station welding machine includes two double cell piece assembling tracks being provided separately, described two doubles
The middle setting that cell piece assembles track has double cell piece stacking seat, this double cell piece stacking seat stacks and is placed with
Cell piece, the top that described double cell piece stacks seat is provided with a Double-station manipulator, and described Double-station manipulator will
Singly compartment of terrain is put into front side to cell piece and the double cell piece of rear side assembles on track, described double electricity successively
The left side of pond piece assembling track is provided with double and enters line wheel group, and the right side that double cell piece assembles track is provided with double
Guiding piece, described double cell piece assembling track is additionally provided with double sliding seat, this double sliding seat offers
Multiple through holes, described double enters line wheel group, double guiding piece, is provided with double stannum copper strips between double sliding seat,
After this double stannum copper strips bypasses multiple fast pulleys that double enters line wheel group, through the through hole of double sliding seat, its end
It is fixed on double guiding piece, the right side of described double sliding seat is provided with multiple double position-limited wheels, and double is spacing
With two for one group, former and later two double position-limited wheels are arranged on the right side of the through hole of double sliding seat to wheel, and in front and back two
Spacing between individual double position-limited wheel is adjustable, and the top of described cell piece is provided with Double-station welding briquetting, described double
Before and after welding briquetting, both sides are respectively arranged with double front portion cutting head, double rear portion cutting head, described double inlet wire
It is additionally provided with double baffle plate between wheel group and double cell piece group, described double baffle plate has multiple doubles spacing
Hole, described double stannum copper strips is fixed on double guiding piece after the double spacing hole through on veneer, described double
Cell piece assemble track end front side be additionally provided with a double rotating roller, and double rotating roller bottom be provided with many
Individual double rotating roller sucker;
The charge track of described single-station bonding machine and Double-station welding machine end is connected with the front end of assembling support respectively,
Described assembling support includes base and expansion bracket, and described expansion bracket is fixed on the two ends of base, and expansion bracket includes the fixation of bottom
Bar and the expansion link on top, the bottom of described expansion link inserts in fix bar top, and described expansion link and fix bar are flexibly connected, and stretch
Contracting bar can move up and down along fix bar, is fixed with fix bar by bearing pin after the completion of moving, the top setting of described expansion link
There is fixed station, described fixed station top is used for placing cell piece to be processed, and the front side of described base is provided with cell piece group and props up
The charge track of seat, single-station bonding machine and Double-station welding machine end is connected with the cell piece group bearing of assembling support, and
It is additionally provided with sucker on cell piece group bearing;
Described assembling support end be connected with the feed rail of laminating machine by track, organize laminating machine by pattern glass,
Cell panel, plastic foil, backboard press together;
The discharging opening of described laminating machine is connected with frame loader by track, and this frame loader includes frame, the top of described frame
Portion is fixed with the platform that frames up, and the surrounding of the described platform that frames up is provided with four tracks, described track is provided with four push pedals, pushes away
Plate can be to the center of the platform that frames up or outside translation, and the inside of push pedal opens up fluted, is used for placing in described groove
Solar module frame to be framed up;
The solar module frame that described frame loader is put in groove include vertical outside, vertical inner edge, vertical edge and
Base, described vertical edge is located between vertical outside and vertical inner edge, vertically outside, between vertical inner edge, vertical edge by bottom
Base is connected, and is provided with the reinforcement of lateral arrangement between described vertical outside and vertical edge, described vertical edge, base, vertical inner edge it
Between the region that surrounds be silica gel injection channel, the two ends of described silica gel injection channel are provided with position-limited edge, three of this position-limited edge
Side is fixed with vertical edge, base, vertical inner edge respectively, and the top of position-limited edge is less than vertical inner edge and vertical edge, described vertical outside
Top is provided with flange, and the side of this flange is fixed with vertical outside top, and opposite side bends after extending to scuncheon still further below,
Thus formed between flange and vertical outside installing draw-in groove;
After described frame loader completes the assembling of solar module, solar module is sent into by detection by track
Carry out performance detection in equipment.
Compared with prior art, the beneficial effects of the utility model are:
The production equipment of the solar module of this high-efficient automatic employs automation equipment to assemble, and improves
Production efficiency;All devices are connected by track, efficiently can be produced with serialization, it has further the advantage that simultaneously:
1st, bonding machine instead of human weld, it is to avoid the error of human weld, improves the quality of cell piece, welds simultaneously
Picking can also be higher using duplexing bit manipulation, welding efficiency.
2nd, load and inspection are placed on same station by assembling support, decrease production procedure, and assemble support and pass through
Sucker one row's cell piece is integrally drawn onto on fixed station and is subjected to, and improves production efficiency.
3rd, frame loader can disposably install the framework on four sides, and complete injecting glue work simultaneously, improves production effect
Rate.
Brief description
Fig. 1 is the structural representation of the production equipment of solar module of this utility model high-efficient automatic.
Fig. 2 is the front view of single-station bonding machine in Fig. 1.
Fig. 3 is single-station cell piece assembling track, single-station cell piece stacking seat and either simplex in single-station bonding machine in Fig. 2
The structural representation of position mechanical hand.
Fig. 4 is the enlarged drawing of single-station baffle plate in Fig. 2.
Fig. 5 is the front view of Double-station welding machine in Fig. 1.
Fig. 6 is double cell piece assembling track in Double-station welding machine in Fig. 5, double cell piece feed rail with double
The structural representation of station mechanical hand.
Fig. 7 is the enlarged drawing of double baffle plate in Fig. 5.
Fig. 8 is the structural representation assembling support in Fig. 1.
Fig. 9 is the structural representation of frame loader in Fig. 1,
Figure 10 is the structural representation of push pedal in Fig. 9.
Figure 11 is the structural representation of the solar module frame that frame loader uses in Fig. 9.
Wherein:Automatic welding machine 1, single-station bonding machine 2, single-station cell piece assembling track 2.1, single-station cell piece heap
Folded seat 2.2, single-station mechanical hand 2.3, solar battery sheet 2.4, single-station enter line wheel group 2.5, single-station guiding piece 2.6, list
Station stannum copper strips 2.7, single-station welding briquetting 2.8, single-station front portion cutting head 2.9, single-station rear portion cutting head 2.10, either simplex
Position position-limited wheel 2.11, single-station baffle plate 2.12, single-station spacing hole 2.13, single-station rotating roller 2.14, single-station rotating roller are inhaled
Disk 2.15, single-station sliding seat 2.16, Double-station welding machine 3, double cell piece assembling track 3.1, double cell piece enter
Material track 3.2, Double-station manipulator 3.3, cell piece 3.4, double enter line wheel group 3.5, double guiding piece 3.6, double
Stannum copper strips 3.7, Double-station welding briquetting 3.8, double front portion cutting head 3.9, double rear portion cutting head 3.10, double limit
Position wheel 3.11, double baffle plate 3.12, double spacing hole 3.13, double rotating roller 3.14, double rotating roller sucker
3.15th, double sliding seat 3.16, assembling support 4, base 4.1, expansion bracket 4.2, fix bar 4.3, expansion link 4.4, fixed station
4.5th, cell piece group bearing 4.6, sucker 4.7, laminating machine 5, frame loader 6, frame 6.1, the platform 6.2 that frames up, push pedal 6.3, groove
6.4th, solar module frame 7, vertically outside 7.1, vertical inner edge 7.2, vertical edge 7.3, base 7.4, reinforcement 7.5, silicon
Glue injection channel 7.6, position-limited edge 7.7, flange 7.8, installation draw-in groove 7.9, inspection equipment 8.
Specific embodiment
Referring to Fig. 1 to Figure 11, this utility model is related to a kind of production equipment of the solar module of high-efficient automatic,
Including automatic welding machine 1, described automatic welding machine 1 is made up of single-station bonding machine 2 and Double-station welding machine 3.
Wherein single-station bonding machine 2 includes a single-station cell piece assembling track 2.1, described single-station cell piece assembling
The rear side of track 2.1 is provided with single-station cell piece stacking seat 2.2, this single-station cell piece stacking seat 2.2 stacks and is placed with
Solar battery sheet 2.4, the top that described single-station cell piece stacks seat 2.2 is provided with single-station mechanical hand 2.3, described either simplex
Solar battery sheet 2.4 is singly put on single-station cell piece assembling track 2.1 by position mechanical hand 2.3 respectively, due to
The track that single-station cell piece assembles track 2.1 is being moved rearwards by off and on, and solar battery sheet 2.4 can from front to back successively
Arrangement is got up, and the left side of described single-station cell piece assembling track 2.1 is provided with single-station and enters line wheel group 2.5, single-station battery
The right side that piece assembles track 2.1 is provided with single-station guiding piece 2.6, and described single-station cell piece assembling track 2.1 also sets up
Have single-station sliding seat 2.16, this single-station sliding seat 2.16 offer multiple through holes, described single-station enter line wheel group 2.5,
Be provided with single-station stannum copper strips 2.7 between single-station guiding piece 2.6, single-station sliding seat 2.16, this single-station stannum copper strips 2.7 around
After crossing multiple fast pulleys that single-station enters line wheel group 2.5, through the through hole of single-station sliding seat 2.16, its end is fixed on either simplex
On the guiding piece 2.6 of position, the right side of described single-station sliding seat 2.16 is provided with multiple single-station position-limited wheels 2.11, and single-station is spacing
With two for one group, former and later two single-station position-limited wheels 2.11 are arranged on the right side of the through hole of single-station sliding seat 2.16 to wheel 2.11
Side, spacing for carrying out to the single-station stannum copper strips 2.7 out from single-station sliding seat 2.16, thus avoiding conventional stannum copper strips
Welding skew, the spacing that have impact between the problem of battery tablet quality, and former and later two single-station position-limited wheels 2.11 is adjustable, from
And it is adapted to welding requirements.The top of described solar battery sheet 2.4 is provided with single-station welding briquetting 2.8, described either simplex
Position welding briquetting 2.8 is used for for single-station stannum copper strips 2.7 being welded on adjacent two solar battery sheet 2.4, described either simplex
Before and after the welding briquetting 2.8 of position, both sides are respectively arranged with single-station front portion cutting head 2.9, single-station rear portion cutting head 2.10, institute
State single-station front portion cutting head 2.9, single-station rear portion cutting head 2.10 is used for cutting the rear and front end of single-station stannum copper strips 2.7
Disconnected, consequently facilitating single-station stannum copper strips 2.7 is welded on two pieces of solar battery sheets 2.4 single-station welding briquetting 2.8, described
Single-station enters line wheel group 2.5 and single-station cell piece assembles and is additionally provided with single-station baffle plate 2.12, described either simplex between track 2.1
Multiple single-station spacing holes 2.13 are had, described single-station stannum copper strips 2.7 passes through on single-station baffle plate 2.12 on the baffle plate 2.12 of position
Single-station spacing hole 2.13 after be fixed on single-station guiding piece 2.6, this single-station spacing hole 2.13 be used for single-station stannum
Copper strips 2.7 carries out spacing, prevents from wandering off, and the front side that described single-station cell piece assembles track 2.1 end is additionally provided with a list
Station rotating roller 2.14, described single-station rotating roller 2.14 can rotate, and single-station rotating roller 2.14 bottom be provided with many
Individual single-station rotating roller sucker 2.15, passes through single-station rotating roller sucker 2.15 by cell piece after welding of battery film complete stannum copper strips
Pick up, thus being put on charge track.
Described Double-station welding machine 3 includes two double cell piece assembling tracks 3.1 being provided separately, described two double
The middle setting that station cell piece assembles track 3.1 has double cell piece feed rail 3.2, this double cell piece feed rail
It is placed with cell piece 3.4, the top of described double cell piece feed rail 3.2 is provided with a double before and after on road 3.2
Mechanical hand 3.3, described Double-station manipulator 3.3 by cell piece 3.4 singly successively compartment of terrain be put into front side and rear side
On double cell piece assembling track 3.1, because double cell piece assembles the track of track 3.1 being moved rearwards by off and on,
Cell piece 3.4 can be arranged from front to back successively, and the left side that described double cell piece assembles track 3.1 is provided with duplex
Line wheel group 3.5 is entered in position, and the right side that double cell piece assembles track 3.1 is provided with double guiding piece 3.6, described double electricity
It is additionally provided with double sliding seat 3.16 on the piece assembling track 3.1 of pond, this double sliding seat 3.16 offers multiple through holes,
Described double enters line wheel group 3.5, double guiding piece 3.6, is provided with double stannum copper strips between double sliding seat 3.16
3.7, after this double stannum copper strips 3.7 bypasses multiple fast pulleys that double enters line wheel group 3.5, through double sliding seat 3.16
Through hole, its end is fixed on double guiding piece 3.6, and the right side of described double sliding seat 3.16 is provided with multiple duplexs
Position position-limited wheel 3.11, with two for one group, former and later two double position-limited wheels 3.11 are arranged on duplex to double position-limited wheel 3.11
The right side of the through hole of position sliding seat 3.16, for limiting to the double stannum copper strips 3.7 out from double sliding seat 3.16
Position, thus avoiding conventional stannum copper strips welding skew, have impact on the problem of battery tablet quality, and former and later two doubles is spacing
Spacing between wheel 3.11 is adjustable, such that it is able to adapt to welding requirements.The top of described cell piece 3.4 is provided with Double-station welding
Briquetting 3.8, described Double-station welding briquetting 3.8 is used for for double stannum copper strips 3.7 being welded on adjacent two cell piece 3.4
On, before and after described Double-station welding briquetting 3.8, both sides are respectively arranged with double front portion cutting head 3.9, double rear portion is cut
Crop 3.10, described double front portion cutting head 3.9, double rear portion cutting head 3.10 are used for double stannum copper strips 3.7
Rear and front end cuts off, consequently facilitating double stannum copper strips 3.7 is welded on two pieces of cell pieces 3.4 Double-station welding briquetting 3.8,
Described double enters line wheel group 3.5 and double cell piece assembles and is additionally provided with double baffle plate 3.12 between track 3.1, described
Multiple double spacing holes 3.13 are had on double baffle plate 3.12, described double stannum copper strips 3.7 passes through double baffle plate
It is fixed on after double spacing hole 3.13 on 3.12 on double guiding piece 3.6, this double spacing hole 3.13 is used for double
Station stannum copper strips 3.7 carries out spacing, prevents from wandering off, and the front side that described double cell piece assembles track 3.1 end is additionally provided with
One double rotating roller 3.14, described double rotating roller 3.14 can rotate, and double rotating roller 3.14 bottom sets
It is equipped with multiple double rotating roller suckers 3.15, passing through double rotating roller sucker 3.15 after welding of battery film complete stannum copper strips will
Cell piece picks up, thus being put on charge track.
The charge track of the described single-station bonding machine 2 and Double-station welding machine 3 end front end phase with assembling support 4 respectively
Connect, described assembling support 4 includes base 4.1 and expansion bracket 4.2, and described expansion bracket 4.2 is fixed on the two ends of base 4.1, stretches
Frame 4.2 includes the fix bar 4.3 of bottom and the expansion link 4.4 on top, and the bottom of described expansion link 4.4 inserts in fix bar 4.3 and pushes up
Portion, described expansion link 4.4 and fix bar 4.3 are flexibly connected, and expansion link 4.4 can move up and down along fix bar 4.3, and movement completes
Pass through bearing pin afterwards fixing with fix bar 4.3, the top of described expansion link 4.4 is provided with fixed station 4.5, and described fixed station 4.5 pushes up
Portion is used for placing cell piece to be processed, and the front side of described base 4.1 is provided with cell piece group bearing 4.6, single-station bonding machine 2
It is connected with the cell piece group bearing 4.6 of assembling support 4 with the charge track of Double-station welding machine 3 end, and cell piece group is propped up
It is additionally provided with sucker 4.7 on seat 4.6, by sucker 4.7, row's cell piece is integrally drawn onto in the middle of fixed station 4.5 and is used for each
Stannum copper strips on cell piece welds.
The end of described assembling support 4 is connected with the feed rail of laminating machine 5 by track, the solaode assembling
Plate bottom is provided with backboard, sticks plastic foil between backboard and cell panel, and sends into after battery plate surface covers pattern glass
Pattern glass, cell panel, plastic foil, backboard are pressed together by laminating machine 5 by laminating machine 5.
The discharging opening of described laminating machine 5 is connected with frame loader 6 by track, and this frame loader 6 includes frame 6.1, described machine
The top of frame 6.1 is fixed with the platform 6.2 that frames up, and the described surrounding framing up platform 6.2 is provided with four tracks, described track sets
It is equipped with four push pedals 6.3, push pedal 6.3 can be to the center of the platform 6.2 that frames up or outside translation, and the inside of push pedal 6.3 is opened
It is provided with groove 6.4, be used in described groove 6.4 placing solar module frame 7 to be framed up.
The solar module frame 7 that described frame loader 6 is put in groove 6.4 includes vertical outside 7.1, vertical inner edge
7.2nd, vertical edge 7.3 and base 7.4, described vertical edge 7.3 is located between vertical outside 7.1 and vertical inner edge 7.2, vertical outside 7.1,
Vertically it is connected by the base 7.4 of bottom between inner edge 7.2, vertical edge 7.3, be provided between described vertical outside 7.1 and vertical edge 7.3
The reinforcement 7.5 of lateral arrangement is used for providing the intensity of frame, described vertical edge 7.3, base 7.4, surrounds between vertical inner edge 7.2
Region be silica gel injection channel 7.6, the two ends of described silica gel injection channel 7.6 are provided with position-limited edge 7.7, this position-limited edge 7.7
Three sides fixing with vertical edge 7.3, base 7.4, vertical inner edge 7.2 respectively, the top of position-limited edge 7.7 is less than vertical inner edge 7.2
With vertical edge 7.3, the top of described vertical outside 7.1 is provided with flange 7.8, and the side of this flange 7.8 is solid with vertical outside 7.1 tops
Fixed, opposite side bends after extending to scuncheon still further below, thus formed between flange 7.8 and vertical outside 7.1 installing card
Groove 7.9.
After described frame loader 6 completes the assembling of solar module, solar module is sent into by inspection by track
Carry out performance detection, thus completing the production of whole solar module in measurement equipment 8.
The production technology of the solar module of this high-efficient automatic is:
1)Cell piece, after sorting, cleaning, puts into the cell piece stacking seat of single-station bonding machine and Double-station welding machine
On, cell piece is put into cell piece by single-station bonding machine and the respective mechanical hand of Double-station welding machine one by one from front to back
On feed rail, subsequently by entering line wheel group and guiding piece with the motion of stannum copper strips, stannum copper strips is worn after the spacing hole through on baffle plate
Cross the through hole of sliding seat, and the spacing lower end in position-limited wheel is fixed on guiding piece, subsequently pass through to weld briquetting, anterior shearing
The rear and front end of stannum copper strips is cut off by head, rear portion cutting head, is welded to be adjacent on two pieces of solar battery sheets, row's electricity
After the completion of the piece welding of pond, cell piece is picked up by the rotating roller sucker being arranged by rotating roller bottom, is subsequently put on charge track.
2)The row's cell piece being welded with stannum copper strips is transported to by the charge track of single-station bonding machine and Double-station welding machine
On the cell piece group bearing of assembling support, subsequently row's cell piece is integrally put into top preset band plastic foil by artificial manipulating chucks
On the fixed station of backboard, workman will be paved with whole backboard by cell piece by rows, subsequently all weld the stannum copper strips of adjacent two rows
Pick up so that multiple rows of cell piece forms a complete loop, after the completion of welding, an imposite cell piece is put into assembling support
Discharging track on.
3)Imposite cell piece is transported to before laminating machine by the discharging track of assembling support, manually battery plate surface is covered embossing
Send into laminating machine after glass to press together pattern glass, cell panel, plastic foil, backboard.
4)The discharging opening of laminating machine is delivered to cell piece assembly before frame loader by track, will be framed up by control panel flat
Four push pedals of platform are outwards pulled open, and will inject silica gel in the silica gel injection channel of ready solar module frame, then
Solar module frame is put in the groove in push pedal, subsequently control push pedal to move to the platform that frames up, by the sun simultaneously
A complete solar module can be become with cell piece assembling components by battery component frame, finally take out from the platform that frames up
Solar module, and the silica gel that its corner is overflowed carries out frictioning process.
5)Solar module is sent in testing equipment by track and carries out performance detection, thus completing to produce.
Claims (1)
1. a kind of production equipment of the solar module of high-efficient automatic it is characterised in that:It includes automatic welding machine
(1), described automatic welding machine(1)By single-station bonding machine(2)With Double-station welding machine(3)Composition;
Wherein single-station bonding machine(2)Assemble track including a single-station cell piece(2.1), described single-station cell piece assembling
Track(2.1)Rear side be provided with single-station cell piece stacking seat(2.2), this single-station cell piece stacking seat(2.2)Upper stacking
It is placed with solar battery sheet(2.4), described single-station cell piece stacking seat(2.2)Top be provided with single-station mechanical hand
(2.3), described single-station mechanical hand(2.3)By solar battery sheet(2.4)Singly it is put into single-station cell piece respectively
Assembling track(2.1)On, described single-station cell piece assembles track(2.1)Left side be provided with single-station and enter line wheel group(2.5),
Single-station cell piece assembles track(2.1)Right side be provided with single-station guiding piece(2.6), described single-station cell piece assembling rail
Road(2.1)On be additionally provided with single-station sliding seat(2.16), this single-station sliding seat(2.16)On offer multiple through holes, described
Single-station enters line wheel group(2.5), single-station guiding piece(2.6), single-station sliding seat(2.16)Between be provided with single-station stannum copper
Band(2.7), this single-station stannum copper strips(2.7)Bypass single-station and enter line wheel group(2.5)Multiple fast pulleys after, through single-station slide
Dynamic seat(2.16)Through hole, its end is fixed on single-station guiding piece(2.6)On, described single-station sliding seat(2.16)Right side
It is provided with multiple single-station position-limited wheels(2.11), single-station position-limited wheel(2.11)With two for one group, former and later two single-stations limit
Position wheel(2.11)It is arranged on single-station sliding seat(2.16)Through hole right side, and former and later two single-station position-limited wheels(2.11)
Between spacing adjustable, described solar battery sheet(2.4)Top be provided with single-station welding briquetting(2.8), described either simplex
Position welding briquetting(2.8)Before and after both sides be respectively arranged with single-station front portion cutting head(2.9), single-station rear portion cutting head
(2.10), described single-station enters line wheel group(2.5)Assemble track with single-station cell piece(2.1)Between be additionally provided with single-station gear
Plate(2.12), described single-station baffle plate(2.12)On have multiple single-station spacing holes(2.13), described single-station stannum copper strips
(2.7)Through single-station baffle plate(2.12)On single-station spacing hole(2.13)After be fixed on single-station guiding piece(2.6)On, institute
State single-station cell piece assembling track(2.1)The front side of end is additionally provided with a single-station rotating roller(2.14), and either simplex
Position rotating roller(2.14)Bottom is provided with multiple single-station rotating roller suckers(2.15);
Described Double-station welding machine(3)Including two double cell piece assembling tracks being provided separately(3.1), described two double
Station cell piece assembles track(3.1)Middle setting have double cell piece feed rail(3.2), this double cell piece enters
Material track(3.2)It is placed with cell piece before and after upper(3.4), described double cell piece feed rail(3.2)Top be provided with
One Double-station manipulator(3.3), described Double-station manipulator(3.3)By cell piece(3.4)Singly compartment of terrain successively
It is put into front side and the double cell piece of rear side assembles track(3.1)On, described double cell piece assembles track(3.1)A left side
Side is provided with double and enters line wheel group(3.5), double cell piece assembling track(3.1)Right side be provided with double guiding piece
(3.6), described double cell piece assembling track(3.1)On be additionally provided with double sliding seat(3.16), the slip of this double
Seat(3.16)On offer multiple through holes, described double enters line wheel group(3.5), double guiding piece(3.6), double slide
Seat(3.16)Between be provided with double stannum copper strips(3.7), this double stannum copper strips(3.7)Bypass double and enter line wheel group
(3.5)Multiple fast pulleys after, through double sliding seat(3.16)Through hole, its end is fixed on double guiding piece
(3.6)On, described double sliding seat(3.16)Right side be provided with multiple double position-limited wheels(3.11), double position-limited wheel
(3.11)With two for one group, former and later two double position-limited wheels(3.11)It is arranged on double sliding seat(3.16)Through hole
Right side, and former and later two double position-limited wheels(3.11)Between spacing adjustable, described cell piece(3.4)Top be provided with
Double-station welding briquetting(3.8), described Double-station welding briquetting(3.8)Before and after both sides be respectively arranged with the anterior shearing of double
Head(3.9), double rear portion cutting head(3.10), described double enters line wheel group(3.5)Assemble track with double cell piece
(3.1)Between be additionally provided with double baffle plate(3.12), described double baffle plate(3.12)On have multiple double spacing holes
(3.13), described double stannum copper strips(3.7)Through double baffle plate(3.12)On double spacing hole(3.13)After fix
In double guiding piece(3.6)On, described double cell piece assembles track(3.1)The front side of end is additionally provided with a duplex
Position rotating roller(3.14), and double rotating roller(3.14)Bottom is provided with multiple double rotating roller suckers(3.15);
Described single-station bonding machine(2)With Double-station welding machine(3)The charge track of end respectively with assembling support(4)Front end
Connect, described assembling support(4)Including base(4.1)And expansion bracket(4.2), described expansion bracket(4.2)It is fixed on base(4.1)
Two ends, expansion bracket(4.2)Fix bar including bottom(4.3)Expansion link with top(4.4), described expansion link(4.4)'s
Bottom inserts in fix bar(4.3)Top, described expansion link(4.4)And fix bar(4.3)It is flexibly connected, expansion link(4.4)Permissible
Along fix bar(4.3)Move up and down, after the completion of moving, pass through bearing pin and fix bar(4.3)Fixing, described expansion link(4.4)Top
Portion is provided with fixed station(4.5), described fixed station(4.5)Top is used for placing cell piece to be processed, described base(4.1)'s
Front side is provided with cell piece group bearing(4.6), single-station bonding machine(2)With Double-station welding machine(3)The charge track of end with
Assembling support(4)Cell piece group bearing(4.6)It is connected, and cell piece group bearing(4.6)On be additionally provided with sucker(4.7);
Described assembling support(4)End pass through track and laminating machine(5)Feed rail be connected, organize laminating machine(5)To be embossed
Glass, cell panel, plastic foil, backboard press together;
Described laminating machine(5)Discharging opening pass through track and frame loader(6)It is connected, this frame loader(6)Including frame(6.1), institute
State frame(6.1)Top be fixed with the platform that frames up(6.2), the described platform that frames up(6.2)Surrounding be provided with four tracks, institute
State and four push pedals are provided with track(6.3), push pedal(6.3)Can be to the platform that frames up(6.2)Center or outside translation, and
Push pedal(6.3)Inside open up fluted(6.4), described groove(6.4)In for placing solar module to be framed up
Frame(7);
Described frame loader(6)Put into groove(6.4)In solar module frame(7)Including vertical outside(7.1), vertically
Inner edge(7.2), vertical edge(7.3)And base(7.4), described vertical edge(7.3)It is located at vertical outside(7.1)With vertical inner edge(7.2)
Between, vertically outside(7.1), vertical inner edge(7.2), vertical edge(7.3)Between by the base of bottom(7.4)It is connected, described perpendicular
Straight outside(7.1)And vertical edge(7.3)Between be provided with the reinforcement of lateral arrangement(7.5), described vertical edge(7.3), base(7.4)、
Vertically inner edge(7.2)Between the region that surrounds be silica gel injection channel(7.6), described silica gel injection channel(7.6)Two ends set
It is equipped with position-limited edge(7.7), this position-limited edge(7.7)Three sides respectively with vertical edge(7.3), base(7.4), vertical inner edge(7.2)
Fixing, position-limited edge(7.7)Top be less than vertical inner edge(7.2)And vertical edge(7.3), described vertical outside(7.1)Top set
There is flange(7.8), this flange(7.8)Side and vertical outside(7.1)Top is fixed, and opposite side extends to after scuncheon again
Bend downwards, thus in flange(7.8)With vertical outside(7.1)Between formed install draw-in groove(7.9);
Described frame loader(6)After completing the assembling of solar module, solar module is sent into by detection by track
Equipment(8)In carry out performance detection.
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CN201620891908.0U CN205985053U (en) | 2016-08-17 | 2016-08-17 | High -efficient automatic solar module's production facility |
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Application Number | Priority Date | Filing Date | Title |
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CN201620891908.0U CN205985053U (en) | 2016-08-17 | 2016-08-17 | High -efficient automatic solar module's production facility |
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CN201620891908.0U Expired - Fee Related CN205985053U (en) | 2016-08-17 | 2016-08-17 | High -efficient automatic solar module's production facility |
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