CN106085323A - 一种应用于led植物生长灯芯片封装的弹性耐久改性环氧树脂胶 - Google Patents
一种应用于led植物生长灯芯片封装的弹性耐久改性环氧树脂胶 Download PDFInfo
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Abstract
本发明公开了一种应用于LED植物生长灯芯片封装的弹性耐久改性环氧树脂胶,这种改性环氧胶中加入了经离子液体溶解的细菌纤维素,达到增强增韧的效果,提高了胶层的力学性能,并加入纳米二氧化钛、异丙醇铝等原料,使得封装胶膜具有良好的导热性和耐光老化性,同时还有效的改善了LED芯片的出光效率,膜层透明度高,提高了灯具的有效照射率,以此树脂胶封装的LED灯高效节能、经久耐用,且使用简单,使用时直接将其涂覆在芯片或者荧光粉层上室温固化即可。
Description
技术领域
本发明涉及LED封装胶技术领域,尤其涉及一种应用于LED植物生长灯芯片封装的弹性耐久改性环氧树脂胶。
背景技术
植物生长过程中光照是一个至关重要的因素,在种植过程中,因为自然条件的变化,尤其是在晚秋和冬季,植物的光照明显不足,此时室内补充照明就显得尤为重要了。LED光源是近年来崛起的在农业领域较为理想的人工光源,较之传统光源,LED光源节能环保,光谱纯净,贴合植物生长的波长范围,拥有巨大的市场需求量。
LED植物生长灯多是由若干均匀分布的单灯组合而成,其中单灯是由若干个发光芯片封装而成,生产过程一般为固晶、焊线、灌封、切割、测试、包装这几个流程,其中灌封胶的性能将直接影响到芯片的出光效率和使用寿命,目前LED植物灯在应用过程中存在的问题主要是发光效率低,光分散度高,而大功率的芯片封装又存在散热性差、使用寿命短等问题。
发明内容
本发明目的就是为了弥补已有技术的缺陷,提供一种应用于LED植物生长灯芯片封装的弹性耐久改性环氧树脂胶。
本发明是通过以下技术方案实现的:
一种应用于LED植物生长灯芯片封装的弹性耐久改性环氧树脂胶,所述的弹性耐久改性环氧树脂胶由以下重量份的原料制得:双酚A环氧树脂60-80、细菌纤维素4-5、2-溴-2-(2-氟苯基)-1-环丙基乙酮0.4-0.5、纳米二氧化钛4-5、间苯二胺15-20、硅烷偶联剂0.2-0.5、1-环氧丙基-3-甲基咪唑六氟磷酸盐10-15、异丙醇铝0.4-0.5、丁基缩水甘油醚5-8。
所述的弹性耐久改性环氧树脂胶由以下步骤制得:
(1)将纳米二氧化钛与硅烷偶联剂混合研磨分散20-30min备用;
(2)将异丙醇铝投入丁基缩水甘油醚中,密闭超声搅拌混合3-5h,制成透明溶胶备用;
(3)将细菌纤维素投入1-环氧丙基-3-甲基咪唑六氟磷酸盐中,搅拌至其完全溶解,随后将其与双酚A环氧树脂混合均匀,依次加入步骤(1)、步骤(2)制备的物料以及其它剩余物料,搅拌混合均匀后经过滤、真空脱泡后涂覆于芯片或荧光层上,待其完全固化后即完成封装。
本发明利用改性的环氧树脂胶对LED芯片进行封装处理,这种改性环氧胶中加入了经离子液体溶解的细菌纤维素,达到增强增韧的效果,提高了胶层的力学性能,并加入纳米二氧化钛、异丙醇铝等原料,使得封装胶膜具有良好的导热性和耐光老化性,同时还有效的改善了LED芯片的出光效率,膜层透明度高,提高了灯具的有效照射率,以此树脂胶封装的LED灯高效节能、经久耐用,且使用简单,使用时直接将其涂覆在芯片或者荧光粉层上室温固化即可。
具体实施方式
一种应用于LED植物生长灯芯片封装的弹性耐久改性环氧树脂胶,该环氧树脂胶由以下重量份的原料制得:双酚A环氧树脂60、细菌纤维素4、2-溴-2-(2-氟苯基)-1-环丙基乙酮0.4、纳米二氧化钛4、间苯二胺15、硅烷偶联剂0.2、1-环氧丙基-3-甲基咪唑六氟磷酸盐10、异丙醇铝0.4、丁基缩水甘油醚5。
这种改性环氧树脂胶由以下步骤制得:
(1)将纳米二氧化钛与硅烷偶联剂混合研磨分散20min备用;
(2)将异丙醇铝投入丁基缩水甘油醚中,密闭超声搅拌混合3h,制成透明溶胶备用;
(3)将细菌纤维素投入1-环氧丙基-3-甲基咪唑六氟磷酸盐中,搅拌至其完全溶解,随后将其与双酚A环氧树脂混合均匀,依次加入步骤(1)、步骤(2)制备的物料以及其它剩余物料,搅拌混合均匀后经过滤、真空脱泡后涂覆于芯片或荧光层上,待其完全固化后即完成封装。
产品性能测试结果如下:
拉伸强度:62.8MPa;吸水率%(25℃):0.75;折射率:1.548;透光率:85.8%。
Claims (2)
1.一种应用于LED植物生长灯芯片封装的弹性耐久改性环氧树脂胶,其特征在于,所述的弹性耐久改性环氧树脂胶由以下重量份的原料制得:双酚A环氧树脂60-80、细菌纤维素4-5、2-溴-2-(2-氟苯基)-1-环丙基乙酮0.4-0.5、纳米二氧化钛4-5、间苯二胺15-20、硅烷偶联剂0.2-0.5、1-环氧丙基-3-甲基咪唑六氟磷酸盐10-15、异丙醇铝0.4-0.5、丁基缩水甘油醚5-8。
2.如权利要求1所述的一种应用于LED植物生长灯芯片封装的弹性耐久改性环氧树脂胶,其特征在于,所述的弹性耐久改性环氧树脂胶由以下步骤制得:
(1)将纳米二氧化钛与硅烷偶联剂混合研磨分散20-30min备用;
(2)将异丙醇铝投入丁基缩水甘油醚中,密闭超声搅拌混合3-5h,制成透明溶胶备用;
(3)将细菌纤维素投入1-环氧丙基-3-甲基咪唑六氟磷酸盐中,搅拌至其完全溶解,随后将其与双酚A环氧树脂混合均匀,依次加入步骤(1)、步骤(2)制备的物料以及其它剩余物料,搅拌混合均匀后经过滤、真空脱泡后涂覆于芯片或荧光层上,待其完全固化后即完成封装。
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Title |
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王彪等: "细菌纤维素增强环氧树脂透明复合材料的制备与性能", 《天津科技大学学报》 * |
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