CN106044124B - A kind of special-shape bottle full-automatic bottle collator - Google Patents

A kind of special-shape bottle full-automatic bottle collator Download PDF

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Publication number
CN106044124B
CN106044124B CN201610578550.0A CN201610578550A CN106044124B CN 106044124 B CN106044124 B CN 106044124B CN 201610578550 A CN201610578550 A CN 201610578550A CN 106044124 B CN106044124 B CN 106044124B
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CN
China
Prior art keywords
bottle
overturning
detection sensor
guide wheel
annular groove
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CN201610578550.0A
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Chinese (zh)
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CN106044124A (en
Inventor
陈琛
郭桦
鲁浪
刘卓
尹刚刚
张志恒
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Huaqiao University
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Huaqiao University
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • B65G47/1407Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
    • B65G47/1414Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
    • B65G47/1428Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container rotating movement
    • B65G47/1435Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container rotating movement using the centrifugal effect to arrange or orientate the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0244Bottles

Abstract

The present invention provides a kind of special-shape bottle full-automatic bottle collators, including annular groove bottle arranging disk mechanism, conveyer, synchronous guide wheel mechanism, roller track, overturning vertical bottle mechanism, Y type vertical bottles coaming plate, bottle pushing mechanism composition;The state that bottle is lain down using rotation centrifugal force by annular groove bottle arranging disk mechanism is sent into along the tangential of annular groove on the transmission belt of conveyer;The synchronous guide wheel mechanism is arranged in the end of transmission belt and is in contact with the side wall of bottle, so that bottle is passed through synchronous guide wheel mechanism at the uniform velocity state and is entered in roller track and tumbles;The end of the roller track is equipped with sensor, when bottle passes through the sensor, overturning vertical screen mechanism detection bottle is to be in the forward state of state for opening forward or bottom, and overturning clockwise or overturning counterclockwise are carried out to bottle according to testing result, so that bottle is in the upward standing state of bottleneck, and fall into Y type vertical bottle coaming plates, it is released by the bottle pushing mechanism.

Description

A kind of special-shape bottle full-automatic bottle collator
Technical field
The present invention relates to a kind of bottle managing machine more particularly to a kind of bottle managing machines of special-shape bottle.
Background technology
With the progress of society, our material life is also being enriched constantly, and various bottle Bottle & Can tanks are needed Pack our daily necessities, thus society is huge to the quantity required of Packaging Bottle, and also demand is all quickly increasing every year It is long.Many beer producers, beverage producer all have been realized in automated production, include that mixed and disorderly unordered bottle is passed through automation The proper alignment on a moving belt of equipment fast and stable facilitates the subsequent links production such as canned.However, beer bottle and most of Beverage bottle belong to conventional round vase, it is easy to accomplish automation reason bottle, but for pursuing the abnormal shapes such as personalized cosmetic bottle It is more complicated due to being compared in structure for Packaging Bottle, realize that automation reason bottle has certain difficulty.In addition, currently on the market The most of special-shape bottle automatic bottle-setting machines having, the bottle that can only be directed to a kind of shape work, and cannot be applicable in simultaneously a variety of different outer The bottle of shape, enterprise can only use different applicable bottle managing machines for the bottle of different body structures, waste money and account for Use hall space.Thus, for enterprise of the part using Packaging Bottle, a kind of fast and stable simultaneously can be applicable in different body knots The special-shape bottle full-automatic bottle collator of structure is very in need.
Invention content
Technical problem underlying to be solved by this invention is to provide a kind of special-shape bottle full-automatic bottle collator, can be suitable for each The bottle of kind specification carries out full-automatic reason bottle.
In order to solve the above technical problems, the present invention provides a kind of special-shape bottle full-automatic bottle collator, including annular are recessed Slot bottle arranging disk mechanism, conveyer, synchronous guide wheel mechanism, roller track, overturning vertical bottle mechanism, Y type vertical bottles coaming plate, bottle pushing mechanism group At;
The state that bottle is lain down using rotation centrifugal force by annular groove bottle arranging disk mechanism is along annular groove It is tangential to be sent on the transmission belt of conveyer;
The synchronous guide wheel mechanism is arranged in the end of transmission belt and is in contact with the side wall of bottle, makes bottle at the uniform velocity State is tumbled by synchronizing guide wheel mechanism and entering in roller track;
The end of the roller track is equipped with sensor, and when bottle passes through the sensor, overturning vertical screen mechanism detects bottle It is to be in the forward state of state for opening forward or bottom, and overturning or inverse time clockwise are carried out to bottle according to testing result Needle is overturn so that bottle is in the upward standing state of bottleneck, and falls into Y type vertical bottle coaming plates, is released by the bottle pushing mechanism.
In a preferred embodiment:Annular groove bottle arranging disk mechanism include a disk be taper turntable, described turn The annular groove is formed between the edge and the outer wall of annular groove bottle arranging disk mechanism of disk;The annular groove is tangential along it Extend a bottle outlet;One end horizontal connection of the bottle outlet and transmission belt;
A bottle outlet baffle is equipped at the bottle outlet, which only to pass through from bottle outlet there are one bottle.
In a preferred embodiment:The synchronous guide wheel mechanism includes driving motor, and output revolving shaft passes through shaft coupling respectively Device and synchronous pulley drive two round guide wheels to rotate synchronously;The circle guide wheel is arranged in the other end both sides of transmission belt, When the bottle passes through the other end of transmission belt, CONTACT WITH FRICTION, the frictional force occur for bottle side-wall and the side wall of round guide wheel So that bottle is in the state of uniform motion after round guide wheel.
In a preferred embodiment:The roller track is placed with horizontal plane at 60 ° of angles.
In a preferred embodiment:The overturning vertical bottle mechanism include overturning plane, bottle to detection sensor fixed block, with And driving overturns the three position rotary cylinders and drive bottle to detection sensor fixed block edge that plane rotates clockwise or counterclockwise The double piston-rod cylinder to move up and down perpendicular to horizontal plane;The bottle to detection sensor fixed block there is a width to be more than bottle Mouth and the hole for being less than bottom of bottle;
When the bottle passes through sensor, double piston-rod cylinder drives bottle to detection sensor fixed block along close to overturning It moves in the direction of plane;If being sent into the hole in bottleneck state facing forward, the bottleneck when bottles shift to overturning plane Interior, bottle judges that bottle is in the forward state of bottleneck to detection sensor, and makes three position rotary cylinder driving overturning planes 90 ° are overturn counterclockwise;If can not be sent in bottom of bottle state facing forward, the bottom of bottle when bottles shift to overturning plane Enter in the hole, bottle judges that bottle is in the forward state of bottom of bottle to detection sensor, and three position rotary cylinders are driven Dynamic overturning plane overturns 90 ° clockwise
In a preferred embodiment:The big opening end of the Y types vertical bottle coaming plate is in the underface of overturning tablet, bottle pushing mechanism Positioned at Y type vertical bottle coaming plate osculums end.
Compared to the prior art, technical scheme of the present invention has following advantageous effect:
The present invention provides a kind of special-shape bottle full-automatic bottle collator, the bottle that can be suitable for various specifications carries out automatically Manage bottle.
Description of the drawings
Fig. 1 is a kind of special-shape bottle full-automatic bottle collator isometric view of the present invention.
Fig. 2 is a kind of special-shape bottle full-automatic bottle collator schematic elevation view of the present invention.
Fig. 3 is the annular groove bottle arranging disk mechanism isometric view of the present invention.
Fig. 4 is the turntable schematic diagram of the annular groove bottle arranging disk mechanism of the present invention.
Fig. 5 is the schematic elevation view of the annular groove bottle arranging disk of the present invention.
Fig. 6 is the isometric view of the conveyer of the present invention.
Fig. 7 is the synchronization guide wheel mechanism schematic diagram of the present invention.
Fig. 8 is the roller track schematic diagram of the present invention.
Fig. 9 is the overturning vertical bottle mechanism isometric view of the present invention.
Figure 10 is the overturning vertical bottle mechanism schematic elevation view of the present invention.
Figure 11 is the Y type vertical bottle coaming plate and bottle pushing mechanism schematic elevation view of the present invention.
Figure 12 is the Y type vertical bottle coaming plate vertical section schematic diagrams of the present invention.
Figure 13 is the Y type vertical bottle coaming plate and bottle pushing mechanism isometric view of the present invention.
In figure:1- annular groove bottle arranging disks mechanism;2- conveyers;3- synchronizes guide wheel mechanism;4- roller tracks;5- overturnings are perpendicular Bottle mechanism;6-Y type vertical bottle coaming plates;7- bottle pushing mechanisms;8- turntables;9- fences;10- annular grooves;11- bottle outlet baffles;12- bottle outlets Mouthful;13- disks;14- motors;15- shaft couplings;16- bearing blocks;17- rotary shafts;18- belt conveyors;19- driven sprockets;20- Chain;21- drive sprockets;22- motors;23- rollers;24- circle guide wheels;25- circle guide wheels;26- bearing blocks;27- rotary shafts; 28- synchronous belts;29- synchronous pulleys;30- motors;31- synchronous pulleys;32- shaft couplings;33- bearing blocks;34- rotary shafts;35- comes Bottle detection sensor;36- swivel couglings;37- torsion shafts;38- bearing blocks;39- detects bottle to sensor;40- bearing blocks;41- Overturn tablet;42- connectors;43- swivel couglings;Tri- position cylinders of 44-;45- double piston-rod cylinders;46- sensor fixed blocks; 47- air cylinder supporting structures;48- carrys out bottle detection sensor;The left sides 49- fall a bottle channel;The right sides 50- fall a bottle channel;51- channel partitions;52- squares Shape baffle;53- double piston-rod cylinders;54- rectangular blades;55- double piston-rod cylinders.
Specific implementation mode
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
In Fig. 1, structure shown in Fig. 2, a kind of special-shape bottle full-automatic bottle collator that the present embodiment is provided includes annular Groove bottle arranging disk mechanism 1, synchronous guide wheel mechanism 3, roller track 4, overturning vertical bottle mechanism 5, Y type vertical bottles coaming plate 6, pushes away conveyer 2 Bottle mechanism 7.
Wherein, annular groove bottle arranging disk mechanism 1 rotating disc driving mechanism as shown in figure 5, by motor 14, shaft coupling 15, Bearing block 16, rotary shaft 17 form;Conveyer 2 is as shown in fig. 6, motor 22 passes through drive sprocket 21, chain 20, driven sprocket 19 Roller 23 is driven to rotate, to drive belt conveyor 18 to move;The guide wheel driving mechanism of synchronous guide wheel mechanism 3 is as shown in fig. 7, electricity Machine 30 drives rotary shaft 34 to rotate by shaft coupling 32, and rotary shaft 34 drives round guide wheel 24 to rotate, and motor 30 drives same simultaneously Belt wheel 31 is walked, then drives rotary shaft 27 to rotate by synchronous belt 28, rotary shaft 27 drives round guide wheel 25 to rotate.
Overturn vertical bottle mechanism 5 as shown in Figure 9, Figure 10, swivel cougling 36 and swivel cougling 43 are fixed on three position cylinders 44 Turntable on, connector 42 is bolted on swivel cougling 36 and swivel cougling 43, one end of torsion shaft 37 and connection Device 42 connects, and overturning tablet 41 is fixed on torsion shaft 37, and double piston-rod cylinder 45 is fixed in air cylinder supporting structure 47, and bottle is to inspection Sensor 39 is surveyed to be fixed on sensor fixed block 46.
When operation, bottle is poured on the turntable 8 of annular groove bottle arranging disk mechanism 1 first, turntable disk 13 is circular conical surface And it is driven and is rotated by rotating disc driving mechanism.Bottle is slided into annular groove 10 and is enclosed under the action of gravity and centrifugal force Column 9 is blocked and is limited in annular groove 10, and bottle outlet 12 is then moved under the drive of turntable 8, is transported to later defeated It send on the belt conveyor 18 of machine 2, wherein one bottle of each only permission of bottle outlet baffle 11 at bottle outlet 12, which lies low, to be passed through, and is led to The bottle crossed only has two states, i.e., facing forward or bottom of bottle is facing forward relative to direction of motion bottleneck;Bottle is sent by belt conveyor 18 To after synchronous guide wheel mechanism 3, under the drive of guide wheel driving mechanism, the side of round guide wheel 24 and round guide wheel 25 drives bottle Uniform forward motion is until the side of bottle side leaves round guide wheel 24 and round guide wheel 25;Bottle reaches tilted-putted rolling It glides after cylinder guide rail 4 above the overturning tablet 41 for reaching overturning vertical bottle mechanism 5, passes through in addition, working as bottle under gravity Carrying out above bottle detection sensor 35 to be identified to rear double piston-rod cylinder 45 drives sensor fixed block 46 that can drop to apart from water Flat overturning 41 certain position of tablet;Since the hole of sensor fixed block 46 can only allow bottleneck to enter, bottom of bottle size is more than sensing The width of cave entrance of device fixed block 46 and cannot enter, therefore if bottle bottleneck is facing forward, bottleneck can enter in sensor fixed block 46 Bottle is triggered to detection sensor 39 in face, will be unable to enter forward if it is bottle bottom of bottle the inside of sensor fixed block 46 triggering bottle to Detection sensor 39, thus can distinguish that the bottle of bottle drives sensor to fix to, bottle to double piston-rod cylinder 45 after discrimination Block 46 rises to apart from 41 certain position of flip horizontal tablet, if bottleneck is facing forward, three position rotary cylinders 44 drive Rotating Plates 41 are rotated by 90 ° so that bottle bottleneck is holded up upward and under gravity, bottle is endways to be fallen into Y type vertical bottles coaming plate 6 counterclockwise A left side fall bottle channel 49, if bottom of bottle is facing forward, three position rotary cylinders 44 drive Rotating Plates 41 to rotate clockwise 90 degree and make bottle Bottleneck is holded up upward and under gravity, the endways right side fallen into Y type vertical bottles coaming plate 6 falls bottle channel 50;Bottle is fallen by a left side Channel 49 and the right bottle for falling bottle channel 50, finally all bottleneck is fallen upward in the bottom of Y type vertical bottles coaming plate 6, carrys out bottle detection sensing After device 48 has detected that bottle reaches, double piston-rod cylinder 55 drives rectangle baffle 52 to move right opening bottle outlet, then double Piston rod cylinder 53 drives rectangular blade 54 to travel forward and releases bottle from bottle outlet, and bottle enters the defeated of next production link It send in band or miscellaneous equipment.
The invention is not limited in specific implementation modes above-mentioned.Above-described embodiment should not be considered as the model of the limitation present invention It encloses.Those skilled in the art can modify and change while reading and understanding aforementioned detailed description.Specifically Protection domain should be subject to claims.

Claims (3)

1. a kind of special-shape bottle full-automatic bottle collator, it is characterised in that:Including annular groove bottle arranging disk mechanism, conveyer, synchronizes and lead Take turns mechanism, roller track, overturning vertical bottle mechanism, Y type vertical bottles coaming plate, bottle pushing mechanism;
The state that bottle is lain down using rotation centrifugal force by annular groove bottle arranging disk mechanism is along the tangential of annular groove It is sent on the transmission belt of conveyer;
The synchronous guide wheel mechanism is arranged in the end of transmission belt and is in contact with the side wall of bottle, makes bottle at the uniform velocity state It is tumbled by synchronizing guide wheel mechanism and entering in roller track;
The end of the roller track is equipped with sensor, and when bottle passes through the sensor, overturning vertical bottle mechanism detection bottle is place In the forward state of state for opening forward or bottom, and according to testing result bottle overturn or turn over counterclockwise clockwise Turn so that bottle is in the upward standing state of bottleneck, and falls into Y type vertical bottle coaming plates, is released by the bottle pushing mechanism;
Annular groove bottle arranging disk mechanism includes the turntable that a disk is taper, and edge and the annular groove of the turntable manage bottle The annular groove is formed between the outer wall of disc mechanism;The annular groove along its it is tangentially extending go out a bottle outlet;It is described go out One end horizontal connection of bottleneck and transmission belt;
A bottle outlet baffle is equipped at the bottle outlet, which only to pass through from bottle outlet there are one bottle;
The synchronous guide wheel mechanism includes driving motor, and output revolving shaft drives two circles by shaft coupling and synchronous pulley respectively Shape guide wheel rotates synchronously;The circle guide wheel is arranged in the other end both sides of transmission belt, and the bottle is by transmission belt When the other end, CONTACT WITH FRICTION occurs for bottle side-wall and the side wall of round guide wheel, and frictional force makes bottle after round guide wheel In the state of uniform motion;
The overturning vertical bottle mechanism includes overturning plane, bottle to detection sensor fixed block and drives overturning plane clockwise Or the three position rotary cylinders and driving bottle rotated counterclockwise are transported to detection sensor fixed block along perpendicular to horizontal plane up and down Dynamic double piston-rod cylinder;The bottle to detection sensor fixed block there is a width to be more than bottleneck and less than the hole of bottom of bottle;
When the bottle passes through bottle to detection sensor, double piston-rod cylinder drives bottle to detection sensor fixed block along close Overturn the direction movement of plane;If in bottleneck state facing forward when bottles shift to overturning plane, described in which is sent into In hole, bottle judges that bottle is in the forward state of bottleneck to detection sensor, and makes three position rotary cylinder driving overturnings Plane overturns 90 ° counterclockwise;If in bottom of bottle state facing forward when bottles shift to overturning plane, the bottom of bottle without Method is sent into the hole, and bottle judges that bottle is in the forward state of bottom of bottle to detection sensor, and makes three position rotary pneumatics Cylinder driving overturning plane overturns 90 ° clockwise;
When operation, bottle is poured on the turntable of annular groove bottle arranging disk mechanism first, turntable disk be circular conical surface and by turn Moving plate driving mechanism drives rotation;Bottle slides into annular groove under the action of gravity and centrifugal force and is blocked and limited by fence Then system moves to bottle outlet under the drive of turntable, is transported on the transmission belt of conveyer later in annular groove, Wherein, the bottle outlet baffle at bottle outlet only allows a bottle to lie low and pass through every time, by bottle there was only two states, i.e. phase It is facing forward or bottom of bottle is facing forward for direction of motion bottleneck;Bottle is transmitted after belt is sent to synchronous guide wheel mechanism, is driven in guide wheel Under the drive of mechanism, the sides of two round guide wheels drives bottle uniform forward motion until bottle side leaves round guide wheel Side;Bottle, which reaches to glide under gravity after tilted-putted roller guide rail, reaches the overturning tablet of overturning vertical bottle mechanism Above, in addition, when double piston-rod cylinder drives sensor fixed block to bottle after being identified to above bottle detection sensor that comes It can drop to apart from flip horizontal tablet certain position;Due to bottle to the hole of detection sensor fixed block can only allow bottleneck into Entering, bottom of bottle size cannot enter more than bottle to the width of cave entrance of detection sensor fixed block, therefore if bottle bottleneck is facing forward, bottle Mouthful can enter bottle to triggering bottle inside detection sensor fixed block to detection sensor, if it is bottle bottom of bottle will be unable to forward into Enter bottle to triggering bottle inside detection sensor fixed block to detection sensor, bottle drives bottle to double piston-rod cylinder after discrimination It is risen to detection sensor fixed block apart from flip horizontal tablet certain position, if bottleneck is facing forward, three position rotary cylinder bands Dynamic overturning tablet is rotated by 90 ° counterclockwise makes bottle bottleneck hold up upward and under gravity, and bottle is endways to be fallen into Y types and stand A left side in bottle coaming plate falls a bottle channel, if bottom of bottle is facing forward, three position rotary cylinders, which drive overturning tablet to rotate clockwise 90 degree, makes bottle Sub- bottleneck is holded up upward and under gravity, the endways right side fallen into Y type vertical bottle coaming plates falls a bottle channel.
2. a kind of special-shape bottle full-automatic bottle collator according to claim 1, it is characterised in that:The roller track and level It is placed at 60 ° of angles in face.
3. a kind of special-shape bottle full-automatic bottle collator according to claim 1, it is characterised in that:The Y types vertical bottle coaming plate Big opening end is in the underface of overturning tablet, and bottle pushing mechanism is located at Y type vertical bottle coaming plate osculums end.
CN201610578550.0A 2016-07-21 2016-07-21 A kind of special-shape bottle full-automatic bottle collator Active CN106044124B (en)

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CN2295735Y (en) * 1997-10-29 1998-10-28 祁冰 Automatic bottle arranging apparatus
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CN101811618A (en) * 2009-02-25 2010-08-25 黄炎俊 Full-automatic high speed bottle unscrambler
CN201381102Y (en) * 2009-04-22 2010-01-13 瑞安市晨星包装机械有限公司 Bottle arranging mechanism of silin bottle arranging machine
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