CN113802237A - Combed cotton tencel fiber blended 60S gypsophila jacquard cloth and weaving process thereof - Google Patents
Combed cotton tencel fiber blended 60S gypsophila jacquard cloth and weaving process thereof Download PDFInfo
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- CN113802237A CN113802237A CN202111061675.3A CN202111061675A CN113802237A CN 113802237 A CN113802237 A CN 113802237A CN 202111061675 A CN202111061675 A CN 202111061675A CN 113802237 A CN113802237 A CN 113802237A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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Abstract
The invention discloses a combed cotton tencel fiber blended 60S gypsophila jacquard cloth and a weaving process thereof, wherein the fabric comprises a fabric body, the fabric body is formed by blending and weaving combed cotton and tencel, warp yarns of the fabric body are combed cotton, and weft yarns of the fabric body are tencel; the processing procedures are as follows: s1, a warping process, wherein combed cotton warps are led out from the original cheese by adopting a batch warping machine to uniformly form a yarn sheet; s2, sizing, namely, adopting a sizing machine to carry out single-soaking double-pressure sizing on the yarn sheet; s3, a reeding process; and S4, weaving. The combed cotton tencel fiber blended 60S gypsophila jacquard cloth and the weaving process thereof adopt the design of an early opening process, so that weft yarns are easy to tighten and difficult to return; the tension difference of the warp yarns of the upper layer and the lower layer is large during beating-up, the warp yarns can be uniformly arranged, reed mark defects can be eliminated, the warp density of the manufactured fabric is large, and the jumping defects on the weft yarn inlet side can be reduced by adopting the later warp feeding time.
Description
Technical Field
The invention relates to the technical field of textile production weaving, in particular to combed cotton tencel fiber blended 60S gypsophila jacquard cloth and a weaving process thereof.
Background
The starry jacquard cloth presents a visual effect of starry through the change of the fabric texture. The fabric has good visual effect and soft hand feeling, and is mainly used for producing high-grade bedding.
According to the patent number: CN110983577B, published as 2021-06-18, discloses a jacquard weave, the towel adopts a weaving mode of weft wool weft satin, every 16 warp yarns and 6 weft yarns form a cycle, wherein the ground warp and the warp yarns are alternately arranged, and the first weft yarn and the 3 rd, 7 th, 11 th and 15 th warp yarns form a ground warp structure point; forming a satin weave point by the second weft yarn and the 15 th warp yarn; the third weft yarn and the 3 rd, 7 th, 11 th and 15 th warp yarns form a ground warp structure point; the third weft yarn and the 2 nd, 4 th, 6 th, 8 th, 10 th, 12 th, 14 th and 16 th warp yarns form a wool warp structure point; the fourth weft yarn and the 9 th warp yarn form a satin weave point; the fifth weft yarn and the 1, 5, 9 and 13 warp yarns form ground warp structure points; forming a satin weave point by the sixth weft yarn and the 3 rd warp yarn; the method is characterized in that a pile warp, a ground warp and a weft are respectively interwoven into a pattern in which a pile loop tissue and a ground weave satin tissue are alternately interpenetrated, and the ground weave satin tissue is a small jacquard weave tissue. The main technical effects are as follows: the weaving method of one-weft-one-weft satin is adopted, because the interchange of satin weft yarns and pile weft yarns is frequent, weft breakage is easy to occur, and the opening height is increased to 6.5-6.8 cm (10% larger than that of the traditional process); meanwhile, the weft insertion time is advanced from 60 degrees to 53-55 degrees; the opening closing time is delayed to 285-288 degrees from 280 degrees, so that smooth weft insertion is ensured, and weft stop is reduced. The stop is caused by the fact that the stop sheet is easy to drop by the wool warp due to the adoption of the special one-weft wool one-weft satin fluffing and beating-up mode, and the problem is solved by using the light and thin stop sheet with the weight less than or equal to 1 g.
In the existing weaving technology, jacquard fabrics are mostly woven by a large jacquard loom, so that the loom efficiency is low and the yield is low.
Disclosure of Invention
The invention aims to provide a combed cotton tencel fiber blended 60S gypsophila jacquard cloth and a weaving process thereof, and aims to solve the problems that most of the jacquard cloths are woven by a large jacquard loom, the loom efficiency is low, and the yield is low.
In order to achieve the above purpose, the invention provides the following technical scheme:
a combed cotton tencel fiber blended 60S gypsophila jacquard fabric and a weaving process thereof comprise a fabric, wherein the fabric is formed by blending and weaving combed cotton and tencel, warp yarns of the fabric are combed cotton, and weft yarns of the fabric are tencel.
Preferably, the thread count of the fabric is 787/251.5X 3 threads/10 cm.
A combed cotton tencel fiber blended 60S gypsophila jacquard cloth comprises the following processing procedures:
s1, warping process: a batch warping machine is adopted to lead out combed cotton warps from the original cheese to uniformly form a yarn sheet;
s2, sizing: adopting a sizing machine to carry out single-dipping double-pressure sizing on the yarn sheet;
s3, a reeding process: according to the technological requirements, the warp yarns sequentially pass through a dropper, heddles and a reed according to the technological requirements of the fabric;
s4, weaving: and (3) interweaving the warp and weft yarns according to a designed weave pattern by adopting a dobby air-jet loom to form the fabric.
Preferably, the weaving process of the combed cotton tencel fiber blended 60S gypsophila jacquard cloth comprises the following steps:
firstly, a drawing-in sheet threading method: 1. the rows 2, 3, 4, 5 and 6 are penetrated in sequence;
secondly, harness wire threading: the ground tissue: 2.5.8.11.14(2 times) +3.6.9.12.15(6 times) +2.5.8.11.14(6 times) +4.7.10.13.16(6 times) +2.5.8.11.14(6 times), and the cycle is ended until the ground tissue is finished;
and (3) edge organization: left: 1. 2, 1, 2, 1.1, 2, 1, 2.2 … …;
and (3) right: … 1.1.1, 2, 1, 2.2, 1, 2;
wherein, the numbers represent that the warp yarns penetrate through the heald frame of the page, the space between "+" and "+" only represents the spacing function, and 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15 and 16 represent the page numbers of the warp yarn heald frames;
thirdly, reeding: both the ground weave warp and the edge weave warp are 3 in, and 2, 5, 8, 11, 14, 2, 5 and 8 are reserved for the waste edge yarns;
fourthly, the number of heald frames per page is as follows: 66 sheets on page 1, 2444 sheets on page 2, 2378 sheets on pages 5, 8, 11 and 14, 1191 sheets on pages 3, 6, 9, 12 and 15, and 1188 sheets on pages 4, 7, 10, 13 and 16.
Preferably, the speed of the batch warper in the step S1 is 430 m/min.
Preferably, the maximum speed of the slasher in step S2 is 40 m/min.
Preferably, the buckle number of the reed in the step S3 is 139#, and the reed width of the reed is 314.7 cm.
Preferably, in the step S4, the dobby air jet loom has an opening time of 290 degrees, a let-off time of 310 degrees, a let-off tension of 2850N for both right and left weaving shafts, and a vehicle speed of 400 r/min.
Preferably, the blending ratio of the fabric is combed cotton tencel to 7:3, and the width of the fabric is 310 cm.
Preferably, the specific parameter of the warp yarn is JC/Ten (70/30)60S, and the specific parameter of the weft yarn is tri-union JC/Ten (70/30) 60S.
In the technical scheme, the combed cotton tencel fiber blended 60S gypsophila jacquard cloth and the weaving process thereof have the following beneficial effects:
according to the invention, the 'early shedding' process design is adopted, so that the weft yarns are easy to tighten and difficult to return; the tension difference of the warp yarns of the upper layer and the lower layer is large during beating-up, the warp yarns can be uniformly arranged, reed mark defects can be eliminated, the warp density of the manufactured fabric is large, and the jumping defects on the weft yarn inlet side can be reduced by adopting the later warp feeding time.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a schematic representation of the weave of a combed cotton/tencel fiber blended 60S gypsophila jacquard fabric according to an embodiment of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
Combed cotton tencel fiber blended 60S gypsophila jacquard fabric comprises cotton fibers and tencel fibers, the warp yarns of the fabric are JC/Ten (70/30)60S, the weft yarns of the fabric are triple JC/Ten (70/30)60S, the warp and weft density is 787/251.5 multiplied by 3 yarns/10 cm, and the width of the fabric is 310 cm; wherein: j stands for "combed", C stands for "cotton", Ten stands for "tencel", 70/30 stands for "two fibers blend ratio 70: 30 and "S" stands for ramus.
Combed cotton/tencel fiber blended 60S gypsophila jacquard cloth comprises the following processing procedures:
(1) a warping process: using a CGGA114B batch warping machine to lead JC/Ten (70/30)60S warp yarns out of the original cheese to uniformly form a yarn sheet, so that the warp yarns have uniform tension and the speed is 430 m/min;
23976 total warp threads, 666X 18 warping ends; the warping length is 31700 m, and the marking line is 4000; the number of the side yarns is 96 multiplied by 2.
(2) Sizing: adopting a Jintian colt sizing HS-30 type sizing machine, pressing sizing by single immersion and double pressing, wherein the working parameters of the sizing machine are as follows: the slashing grouting force is 1.3-1.5 multiplied by 10KN, the steam pressure is 0.4-0.5 MPa, the temperature of a size box is 90-95 ℃, the temperature of a main cylinder is 55-100 ℃, and the highest speed is 40 m/min;
the distance between the left and right beam disks is 1550mm, the length of the ink mark is 42.8m, and the tension of the sizing is 2200N.
(3) A reeding process: the warp yarns sequentially pass through a dropper, a harness wire and a reed according to a method specified by the following fabric process requirements, and a 3-in threading method is adopted, and the threading method specifically comprises the following steps:
firstly, a drawing-in sheet threading method: 1. the rows 2, 3, 4, 5 and 6 are penetrated in sequence;
secondly, harness wire threading:
the ground tissue: 2.5.8.11.14(2 times) +3.6.9.12.15(6 times) +2.5.8.11.14(6 times)
Times) +4.7.10.13.16(6 times) +2.5.8.11.14(6 times), and circulation to the end of the ground tissue.
And (3) edge organization:
left: 1. 2, 1, 2, 1.1, 2, 1, 2.2 … …
And (3) right: … 1.1.1, 2, 1, 2.2, 1, 2
Wherein, the numbers represent that the warp yarns penetrate through the heald frame of the page, the space between "+" and "+" only represents the spacing function, and 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15 and 16 represent the page numbers of the warp yarn heald frames;
thirdly, reeding: both the ground weave warp and the edge weave warp are 3 in, and 2, 5, 8, 11, 14, 2, 5 and 8 are reserved for the waste edge yarns;
reed number: 139# reed; the reed width is 314.7 cm.
Fourthly, the number of heald frames per page is as follows: 66 sheets on page 1, 2444 sheets on page 2, 2378 sheets on pages 5, 8, 11 and 14, 1191 sheets on pages 3, 6, 9, 12 and 15, and 1188 sheets on pages 4, 7, 10, 13 and 16.
The middle support mounting position of the heald frame is 166.7 cm; the number of heddles on the left side of the middle support is respectively as follows: page 1, sheet 33, page 2, sheet 1223, page 5, sheet 8, sheet 11, sheet 14, sheet 1190, page 3, sheet 6, sheet 9, sheet 12, sheet 15, sheet 4, sheet 7, sheet 10, sheet 13, sheet 16, sheet 594; the number of heddles on the right side of the middle support is respectively as follows: page 1, page 33, page 2, page 1221, page 5, page 8, page 11, page 14, page 1188, page 3, page 6, page 9, page 12, page 15, page 597, page 4, page 7, page 10, page 13, page 16, page 594.
(4) Weaving: the ZAX-N-340 type multi-arm air jet loom has opening time of 290 deg, let-off time of 310 deg, let-off tension of 2850N on both sides of loom beam, and speed of 400 r/min; the production process of 'early opening, small tension and large opening' is adopted, the heights of the back beam and the dropper are properly improved, the back beam is 25mm multiplied by 1, the dropper is No2-0-3, and the back beam is pushed forwards; through the matching of five systems of opening, weft insertion, beating-up, reeling-up and warp let-off, the warp and weft yarns are interwoven according to a designed weave pattern to form a fabric; the long side support of the 3-long needle 28 ring is adopted as the temple, so that the holding force to the fabric is increased.
It will be appreciated by those skilled in the art that other similar connections may be used to implement the present invention. Such as welding, bonding, or screwing.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (10)
1. The combed cotton and tencel fiber blended 60S gypsophila jacquard fabric is characterized by comprising a fabric, wherein the fabric is formed by blending and weaving combed cotton and tencel, warp yarns of the fabric are the combed cotton, and weft yarns of the fabric are the tencel.
2. A combed cotton and tencel fiber blended 60S cardigan star jacquard fabric as claimed in claim 1, wherein the thread count of said fabric is 787/251.5 x 3 threads/10 cm.
3. The combed cotton tencel fiber blended 60S gypsophila jacquard fabric according to claim 1, which is processed by the following steps:
s1, warping process: a batch warping machine is adopted to lead out combed cotton warps from the original cheese to uniformly form a yarn sheet;
s2, sizing: adopting a sizing machine to carry out single-dipping double-pressure sizing on the yarn sheet;
s3, a reeding process: according to the technological requirements, the warp yarns sequentially pass through a dropper, heddles and a reed according to the technological requirements of the fabric;
s4, weaving: and (3) interweaving the warp and weft yarns according to a designed weave pattern by adopting a dobby air-jet loom to form the fabric.
4. A combed cotton tencel fiber blended 60S gypsophila jacquard weaving process according to claim 3, the fabric process requirements comprising:
firstly, a drawing-in sheet threading method: 1. the rows 2, 3, 4, 5 and 6 are penetrated in sequence;
secondly, harness wire threading: the ground tissue: 2.5.8.11.14(2 times) +3.6.9.12.15(6 times) +2.5.8.11.14(6 times) +4.7.10.13.16(6 times) +2.5.8.11.14(6 times), and the cycle is ended until the ground tissue is finished;
and (3) edge organization: left: 1. 2, 1, 2, 1.1, 2, 1, 2.2 … …;
and (3) right: … 1.1.1, 2, 1, 2.2, 1, 2;
wherein, the numbers represent that the warp yarns penetrate through the heald frame of the page, the space between "+" and "+" only represents the spacing function, and 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15 and 16 represent the page numbers of the warp yarn heald frames;
thirdly, reeding: both the ground weave warp and the edge weave warp are 3 in, and 2, 5, 8, 11, 14, 2, 5 and 8 are reserved for the waste edge yarns;
fourthly, the number of heald frames per page is as follows: 66 sheets on page 1, 2444 sheets on page 2, 2378 sheets on pages 5, 8, 11 and 14, 1191 sheets on pages 3, 6, 9, 12 and 15, and 1188 sheets on pages 4, 7, 10, 13 and 16.
5. The combed cotton tencel fiber blended 60S gypsophila jacquard weaving process according to claim 3, wherein the speed of the batch warping machine in the step S1 is 430 m/min.
6. The combed cotton tencel fiber blended 60S babysbreath jacquard weaving process according to claim 3, wherein the maximum speed of the slasher in the step S2 is 40 m/min.
7. The combed cotton tencel fiber blended 60S gypsophila jacquard weaving process of claim 3, wherein the buckle number of the reed in the step S3 is 139#, and the reed width is 314.7 cm.
8. The process of claim 3, wherein the dobby air jet loom in step S4 has an opening time of 290 degrees, a let-off time of 310 degrees, a let-off tension of 2850N on both sides of the warp beam, and a vehicle speed of 400 r/min.
9. The combed cotton tencel fiber blended 60S gypsophila jacquard fabric according to claim 1, wherein the blending ratio of the fabric is combed cotton tencel to tencel is 7:3, and the width of the fabric is 310 cm.
10. A combed cotton and tencel fiber blended 60S gypsophila jacquard fabric as claimed in claim 1, wherein the specific parameter of said warp yarns is JC/Ten (70/30)60S, and the specific parameter of said weft yarns is tri-union JC/Ten (70/30) 60S.
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| CN202111061675.3A CN113802237A (en) | 2021-09-10 | 2021-09-10 | Combed cotton tencel fiber blended 60S gypsophila jacquard cloth and weaving process thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115491807A (en) * | 2022-10-11 | 2022-12-20 | 江苏博雅达纺织有限公司 | Sectional warping pulp-free process for producing home textile fabric |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115491807A (en) * | 2022-10-11 | 2022-12-20 | 江苏博雅达纺织有限公司 | Sectional warping pulp-free process for producing home textile fabric |
| CN115491807B (en) * | 2022-10-11 | 2024-01-05 | 江苏博雅达纺织有限公司 | Sectional warping slurry-free process for producing home textile fabric |
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