Summary of the invention
It is an object of the present invention to provide a kind of truck-loading facilities for spinning cake, to solve in the prior art using certainly
Dynamicization equipment will move out the spinning cake after winding head and be transported to creel vehicle problem at high cost.
Particularly, the present invention provides a kind of truck-loading facilities for spinning cake wraps for transporting the spinning cake for exiting winding head
It includes:
A vehicle is fallen, for placing the spinning cake, the vehicle that falls with the first axle body, be fixed on by described the first axle body one end
Described to fall at a vehicle, the first axle body other end and described the first axle body one end are reversed and are in hanging shape, multiple described
Spinning cake can be by the first axle body other end ring set to the first axle body outer wall;
Assemble device, for drive it is described fall a vehicle lifting and the multiple spinning cakes fallen at a vehicle will be placed in push away
Out;
Carloader, multiple spinning cake assembly for releasing the assembly device carry multiple silks on it
Cake is transported to specified location, and the multiple spinning cake is released;With
Guide frame vehicle, the guide frame vehicle are used to hang multiple spinning cakes that the carloader is released, and the guide frame vehicle has
For hanging the suspension parts for the spinning cake that the carloader is released, the suspension parts are multiple, multiple suspension parts
Part is arranged in determinant, and each column includes multiple along the vertical direction in the suspension parts of spacing setting.
Further, the carloader includes:
Trolley, the movement for the carloader;
The second axle body is mounted at the trolley, for assembling the spinning cake, described the second axle body one end and the trolley
Fixed, the second axle body other end and described the second axle body one end are reversed and are in hanging shape, and multiple spinning cakes can
By the second axle body other end ring set to the second axle body outer wall;With
First delivery device, for multiple spinning cakes of the second axle body outer wall will to be located on by the second axle body
The other end pushes at the suspension parts of the guide frame vehicle.
Further, first delivery device is electric pushrod.
Further, the assembly device includes:
Descending mechanism is played, for driving the vehicle that falls to go up and down, so that the first axle body for falling a vehicle can be with institute
The second axle body for stating carloader is connected to each other;With
Second delivery device, for pushing away the multiple spinning cakes for being located on the first axle body outer wall for falling a vehicle
It send and at ring set to the second axle body outer wall of the carloader.
Further, described descending mechanism is fork type lifting platform, and second delivery device is electric pushrod.
Further, the second axle body for falling a vehicle, the assembly device and the carloader matches and is
One-to-one relationship, wherein the quantity for falling a vehicle be it is multiple, the corresponding assembly device and the carloader it is described
The quantity of the second axle body is also multiple.
Further, the quantity for falling a vehicle is three and is sequentially arranged;
Correspondingly, the quantity of the assembly device falls a vehicle setting for three and described in correspondence three, the carloader
The quantity of the second axle body is three.
Further, the truck-loading facilities further includes track, and the carloader is installed on the top of the rail and being capable of edge
The track movement.
Further, the carloader further includes the first positioning mechanism, and first positioning mechanism is for making described second
Axis body is accurately docked with corresponding suspension parts in the guide frame vehicle, and issues the first signal;With
Control unit controls the carloader by the track and is moved to the guide frame vehicle, and receiving described
The carloader is controlled after one signal and stops movement, then sends the second signal to first delivery device;
Wherein, first delivery device is in response to receiving the second signal, and execution will be located on close to described the
The spinning cake at the two axis body other ends pushes to the movement at the corresponding suspension parts, then issues third signal;
The control unit drives the carloader continuation to move along the orbital direction after receiving the third signal.
Further, the truck-loading facilities further includes rotation table device, and the guide frame vehicle is fixed at the top of the rotation table device,
Multiple suspension parts are individually fixed in the symmetrical two sides of the guide frame vehicle, drive the rotation of guide frame vehicle by the rotation table device
Turn, so that multiple suspension parts of the guide frame vehicle other side hang the spinning cake;
Preferably, the rotation table device includes:
Pedestal, for mutually being fixed with ground;
Turntable, for being connected with the pedestal;With
Driving mechanism, for driving the turntable to rotate relative to the pedestal;
Wherein, the guide frame vehicle is fixed on the top of the turntable;
Preferably, the rotation table device further includes third delivery device, and the third delivery device is used for the guide frame
Vehicle pushes away the rotation table device;
Preferably, the third delivery device is electric pushrod.
On the one hand, described to fall Si Che and the guide frame vehicle is the common conveyer in existing factory, by they with can
It realizes that the carloader transported automatically and assembly device combine, cost of wheeling can be substantially reduced;And it is described fall Si Che with it is described
Guide frame vehicle is flexible in application, can suitably be made up to automatic transferring, and manpower is saved.On the other hand, carloader and assembly
Device realizes the automatic transhipment to the spinning cake, to substantially reduce the labor intensity of worker, and improves work efficiency.
Compared with the prior art, on the one hand the less number of components of automatic transhipment, reduces equipment cost to the present invention.On the other hand, relatively
A kind of entirely different solution is provided in the prior art.
The production effect that the present invention obtains calculates process: it is assumed that every line winding head quantity 64 of long filament factory POY, often
Day is produced by class Three, and the production time is 24 hours.Up- coiler sends out the spinning cake, the every chuck axis of POY up- coiler automatically after completely rolling up
10 spinning cakes, every full curled hair cake 15kg.Creel vehicle device is divided into symmetrical two sides, and every side is laterally fixed with 5
Suspension parts, it is longitudinal have 3 suspension parts, add up to every guide frame vehicle device that can fill 30 spinning cakes, be just equal to 3 described the
The spinning cake of two axis body outer wall ring sets.Spacing is 510mm without exception between the spinning cake.
The production kind average out to 200D of long filament factory, then being often rolled up the time is 144 minutes, daily 10 axial filament.Then should
It is 64 × 10/axis × 10 axis/position=6400 spinning cake that curled hair cake quantity expires daily in factory
Spinning cake carloader ability to work calculates, and spinning cake carloader is every to complete a working cycles needs time-consuming 4.5min, often
It can most entrucking quantity:
1440min/4.5min × 30=9600 spinning cakes.
Assurance coefficient are as follows: 9600/6400 × 100%=150%
Rise descending mechanism complete to decline every time, move back vehicle, into vehicle, to rise a circulation time be 1.5min;Turntable is completed every time
It releases guide frame vehicle device, be 1min. into one guide frame vehicle device, rotational time circulation time because the two times are sharp each other
With all of within the carloader working time, therefore being not repeated to calculate.
So averagely producing 200D long filament in production line, daily yield reaches 6400 spinning cake yield and reaches 96 tons
When, for the ability to work of truck-loading facilities of the present invention still much larger than production line production capacity, completion can satisfy production requirement.
According to the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings, those skilled in the art will be brighter
The above and other objects, advantages and features of the present invention.
Specific embodiment
Fig. 1 is the carloader and the dress of the truck-loading facilities for spinning cake according to an embodiment of the invention
The schematic elevational view being used in combination with device;Fig. 2 is the carloader of the truck-loading facilities for spinning cake shown in Fig. 1
The schematic plan being used in combination with the assembly device;Fig. 3 is the entrucking of the truck-loading facilities for spinning cake
The schematic plan that machine and the guide frame vehicle are used in combination;Fig. 4 is the silk described in Fig. 3 for the truck-loading facilities of spinning cake
The schematic elevational view of unwheeling.It is illustrated in combination with Fig. 1 to Fig. 4, and based on Fig. 1.The entrucking for spinning cake is set
It is standby, it can be used for transporting the spinning cake for exiting winding head, may include: to fall a vehicle 1, assembly device 5, carloader 4 and guide frame vehicle
3。
The vehicle 1 that falls can be used for placing the spinning cake 2, and the vehicle 1 that falls can have the first axle body 11, and described
One axis body, 11 one end is fallen at a vehicle 1 described in being fixed on, and 11 other end of the first axle body is opposite with described 11 one end of the first axle body
Setting and be in hanging shape, multiple spinning cakes 2 can be by the first axle body 11 other end ring set to the first axle body 11 outside
Wall.The assembly device 5 can be used for driving it is described fall the lifting of a vehicle 1 and will be placed in it is described fall it is multiple described at a vehicle 1
Spinning cake 2 is released.Multiple assembly of spinning cake 2 that the carloader 4 can be used for releasing in the assembly device 5 on it, are taken
It is transported to specified location with multiple spinning cakes 2, and multiple spinning cakes 2 are released.The guide frame vehicle 3 can be used for hanging
Multiple spinning cakes 2 that the carloader 4 is released, the carloader 4 can carry multiple spinning cakes 2 and be transported to the guide frame
At vehicle 3, the guide frame vehicle 3 can have the suspension parts 31 for hanging the spinning cake 2 that the carloader 4 is released, described
Suspension parts 31 can be it is multiple, multiple suspension parts 31 can in determinant arrange.Each column may include multiple along perpendicular
Histogram in spacing be arranged suspension parts 31.
On the one hand, the vehicle 1 and the guide frame vehicle 3 of falling is the common conveyer in existing factory, by them and energy
It enough realizes that the carloader 4 transported automatically and assembly device 5 combine, cost of wheeling can be substantially reduced;And it is described fall a vehicle 1 with
The guide frame vehicle 3 is flexible in application, can suitably be made up to automatic transferring, and manpower is saved.On the other hand, carloader 4
The automatic transhipment to the spinning cake 2 is realized with assembly device 5, to substantially reduce the labor intensity of worker, and is improved
Working efficiency.Compared with the prior art, on the one hand the less number of components of automatic transhipment, reduces equipment cost to the present invention.It is another
Aspect provides a kind of entirely different solution compared with the existing technology.
It goes to Fig. 2 by Fig. 1 to continue to illustrate, further, the carloader 4 may include: trolley 41, the second axle body
42 and first delivery device.
The trolley 41 can be used for the movement of the carloader 4.The second axle body 42 may be mounted at the trolley
At 41.The second axle body 42 can be used for assembling the spinning cake 2, and described 42 one end of the second axle body can be solid with the trolley 41
Fixed, 42 other end of the second axle body can be reversed with described 42 one end of the second axle body and be in hanging shape, multiple silks
Cake 2 can be by 42 other end ring set of the second axle body to 42 outer wall of the second axle body.First delivery device can be with
It pushes to for multiple spinning cakes 2 of 42 outer wall of the second axle body will to be located on by 42 other end of the second axle body described
At the suspension parts 31 of guide frame vehicle 3.
The automation transhipment of a vehicle 1 to the guide frame vehicle 3 is fallen by described so set, the spinning cake 2 may be implemented.To
Transfer efficiency is improved, production cost and labor intensity are reduced.
In the unshowned situation of Figure of description, further, first delivery device can be electric pushrod.Electricity
Dynamic push rod is convenient for buying, and versatile, bearing capacity is moderate.
It is illustrated in combination with Fig. 1 and Fig. 2, further, the assembly device 5 has included: descending mechanism 51 and second
Delivery device 52.
Described descending mechanism 51 can be used for that the vehicle 1 that falls is driven to go up and down, so that the first axle for falling a vehicle 1
Body 11 can be connected to each other with the second axle body 42 of the carloader 4.Second delivery device 52 can be used for ring set
Described in multiple push of spinning cake 2 of 11 outer wall of the first axle body for falling a vehicle 1 and ring set to the carloader 4
At 42 outer wall of the second axle body.
The assemble flow of the spinning cake 2 is carried out to the carloader 4 so set, can simplify, to improve assembly effect
Rate saves assembly time, simultaneously because the process is that automation is realized, to reduce labor intensity, saves manpower.
In the unshowned situation of Figure of description, further, described descending mechanism 51 can be fork type lifting platform,
Second delivery device 52 can be electric pushrod.Electric pushrod is convenient for buying, and versatile, bearing capacity is moderate.Shift fork
The feature that formula lifting platform has structure simple, easy to operate.
Continuation is illustrated in combination with Fig. 1 and Fig. 2, further, described to fall a vehicle 1, the assembly device 5 and described
The second axle body 42 of carloader 4 matches and can be one-to-one relationship, wherein the quantity for falling a vehicle 1 can be with
Be it is multiple, the quantity of the second axle body 42 of the corresponding assembly device 5 and the carloader 4 is also possible to multiple.
Continuation be illustrated in combination with Fig. 1 and Fig. 2, further, the quantity for falling a vehicle 1 can be three and
It is sequentially arranged.
Correspondingly, the quantity of the assembly device 5, which can be, falls the setting of a vehicle 1 described in three and correspondence three.The dress
The quantity of the second axle body 42 of vehicle device 4 can be three.
Fig. 5 is the structure of the schematic use process of truck-loading facilities for spinning cake according to an embodiment of the invention
The main view of figure;Fig. 6 is the top view of the structure chart of the schematic use process of the truck-loading facilities for spinning cake of Fig. 5.By
Fig. 1 and Fig. 2 go to Fig. 5 and Fig. 6 in combination with explanation, play descending mechanism 51 as described in each the second axle body 42 and one
The height of the first axle body 11 is corresponding.And the multiple descending mechanisms 51 that rise sequentially are disposed adjacent, and the carloader 4 can be with
Successively by multiple described descending mechanisms 51, and it is located on each the first axle body for falling a vehicle 1 in the process
Multiple spinning cakes 2 at 11 outer walls are pushed one by one and are located on corresponding described by corresponding second delivery device 52
At 42 outer wall of the second axle body.So set, being easily facilitated relative to the set-up mode for playing descending mechanism 51 described in other modes
The carloader 4 installs multiple spinning cakes 2, so that the installation effectiveness of multiple spinning cakes 2 is greatly improved, to save assembly
Time.
In the unshowned situation of Figure of description, further, the truck-loading facilities can also include track, the dress
Vehicle device 4 is installed on the top of the rail and can move along the track.
The effect of the track is to improve the bearing capacity of the carloader 4, is effectively supported to the carloader 4,
And the carloader 4 is guided to move along assigned direction.
Be illustrated in combination with Fig. 3 and Fig. 4, further, the carloader 4 can also include the first positioning mechanism with
Control unit.
First positioning mechanism may be used to the second axle body 42 and corresponding suspension parts in the guide frame vehicle 3
31 accurate docking, and issue the first signal.The control unit controls the carloader 4 and is moved to the guide frame by the track
At vehicle 3, and the carloader 4 is controlled after receiving first signal and stops movement, then to first delivery device
Send the second signal.First delivery device will be located in response to receiving the second signal, execution close to institute
It states the spinning cake 2 at 42 other end of the second axle body and pushes to movement at the corresponding suspension parts 31, then issue the
Three signals.The control unit drives the continuation of carloader 4 to move along the orbital direction after receiving the third signal.
So set, realizing the automation of the installation of the spinning cake 2.To improve assembly efficiency, when saving assembly
Between, while reducing the labor intensity of site operation personnel.
It is illustrated continuing with Fig. 3 and Fig. 4, further, the truck-loading facilities can also include rotation table device 6, institute
6 top of rotation table device can be fixed on by stating guide frame vehicle 3.Multiple suspension parts 31 are individually fixed in the guide frame vehicle 3
Symmetrical two sides drive guide frame vehicle 3 to rotate, so that multiple suspensions of 3 other side of guide frame vehicle by the rotation table device 6
Component 31 hangs the spinning cake 2.
Preferably, the rotation table device 6 may include pedestal, driving mechanism and turntable, and the pedestal is mutually solid with ground
Fixed, the guide frame vehicle 3 is fixed at the top of the turntable, and the turntable can be connected with the pedestal, the driving machine
Structure drives the turntable to rotate relative to the pedestal.
Preferably, the rotation table device 6 can also include third delivery device, the third delivery device can be used for by
The guide frame vehicle 3 pushes away the rotation table device 6.
Since the carloader 4 hangs multiple suspension parts 31 of 3 side of guide frame vehicle to multiple silks
After cake 2, the rotation table device 6 may be used to the guide frame vehicle 3 and rotate, so that the carloader 4 is another by the guide frame vehicle 3
Multiple suspension parts 31 of side are hung to multiple spinning cakes 2.So the guide frame may be implemented in the rotation table device 6
The whole-course automation that vehicle 3 loads.To improve assembly efficiency, assembly time is saved, while reducing site operation personnel
Labor intensity.
Specific action process, the carloader 4 hang multiple suspension parts 31 of 3 side of guide frame vehicle described
After spinning cake 2, the carloader 4, which is moved to, avoids the interference range that the rotation table device 6 rotates, and then the rotation table device 6 revolves
Turn 180 °, multiple suspension parts 31 of 3 other side of guide frame vehicle are hung the spinning cake 2 by the carloader 4, then institute
State the return of carloader 4.The guide frame vehicle 3 is pushed away the rotation table device 6 by the third delivery device.
It should be noted that the truck-loading facilities for spinning cake may include a day rail, the day rail can guide described
Carloader 4 is moved along the direction initialization of the day rail.
According to needs of production, when the tailfiber direction of the spinning cake 2 requires opposite, tailfiber commutation platform dress can be added
It sets, the vehicle 1 that falls can be pushed into completion tailfiber conversion at the tailfiber commutation platform device.Then a vehicle is fallen by described again
1 pushes to described rise at descending mechanism 51.
The truck-loading facilities for spinning cake may include computer management system, and the computer management system can be used
In the multiple spinning cakes 2 of tracing management.
The computer management system can be logged the position number of the different guide frame vehicles 3, temporal information, so that institute
State computer management system can other, the different types of spinning cake of the class of automatically recording the information such as kind, instruction label printing
Machine print label.
The truck-loading facilities for spinning cake may include industrial control system, and the industrial control system can be used for controlling
It makes the lifting gear 51, second delivery device 52, the carloader 4 and the rotation table device 6 and executes corresponding fortune
Action is made.The industrial control system and the computer management system can configure interface agency, and the interface agency can be with
HardwareUpgring for the industrial control system and the computer management system.
The industrial control system and the computer management system can have several software components, the software portion
Part can be modular member so that the software component have the function of it is more powerful, and convenient for operate.
The truck-loading facilities for spinning cake may include communication component, and the communication component can be used for for the landing
Device 51, second delivery device 52, the guide frame vehicle 3, the carloader 4 and the rotation table device 6 transmit signal, institute
Stating communication component can be laser part and/or wireless communications component, so that reducing interference, improving accuracy.
The course of work,
Firstly, operator ring set is had respectively fallen described in three of multiple spinning cakes 2 vehicle 1 be individually fixed in it is described
It rises at descending mechanism 51;The guide frame vehicle 3 is fixed at the rotation table device 6.
Secondly, make the unloaded carloader 4 successively by rising at descending mechanism 51 described in three, it is each described to fall a vehicle 1
Multiple spinning cakes 2 at place are sequentially set in corresponding 42 outer wall of the second axle body.
Again, the carloader 4 is moved to 6 vicinity of rotation table device, and the carloader 4 is by the guide frame vehicle 3 one
The suspension parts 31 of side overwork the spinning cake.
Then, the carloader 4 rotates 180 ° far from the rotation table device 6, the rotation table device 6 in the horizontal plane, institute
Carloader 4 is stated again to movement at the rotation table device 6, then by multiple suspension arrangements of 3 other side of guide frame vehicle
Overwork the spinning cake.
Then, the carloader 4 is to mobile at described descending mechanism 51.
So far, although those skilled in the art will appreciate that present invention has been shown and described in detail herein multiple shows
Example property embodiment still without departing from the spirit and scope of the present invention, still can according to the present disclosure directly
Determine or deduce out many other variations or modifications consistent with the principles of the invention.Therefore, the scope of the present invention is understood that and recognizes
It is set to and covers all such other variations or modifications.