CN105926140B - A kind of sample loom and its method for weaving available for the orthogonal multilayer fabric of weaving three-dimensional - Google Patents

A kind of sample loom and its method for weaving available for the orthogonal multilayer fabric of weaving three-dimensional Download PDF

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Publication number
CN105926140B
CN105926140B CN201610533475.6A CN201610533475A CN105926140B CN 105926140 B CN105926140 B CN 105926140B CN 201610533475 A CN201610533475 A CN 201610533475A CN 105926140 B CN105926140 B CN 105926140B
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CN
China
Prior art keywords
warp thread
weaving
arrow shaft
electric cylinders
loom
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Expired - Fee Related
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CN201610533475.6A
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Chinese (zh)
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CN105926140A (en
Inventor
陆振乾
孙淑兰
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Yangcheng Institute of Technology
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Yangcheng Institute of Technology
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Priority to CN201610533475.6A priority Critical patent/CN105926140B/en
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Publication of CN105926140B publication Critical patent/CN105926140B/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D35/00Smallware looms, i.e. looms for weaving ribbons or other narrow fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D23/00General weaving methods not special to the production of any particular woven fabric or the use of any particular loom; Weaves not provided for in any other single group
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/12Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein single picks of weft thread are inserted, i.e. with shedding between each pick
    • D03D47/18Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein single picks of weft thread are inserted, i.e. with shedding between each pick two weft inserters meeting at or near the middle of the shed and transferring the weft from one to the other

Abstract

The invention discloses a kind of sample loom and its method for weaving available for the orthogonal multilayer fabric of weaving three-dimensional, to realize a tractor serves several purposes, realized on same sample loom both can weave orthogonal multilayer fabric again with woven single fabric.The sample loom includes frame, and Z yarns beam of a loom, Z yarns deflector roll, warp thread beam of a loom, warp thread deflector roll, warp thread location-plate, heald frame, reed, arrow shaft and the electric cylinders being connected in frame;Z yarns beam of a loom, Z yarns deflector roll, warp thread beam of a loom and warp thread deflector roll are respectively positioned on the side of warp thread location-plate, and heald frame, reed, arrow shaft are arranged sequentially the opposite side of warp thread location-plate, and heald frame is nearest from warp thread location-plate;Arrow shaft is connected in electric cylinders.

Description

A kind of sample loom and its method for weaving available for the orthogonal multilayer fabric of weaving three-dimensional
Technical field
The present invention relates to a kind of sample loom, it particularly relates to a kind of knitting available for the orthogonal multilayer fabric of weaving three-dimensional Model machine and its method for weaving.
Background technology
Traditional sample loom fell is fixed, and only one of which arrow shaft picking.The sample loom can weave traditional individual layer and knit Thing.But, in weaving multiple layer fabric, particularly three-dimensional orthogonal multilayer fabric when, there are multiple openings in fabric, using traditional Sample loom can not be weaved.The three-dimensional loom of special many arrow shafts must now be used.And three-dimensional sample loom is only used for weaving three-dimensional Fabric, it is impossible to woven single fabric.So, in field of textiles, traditional sample loom is used for woven single fabric, is knitted using three-dimensional The three dimensional fabric of model machine weaving multiple layer.Sample loom function is single.
The content of the invention
Technical problem:The technical problems to be solved by the invention are:One kind is provided to knit available for the orthogonal multilayer of weaving three-dimensional The sample loom and its method for weaving of thing, realize a tractor serves several purposes, and being realized on same sample loom both can be with woven single fabric, again Orthogonal multilayer fabric can be weaved.
Technical scheme:In order to solve the above technical problems, the technical scheme that the embodiment of the present invention is used is:
On the one hand, the embodiment of the present invention provides a kind of sample loom available for the orthogonal multilayer fabric of weaving three-dimensional, and this knits sample Machine includes frame, and the Z yarns beam of a loom, Z yarns deflector roll, warp thread beam of a loom, warp thread deflector roll, warp thread location-plate, comprehensive being connected in frame Frame, reed, arrow shaft and electric cylinders;Z yarns beam of a loom, Z yarns deflector roll, warp thread beam of a loom and warp thread deflector roll are respectively positioned on the side of warp thread location-plate, Heald frame, reed, arrow shaft are arranged sequentially the opposite side of warp thread location-plate, and heald frame is nearest from warp thread location-plate;Arrow shaft is connected to In electric cylinders.
As preference, the described sample loom available for the orthogonal multilayer fabric of weaving three-dimensional, in addition to arrow shaft support, sword Bar is connected on the piston of electric cylinders by arrow shaft support;Electric cylinders can drive arrow shaft to move up and down.
As preference, the described sample loom available for the orthogonal multilayer fabric of weaving three-dimensional, in addition to electric cylinders support, electricity Jar support is located at the top of electric cylinders, and electric cylinders are fixed in frame by electric cylinders support.
As preference, described warp thread location-plate includes plate body and is arranged on eyelet on plate body, and eyelet is embarked on journey laying.
As preference, in described often row eyelet, the distance between two neighboring eyelet is 8-15mm;Adjacent rows hole Vertical range between eye is 50-80mm.
On the other hand, the present embodiment also provides a kind of method for weaving of three-dimensional orthogonal multilayer fabric, and this method includes following Step:
Warp thread and Z yarns are introduced fell by S10;
S20 adjustment electric cylinders reset so that arrow shaft is in the bottom or top layer for treating woven fabric multilayer warp thread, and arrow shaft is stretched Go out, be open by the layer, introduce this layer of weft yarn;
S30 control electric cylinders piston movements, each displacement is the centre distance between two layers of fell;Every time after movement, Arrow shaft is relative with one layer of opening for treating woven fabric, and arrow shaft is stretched out, is open by the layer, this layer of weft yarn is introduced;Until waiting to knit All layers of opening of thing all introduce weft yarn;
S40 bounces back arrow shaft, and reed beats up forward, and many weft yarns of weaving are squeezed into after fell and returned, fabric is formed;It is comprehensive Frame is moved up and down, and Z yarns form next opening, and the fabric woven is pulled out into fell using spooler.
As preference, this method is further comprising the steps of:
After S50 steps S40 terminates, arrow shaft is in the top layer or bottom for treating woven fabric multilayer warp thread, and arrow shaft is stretched out, and leads to The layer opening is crossed, this layer of weft yarn is introduced;And return to step S30, until terminating weaving.
As preference, described S10 is specifically included:Warp thread is passed through into yarn location-plate, fell is introduced;Z yarns are passed through into yarn Location-plate and heald frame, introduce fell.
As preference, described warp thread location-plate includes plate body and is arranged on eyelet on plate body, and eyelet is embarked on journey laying.
Beneficial effect:Compared with prior art, the embodiment of the present invention has the advantages that:The embodiment of the present invention is knitted The device of cloth fell can be changed by being added in model machine, can the orthogonal multilayer fabric of weaving three-dimensional, realize a tractor serves several purposes. The sample loom of the embodiment of the present invention, is provided with electric cylinders below the arrow shaft of sample loom.Arrow shaft is driven to move up and down by electric cylinders, it is real The change of existing cloth fell.Weft yarn is introduced by every layer of fell by arrow shaft, so as to realize the weaving of orthogonal multilayer fabric.Work as electric cylinders When position is fixed, the position of fell and arrow shaft is also fixed, and the weaving of common woven can be achieved.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the front view of warp thread location-plate in the embodiment of the present invention.
Have in figure:Z yarns beam of a loom 1, Z yarns deflector roll 2, Z yarns 3, warp thread beam of a loom 4, warp thread 5, warp thread deflector roll 6, warp thread location-plate 7, Heald frame 8, reed 9, weft yarn 10, arrow shaft 11, arrow shaft support 12, electric cylinders support 13, electric cylinders 14, fell 15.
Embodiment
Below in conjunction with the accompanying drawings, the technical scheme to the embodiment of the present invention is described in detail.
As shown in figure 1, a kind of sample loom available for the orthogonal multilayer fabric of weaving three-dimensional of the embodiment of the present invention, including machine Frame, and be connected in frame Z yarns beam of a loom 1, Z yarns deflector roll 2, warp thread beam of a loom 4, warp thread deflector roll 6, warp thread location-plate 7, heald frame 8, Reed 9, arrow shaft 11 and electric cylinders 14.Z yarns beam of a loom 1, Z yarns deflector roll 2, warp thread beam of a loom 4 and warp thread deflector roll 6 are respectively positioned on warp thread location-plate 7 Side, heald frame 8, reed 9, arrow shaft 11 are arranged sequentially the opposite side of warp thread location-plate 7, and heald frame 8 is from warp thread location-plate 7 most Closely;Arrow shaft 11 is connected in electric cylinders 14.
In above-described embodiment, described warp thread location-plate 7 includes plate body 701 and is arranged on eyelet 702, hole on plate body 701 Eye 702 is embarked on journey laying.As preference, in described often row eyelet, the distance between two neighboring eyelet is 8-15mm, adjacent Vertical range between two row eyelets is 50-80mm.Such distance, which is set, can ensure that every warp thread is spaced admittedly in level Fixed, the opening between layers of warp thread is clear.
Warp thread 5 passes through the eyelet 702 of warp thread location-plate 7.Each eyelet 702 penetrates a warp thread 5.On warp thread location-plate 7 Multirow eyelet 702 can be set, by setting different spacings, the positioning of different spacing yarns is realized.Arrow shaft 11 is with electric cylinders 14 Piston is moved, and realizes the change of the position of fell 15.
In above-described embodiment, change the position of arrow shaft 11 by electric cylinders 14, realize the change of the position of fell 15.Fell 15 The change put, it is possible to achieve weaving multiple layer fabric.Certainly, the position of fell 15 keeps constant, it is possible to achieve woven single fabric. That is, using the sample loom of the embodiment of the present invention, can with woven single fabric, can also weaving multiple layer fabric, realize one Machine is used.
In the above-described embodiments, preferably, described sample loom, in addition to arrow shaft support 12, arrow shaft 11 pass through Arrow shaft support 12 is connected on the piston of electric cylinders 14;Electric cylinders 14 can drive arrow shaft 11 to move up and down.Arrow shaft support 12 is set, is used for Support and fixed arrow shaft 11, and arrow shaft 11 is connected with piston.
Preferably, described sample loom, in addition to electric cylinders support 13, electric cylinders support 13 are located at the upper of electric cylinders 14 Portion, and electric cylinders 14 are fixed in frame by electric cylinders support 13.Electric cylinders support 13 is connected to the top of electric cylinders 14, has both realized electric cylinders 14 are connected to the purpose in frame, and reduce again causes rocking for the top of electric cylinders 14 because piston is moved, and influences the stabilization of arrow shaft 11 Property.
Tension-adjusting gear is equipped with described Z yarns deflector roll 2 and warp thread deflector roll 6.Tension-adjusting gear can adjust Z yarns The position of deflector roll 2 and warp thread deflector roll 6, changes caused yarn tension change, to keep yarn tension to balance the position of fell 15 Uniformly.
Using the method for the orthogonal multilayer fabric of sample loom weaving three-dimensional of said structure, comprise the following steps:
Warp thread 5 and Z yarns 3 are introduced into fell 15 by S10;
S20 adjustment electric cylinders 14 reset so that arrow shaft 11 is in the bottom or top layer for treating woven fabric multilayer warp thread, by arrow shaft 11 stretch out, and are open by the layer, introduce this layer of weft yarn;
S30 control electric cylinders 14 piston movements, each displacement is the centre distance between two layers of fell 15;It is mobile every time Afterwards, arrow shaft is relative with one layer of opening for treating woven fabric, and arrow shaft 11 is stretched out, is open by the layer, this layer of weft yarn is introduced;Until treating All layers of opening of woven fabric all introduce weft yarn;
S40 bounces back arrow shaft 11, and reed 9 beats up forward, and many weft yarns of weaving are squeezed into after fell 15 and returned, formation is knitted Thing;Heald frame 8 is moved up and down, and Z yarns form next opening, and the fabric woven is pulled out into fell 15 using spooler.
By step S10-S40, the weaving of complete three-dimensional orthogonal multilayer fabric is realized once.
The method for weaving of above-described embodiment is further comprising the steps of:
After S50 steps S40 terminates, arrow shaft 11 is in the top layer or bottom for treating woven fabric multilayer warp thread, and arrow shaft 11 is stretched Go out, be open by the layer, introduce this layer of weft yarn;And return to step S30, until terminating weaving.
By step S50, the weaving of continuous three-dimensional orthogonal multilayer fabric is realized.
The instantiation of a method for weaving is enumerated below.
The orthogonal multilayer fabric of weaving three-dimensional comprises the following steps:
Step 101)Warp thread 5 is drawn by warp thread beam of a loom 4, the eyelet 702 of yarn location-plate 7 is passed through after warp thread deflector roll 6, is drawn Enter fell 15;Z yarns 3 are drawn by Z yarns beam of a loom 1, the eyelet 702 of warp thread location-plate 7 is passed through after Z yarns deflector roll 2, heald frame is then passed through 8 heddle eyelet, introduces fell 15;
Step 102)Electric cylinders 14 are resetted, control electric cylinders 14 rise so that arrow shaft 11 is in and treats woven fabric multilayer warp thread Bottom, arrow shaft 11 is relative with bottom layer openings, and arrow shaft 11 is stretched out, and is open by the layer, introduces first weft thread;
Step 103)Electric cylinders 14 are moved down, the distance that electric cylinders 14 are moved is the centre distance between two layers of fell 15, Now, arrow shaft 11 is relative with the opening for treating woven fabric n-th layer reciprocal, and arrow shaft 11 is stretched out, is open by the layer, and introduces n-th Root weft yarn;N=2+p, p represent step 104)Return to step 103)Number of times, p initial value is 0;
Step 104)Return to step 103), until arrow shaft 11 is relative with treating woven fabric top layer openings, arrow shaft 11 is stretched out, led to The layer opening is crossed, and introduces a weft yarn positioned at top layer;
Step 105)Arrow shaft 11 is bounced back, reed 9 beats up forward, many weft yarns of weaving is squeezed into after fell 15 and returned, Form fabric;Heald frame 8 is moved up and down, and Z yarns form next opening, and the fabric woven is pulled out into fell 15 using spooler.
By the above method, the weaving of orthogonal multilayer fabric is realized.In order to continuously weave orthogonal multilayer fabric, this is preferably Example also comprises the steps:
Step 106):Arrow shaft 11 is in the superiors for treating woven fabric, and arrow shaft 11 is relative with the top layer openings for treating woven fabric, control Arrow shaft 11 processed is stretched out, and is open by the layer, introduces a weft yarn;
Step 107):Electric cylinders 14 are moved up, the distance that electric cylinders 14 rise is the centre distance between two layers of fell 15, Now, arrow shaft 11 is relative with the opening for treating m layers of woven fabric;Control arrow shaft 11 is stretched out, and is open by the layer, introduces a latitude Yarn;M=2+q, q represent step 108)Return to step 107)Number of times, q initial value is 0;
Step 108)Return to step 107), until arrow shaft 11 is relative with treating woven fabric bottom layer openings, control arrow shaft 11 is stretched out, Introduce a weft yarn;
Step 109)Arrow shaft 11 is bounced back, reed 9 beats up forward, the weft yarn of weaving is squeezed into after fell 15 and returned, is formed Fabric;Heald frame 8 is moved up and down, and Z yarns 3 form next opening, and the fabric woven is pulled out fell 15 by spooler.
Step 102)To 105), realize the orthogonal multilayer fabric of weaving three-dimensional from bottom to top.Step 106)To 109), realize Weaving three-dimensional orthogonal multilayer fabric from the top down.In the present embodiment, step 105)After completion, arrow shaft 11 is in and waits to knit The superiors of thing, by step 106)To 109), the orthogonal multilayer fabric of continuous weaving three-dimensional is realized, without adjusting arrow shaft 11 In the orlop for treating woven fabric, the orthogonal multilayer fabric of weaving three-dimensional from bottom to top, improves operating efficiency again.
To realize continuous production, the method for this preference also includes step 110), return to step 102), repeat step 102) To step 109), until terminating.
In above-described embodiment, step 102)To 105)Be first from bottom to top the orthogonal multilayer fabric of weaving three-dimensional or The first orthogonal multilayer fabric of weaving three-dimensional from the top down, then the orthogonal multilayer fabric of weaving three-dimensional from bottom to top again, is circulated, directly with this To terminating.
Using the sample loom of above-described embodiment, during woven single fabric, extreme lower position is returned to by adjusting electric cylinders 14, is removed After warp thread location-plate 7, sample loom revert to conventional loom state.At this moment, the position of adjustment warp thread deflector roll 6, warp thread penetrates heald frame 8 Afterwards, cloth beam is entered by brest beams.At this moment, the fell 15 of sample loom is just relative with arrow shaft 11, you can direct woven single is knitted Thing.
The basic principles, principal features and advantages of the present invention have been shown and described above.Those skilled in the art should Understand, the present invention do not limited by above-mentioned specific embodiment, the description in above-mentioned specific embodiment and specification be intended merely into One step illustrate the present invention principle, without departing from the spirit and scope of the present invention, the present invention also have various change and Improve, these changes and improvements all fall within the protetion scope of the claimed invention.The scope of protection of present invention will by right Ask book and its equivalent thereof.

Claims (9)

1. a kind of sample loom available for the orthogonal multilayer fabric of weaving three-dimensional, it is characterised in that the sample loom includes frame, and Be connected to Z yarns beam of a loom (1) in frame, it is Z yarns deflector roll (2), warp thread beam of a loom (4), warp thread deflector roll (6), warp thread location-plate (7), comprehensive Frame (8), reed (9), arrow shaft (11) and electric cylinders (14);
Z yarns beam of a loom (1), Z yarns deflector roll (2), warp thread beam of a loom (4) and warp thread deflector roll (6) are respectively positioned on the side of warp thread location-plate (7), Heald frame (8), reed (9), arrow shaft (11) are arranged sequentially the opposite side of warp thread location-plate (7), and heald frame (8) is from warp thread location-plate (7) recently;Arrow shaft (11) is connected in electric cylinders (14).
2. according to the sample loom available for the orthogonal multilayer fabric of weaving three-dimensional described in claim 1, it is characterised in that also include Arrow shaft support (12), arrow shaft (11) is connected on the piston of electric cylinders (14) by arrow shaft support (12);Electric cylinders (14) can drive sword Bar (11) is moved up and down.
3. according to the sample loom available for the orthogonal multilayer fabric of weaving three-dimensional described in claim 1, it is characterised in that also include Electric cylinders support (13), electric cylinders support (13) is located at the top of electric cylinders (14), and electric cylinders (14) are fixed on by electric cylinders support (13) In frame.
4. according to the sample loom available for the orthogonal multilayer fabric of weaving three-dimensional described in claim 1,2 or 3, it is characterised in that Described warp thread location-plate (7) includes plate body (701) and is arranged on eyelet (702) on plate body (701), and eyelet (702) is embarked on journey cloth If.
5. according to the sample loom available for the orthogonal multilayer fabric of weaving three-dimensional described in claim 4, it is characterised in that the hole In eye, often the distance between two neighboring eyelet is 8-15mm in row eyelet;Vertical range between adjacent rows eyelet is 50- 80mm。
6. a kind of method for weaving of three-dimensional orthogonal multilayer fabric, it is characterised in that this method comprises the following steps:
Warp thread (5) and Z yarns (3) are introduced fell (15) by S10;
S20 adjustment electric cylinders (14) reset so that arrow shaft (11) is in the bottom or top layer for treating woven fabric multilayer warp thread, by arrow shaft (11) stretch out, be open by the layer, introduce this layer of weft yarn;
S30 control electric cylinders (14) piston movements, each displacement is the centre distance between two layers of fell (15);It is mobile every time Afterwards, arrow shaft (11) is relative with one layer of opening for treating woven fabric, and arrow shaft (11) is stretched out, is open by the layer, introduces this layer of weft yarn; Until treating that all layers of opening of woven fabric all introduce weft yarn;
S40 bounces back arrow shaft (11), and reed (9) beats up forward, and many weft yarns of weaving are squeezed into fell (15) returns afterwards, is formed Fabric;Heald frame (8) is moved up and down, and Z yarns form next opening, and the fabric woven is pulled out into fell (15) using spooler.
7. according to the method for weaving of the three-dimensional orthogonal multilayer fabric described in claim 6, it is characterised in that this method also include with Lower step:
After S50 steps S40 terminates, arrow shaft (11) is in the top layer or bottom for treating woven fabric multilayer warp thread, and arrow shaft (11) is stretched Go out, be open by the layer, introduce this layer of weft yarn;And return to step S30, until terminating weaving.
8. according to the method for weaving of the three-dimensional orthogonal multilayer fabric described in claim 6, it is characterised in that described S10 is specific Including:By warp thread (5) by warp thread location-plate (7), fell (15) is introduced;By Z yarns (3) by warp thread location-plate (7) and heald frame (8) fell (15), is introduced.
9. according to the method for weaving of the three-dimensional orthogonal multilayer fabric described in claim 6,7 or 8, it is characterised in that described warp Yarn location-plate (7) includes plate body (701) and is arranged on eyelet (702) on plate body (701), and eyelet (702) is embarked on journey laying.
CN201610533475.6A 2016-07-08 2016-07-08 A kind of sample loom and its method for weaving available for the orthogonal multilayer fabric of weaving three-dimensional Expired - Fee Related CN105926140B (en)

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CN111254556A (en) * 2020-03-17 2020-06-09 苏州大学 Rapier loom capable of being used for weaving three-dimensional orthogonal fabric and weaving method thereof
CN111733509B (en) * 2020-06-18 2021-11-16 常熟理工学院 Multi-machine cooperative intelligent control system for three-dimensional multilayer profiling weaving process
CN115161850A (en) * 2022-07-11 2022-10-11 武汉纺织大学 Folded special fiber braided body and weaving method thereof

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JPH0411045A (en) * 1990-04-28 1992-01-16 Toyota Autom Loom Works Ltd Three-dimensional woven fabric and weaving of the same woven fabric
CN1827877B (en) * 2006-01-16 2010-05-12 赵祖良 Loom with functions of warp-weft plain-weaving and z-directional yarn interweaving and weaving method thereof
CN101294327B (en) * 2008-06-20 2013-01-09 武汉科技学院 Novel three-dimensional weaving machine
CN201241230Y (en) * 2008-06-20 2009-05-20 林富生 Novel three-dimensional loom
CN201224800Y (en) * 2008-07-11 2009-04-22 绍兴县天润织造有限公司 Three-dimensional pattern weaving apparatus
CN103924360B (en) * 2014-03-27 2015-09-30 经纬纺织机械股份有限公司 A kind of weaving method of multi-layer three-dimension stereo fabric

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