CN105984206B - 附加的页张传感器 - Google Patents

附加的页张传感器 Download PDF

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CN105984206B
CN105984206B CN201610161491.7A CN201610161491A CN105984206B CN 105984206 B CN105984206 B CN 105984206B CN 201610161491 A CN201610161491 A CN 201610161491A CN 105984206 B CN105984206 B CN 105984206B
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printing material
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E·海特曼
H·莱昂哈尔特
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Heidelberger Druckmaschinen AG
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    • B41F33/04Tripping devices or stop-motions
    • B41F33/14Automatic control of tripping devices by feelers, photoelectric devices, pneumatic devices, or other detectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
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    • B41F33/00Indicating, counting, warning, control or safety devices
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    • B41F33/06Tripping devices or stop-motions for starting or stopping operation of sheet or web feed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
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    • B65H7/06Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors responsive to presence of faulty articles or incorrect separation or feed
    • B65H7/10Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors responsive to presence of faulty articles or incorrect separation or feed responsive to incorrect side register
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
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Abstract

本发明涉及一种用于检测承印材料(3)在承印材料加工机中在定向过程期间的位置的方法,该方法使用至少一个用于检测承印材料(3)上的套准标记(4)的第一传感器(1),本发明的特征在于:借助用于检测承印材料(3)棱边(KB)的第二传感器(2)检测承印材料(3)的棱边(KB)并且在计算机(5)中与用于检测套准标记(4)的棱边(KM)的第一传感器(1)的测量值相比较。

Description

附加的页张传感器
技术领域
本发明涉及一种用于检测承印材料在承印材料加工机中在定向过程期间的位置的方法,该方法使用至少一个用于检测承印材料上的套准标记的第一传感器。
背景技术
这种类属的方法在承印材料(尤其在页张印刷机和页张模切机中)定向的情况下使用。首先在页张模切机中重要的是:印刷图像从承印材料中正确地模切出。对此重要的是:将承印材料正确地放置,因为否则印刷图像的部分将被一起模切掉并且生产出相应的废页。印刷图像在承印材料上的位置可以借助套准标记通过通常光学地工作的传感器来检测。以此方式方法,可基于承印材料棱边来求取到承印材料的位置,因为印刷图像与套准标记能够在印刷过程中一起产生出来并且因此彼此相关联。但在实践中,在承印材料上总是存在正确检测套准标记的问题,尤其当基于套准标记的颜色并且基于有误差的反差而不能通过传感器对套准标记的棱边进行正确检测的话。由于该原因,页张模切机通常能够以两种运行方式运行,在第一运行方式中,检测承印材料上的套准标记并且用于承印材料在模切过程中的定向,而在第二运行方式中,检测页张棱边并且用于定向。第二运行方式也能够在套准标记具有非常小的反差并且不能被正确地检测的情况下使用。然而,第二运行方式在操作方面并不舒适。因此,模切机的操作者通常选择检测承印材料上套准标记的第一运行方式。
发明内容
本发明的任务在于,提出一种用于检测承印材料在承印材料加工机中在定向过程期间的位置的方法,该方法在任何情况下都能够实现可靠的并且舒适的页张定向。
根据本发明,该任务将通过实施方式所述的方法来解决。本发明的有利的构型由优选实施方式、说明书及附图中得出。根据本发明规定,该方法使用了第二传感器,该第二传感器检测承印材料的至少一个棱边。因此,用于检测承印材料棱边的该传感器接收到附加的测量值,这些测量值给出了承印材料棱边的位置。于是,第二传感器的这些测量值能够在承印材料加工机中与用于检测套准标记棱边的第一传感器的测量值相比较。因此,总是一个传感器以检测套准标记的运行方式工作,并且,一个传感器以检测页张棱边的运行方式工作。在考虑到上述两个传感器相对彼此的已知间距的情况下,因此能够可靠地求取到套准标记棱边与承印材料棱边的间距。
在本发明的第一构型中规定:用于检测套准标记的第一传感器与用于检测承印材料棱边的第二传感器同时地执行它们各自的测量过程。以此方式方法保证了:在承印材料在承印材料加工机中被定向之前,上述两个传感器执行这些传感器的测量。因此同样保证了:上述两个传感器在相同的条件下同时地测量。
在本发明的另一构型中规定:用于检测套准标记的第一传感器和用于检测承印材料棱边的第二传感器具有预给定的间距,该间距被存储在计算机中。以此方式方法,在承印材料加工机的计算机中,在借助计算机中所存储的上述两个传感器的间距的情况下,能够特别简单地计算出套准标记棱边与承印材料棱边的间距。
此外有利地规定,计算机通过将用于检测承印材料棱边的第二传感器的测量值、第一传感器与第二传感器之间的已存储的间距、以及用于检测套准标记棱边的第一传感器的测量结果之间进行减法运算,求取到并且存储了套准标记棱边与承印材料棱边的间距。因此给出了计算方法,借助该计算方法能够计算出套准标记棱边与承印材料棱边之间的间距。为此,一方面使用了计算机中所存储的第一传感器与第二传感器之间的间距,并且,另一方面,将该间距在将用于检测承印材料棱边的第二传感器的测量值与用于检测套准标记棱边的第一传感器的测量值之间进行减法运算的情况下应用。
此外有利地规定:对于每个检测的承印材料而言,求取到套准标记棱边与该承印材料棱边的间距,并且,在计算机中与事前存储的间距相比较。以此方式方法,例如在页张模切机中,对于每个正在驶入的页张而言,能够求取并监测套准标记棱边与承印材料棱边的间距。在此特别有利的是:在控制计算机中存储有承印材料加工机的拉伸误差(Ziehfehler)用的容差间距;如果套准标记棱边与承印材料棱边之间所检测到的间距与存储的最大拉伸误差的相加值超过了预给定的容差范围,则对操作者输出信号。在此情况下,对于每个承印材料而言,在计算机中检测所测量的套准标记棱边与承印材料棱边的间距并且与存储的额定间距相比较。该额定间距例如能够通过生产开始前的一次性测量来确定。此外,在控制计算机中存储有页张加工机的拉伸误差用的最大可接受容差间距。于是,该最大拉伸误差与存储的额定间距相加。只要所测量的承印材料的间距处于该容差间距以内,则生产过程正常并且可继续进行。如果该间距超过了容差带,则产生出信号,该信号至少光学地且声学地在显示屏上给操作者信号化如下信息:已超出了许可的容差范围。此外可规定:在超过了容差范围的情况下,计算机使承印材料加工机的生产过程停止。由此保证了:不产生废页,并且,操作者首先必须执行问题排除和分析。这种在容差以外的偏差可能具有多个原因。一方面,可能将具有特别大拉伸误差的承印材料驶入,但这是极为少见的;或者,在用于检测套准标记的传感器上出现了测量误差,这是较有可能的。在此特别有利的是:在承印材料驶入到承印材料加工机之前,探测上述误差,从而使得例如没有模切得不好的有用部分留在机器中。
在本发明的另一构型中规定:用于检测套准标记的第一传感器与用于检测承印材料棱边的第二传感器的间距优选能够通过马达来调节。通过马达调节能够灵活地调节上述两个传感器之间的间距,此外,该过程可以是自动进行,并且,在调节上述两个传感器之间的间距时,相应的传感器的位置能够被检测到,从而能够将刚调节好的间距自动地被加工机的控制计算机检测并存储。在此尤其可以的是:用于检测承印材料棱边的第二传感器在侧向上如此程度地移动,使得零点以套准标记与承印材料棱边的间距进行错位。
在本发明的另一构型中规定:套准标记棱边与承印材料棱边之间的间距由印刷前级数据求取到并存储在计算机中并且用于与承印材料上所求取到的、套准标记棱边与承印材料棱边之间的间距相比较。通过使用由印刷前级已知的、套准标记棱边与承印材料棱边之间的间距,当生产过程开始附加地基于上述两个传感器的测量值来求取到该间距,能够执行合理性检验。可替换地,也能够直接地使用来自印刷前级数据的间距,并且能够避免在印刷过程开始时用于求取该间距的测量过程。
此外有利地规定:第一传感器与第二传感器是同一个,并且,在计算机中将由同一传感器在一测量过程中在承印材料上所接收的信息不同地一次为了检测承印材料棱边而分析处理并且一次为了检测套准标记棱边而分析处理。在该方法中,仅使用了一个传感器,该传感器承担了第一传感器及第二传感器的任务。因为该传感器能够仅一次地测量,因此在该情况下将在测量过程中所接收的传感器数据在承印材料加工机的计算机中进行不同的分析处理。为此,该数据一方面基于套准标记棱边来分析处理并且另一方面基于承印材料棱边来分析处理。这通过承印材料加工机的计算机中相应的分析处理软件来实现。该操作方法的优点在于:仅需要一个传感器;并且,另一方面,该一个传感器对于上述两种分析处理而言提供了在相同地点上的同一数据。
根据本发明提出的方法也能够用于由传感器对周向套准、侧向套准以及斜向套准进行调节,尤其在印刷机中。
附图说明
以下将借助附图来详细描述及解释本发明。
图:具有页张标记的承印材料,其中,承印材料的棱边和套准标记的棱边通过第一传感器和第二传感器来检测。
具体实施方式
该附图示出了页张形式的承印材料3,该承印材料应在承印材料加工机(尤其是页张模切机)中定向。该承印材料3在侧向上通过其棱边KB来限定。在承印材料3上,与印刷图像相关地印有套准标记4。通过检测套准标记4可使承印材料3例如在页张模切机中如此定向,使得该印刷图像可被正确地模切。为此,该承印材料3上的套准标记4被用于检测套准标记的第一传感器1检测。在用于检测套准标记的传感器1的旁边,设有用于检测承印材料3棱边KB的第二传感器2。这两个传感器1、2连接至控制计算机5,该控制计算机控制承印材料加工机。为了能够使承印材料3在该机器中正确地定向,必须求取到页张棱边KB的侧向间距a以及页张棱边KB与套准标记4的棱边KM之间的间距b。在此情况下,页张棱边KB与套准标记4棱边KM之间的间距b能够由当前的生产任务的印刷前级数据读出。在此,在生产过程期间,首先借助用于检测页张棱边KB的传感器2执行测量。通过该测量结果得知页张棱边KB的侧向间距a,从而页张棱边KB的位置同样被计算机5得知。此外,用于检测套准标记4的传感器1与用于检测页张棱边KB的传感器2之间的侧向间距被存储在计算机5中。通过检测到套准标记4的棱边KM,并且根据存储的上述两个传感器1、2之间的间距以及存储的页张棱边KB的间距a,计算机5可求取到页张棱边KB与套准标记4的棱边KM之间的间距b。该间距b对于在印刷加工机中加工的每个承印材料3而言在定向过程中除了许可的拉伸误差外必须是相同的。如果间距b与拉伸误差的相加值过大,则存在误差并且必须中断生产过程。为此,计算机5可使承印材料加工机自动停止并且对显示屏处的操作者输出相应的信号。以此方式方法可靠地避免了:例如在页张模切机中被模切得不好的有用部分留在该机器中。由此,可显著地提高生产品质。此外,根据本发明的方法也可以通过设置用于检测页张棱边KB的传感器2在已交付的加工机中进行简单地改装。
附图标记列表
1 用于检测套准标记的传感器
2 用于检测页张棱边的传感器
3 承印材料
4 套准标记
5 计算机
KM 套准标记棱边
KB 承印材料棱边
a 页张棱边间距
b 页张棱边与套准标记之间的间距

Claims (10)

1.一种用于检测承印材料(3)在页张模切机中在定向过程期间的位置的方法,该方法使用至少一个用于检测承印材料(3)上的套准标记(4)的第一传感器(1),其特征在于:
借助用于检测承印材料(3)棱边(KB)的第二传感器(2)来检测承印材料(3)棱边(KB),并且,在计算机(5)中与用于检测套准标记(4)棱边(KM)的第一传感器(1)的测量值相比较,从而能够使承印材料(3)在页张模切机中定向,以使得印刷图像能够被正确地模切,并且
用于检测套准标记(4)的第一传感器(1)和用于检测承印材料棱边(KB)的第二传感器(2)同时地执行它们各自的测量过程。
2.根据权利要求1所述的方法,其特征在于:用于检测套准标记(4)的第一传感器(1)与用于检测承印材料棱边(KB)的第二传感器(2)具有预给定的间距,该预给定的间距被存储在计算机(5)中。
3.根据权利要求1或2所述的方法,其特征在于:通过将用于检测承印材料棱边(KB)的第二传感器(2)的测量值(a)、第一传感器(1)与第二传感器(2)之间的已存储的间距、以及用于检测套准标记棱边(KM)的第一传感器(1)的测量结果之间进行减法运算,计算机(5)求取到并且存储了套准标记棱边(KM)与承印材料棱边(KB)的间距(b)。
4.根据权利要求3所述的方法,其特征在于:对于每个检测的承印材料(3)而言,求取到套准标记棱边(KM)与承印材料棱边(KB)的间距(b)并且与事前存储在计算机(5)中的间距(b)相比较。
5.根据权利要求4所述的方法,其特征在于:在控制计算机(5)中存储有页张模切机的拉伸误差用的容差间距,并且,如果套准标记棱边(KM)与承印材料棱边(KB)之间所检测到的间距(b)与存储的最大拉伸误差的相加值超过了容差带,则给操作者输出信号。
6.根据权利要求5所述的方法,其特征在于:在超过了容差带的情况下,计算机(5)将页张模切机的生产过程停止。
7.根据权利要求1或2所述的方法,其特征在于:用于检测套准标记(4)的第一传感器(1)与用于检测承印材料棱边(KB)的第二传感器(2)之间的间距能够调节。
8.根据权利要求1或2所述的方法,其特征在于:套准标记棱边(KM)与承印材料棱边(KB)之间的间距(b)由印刷前级数据来求取到并且存储在计算机(5)中并且用于与在承印材料(3)上求取到的、套准标记棱边(KM)与承印材料棱边(KB)之间的间距(b)相比较。
9.根据权利要求1或2所述的方法,其特征在于:第一传感器(1)与第二传感器(2)是同一个;并且,将由同一传感器在承印材料(3)上的一测量过程中所接收的信息一次为了检测承印材料棱边(KB)且一次为了检测套准标记棱边(KM)在计算机(5)中不同地分析处理。
10.根据权利要求1或2所述的方法,其特征在于:用于检测套准标记(4)的第一传感器(1)与用于检测承印材料棱边(KB)的第二传感器(2)之间的间距能够通过马达来调节。
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