CN213222871U - Automatic spraying equipment for automobile brake disc - Google Patents
Automatic spraying equipment for automobile brake disc Download PDFInfo
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- CN213222871U CN213222871U CN202021719973.8U CN202021719973U CN213222871U CN 213222871 U CN213222871 U CN 213222871U CN 202021719973 U CN202021719973 U CN 202021719973U CN 213222871 U CN213222871 U CN 213222871U
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Abstract
The utility model discloses an automatic spraying equipment for automobile brake discs, which comprises a feeding device, a material taking robot and a spraying device, wherein the spraying device comprises a bracket, a robot sliding table module and a workpiece sliding table module, the robot sliding table module comprises a first linear sliding rail, a first driving device and a spraying robot, the first linear sliding rail is fixedly arranged on the bracket, and the spraying robot is slidably arranged on the first linear sliding rail; the first driving device is connected with the spraying robot; the workpiece sliding table module comprises a second linear sliding rail, a second driving device and at least one workpiece supporting jig connected with the second linear sliding rail in a sliding fit mode, and the second driving device is connected with the workpiece supporting jig. The utility model discloses can realize unmanned full-automatic spraying operation under the adverse circumstances, guarantee that the brake disc can 360 no dead angles spraying when the spraying, improve spraying robot efficiency, increase the productivity by multiples.
Description
Technical Field
The utility model relates to an automobile parts processing equipment field, in particular to automobile brake disc automatic spraying equipment.
Background
The brake disc is used as a main wear part in an automobile braking system, the demand is very large, the brake disc belongs to a cast product and is influenced by weather and use environment, and the surface of the brake disc is easy to rust and wear, so that the performance of the brake disc is weakened. In order to solve the problems of rusting and abrasion, the surface of the brake disc needs to be painted, so that the surface protection is achieved, and the attractive effect can be achieved.
Traditional car brake disc adopts artifical mode to carry out the spraying more, because paint is poisonous to the human body, consequently workman's operating environment is very abominable to artifical spraying causes inhomogeneous easily, and the spraying quality is low, and efficiency is not high. In recent years, along with the development of a spraying robot, some factories adopt automatic spraying of a reciprocating engine, a brake disc is conveyed to a spraying room along with a conveying line, when a workpiece is conveyed to a spraying station, a jacking mechanism jacks up the workpiece, a rotating structure drives the brake disc to rotate, the reciprocating engine starts spraying, the spraying is completed, the workpiece is placed on the conveying line and continues to be sprayed for the next round, the process of the spraying equipment is complex, the occupied space of the equipment is large, the spraying efficiency is low, and the productivity is reduced.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide an automobile brake disc automatic spraying equipment to overcome among the prior art brake disc spraying inefficiency, spraying quality is not high, the productivity low grade defect, can realize unmanned full-automatic spraying operation under the adverse circumstances.
The utility model discloses a solve the technical scheme that its technical problem adopted and be: an automatic spraying equipment for automobile brake discs, comprising:
the feeding device is provided with a feeding roller, and the feeding roller is used for conveying a brake disc to be sprayed;
the material taking robot is arranged on one side of the feeding device and used for placing the brake disc on the spraying device;
the spraying device comprises a support, a robot sliding table module and at least one workpiece sliding table module, wherein the robot sliding table module is installed on the support and comprises a first linear sliding rail, a first driving device and at least one spraying robot; the first driving device is connected with the spraying robot and used for driving the spraying robot to move on the first linear slide rail; the workpiece sliding table module is arranged at a position corresponding to the robot sliding table module and comprises a second linear slide rail, a second driving device and at least one workpiece supporting jig which is connected with the second linear slide rail in a sliding fit manner; the second driving device is connected with the workpiece supporting jig and used for driving the workpiece supporting jig to move on the second linear sliding rail.
As a further improvement, the workpiece support jig is provided with an autorotation module, the autorotation module comprises a rotary table and a third driving device, the rotary table is installed at the bottom of the workpiece support jig, the third driving device is connected with the rotary table for driving the rotary table to drive the workpiece support jig to rotate.
As a further improvement, the work piece slip table module is provided with two, the spraying robot is right in turn brake disc on the work piece slip table module carries out the spraying.
As the utility model discloses a further improvement, work piece slip table module still includes the slip table, arrange on the slip table and install three work piece support tool, three work piece support tool all passes through the slip table cunning is joined in marriage on the second linear slide rail, corresponding spraying robot sets up to three.
As a further improvement of the present invention, the first linear slide rail and the second linear slide rail are vertically distributed.
As a further improvement, the arm end of the spraying robot is provided with a gun rack, and the gun rack is provided with two spray guns.
As a further improvement of the utility model, the spraying robot is a six-axis robot.
As a further improvement of the present invention, the first driving device and the second driving device are driven by a servo motor.
The utility model has the advantages that:
1. the automatic spraying equipment for the automobile brake disc is provided with a feeding device, a material taking robot and a spraying device, wherein the material taking robot is used for placing the brake disc to be sprayed on the feeding device on a workpiece supporting jig of the spraying device and moving the brake disc to a position to be sprayed, and the spraying robot is moved to the position to be sprayed through a driving device for spraying, so that unmanned full-automatic spraying operation under severe environment can be realized, the damage to a human body in the spraying process is reduced, the production is safe, the labor cost is reduced, and meanwhile, the concentration and the operation space are saved;
2. the spraying robot is a six-axis robot, and is matched with a robot sliding table module to form a seven-axis spraying robot, two spray guns are arranged at the end part of the spraying robot, and the autorotation module of the workpiece supporting jig drives the brake disc to rotate during spraying, so that the brake disc can be sprayed at 360 degrees without dead angles during spraying, the spraying is uniform, and the spraying quality is ensured;
3. through being provided with two work piece slip table modules, spraying and material loading are gone on in turn, improve spraying robot efficiency, increase the productivity by fold.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the spraying device of the present invention;
FIG. 3 is an enlarged view of A in FIG. 2 according to the present invention;
fig. 4 is a top view of the spraying device of the present invention.
The following description is made with reference to the accompanying drawings:
1-a feeding device; 2-brake disc;
3-a material taking robot; 4-spraying device;
5-a support; 6-robot sliding table module;
601-first linear slide; 602 — a first drive;
603-a spraying robot; 6031-spray gun;
7-workpiece sliding table module; 701-a second linear slide rail;
702-a second drive; 703-workpiece supporting jig;
704-slip table; 8-a rotation module;
801-turntable; 802 — third drive means.
Detailed Description
The following description of the preferred embodiments of the present invention will be made in conjunction with the accompanying drawings.
Referring to fig. 1 to 4, the utility model relates to an automobile brake disc automatic spraying equipment, include: the device comprises a feeding device 1, a material taking robot 3 and a spraying device 4. The feeding device 1 is provided with a feeding roller which is used for conveying a brake disc 2 to be sprayed. The material taking robot 3 is arranged on one side of the feeding device 1 and used for placing the brake disc 2 on the spraying device 4, and meanwhile, the material taking robot 3 is also used for grabbing and placing the brake disc 2 after the spraying operation is completed to the next conveying position. Spraying device 4 includes support 5, robot slip table module 6 and two work piece slip table modules 7, robot slip table module 6 is installed on the top of support 5, robot slip table module 6 includes first linear slide rail 601, first drive arrangement 602 and three spraying robot 603, first linear slide rail 601 fixed mounting is on the horizontal pole at support 5 top, three spraying robot 603 equidistant range cunning is joined in marriage on first linear slide rail 601, first drive arrangement 602 is connected with spraying robot 603, first drive arrangement 602 is the servo motor drive, first drive arrangement 602 drive spraying robot 603 moves about on first linear slide rail 601, make spraying robot 603 reach and wait to spray the position. The spraying robot 603 is a six-axis robot, a gun rack is arranged at the end of an arm of the spraying robot 603, and two spray guns 6031 are arranged on the gun rack.
Referring to fig. 2, two workpiece sliding table modules 7 are arranged below the support 5 and correspond to the robot sliding table module 6, each workpiece sliding table module 7 includes a second linear slide rail 701, a second driving device 702, three workpiece supporting jigs 703 and a sliding table 704, the three workpiece supporting jigs 703 are arranged on the sliding table 704 at equal intervals, the sliding table 704 is slidably mounted on the second linear slide rail 701, and the second driving device 702 is connected with the sliding table 704. The second driving device 702 is driven by a servo motor, and the second driving device 702 drives the sliding table 704 to drive the workpiece support jig 703 to move on the second linear sliding rail 701, so that the brake disc 2 on the workpiece support jig 703 reaches a position to be sprayed.
Referring to fig. 3, each workpiece supporting jig 703 is provided with a rotation module 8, the rotation module includes a turntable 801 and a third driving device 802, the turntable 801 is installed at the bottom of the workpiece supporting jig 703, and the third driving device 802 is connected to the turntable 801. The third driving device 802 is driven by a motor, and the third driving device 802 drives the turntable 801 to drive the workpiece supporting jig 703 to rotate, so that 360-degree spraying without a dead angle is realized, spraying is uniform, and spraying quality is ensured.
Wherein, spraying robot 603 carries out the spraying to brake disc 2 on two work piece slip table modules 7 in turn.
Referring to fig. 4, the first linear guide 601 and the second linear guide 701 are vertically disposed.
Further explaining the embodiment, in operation, the feeding device 1 continuously conveys the brake discs 2 to be sprayed, and every three brake discs 2 are arranged into one group, the material taking robot 3 simultaneously grabs and places the three brake discs 2 on the workpiece supporting jig 703 of one of the workpiece sliding table modules 7 from the feeding device 1, the servo motor of the second driving device 702 operates, and drives the sliding table 704 to drive the workpiece supporting jig 703 so that the brake discs 2 reach the spraying position and stop at fixed points; the motor of the third driving device 802 operates to rotate the brake discs 2 on the workpiece support jig 703, and the servo motor of the first driving device 602 operates to drive the spraying robot 603 to move to the spraying position and spray the three brake discs 2 at the same time. Meanwhile, the material taking robot 3 grabs and places the three brake discs 2 on the workpiece supporting jig 703 of another workpiece sliding table module 7 from the feeding device 1, after the spraying of the brake disc 2 on the previous workpiece sliding table module 7 is finished, the workpiece supporting jig 703 returns to the initial position, and the workpiece supporting jig 703 of another workpiece sliding table module 7 moves to the spraying position for spraying. And the brake disc 2 after the spraying is finished is grabbed and placed to the next conveying position by the material taking robot 3, and the operation is repeated.
The automatic spraying equipment for the automobile brake disc can realize unmanned full-automatic spraying operation in severe environment, reduce the damage to human bodies in the spraying process, realize safe production, reduce the labor cost, and simultaneously realize concentration and save the operation space; the spraying robot is a six-axis robot, and is matched with a robot sliding table module to form a seven-axis spraying robot, two spray guns are arranged at the end part of the spraying robot, and the autorotation module of the workpiece supporting jig drives the brake disc to rotate during spraying, so that the brake disc can be sprayed at 360 degrees without dead angles during spraying, the spraying is uniform, and the spraying quality is ensured; through being provided with two work piece slip table modules, spraying and material loading are gone on in turn, improve spraying robot efficiency, increase the productivity by fold.
In the previous description, numerous specific details were set forth in order to provide a thorough understanding of the invention. The foregoing description is only illustrative of the preferred embodiments of the invention, which can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. All the contents that do not depart from the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical substance of the present invention all still belong to the protection scope of the technical solution of the present invention.
Claims (8)
1. The utility model provides an automobile brake disc automatic spraying equipment which characterized in that includes:
the device comprises a feeding device (1), wherein a feeding roller is arranged on the feeding device (1), and the feeding roller is used for conveying a brake disc (2) to be sprayed;
the material taking robot (3) is arranged on one side of the feeding device (1) and used for placing the brake disc (2) on the spraying device (4);
the spraying device (4) comprises a support (5), a robot sliding table module (6) and at least one workpiece sliding table module (7), wherein the robot sliding table module (6) is installed on the support (5), the robot sliding table module (6) comprises a first linear sliding rail (601), a first driving device (602) and at least one spraying robot (603), the first linear sliding rail (601) is fixedly installed on the support (5), and the spraying robot (603) is matched on the first linear sliding rail (601) in a sliding manner; the first driving device (602) is connected with the spraying robot (603) and is used for driving the spraying robot (603) to move on the first linear slide rail (601); the workpiece sliding table module (7) is arranged at a position corresponding to the robot sliding table module (6) and comprises a second linear slide rail (701), a second driving device (702) and at least one workpiece supporting jig (703) in sliding fit connection with the second linear slide rail (701); the second driving device (702) is connected with the workpiece supporting jig (703) and is used for driving the workpiece supporting jig (703) to move on the second linear slide rail (701).
2. The automatic spraying equipment for the automobile brake disc according to claim 1, characterized in that: the workpiece supporting jig is characterized in that an autorotation module (8) is installed on the workpiece supporting jig (703), the autorotation module comprises a rotary table (801) and a third driving device (802), the rotary table (801) is installed at the bottom of the workpiece supporting jig (703), and the third driving device (802) is connected with the rotary table (801) and used for driving the rotary table (801) to drive the workpiece supporting jig (703) to rotate.
3. The automatic spraying equipment for the automobile brake disc according to claim 1, characterized in that: the workpiece sliding table module (7) is provided with two parts, and the spraying robot (603) alternately sprays the brake disc (2) on the workpiece sliding table module (7).
4. The automatic spraying equipment of the automobile brake disc according to claim 1 or 3, characterized in that: the workpiece sliding table module (7) further comprises a sliding table (704), three workpiece supporting jigs (703) are arranged on the sliding table (704), the three workpiece supporting jigs (703) are arranged on the second linear sliding rail (701) in a sliding mode through the sliding table (704), and the corresponding spraying robot (603) is set to be three.
5. The automatic spraying equipment for the automobile brake disc according to claim 1, characterized in that: the first linear slide rail (601) and the second linear slide rail (701) are vertically distributed.
6. The automatic spraying equipment for the automobile brake disc according to claim 1, characterized in that: the arm end of the spraying robot (603) is provided with a gun rack, and the gun rack is provided with two spray guns (6031).
7. The automatic spraying equipment for the automobile brake disc according to claim 1, characterized in that: the spraying robot (603) is a six-axis robot.
8. The automatic spraying equipment for the automobile brake disc according to claim 1, characterized in that: the first driving device (602) and the second driving device (702) are driven by servo motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021719973.8U CN213222871U (en) | 2020-08-18 | 2020-08-18 | Automatic spraying equipment for automobile brake disc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021719973.8U CN213222871U (en) | 2020-08-18 | 2020-08-18 | Automatic spraying equipment for automobile brake disc |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213222871U true CN213222871U (en) | 2021-05-18 |
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ID=75895809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021719973.8U Active CN213222871U (en) | 2020-08-18 | 2020-08-18 | Automatic spraying equipment for automobile brake disc |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213222871U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700201A (en) * | 2022-03-22 | 2022-07-05 | 佛山市科莱机器人有限公司 | Yacht robot spraying device |
-
2020
- 2020-08-18 CN CN202021719973.8U patent/CN213222871U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700201A (en) * | 2022-03-22 | 2022-07-05 | 佛山市科莱机器人有限公司 | Yacht robot spraying device |
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