CN107675335A - A kind of preparation method with laying-in three-dimensional woven fabric - Google Patents
A kind of preparation method with laying-in three-dimensional woven fabric Download PDFInfo
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- CN107675335A CN107675335A CN201710888207.0A CN201710888207A CN107675335A CN 107675335 A CN107675335 A CN 107675335A CN 201710888207 A CN201710888207 A CN 201710888207A CN 107675335 A CN107675335 A CN 107675335A
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- laying
- heald frame
- woven fabric
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D25/00—Woven fabrics not otherwise provided for
- D03D25/005—Three-dimensional woven fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D23/00—General weaving methods not special to the production of any particular woven fabric or the use of any particular loom; Weaves not provided for in any other single group
Abstract
The present invention relates to the preparation method of three-dimensional woven fabric, and in particular to and it is a kind of that the preparation method with laying-in three-dimensional woven fabric is made based on multiple-heddle-eye heddle, belong to textile technology field.Methods described uses sets a set of single warp beam layering let-off motion between heald frame and bobbin cradle, to laying-in even laminating and supply, according to structure and thickness with laying-in three-dimensional woven fabric, make warp cross section figure, drafting plan, pegging plan and select latitude figure, and the three-dimensional woven fabric with laying-in of high thickness is prepared on more harness eye looms.Using this method, the larger band laying-in three-dimensional woven fabric of thickness can be woven, warp tension control is easy, fabric construction specification, while ensureing that fabric space structure is stable, weaving efficiency is greatly improved, can meet the needs of industry is to high thickness three-dimensional woven fabric.
Description
Technical field
The present invention relates to the preparation method of three-dimensional woven fabric, and in particular to one kind makes band laying-in three based on multiple-heddle-eye heddle
The preparation method of woven fabric is tieed up, belongs to textile technology field.
Background technology
At present, the making with laying-in three-dimensional woven fabric uses Tradition Looms, and this kind of loom provides opening by single heddle-eye heddle
Motion.But the fabric thickness prepared by Tradition Looms is small, as made by using page eight heald frames with laying-in three-dimensional woven fabric
The limit number of plies is 17 layers, and weaving efficiency is low.In addition, the woven three-dimensional orthogonal structure of Tradition Looms institute, its weft yarn and laying-in are equal
Straight line can not be kept on the vertical plane, and institutional framework can not be in strict conformity with design requirement.Current mainly has two kinds for yarn method,
One kind is that bobbin cradle supplies yarn, can be omitted to the frictionally damage of yarn during warping, the weaving especially suitable for high-performance fiber.
But when all supplying yarn using bobbin cradle if all of warp thread, it is necessary to cheese number it is more, bobbin cradle space is big, on
Height where portion's bobbin brings great difficulty to gaiting, while warp thread hauling distance is grown, and causes the difficulty of tension force
Coefficient increase.One kind is that more warp beams supply yarn, due to the warp thread consumption and increment between each thread layer in three-dimensional woven fabric
It is incomplete same, so needing more warp beam to supply yarn.In the preparation process of three-dimensional woven fabric, preferable state is to adopt
Yarn is supplied with bobbin cradle, the yarn of identical warp run-in is placed in same root or several warp beams and supplied by and can, saves the use of warp beam
Quantity.
Bilisik etc. weaves three-dimensional orthogonal fabric, but its heald frame limited amount, fabric using single shed forms of harness eye six
Thickness is difficult to improve, and mechanical component is complicated, big (the BilisikAK.New Method of Weaving of design difficulty
Multiaxis Three Dimensional Flat Woven Fabric:Feasibility of Prototype Tube
Carrier Weaving[J].Fibres&Textiles in Eastern Europe,2009,17(6):63-69).Qiu degradates
Deng the positive intertexture of density three-dimensional of mainly use single harness eye form weaving unlike material, due to taking the side drawn a latitude and break a latitude
Formula, weft yarn causes laying-in to stretch (CN 102828326 completely in the misaligned of vertical direction in fabric construction
A.2012.).Xu Fujun etc. is alternatively introduced into the latitude of two kinds of different fineness in order to improve the globality of fabric using double Weft inserting devices
Yarn, it is alternately arranged it, such a process increases the density of fabric, but the weft yarn plucked in same aspect have impact on and knit
The horizontal linear form (CN 103835057B.2015.) of laying-in in thing.
In order to overcome problem above, improve weaving thickness and ensure that fabric construction meets design requirement, researchers are to comprehensive
Silk is improved, it is proposed that the idea of multiple-heddle-eye heddle, for making three-dimensional woven fabric, (CN 1570234 is A.2005；CN
204125652U.2014).Up to the present, for the fabric construction that multiple-heddle-eye heddle can make also than relatively limited, this is main restricted
The auxiliary facility such as machine technological design and the warp let-off is not perfect thereon.For the three-dimensional woven structure with laying-in also without one
Set summary method carrys out the knitting technology figure of design textile.
The content of the invention
Problem be present for above-mentioned, it is an object of the invention to provide a kind of preparation method of three-dimensional woven fabric, specifically relate to
And it is a kind of based on preparation method of the multiple-heddle-eye heddle making with laying-in three-dimensional woven fabric, it is to achieve these goals, of the invention
Technical solution is：
A kind of preparation method with laying-in three-dimensional woven fabric, described preparation method design according to following steps：
A. according to the thickness with laying-in three-dimensional woven fabric, the warp cross section figure of fabric is drawn, is marked along warp thread direction most
Cell loop structure, calculate its warp thread period Rj (Rj >=3) and weft yarn period Rw (Rw >=4).
B. the form according to warp thread in minimum Weaving Cycle unit structure is different, and warp thread is divided into different species, has
Body is that all laying-in are classified as one kind；Bundled yarn is divided into binding from top to bottom and bundlees two classes from bottom to top；Top layer warp thread is divided into
Upper and lower two class.When determining heald frame quantity, one page heald frame is taken respectively per a kind of warp thread.It is determined that during harness eye number, by laying-in and
The quantity of bundled yarn determines, is defined by numerical value the maximum.
C. each page heald frame will be respectively penetrated per a kind of warp thread, and will make drafting plan accordingly.
D. warp cross section figure and drafting plan are combined, determines that each row weft yarn introduces according to through the sink-float rule between weft yarn
When, the lifting traverse of every page heald frame, with numerical expression.
E. pegging plan is made, and lifting traverse is labeled in pegging plan.
When f. according to wefting insertion each time, latitude figure is selected in the quantity of weft yarn and position, making.
During three-dimensional woven fabric looming weaving with laying-in, a set of list is set between the heald frame and bobbin cradle of more harness eye looms
Warp beam is layered let-off motion, including a warp beam and Hierarchical Location roller, and the quantity and last page heald frame of Hierarchical Location roller use
Heddle eyelet number it is equal, it is as follows to operate the computer step：
G. gait, according to drafting plan, involve surface layer yarn and bundled yarn from the cheese of bobbin cradle, respectively penetrate first page
Heald frame from same root warp beam with the heddle eyelet of second page heald frame, involving laying-in and respectively penetrating page three by Hierarchical Location roller
In the heddle eyelet of heald frame.
H. shedding, according to the shedding traverse marked in pegging plan, control first page heald frame, second page heald frame and page three are comprehensive
The orderly lifting of frame.
I. wefting insertion, according to latitude figure is selected, weft yarn is introduced in corresponding shed open by arrow shaft.
J. beat up, a row weft yarn is pushed into by fell by reed simultaneously.
K repeat steps h to j completes fabric knitting.
The above said content scope of application is as follows：
Three-dimensional woven structure with laying-in, for three-dimensional orthogonal structure or with laying-in skew angle interlock.
The thread layer thickness of fabric is 2 layers and the above, weft layers thickness are 1 layer and the above, through the total number of plies of weft yarn be 3 layers and
More than.
As a result of above technical scheme, the present invention has advantages below：
For all being taken up an area extensively for yarn using bobbin cradle, warp thread hauling distance length, tension force degree-of-difficulty factor is big, and all
Yarn is supplied using warp beam, performance or has been declined after yarn experience warping.According to the consumption with laying-in in laying-in three-dimensional woven fabric
The characteristics of identical with increment, yarn is supplied using single warp beam to laying-in, prepared by the warp let-off mode of layering roller layering, other types
Warp thread use the bobbin cradle warp let-off.It so can effectively save space, reduce the drawing length of laying-in, reduce the use number of warp beam
Amount；
Fabric thickness is expanded space greatly, in theory, by increasing the harness eye number on heald, can provide enough warps
Yarn layer number, meet the expansion of fabric in a thickness direction；
Fabric construction meets design requirement, and each row weft yarn is all under identical active force while introduced in weaving process
Fell, they are fitly arranged on same vertical section, and the arrangement form of laying-in also complies with design requirement, the space knot of fabric
Structure stability is enhanced；
Weaving efficiency improves, and by introducing a row weft yarn simultaneously, instead of tradition and draws the method for weaving that a latitude breaks a latitude, carry
High wefting insertion efficiency.
Brief description of the drawings
Fig. 1 is the process chart of the present invention.
Fig. 2 is the knitting technology figure of the three-dimensional orthogonal structure of Rj=6 in the embodiment of the present invention 1.Wherein a, b, c, d are respectively
Warp cross section figure, drafting plan, pegging plan and select latitude figure.
Fig. 3 is the knitting technology figure with laying-in skew angle interlock of Rj=14 in the embodiment of the present invention 2.
Wherein a, b, c, d are warp cross section figure, drafting plan, pegging plan respectively and select latitude figure.
Embodiment
The present invention is further elaborated below in conjunction with the drawings and specific embodiments.
Referring to Fig. 1-Fig. 3.
A kind of preparation method with laying-in three-dimensional woven fabric, set between the heald frame and bobbin cradle of more harness eye looms a set of
Single warp beam layering let-off motion, which coordinates, completes weaving, and the preparation method presses following steps：
First, the making of looming draft,
A. when it is determined that after thickness with laying-in three-dimensional woven fabric, sectional view of the fabric along warp thread direction being drawn, in sectional view
In find minimum Weaving Cycle unit S, mark its warp thread and weft yarn period.
B. the arrangement form according to warp thread in fabric construction, warp thread can be divided into five major classes, is upper epidermis warp respectively
Yarn, from top to bottom layer warp thread, bundled yarn, from bottom to top bundled yarn and laying-in, this five classes warp thread can not necessarily exist simultaneously.
In woven design, determine be using the key factor of heald frame number warp thread in minimum Weaving Cycle unit structure species number,
Determine using the key factor of heddle eyelet number be all kinds of warp thread quantity in minimum Weaving Cycle unit maximum.
C. each warp thread is respectively penetrated into one page heald frame, the heddle eyelet number and respective quantity one taken in heald frame
One correspondence.Drafting plan is made according to penetrate position of the warp thread in heald frame and heddle eyelet.
D. in the warp cross section figure and drafting plan of bonded fabric warp thread position, further according in overall structure through between weft yarn
Intertexture rule, design from first weft thread introduce when, the lifting traverse of each page heald frame, until minimum Weaving Cycle unit in most
Latter weft yarn terminates when introducing, and the lifting traverse of above-mentioned heald frame is represented with concrete numerical value.Wherein " 1 " it is upward to represent heald frame
The height of an adjacent heddles eye spacing is moved, " 2 " represent heald frame and move the height of two adjacent heddles eye spacing upwards with this
Analogize.
E. the heald frame in a unit circle is lifted into Data Integration into pegging plan.
The shed open quantity that is formed when f. according to shedding each time and whether weft yarn is introduced in each shed open, produce and select latitude
Figure, shed open is represented using grid, "×" represents introduces a weft yarn in the shed open.
2nd, the traction of warp thread
During three-dimensional woven fabric looming weaving with laying-in, be set among the heald frame and bobbin cradle of more harness eye looms a set of make
Supply the layering let-off motion of multilayer warp thread simultaneously with single warp beam, this mechanism includes an independent warp beam 11 and multiple points
Layer the distance between registration roller 10, Hierarchical Location roller determined by the distance between multiple-heddle-eye heddle, each Hierarchical Location roller pair
Answer a heddle eyelet, this layer of warp thread of additional feed.Remaining warp thread is supplied by bobbin cradle is unified.
3rd, looming weaving
G. gait, involve surface layer yarn and bundled yarn 2 from the cheese 13 on bobbin cradle 12 first, penetrated according to drafting plan
In the heddle eyelet 8 of heald frame 5 and the heddle eyelet of heald frame 6, multigroup laying-in 9 then is involved from fixed warp beam 11, by Hierarchical Location
After roller 10 is layered, penetrate in the heddle eyelet of last page heald frame 7；
H. shedding, by the data input in pegging plan to loom, control loom is to first page heald frame 5, second page heald frame 6
Elevating movement is carried out with the heald frame 7 of page three.
I. wefting insertion, loom control integrated box movement once, will form multiple shed opens between warp thread, according to latitude figure is selected, pass through
Arrow shaft 3 introduces weft yarn in corresponding shed open.
J. beat up, after weft yarn enters fell, arrow shaft is exited, and a row weft yarn is pushed into fell by reed simultaneously, and then loom enters
Capable harness motion next time.
K. shedding, wefting insertion, these three steps of beating up are repeated, are completed until prepared by fabric.
Specific embodiment
Embodiment 1
Method is prepared as described above, when weaving is 11 layers of three-dimensional orthogonal structure through the total number of plies of weft yarn, the warp-wise of fabric is cut
Face figure such as shown in (Fig. 2 (a)), is marked, wherein Rj=6, Rw=10 along warp thread direction minimum Weaving Cycle structure by dotted line frame S.
The different warp thread one of spread pattern shares in minimum Weaving Cycle structure connects lower bundled yarn 1 from above in three major types (Fig. 2 (a)),
Connected by down bundled yarn 2 and laying-in 3,4,5,6), respective warp thread number is 1,1 and 4 respectively, so determining in weaving process
It is 3 from heald frame number, harness eye number is 4, in order to ensure that opening is clear, will penetrate the small numbers of heald frame of warp thread and is arranged in
Position before the machine, in order that shedding traverse simplifies, it is necessary to which warp thread 1 and 2 is penetrated into second or the 3rd harness eye (this as far as possible
Weaving selection penetrates the second harness eye) draw drafting plan (Fig. 2 (b)).With reference to the intertexture rule of warp thread in sectional view and weft yarn and wear
Comprehensive figure, in order to introduce weft yarn A-E simultaneously, the shedding traverse of heald frame I, II, III is 5,0,3 respectively, in order to introduce weft yarn a- simultaneously
E, the shedding traverse of heald frame I, II, III is 0,5,3 respectively, above-mentioned numerical value mark is organized into pegging plan (Fig. 2 (c)), wherein " 0 "
Not shedding is represented, numerical value is not marked in pegging plan；Five times of " 5 " and " 3 " statement lifting lifting and the adjacent harness eye spacing of three times
Height.When loom is open every time, 5 shed opens, the introducing of the corresponding weft yarn of each shed open are formed.By in a weaving cycle
Wefting insertion data preparation Cheng Xuanwei figures (Fig. 2 (d)), grid represents shed open, and "×" represents this shed open and introduces weft yarn.
Select aramid yarn to be used as through weft yarn, according to drafting plan, pegging plan and select latitude figure to weave three on more harness eye looms
Orthogonal dimension structure.Warp thread 1 and 2 is involved from bobbin cradle according to schematic diagram of gaiting (Fig. 2 (b)), then respectively penetrates heald frame I and II
The 2nd heddle eyelet in, it is comprehensive around last page is penetrated successively after Hierarchical Location roller to involve laying-in 3,4,5,6 from fixed warp beam
In 4 harness eyes of frame III.For pegging plan such as shown in (Fig. 2 (c)), first time shedding, heald frame I improves five times of height, and heald frame II is kept
Comprehensive flat, heald frame III improves the height of three times, forms 5 shed opens, introduces weft yarn A-E respectively；Second of shedding, heald frame I keep comprehensive
Flat, heald frame II improves five times of height, and heald frame III improves the height of three times, forms 5 shed opens, introduces weft yarn a-e respectively, so far
One weaving cycle is completed, and repeats this process, completes view picture weaving, can weave through weft yarn gross thickness be 11 layers it is three-dimensional just
The three-dimensional woven fabric of knot structure.
Embodiment 2
Method is prepared as described above, when weaving is 11 layers of band laying-in skew angle interlock through the total number of plies of weft yarn, fabric
Warp cross section figure such as Fig. 3 (a) shown in, dotted line frame S is marked along warp thread direction minimum Weaving Cycle structure, wherein Rj=14, Rw
=20.In minimum Weaving Cycle structure the different warp thread one of spread pattern share five classes (upper epidermis warp thread 1 in Fig. 3 (a), under
Top layer warp thread 2, lower bundled yarn 3,4,5,6 is connect from above, connected by down bundled yarn 7,8,9,10 and laying-in 11,12,13,14), each
Warp thread number be 1,1,4,4,4 respectively, so determine in weaving process from heald frame number be 5, harness eye number be 4, be
Ensure that opening is clear, the position that the small numbers of heald frame of warp thread is arranged in before machine will be penetrated, in order that shedding traverse is use up
Amount simplifies, it is necessary to which the first harness eye of frame I that warp thread 1 and 2 is gaited respectively and first, fourth harness eye of heald frame II, draw drafting plan (figure
3(b)).With reference to the intertexture rule and drafting plan of warp thread in sectional view and weft yarn, when introducing A1-E1, heald frame I, II, III, IV, V
Shedding traverse be 2,0,1,1 respectively, by this design introduce other three groups of weft yarns when each page heald frame traverse, by above-mentioned numerical value mark
Note is organized into pegging plan (Fig. 3 (c)).When loom is open every time, 5 shed opens are formed, each shed open will introduce a weft yarn,
Wefting insertion data preparation Cheng Xuanwei in one weaving cycle is schemed into (Fig. 3 (d)).
Select carbon fibre thread to be used as through weft yarn, according to drafting plan, pegging plan and select latitude figure to be weaved on more harness eye looms
Three-dimensional orthogonal structure.When gaiting, in order to minimize shedding height, warp thread 1-10 is involved from bobbin cradle, according to schematic diagram of gaiting
Warp thread 1 is penetrated in first harness eye of heald frame I, warp thread 2 is penetrated in the 4th harness eye of heald frame II, and warp thread 3-10 is penetrated successively
In the harness eye of heald frame III, IV, involve warp thread 11-14 from fixed warp beam and respectively penetrate last page heald frame around Hierarchical Location roller
In V harness eye.During shedding, according to pegging plan and latitude figure is selected, heald frame V remains one times of height.First time shedding, heald frame I
2 times of height are improved, heald frame II keeps comprehensive flat, and heald frame III, IV all improves 1 times of height, and loom forms 5 shed opens, entered by a shed open
One latitude introduces weft yarn A1-E1；Second of shedding, heald frame I, II all improve 1 times of height, and heald frame III returns to comprehensive level state, heald frame IV
Twice of height is improved, weft yarn a1-e1 is introduced in 5 shed opens；Third time shedding, heald frame I improve 2 times of height, and heald frame II returns to comprehensive
Flat, heald frame III, IV improves 1 times of height, and weft yarn A2-E2 is introduced in 5 shed opens,；4th shedding, heald frame I, II improve 1 times of height
Degree, heald frame III improve 2 times of height, and heald frame 4 returns to comprehensive flat, and weft yarn a2-e2 are introduced in 5 shed opens.So far, minimal circulation unit group
Weaving is completed, and the thickness shaping of fabric, is repeated above wefting insertion step, the length for the fabric that can extend, is weaved through weft yarn total thickness
Spend the three-dimensional woven fabric with laying-in skew angle interlock for 11 layers.
Claims (3)
1. a kind of preparation method with laying-in three-dimensional woven fabric, it is characterised in that described preparation method is set according to following steps
Meter：
A. according to the thickness with laying-in three-dimensional woven fabric, the warp cross section figure of fabric is drawn, marks the most group along warp thread direction
Loop structure is knitted, calculates its warp thread period Rj (Rj >=3) and weft yarn period Rw (Rw >=4)；
B. the form according to warp thread in minimum Weaving Cycle unit structure is different, and warp thread is divided into different species, is specially
All laying-in are classified as one kind；Bundled yarn is divided into binding from top to bottom and bundlees two classes from bottom to top；Top layer warp thread is divided into upper and lower
Two classes, when determining heald frame quantity, one page heald frame is taken respectively per a kind of warp thread, it is determined that during harness eye number, by laying-in and binding
The quantity of yarn determines, is defined by its numerical value the maximum；
C. each page heald frame will be respectively penetrated per a kind of warp thread, and will make drafting plan accordingly；
D. warp cross section figure and drafting plan are combined, during according to determining that each row weft yarn introduces through the sink-float rule between weft yarn, often
The lifting traverse of one page heald frame, with numerical expression；
E. pegging plan is made, and lifting traverse is labeled in pegging plan；
When f. according to wefting insertion each time, latitude figure is selected in the quantity of weft yarn and position, making；
During three-dimensional woven fabric looming weaving with laying-in, a set of single warp beam is set between the heald frame and bobbin cradle of more harness eye looms
It is layered let-off motion, including a warp beam (11) and Hierarchical Location roller (10), heald frame where the quantity and laying-in of Hierarchical Location roller
The heddle eyelet number used is equal, and it is as follows to operate the computer step：
G. gait, according to drafting plan, surface layer yarn and bundled yarn (2) are involved from the cheese (13) on bobbin cradle (12), respectively
It is inner to penetrate the heddle eyelet (8) of first page heald frame (5) and second page heald frame (6), laying-in (9) warp is involved from same root warp beam (11)
Cross in the heddle eyelet that layering registration roller (10) respectively penetrates the heald frame (7) of page three；
H. shedding, according to the shedding traverse marked in pegging plan, control first page heald frame (5), second page heald frame (6) and page three
The orderly lifting of heald frame (7)；
I. wefting insertion, according to latitude figure is selected, weft yarn is introduced in corresponding shed open by arrow shaft (3)；
J. beat up, a row weft yarn is pushed into by fell by reed (4) simultaneously；
K. repeat step h to j completes fabric (1) weaving.
A kind of 2. preparation method with laying-in three-dimensional woven fabric according to claim 1, it is characterised in that：Three with laying-in
Woven fabric structure is tieed up, for three-dimensional orthogonal structure or with laying-in skew angle interlock.
A kind of 3. preparation method with laying-in three-dimensional woven fabric according to claim 1, it is characterised in that：The warp thread of fabric
Thickness degree is 2 layers and the above, weft layers thickness are 1 layer and the above, through the total number of plies of weft yarn be 3 layers and more than.
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| CN112680862A (en) * | 2020-12-11 | 2021-04-20 | 江苏恒力化纤股份有限公司 | Fabric-reinforced assault boat and preparation method thereof |
| CN112680870A (en) * | 2020-12-11 | 2021-04-20 | 江苏恒力化纤股份有限公司 | Preparation method of artificial limb containing fabric |
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| CN112680862A (en) * | 2020-12-11 | 2021-04-20 | 江苏恒力化纤股份有限公司 | Fabric-reinforced assault boat and preparation method thereof |
| CN112680870A (en) * | 2020-12-11 | 2021-04-20 | 江苏恒力化纤股份有限公司 | Preparation method of artificial limb containing fabric |
| CN112680870B (en) * | 2020-12-11 | 2022-05-10 | 江苏恒力化纤股份有限公司 | Preparation method of artificial limb containing fabric |
| CN114575022A (en) * | 2021-12-24 | 2022-06-03 | 澳帕曼织带（昆山）有限公司 | Arranging method for yarn feeding based on raw materials in weaving process |
| CN115946369A (en) * | 2023-03-15 | 2023-04-11 | 天津工业大学 | Bulletproof composite material and preparation method thereof |
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Application publication date: 20180209 |