CN105925357A - 一种紫铜管用低密度拉丝油 - Google Patents

一种紫铜管用低密度拉丝油 Download PDF

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CN105925357A
CN105925357A CN201610309485.1A CN201610309485A CN105925357A CN 105925357 A CN105925357 A CN 105925357A CN 201610309485 A CN201610309485 A CN 201610309485A CN 105925357 A CN105925357 A CN 105925357A
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parts
oil
copper tube
drawing oil
wire drawing
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张军
何孔田
唐兰花
何孔高
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ANHUI JIUHUA KIMRUN COPPER INDUSTRY Co Ltd
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Abstract

一种紫铜管用低密度拉丝油，由如下重量份的原料制成：氨基三乙醇15‑25份、石油硫酸钠15‑25份、氯化钠2‑3份、月桂醇聚氧乙烯醚2‑3份、特丁基对苯二酚2‑3份、硬脂酸钠5‑8.8份、甘油三脂5‑8.8份、蓖麻油5‑8.8份、脂肪酸甲酯7.5‑13.6份、三羟甲基丙烷三油酸酯7.5‑13.6份、异烟肼7.5‑13.6份、水90‑110份、改性助剂18‑28份。本发明拉丝油成分搭配合理，其密度比普通拉丝油低23‑28％，但其使用效果更好，而且拉丝油抗菌、抗氧化效果非常好，在潮湿富氧环境中放置3个月都不会发霉变质，能使得拉丝后的紫铜管光亮，拉丝后的紫铜管特别适合空调行业的制冷剂输送使用，在高温高压高速制冷剂的冲撞下，紫铜管完全不会被腐蚀，使得其使用寿命延长5年。

Description

一种紫铜管用低密度拉丝油
技术领域
本发明涉及拉丝油领域，具体涉及一种紫铜管用低密度拉丝油。
背景技术
拉丝油，它也是跟黄油一样，起到润滑作用的一种油，但是它的粘稠度非常的高，拉扯的话都能拉出丝来，所以简称为拉丝油。拉丝油是一类重要的工业助剂，在金属线拉丝、拉拔工艺过程中做高效润滑油用，具有润滑、清洗、冷却、防锈等功效，协助金属流动，避免模具拖花拉线，提高成品率，降低生产损耗。现有的拉丝油主要分为油性拉丝油和水性拉丝油，这两类拉丝油在实际使用时各有利弊，如油性拉丝油存在散热性能差，清洗排屑困难，废液难降解等问题，而水性的拉丝油虽然散热性能较油性拉丝油优良，但是润滑效果却不尽如人意，难以满足多种金属线的拉丝拉拨工艺要求。
紫铜管经常用来作为传热管使用，所以紫铜管拉丝时对拉丝油的要求非常严格。
发明内容
本发明所要解决的技术问题在于提供一种紫铜管用低密度拉丝油。
本发明所要解决的技术问题采用以下技术方案来实现：
一种紫铜管用低密度拉丝油，由如下重量份的原料制成：氨基三乙醇15-25份、石油硫酸钠15-25份、氯化钠2-3份、月桂醇聚氧乙烯醚2-3份、特丁基对苯二酚2-3份、硬脂酸钠5-8.8份、甘油三脂5-8.8份、蓖麻油5-8.8份、脂肪酸甲酯7.5-13.6份、三羟甲基丙烷三油酸酯7.5-13.6份、异烟肼7.5-13.6份、水90-110份、改性助剂18-28份；
所述的改性助剂由以下重量份的原料制成：礞石2-3份、磁石2-3份、氧化锆2-3份、硫代硫酸钠2-3份、N-乙酰神经氨酸3.2-5.7份、2-甲基-1.3-丁二烯3.2-5.7份、山梨酸钾11.5-18.5份、烟酸肌醇酯11.5-18.5份、香茅醇11.5-18.5份、磷脂酰乙醇胺2-5份、十八碳二烯酸2-5份、棕榈酸异丙酯2-5份、芥酸酰胺3-6份、山梨醇酐脂肪酸酯3-6份、γ-亚麻酸3-6份、蒸馏水18-25份、去离子水18-25份；
所述的改性助剂的制备方法是，先将礞石、磁石在500-600℃高温下煅烧30-50分钟，然后在300-400℃高温下煅烧20-30分钟，冷却后研磨成300目粉末，粉末与氧化锆、硫代硫酸钠、山梨酸钾混合磨碎成20-50目粉末；将γ-亚麻酸和蒸馏水混合，混合液加热至100℃蒸汽，蒸汽喷射N-乙酰神经氨酸、2-甲基-1.3-丁二烯、烟酸肌醇酯、香茅醇、磷脂酰乙醇胺、十八碳二烯酸、棕榈酸异丙酯、芥酸酰胺、山梨醇酐脂肪酸酯，获得乳化液，乳化液放入-10℃冷库冷冻2小时，取出后加热融化，边融化边加入去离子水，待完全融化即得改性助剂。
一种紫铜管用低密度拉丝油，制备方法如下：
(1)将氨基三乙醇、石油硫酸钠、氯化钠混合加热至80℃，然后加入月桂醇聚氧乙烯醚、特丁基对苯二酚、硬脂酸钠，再加热到90℃并保持该温度3分钟，冷却后备用；
(2)将水加热至80℃，然后加入甘油三脂、蓖麻油、脂肪酸甲酯、三羟甲基丙烷三油酸酯、异烟肼，再使用高剪切乳化机分散处理30-40min，得混合溶液备用；
(3)将步骤(1)和步骤(2)所得物料与改性助剂混合，搅拌静置后即得拉丝油。
本发明的有益效果是：本发明拉丝油成分搭配合理，其密度比普通拉丝油低23-28％，但其使用效果更好，而且拉丝油抗菌、抗氧化效果非常好，在潮湿富氧环境中放置3个月都不会发霉变质，能使得拉丝后的紫铜管光亮，拉丝后的紫铜管特别适合空调行业的制冷剂输送使用，在高温高压高速制冷剂的冲撞下，紫铜管完全不会被腐蚀，使得其使用寿命延长5年。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
实施例1
一种紫铜管用低密度拉丝油，由如下重量份(公斤)的原料制成：氨基三乙醇20份、石油硫酸钠20份、氯化钠2份、月桂醇聚氧乙烯醚2份、特丁基对苯二酚2份、硬脂酸钠6份、甘油三脂6份、蓖麻油6份、脂肪酸甲酯10份、三羟甲基丙烷三油酸酯10份、异烟肼10份、水100份、改性助剂23份；
所述的改性助剂由以下重量份的原料制成：礞石2份、磁石2份、氧化锆2份、硫代硫酸钠2份、N-乙酰神经氨酸5份、2-甲基-1.3-丁二烯5份、山梨酸钾15份、烟酸肌醇酯15份、香茅醇15份、磷脂酰乙醇胺4份、十八碳二烯酸4份、棕榈酸异丙酯4份、芥酸酰胺5份、山梨醇酐脂肪酸酯5份、γ-亚麻酸5份、蒸馏水22份、去离子水22份；
所述的改性助剂的制备方法是，先将礞石、磁石在500-600℃高温下煅烧30-50分钟，然后在300-400℃高温下煅烧20-30分钟，冷却后研磨成300目粉末，粉末与氧化锆、硫代硫酸钠、山梨酸钾混合磨碎成20-50目粉末；将γ-亚麻酸和蒸馏水混合，混合液加热至100℃蒸汽，蒸汽喷射N-乙酰神经氨酸、2-甲基-1.3-丁二烯、烟酸肌醇酯、香茅醇、磷脂酰乙醇胺、十八碳二烯酸、棕榈酸异丙酯、芥酸酰胺、山梨醇酐脂肪酸酯，获得乳化液，乳化液放入-10℃冷库冷冻2小时，取出后加热融化，边融化边加入去离子水，待完全融化即得改性助剂。
一种紫铜管用低密度拉丝油，制备方法如下：
(1)将氨基三乙醇、石油硫酸钠、氯化钠混合加热至80℃，然后加入月桂醇聚氧乙烯醚、特丁基对苯二酚、硬脂酸钠，再加热到90℃并保持该温度3分钟，冷却后备用；
(2)将水加热至80℃，然后加入甘油三脂、蓖麻油、脂肪酸甲酯、三羟甲基丙烷三油酸酯、异烟肼，再使用高剪切乳化机分散处理35min，得混合溶液备用；
(3)将步骤(1)和步骤(2)所得物料与改性助剂混合，搅拌静置后即得拉丝油。
实施例2
一种紫铜管用低密度拉丝油，由如下重量份(公斤)的原料制成：氨基三乙醇15份、石油硫酸钠15份、氯化钠2份、月桂醇聚氧乙烯醚2份、特丁基对苯二酚2份、硬脂酸钠5份、甘油三脂5份、蓖麻油5份、脂肪酸甲酯7.5份、三羟甲基丙烷三油酸酯7.5份、异烟肼7.5份、水90份、改性助剂18份；
所述的改性助剂由以下重量份的原料制成：礞石2份、磁石2份、氧化锆2份、硫代硫酸钠2份、N-乙酰神经氨酸3.2份、2-甲基-1.3-丁二烯3.2份、山梨酸钾11.5份、烟酸肌醇酯11.5份、香茅醇11.5份、磷脂酰乙醇胺2份、十八碳二烯酸2份、棕榈酸异丙酯2份、芥酸酰胺3份、山梨醇酐脂肪酸酯3份、γ-亚麻酸3份、蒸馏水18份、去离子水18份；
所述的改性助剂的制备方法是，先将礞石、磁石在500-600℃高温下煅烧30-50分钟，然后在300-400℃高温下煅烧20-30分钟，冷却后研磨成300目粉末，粉末与氧化锆、硫代硫酸钠、山梨酸钾混合磨碎成20-50目粉末；将γ-亚麻酸和蒸馏水混合，混合液加热至100℃蒸汽，蒸汽喷射N-乙酰神经氨酸、2-甲基-1.3-丁二烯、烟酸肌醇酯、香茅醇、磷脂酰乙醇胺、十八碳二烯酸、棕榈酸异丙酯、芥酸酰胺、山梨醇酐脂肪酸酯，获得乳化液，乳化液放入-10℃冷库冷冻2小时，取出后加热融化，边融化边加入去离子水，待完全融化即得改性助剂。
一种紫铜管用低密度拉丝油，制备方法如下：
(1)将氨基三乙醇、石油硫酸钠、氯化钠混合加热至80℃，然后加入月桂醇聚氧乙烯醚、特丁基对苯二酚、硬脂酸钠，再加热到90℃并保持该温度3分钟，冷却后备用；
(2)将水加热至80℃，然后加入甘油三脂、蓖麻油、脂肪酸甲酯、三羟甲基丙烷三油酸酯、异烟肼，再使用高剪切乳化机分散处理30min，得混合溶液备用；
(3)将步骤(1)和步骤(2)所得物料与改性助剂混合，搅拌静置后即得拉丝油。
实施例3
一种紫铜管用低密度拉丝油，由如下重量份的原料制成：氨基三乙醇25份、石油硫酸钠25份、氯化钠3份、月桂醇聚氧乙烯醚3份、特丁基对苯二酚3份、硬脂酸钠8.8份、甘油三脂8.8份、蓖麻油8.8份、脂肪酸甲酯13.6份、三羟甲基丙烷三油酸酯13.6份、异烟肼13.6份、水110份、改性助剂28份；
所述的改性助剂由以下重量份的原料制成：礞石3份、磁石3份、氧化锆3份、硫代硫酸钠3份、N-乙酰神经氨酸5.7份、2-甲基-1.3-丁二烯5.7份、山梨酸钾18.5份、烟酸肌醇酯18.5份、香茅醇18.5份、磷脂酰乙醇胺5份、十八碳二烯酸5份、棕榈酸异丙酯5份、芥酸酰胺6份、山梨醇酐脂肪酸酯6份、γ-亚麻酸6份、蒸馏水25份、去离子水25份；
所述的改性助剂的制备方法是，先将礞石、磁石在500-600℃高温下煅烧30-50分钟，然后在300-400℃高温下煅烧20-30分钟，冷却后研磨成300目粉末，粉末与氧化锆、硫代硫酸钠、山梨酸钾混合磨碎成20-50目粉末；将γ-亚麻酸和蒸馏水混合，混合液加热至100℃蒸汽，蒸汽喷射N-乙酰神经氨酸、2-甲基-1.3-丁二烯、烟酸肌醇酯、香茅醇、磷脂酰乙醇胺、十八碳二烯酸、棕榈酸异丙酯、芥酸酰胺、山梨醇酐脂肪酸酯，获得乳化液，乳化液放入-10℃冷库冷冻2小时，取出后加热融化，边融化边加入去离子水，待完全融化即得改性助剂。
一种紫铜管用低密度拉丝油，制备方法如下：
(1)将氨基三乙醇、石油硫酸钠、氯化钠混合加热至80℃，然后加入月桂醇聚氧乙烯醚、特丁基对苯二酚、硬脂酸钠，再加热到90℃并保持该温度3分钟，冷却后备用；
(2)将水加热至80℃，然后加入甘油三脂、蓖麻油、脂肪酸甲酯、三羟甲基丙烷三油酸酯、异烟肼，再使用高剪切乳化机分散处理40min，得混合溶液备用；
(3)将步骤(1)和步骤(2)所得物料与改性助剂混合，搅拌静置后即得拉丝油。
试验
经检测，本发明实施例1、实施例2、实施例3拉丝液的密度比普通拉丝液分别少24.3％、26.7％、25.5％，拉丝后的紫铜管在空调机组上使用时，紫铜管内表面无腐蚀剥落现象，而普通拉丝液拉丝的紫铜管内表面腐蚀严重。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (2)

1.一种紫铜管用低密度拉丝油，其特征在于，由如下重量份的原料制成：氨基三乙醇15-25份、石油硫酸钠15-25份、氯化钠2-3份、月桂醇聚氧乙烯醚2-3份、特丁基对苯二酚2-3份、硬脂酸钠5-8.8份、甘油三脂5-8.8份、蓖麻油5-8.8份、脂肪酸甲酯7.5-13.6份、三羟甲基丙烷三油酸酯7.5-13.6份、异烟肼7.5-13.6份、水90-110份、改性助剂18-28份；
所述的改性助剂由以下重量份的原料制成：礞石2-3份、磁石2-3份、氧化锆2-3份、硫代硫酸钠2-3份、N-乙酰神经氨酸3.2-5.7份、2-甲基-1.3-丁二烯3.2-5.7份、山梨酸钾11.5-18.5份、烟酸肌醇酯11.5-18.5份、香茅醇11.5-18.5份、磷脂酰乙醇胺2-5份、十八碳二烯酸2-5份、棕榈酸异丙酯2-5份、芥酸酰胺3-6份、山梨醇酐脂肪酸酯3-6份、γ-亚麻酸3-6份、蒸馏水18-25份、去离子水18-25份；
所述的改性助剂的制备方法是，先将礞石、磁石在500-600℃高温下煅烧30-50分钟，然后在300-400℃高温下煅烧20-30分钟，冷却后研磨成300目粉末，粉末与氧化锆、硫代硫酸钠、山梨酸钾混合磨碎成20-50目粉末；将γ-亚麻酸和蒸馏水混合，混合液加热至100℃蒸汽，蒸汽喷射N-乙酰神经氨酸、2-甲基-1.3-丁二烯、烟酸肌醇酯、香茅醇、磷脂酰乙醇胺、十八碳二烯酸、棕榈酸异丙酯、芥酸酰胺、山梨醇酐脂肪酸酯，获得乳化液，乳化液放入-10℃冷库冷冻2小时，取出后加热融化，边融化边加入去离子水，待完全融化即得改性助剂。
2.如权利要求1所述的一种紫铜管用低密度拉丝油，其特征在于，制备方法如下：
(1)将氨基三乙醇、石油硫酸钠、氯化钠混合加热至80℃，然后加入月桂醇聚氧乙烯醚、特丁基对苯二酚、硬脂酸钠，再加热到90℃并保持该温度3分钟，冷却后备用；
(2)将水加热至80℃，然后加入甘油三脂、蓖麻油、脂肪酸甲酯、三羟甲基丙烷三油酸酯、异烟肼，再使用高剪切乳化机分散处理30-40min，得混合溶液备用；
(3)将步骤(1)和步骤(2)所得物料与改性助剂混合，搅拌静置后即得拉丝油。
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