CN106007557A - 一种环保水性塑胶跑道 - Google Patents

一种环保水性塑胶跑道 Download PDF

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CN106007557A
CN106007557A CN201610320962.4A CN201610320962A CN106007557A CN 106007557 A CN106007557 A CN 106007557A CN 201610320962 A CN201610320962 A CN 201610320962A CN 106007557 A CN106007557 A CN 106007557A
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谢彪
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TIANJIN NOVOTRACK RUBBER PRODUCTS CO Ltd
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    • C—CHEMISTRY; METALLURGY
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    • B32—LAYERED PRODUCTS
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/021—Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/08—Slag cements
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/06—Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003
    • E01C13/065—Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003 at least one in situ layer consisting of or including bitumen, rubber or plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Abstract

一种环保水性塑胶跑道，它涉及一种塑胶跑道，具体涉及一种环保水性塑胶跑道。本发明为了解决现有塑胶跑道中含有的毒性物质及挥发性有机溶剂都会对人体产生危害的问题。本发明由基面层、塑胶弹性层、防滑面层由下至上依次叠加组成；基面层是混凝土或沥青结构，塑胶弹性层是将7～14质量份的水泥、22～32质量份的水性聚合物乳液、100质量份粒径为3mm的黑色废旧橡胶粒、6～12质量份的弹性层助剂充分拌和，摊铺与基面层上，并在常温到50℃条件下固化而成；防滑面层是将6～10质量份的白水泥、14～22质量份的水性聚合物乳液、5～9质量份水、0.20～0.30质量份的颜料及0.05～0.10质量份的防滑层助剂充分搅拌得到的浆体，摊铺在塑胶弹性层上，并喷撒30～40质量份粒径为2～4mm的彩色EPDM颗粒，在常温到50℃条件下固化而成。本发明属于体育器材领域。

Description

一种环保水性塑胶跑道
技术领域
本发明涉及一种塑胶跑道，具体涉及一种环保水性塑胶跑道，属于体育器材领域。
背景技术
目前国内多数塑胶跑道采用的是单组分或双组分的聚氨酯材料，属于重金属离子催化剂体系，跑道中会存在游离的TDI、重金属离子等毒性物质以及铺设过程中使用的挥发性的有机溶剂。游离的TDI即甲苯二异氰酸酯超出0.5％会对人体造成伤害，主要是致敏和刺激作用，易出现眼睛疼痛、流泪、结膜充血、胸闷、气急、哮喘、红色丘疹等症状。现有塑胶跑道中含有的毒性物质及挥发性有机溶剂都会对人体产生危害，特别是对儿童的危害更严重。
发明内容
本发明为解决现有塑胶跑道中含有的毒性物质及挥发性有机溶剂都会对人体产生危害的问题，进而提出一种环保水性塑胶跑道。
本发明为解决上述问题采取的技术方案是：本发明由基面层、塑胶弹性层、防滑面层由下至上依次叠加组成；基面层是混凝土或沥青结构，塑胶弹性层是将7～14质量份的水泥、22～32质量份的水性聚合物乳液、100质量份粒径为3mm的黑色废旧橡胶粒、6～12质量份的弹性层助剂充分拌和，摊铺与基面层上，并在常温到50℃条件下固化而成；防滑面层是将6～10质量份的白水泥、14～22质量份的水性聚合物乳液、5～9质量份水、0.20～0.30质量份的颜料及0.05～0.10质量份的防滑层助剂充分搅拌得到的浆体，摊铺在塑胶弹性层上，并喷撒30～40质量份粒径为2～4mm的彩色EPDM颗粒，在常温到50℃条件下固化而成。
进一步的，所述弹性层助剂为混合质量比为1:1:1的塑化剂、抗氧化剂及防毒剂的混合物；防滑层助剂为混合质量比为1:1:1的塑化剂、抗氧化剂、抗紫外线剂及防毒剂的混合物。
进一步的，所述塑化剂为木质素硫磺酸盐、聚羧酸眼或液体中的一种。
进一步的，所述水泥为强度等级为32.5或42.5的普通硅酸盐水泥、粉煤灰水泥或矿渣水泥的中的一种；所述白水泥为强度等级为32.5的白色硅酸盐水泥；所述水性聚合物乳液为乙烯-醋酸乙烯共聚乳液、氯乙烯-醋酸乙烯共聚乳液、纯丙烯酸酯乳液或苯乙烯-丙烯酸酯共聚乳液中的一种；所述颜料为氧化铁或酞青绿。
进一步的，所述塑胶弹性层的铺设厚度为5～10mm，防滑面层浆体的铺设厚度为2～3mm。
本发明的有益效果是：本发明采用建筑用水性聚合物乳液改性水泥作为粘结剂，水泥加入到聚合物乳液之中增强了聚合物乳液成膜的强度，同时聚合物乳液改变了水泥脆性的特点，使聚合物水泥共同作用形成的膜结构具有较高的强度，并有较好的拉伸强度和伸长率，拉伸强度大于1.2MPa，伸长率大于180％，综合性能较好。并采用回收黑色废旧塑胶颗粒，塑胶跑道成本低，强度高，延伸率大，且原料中不含重金属或TDI等有毒物质，绿色环保。
附图说明
图1是本发明的剖面示意图。
具体实施方式
具体实施方式一：结合图1说明本实施方式，本实施方式所述一种环保水性塑胶跑道由基面层1、塑胶弹性层2、防滑面层3由下至上依次叠加组成；基面层1是混凝土或沥青结构，塑胶弹性层2是将7～14质量份的水泥、22～32质量份的水性聚合物乳液、100质量份粒径为3mm的黑色废旧橡胶粒、6～12质量份的弹性层助剂充分拌和，摊铺与基面层1上，并在常温到50℃条件下固化而成；防滑面层3是将6～10质量份的白水泥、14～22质量份的水性聚合物乳液、5～9质量份水、0.20～0.30质量份的颜料及0.05～0.10质量份的防滑层助剂充分搅拌得到的浆体，摊铺在塑胶弹性层2上，并喷撒30～40质量份粒径为2～4mm的彩色EPDM颗粒，在常温到50℃条件下固化而成。
具体实施方式二：结合图1说明本实施方式，本实施方式所述一种环保水性塑胶跑道的弹性层助剂为混合质量比为1:1:1的塑化剂、抗氧化剂及防毒剂的混合物；防滑层助剂为混合质量比为1:1:1的塑化剂、抗氧化剂、抗紫外线剂及防毒剂的混合物。其它组成及连接关系与具体实施方式一相同。
具体实施方式三：结合图1说明本实施方式，本实施方式所述一种环保水性塑胶跑道的塑化剂为木质素硫磺酸盐、聚羧酸眼或液体中的一种。其它组成及连接关系与具体实施方式一相同。
具体实施方式四：结合图1说明本实施方式，本实施方式所述一种环保水性塑胶跑道的水泥为强度等级为32.5或42.5的普通硅酸盐水泥、粉煤灰水泥或矿渣水泥的中的一种；所述白水泥为强度等级为32.5的白色硅酸盐水泥；所述水性聚合物乳液为乙烯-醋酸乙烯共聚乳液、氯乙烯-醋酸乙烯共聚乳液、纯丙烯酸酯乳液或苯乙烯-丙烯酸酯共聚乳液中的一种；所述颜料为氧化铁或酞青绿。其它组成及连接关系与具体实施方式一相同。
具体实施方式五：结合图1说明本实施方式，本实施方式所述一种环保水性塑胶跑道的塑胶弹性层2的铺设厚度为5～10mm，防滑面层浆体的铺设厚度为2～3mm。其它组成及连接关系与具体实施方式一相同。
以上所述，仅是本发明的较佳实施例而已，并非对本发明作任何形式上的限制，虽然本发明已以较佳实施例揭露如上，然而并非用以限定本发明，任何熟悉本专业的技术人员，在不脱离本发明技术方案范围内，当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例，但凡是未脱离本发明技术方案内容，依据本发明的技术实质，在本发明的精神和原则之内，对以上实施例所作的任何简单的修改、等同替换与改进等，均仍属于本发明技术方案的保护范围之内。

Claims (5)

1.一种环保水性塑胶跑道，其特征在于：所述一种环保水性塑胶跑道由基面层(1)、塑胶弹性层(2)、防滑面层(3)由下至上依次叠加组成；基面层(1)是混凝土或沥青结构，塑胶弹性层(2)是将7～14质量份的水泥、22～32质量份的水性聚合物乳液、100质量份粒径为3mm的黑色废旧橡胶粒、6～12质量份的弹性层助剂充分拌和，摊铺与基面层(1)上，并在常温到50℃条件下固化而成；防滑面层(3)是将6～10质量份的白水泥、14～22质量份的水性聚合物乳液、5～9质量份水、0.20～0.30质量份的颜料及0.05～0.10质量份的防滑层助剂充分搅拌得到的浆体，摊铺在塑胶弹性层(2)上，并喷撒30～40质量份粒径为2～4mm的彩色EPDM颗粒，在常温到50℃条件下固化而成。
2.根据权利要求1所述一种环保水性塑胶跑道，其特征在于：所述弹性层助剂为混合质量比为1:1:1的塑化剂、抗氧化剂及防毒剂的混合物；防滑层助剂为混合质量比为1:1:1的塑化剂、抗氧化剂、抗紫外线剂及防毒剂的混合物。
3.根据权利要求2所述一种环保水性塑胶跑道，其特征在于：所述塑化剂为木质素硫磺酸盐、聚羧酸眼或液体中的一种。
4.根据权利要求1所述一种环保水性塑胶跑道，其特征在于：所述水泥为强度等级为32.5或42.5的普通硅酸盐水泥、粉煤灰水泥或矿渣水泥的中的一种；所述白水泥为强度等级为32.5的白色硅酸盐水泥；所述水性聚合物乳液为乙烯-醋酸乙烯共聚乳液、氯乙烯-醋酸乙烯共聚乳液、纯丙烯酸酯乳液或苯乙烯-丙烯酸酯共聚乳液中的一种；所述颜料为氧化铁或酞青绿。
5.根据权利要求1所述一种环保水性塑胶跑道，其特征在于：所述塑胶弹性层(2)的铺设厚度为5～10mm，防滑面层浆体的铺设厚度为2～3mm。
CN201610320962.4A 2016-05-16 2016-05-16 一种环保水性塑胶跑道 Pending CN106007557A (zh)

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CN107142813A (zh) * 2017-06-22 2017-09-08 合肥佳洋电子科技有限公司 一种水性塑胶跑道及其制备方法
CN108384174A (zh) * 2018-01-11 2018-08-10 湖南盛亚体育实业有限公司 一种释放负离子热塑性弹性体跑道卷材及其制备方法
CN109130376A (zh) * 2018-09-07 2019-01-04 江苏天泽教育咨询有限公司 一种环保型水性塑胶材料
CN110093829A (zh) * 2019-05-14 2019-08-06 江苏阜光工程新技术有限公司 一种环保型水性弹性面层及其施工工艺
CN110424213A (zh) * 2019-07-12 2019-11-08 安徽绿谷新材料有限公司 一种epdm彩色颗粒塑胶地面施工方法
CN110698799A (zh) * 2019-08-07 2020-01-17 大茂环保新材料股份有限公司 一种预制弹性片材及其制备方法
CN110777602A (zh) * 2019-10-26 2020-02-11 苏州大乘环保新材有限公司 一种水性轮滑场地施工方法及水性轮滑场地

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CN102120888A (zh) * 2011-01-26 2011-07-13 蔡海军 一种环保强力型室温沥青面层用液态材料及其制备方法

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107142813A (zh) * 2017-06-22 2017-09-08 合肥佳洋电子科技有限公司 一种水性塑胶跑道及其制备方法
CN108384174A (zh) * 2018-01-11 2018-08-10 湖南盛亚体育实业有限公司 一种释放负离子热塑性弹性体跑道卷材及其制备方法
CN108384174B (zh) * 2018-01-11 2020-10-23 湖南盛亚体育实业有限公司 一种释放负离子热塑性弹性体跑道卷材及其制备方法
CN109130376A (zh) * 2018-09-07 2019-01-04 江苏天泽教育咨询有限公司 一种环保型水性塑胶材料
CN110093829A (zh) * 2019-05-14 2019-08-06 江苏阜光工程新技术有限公司 一种环保型水性弹性面层及其施工工艺
CN110424213A (zh) * 2019-07-12 2019-11-08 安徽绿谷新材料有限公司 一种epdm彩色颗粒塑胶地面施工方法
CN110698799A (zh) * 2019-08-07 2020-01-17 大茂环保新材料股份有限公司 一种预制弹性片材及其制备方法
CN110777602A (zh) * 2019-10-26 2020-02-11 苏州大乘环保新材有限公司 一种水性轮滑场地施工方法及水性轮滑场地

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Application publication date: 20161012