CN210171762U - Automatic paint spraying system capable of rotating in traveling mode - Google Patents
Automatic paint spraying system capable of rotating in traveling mode Download PDFInfo
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- CN210171762U CN210171762U CN201920586743.XU CN201920586743U CN210171762U CN 210171762 U CN210171762 U CN 210171762U CN 201920586743 U CN201920586743 U CN 201920586743U CN 210171762 U CN210171762 U CN 210171762U
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- 238000005507 spraying Methods 0.000 title claims abstract description 50
- 239000003973 paint Substances 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 239000000758 substrate Substances 0.000 claims abstract description 24
- 230000001681 protective effect Effects 0.000 claims description 19
- 230000007723 transport mechanism Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000010422 painting Methods 0.000 claims 3
- 239000007921 spray Substances 0.000 abstract description 7
- 239000011248 coating agent Substances 0.000 abstract description 6
- 238000000576 coating method Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
An automatic paint spraying system capable of running and rotating comprises a spraying robot and an automatic conveying rotary sliding table, wherein the automatic conveying rotary sliding table comprises a rodless cylinder conveying mechanism, a rotating mechanism and a workpiece mounting part; the rodless cylinder conveying mechanism comprises a first mounting substrate, a rodless cylinder, a first slide rail, a first slide block, a slide block adapter block and an adapter plate; the rotating mechanism comprises a second mounting base plate, a supporting plate, a connecting rod, a cylinder mounting seat, a cylinder pushing block, a second sliding rail, a second sliding block, a rack, a gear shaft, a bearing and a bearing adapter plate; the workpiece mounting piece is mounted on the bearing adapter plate. The utility model adopts the spraying robot to automatically spray paint, can simultaneously spray more than one workpiece, and has high coating efficiency and yield; the remote control is adopted, so that the safety is improved; the coating quality is ensured; through changing the work piece installed part, can carry out the operation of spraying paint to multiple different products, the pertinence of suitability and professional spraying is strong.
Description
Technical Field
The utility model belongs to the technical field of the operation, a paint spraying apparatus is related to, in particular to rotatable automatic paint spraying system of area is walked to feasible.
Background
In some heavy industry industries, parts need to be painted, and the conventional operation mode is to perform surface treatment operation in a paint spraying room by holding a spray gun by an operator. This kind of mode efficiency is lower, wastes time and energy, and the treatment effect becomes inhomogeneous very easily according to the angle, the distance that operating personnel held the spray gun and the change of translation rate to operating personnel's physical demands is great, and operational environment is full of poisonous and harmful gas, and is very harmful to operating personnel's health.
SUMMERY OF THE UTILITY MODEL
To the above problem, the utility model provides a can walk rotatory automatic paint spraying system of area.
The purpose of the utility model can be realized by the following technical scheme: an automatic paint spraying system capable of running and rotating comprises a spraying robot and more than one automatic conveying rotary sliding table, wherein the automatic conveying rotary sliding table comprises a rodless cylinder conveying mechanism, a rotating mechanism and a workpiece mounting part; the rodless cylinder conveying mechanism comprises a first mounting substrate, a rodless cylinder, a first slide rail, a first slide block, a slide block switching block and a switching plate, wherein the rodless cylinder is mounted on the first mounting substrate, the two sides of the rodless cylinder are respectively provided with the parallel first slide rails, the first slide rail is mounted on the first mounting substrate, the first slide rail is provided with the first slide block, the first slide block is provided with the slide block switching block, and the first slide block is connected with the switching plate through the slide block switching block; the rotating mechanism comprises a second mounting base plate, a support plate, a connecting rod, a cylinder mounting seat, a cylinder pushing block, a second slide rail, a second slide block, a rack, a gear shaft, a bearing and a bearing adapter plate, wherein the second mounting base plate and the support plate are arranged in parallel from top to bottom and are connected through a plurality of connecting rods, the support plate is connected with a sliding table and the adapter plate of a rodless cylinder, the cylinder is mounted on the lower surface of the second mounting base plate through the cylinder mounting seat, a piston rod of the cylinder is arranged along the horizontal direction and is connected with the cylinder pushing block, the second slide rail is mounted on the lower surface of the second mounting base plate and is arranged in the same direction as the piston rod of the cylinder, the second slide block is mounted on the second slide rail and is connected with the cylinder pushing block, the rack is mounted on the cylinder pushing block and is arranged in the same direction, the bearing adapter plate is connected with the inner ring of the bearing and arranged on the upper side of the second mounting substrate; the workpiece mounting piece is mounted on the bearing adapter plate.
Furthermore, the rotating mechanism further comprises guide strips, the two sides of the first mounting substrate are respectively provided with the guide strips parallel to the first slide rail, and the guide strips are in guide fit with the adapter plate on the same side; the adapter plate comprises a first adapter plate and a second adapter plate, the first adapter plate and the second adapter plate are arranged in opposite directions and are connected at the bottoms, a groove-shaped space matched with the guide strip at the same side in a guiding mode is formed between the first adapter plate and the second adapter plate, and the first adapter plate is connected with the sliding block adapter block at the same side.
Further, rotary mechanism still includes the blotter, the both ends on the rack direction of motion set up the blotter respectively.
Furthermore, the rotating mechanism further comprises a jacking block, and the two ends of the second slide rail and the peripheral sides of the bearing adapter plate are respectively provided with the jacking block.
Preferably, the spraying robot is an explosion-proof type spraying robot.
Preferably, a quick-change connector is mounted at one end of the first mounting base plate.
Preferably, the connecting rod is a hexagonal rod.
Furthermore, the automatic conveying rotary sliding table further comprises a protective cover or a protective plate, and the protective cover or the protective plate is respectively arranged on the rodless cylinder conveying mechanism and the rotary mechanism. The automatic conveying rotary sliding table further comprises a drag chain mounting plate and a drag chain, the drag chain mounting plate is mounted on the side face of the rodless cylinder conveying mechanism, the drag chain is mounted on the drag chain mounting plate and connected with the rotating mechanism, and a protective cover or a protective plate is also mounted on the drag chain.
Preferably, the number of the automatic conveying rotary sliding tables is two, and the two automatic conveying rotary sliding tables are respectively installed on two sides of the spraying robot.
Compared with the prior art, the beneficial effects of the utility model are that: 1. the spraying robot is adopted to automatically spray paint, so that complicated manual spraying can be well replaced, the coating efficiency is 10-15 times that of manual spraying, and the surface treatment efficiency of large-sized workpieces is greatly improved; 2. the spraying robot can simultaneously spray more than one workpiece, the coating utilization rate is high, and the yield is high; 3. the spraying robot adopts remote control, so that the harm of severe working environment to the health of operators is greatly reduced, and the physical consumption of the operators is saved; 4. the spraying robot is matched with the rotating mechanism, the sprayed coating has good quality, smooth and fine coating, uniform thickness, no brush mark, good adhesive force and long service life; 5. through changing the work piece installed part, this automatic paint spraying system can carry out the operation of spraying paint to various work pieces, the goods of each trade, and the suitability is with strong points with professional spraying, has promoted the competitiveness of enterprise and product.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is the structure schematic diagram of the automatic conveying rotary sliding table of the present invention.
Fig. 3 is a schematic structural view of the rodless cylinder transportation mechanism of the present invention.
Fig. 4 is a schematic structural diagram of the rotating mechanism, the workpiece mounting member and the workpiece in the present invention.
Fig. 5 is a schematic structural view of the inside of the rotating mechanism of the present invention.
The parts in the figures are numbered as follows:
1 spraying robot
2 rodless cylinder conveying mechanism
201 first mounting substrate
202 rodless cylinder
203 first slide rail
204 slide block transfer block
205 guide strip
206 first adapter plate
207 second adapter plate
208 quick-change connector
3 rotating mechanism
301 second mounting substrate
302 support plate
303 connecting rod
304 cylinder mounting base
305 air cylinder
306 air cylinder pushing block
307 second slide rail
308 gear shaft
309 bearing
310 bearing adapter plate
311 buffer pad
312 puller block
4 workpiece mounting part
5 bottom plate
6 drag chain mounting plate
7 drag chain
8 protective covers or guards
9 workpiece.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings to make it clear to those skilled in the art how to practice the invention. While the invention has been described in connection with its preferred embodiments, these embodiments are intended to be illustrative, and not to limit the scope of the invention.
Referring to fig. 1, the automatic paint spraying system capable of rotating in a traveling belt comprises a spraying robot 1 and more than one automatic conveying rotary sliding table. In this embodiment, the spraying robot 1 is an explosion-proof spraying robot; the automatic rotary conveying sliding tables are arranged on two sides of the spraying robot 1, and the spraying robot 1 and the two automatic rotary conveying sliding tables are arranged on an installation bottom plate 5.
Referring to fig. 1 and 2, the automatic conveying rotary sliding table comprises a rodless cylinder conveying mechanism 2, a rotating mechanism 3, a workpiece mounting part 4, a drag chain mounting plate 6, a drag chain 7 and a protective cover or protective plate 8.
Referring to fig. 3, the rodless cylinder transportation mechanism 2 includes a first mounting substrate 201, a rodless cylinder 202, a first slide rail 203, a first slide block, a slide block adapter block 204, and an adapter plate; the first mounting substrate 201 is mounted on the mounting base plate 5, the rodless cylinder 202 is mounted on the first mounting substrate 201, two parallel first sliding rails 203 are respectively arranged on two sides of the rodless cylinder 202, the two first sliding rails 203 are mounted on the first mounting substrate 201, a first sliding block is mounted on each first sliding rail 203, a sliding block transfer block 204 is mounted on each first sliding block, and the first sliding blocks are connected with the transfer plate through the sliding block transfer blocks 204.
In this embodiment, two sides of the first mounting substrate 201 are respectively provided with a guide bar 205, the guide bar 205 is parallel to the first slide rail 203 and is in guiding fit with the adapter plate on the same side, the adapter plate includes a first adapter plate 206 and a second adapter plate 207 which are both L-shaped, the first adapter plate 206 and the second adapter plate 207 are arranged in an upright opposite direction, bottoms of the first adapter plate and the second adapter plate are connected, a groove-shaped space in guiding fit with the guide bar 205 on the same side is formed between the first adapter plate 206 and the second adapter plate 207, and the first adapter plate 206 is connected with the slider adapter block 204 on the same side; a quick-change connector 208 is mounted at one end of the first mounting base plate 201, so that the rodless cylinder 202 can be conveniently connected with a pipeline.
Referring to fig. 4 and 5, the rotating mechanism 3 includes a second mounting substrate 301, a supporting plate 302, a connecting rod 303, a cylinder mounting base 304, a cylinder 305, a cylinder pushing block 306, a second sliding rail 307, a second sliding block, a rack, a gear shaft 308, a bearing 309 and a bearing adapter plate 310; the second mounting substrate 301 and the support plate 302 are arranged in parallel up and down and are connected by a plurality of connecting rods 303, the support plate 302 is connected with the slide table and the adapter plate of the rodless cylinder 202 of the rodless cylinder transport mechanism 2, the cylinder 305 is mounted on the lower surface of the second mounting substrate 301 through a cylinder mounting base 304, a piston rod of the cylinder 305 is arranged along the horizontal direction and connected with a cylinder pushing block 306, the second slide rail 307 is mounted on the lower surface of the second mounting substrate 301 and is disposed in the same direction as the piston rod of the cylinder 305, a second slider is mounted on the second slide rail 307, the second sliding block is connected with an air cylinder pushing block 306, the rack is arranged on the air cylinder pushing block 306 and is arranged in the same direction with the piston rod of the air cylinder 305, the gear shaft 308 is fixed with the inner ring of the bearing 309, and is mounted on the second mounting substrate 301 through a bearing 309, a gear shaft 308 is engaged with the rack, the bearing adapter plate 310 is connected to the inner ring of the bearing 309 and disposed on the upper side of the second mounting substrate 301. The workpiece mounting piece 4 is mounted on the bearing adapter plate 310, the workpiece 9 is mounted on the workpiece mounting piece 4, and different workpieces 9 can be replaced by replacing the workpiece mounting piece 4.
In this embodiment, the connecting rod 303 is a hexagonal rod. The rotating mechanism 3 further comprises a buffer pad 311 and a jacking block 312, the buffer pads 311 are respectively arranged at two ends of the rack in the moving direction so as to prevent the rotating angle of the thrust gear from being too large, and the jacking blocks 312 are respectively arranged at two ends of the second slide rail 307 and the periphery of the bearing adapter plate 310 so as to prevent looseness.
The drag chain mounting plate 6 is arranged on the side surface of the rodless cylinder conveying mechanism 2, and the drag chain 7 is arranged on the drag chain mounting plate 6 and connected with the rotating mechanism 3.
The rodless cylinder conveying mechanism 2, the rotating mechanism 3 and the drag chain 7 are respectively provided with a protective cover or a protective plate 8 which are used for preventing moisture in a paint spraying environment from entering the protective cover or the protective plate to the greatest extent and damaging parts and cables.
During operation, referring to fig. 1 and fig. 2, firstly, workpieces 9 to be sprayed are installed on the workpiece installation parts 4 located at the feeding positions of the two automatic conveying rotary sliding tables, then the rodless cylinder 202 works, the sliding tables of the rodless cylinder 202 drive the rotary mechanism 3 to move to the spraying position of the spraying robot 1 along the first sliding rail 203, then the workpiece installation parts 4 on the rotary mechanism 3 move to the working area of the spraying robot 1, and the spraying robot 1 can simultaneously perform spraying operation on the workpieces 9 on two sides. In the spraying process, the air cylinder 305 of the rotating mechanism 3 works, the piston rod of the air cylinder 305 pushes the air cylinder pushing block 306 to move along the second sliding rail 307, the rack on the air cylinder pushing block 306 enables the gear shaft 308 to rotate, and further the bearing 309 and the workpiece mounting part 4 connected through the bearing adapter plate 310 rotate, so that the workpiece 9 rotates, and the spraying robot 1 can spray different angles of the workpiece 9.
It should be noted that many variations and modifications of the embodiments of the present invention are possible, which are fully described, and are not limited to the specific examples of the above embodiments. The above embodiments are merely illustrative of the present invention and are not intended to limit the present invention. In conclusion, the scope of the present invention should include those changes or substitutions and modifications which are obvious to those of ordinary skill in the art.
Claims (10)
1. The automatic paint spraying system capable of running and rotating is characterized by comprising a spraying robot and more than one automatic conveying rotary sliding table, wherein the automatic conveying rotary sliding table comprises a rodless cylinder conveying mechanism, a rotating mechanism and a workpiece mounting part;
the rodless cylinder conveying mechanism comprises a first mounting substrate, a rodless cylinder, a first slide rail, a first slide block, a slide block switching block and a switching plate, wherein the rodless cylinder is mounted on the first mounting substrate, the two sides of the rodless cylinder are respectively provided with the parallel first slide rails, the first slide rail is mounted on the first mounting substrate, the first slide rail is provided with the first slide block, the first slide block is provided with the slide block switching block, and the first slide block is connected with the switching plate through the slide block switching block;
the rotating mechanism comprises a second mounting base plate, a support plate, a connecting rod, a cylinder mounting seat, a cylinder pushing block, a second slide rail, a second slide block, a rack, a gear shaft, a bearing and a bearing adapter plate, wherein the second mounting base plate and the support plate are arranged in parallel from top to bottom and are connected through a plurality of connecting rods, the support plate is connected with a sliding table and the adapter plate of a rodless cylinder, the cylinder is mounted on the lower surface of the second mounting base plate through the cylinder mounting seat, a piston rod of the cylinder is arranged along the horizontal direction and is connected with the cylinder pushing block, the second slide rail is mounted on the lower surface of the second mounting base plate and is arranged in the same direction as the piston rod of the cylinder, the second slide block is mounted on the second slide rail and is connected with the cylinder pushing block, the rack is mounted on the cylinder pushing block and is arranged in the same direction, the bearing adapter plate is connected with the inner ring of the bearing and arranged on the upper side of the second mounting substrate;
the workpiece mounting piece is mounted on the bearing adapter plate.
2. The travelable rotating automatic paint spraying system of claim 1, wherein the rotating mechanism further comprises a guide bar, guide bars parallel to the first slide rail are respectively mounted on two sides of the first mounting substrate, and the guide bars are in guiding fit with the adapter plate on the same side; the adapter plate comprises a first adapter plate and a second adapter plate, the first adapter plate and the second adapter plate are arranged in opposite directions and are connected at the bottoms, a groove-shaped space matched with the guide strip at the same side in a guiding mode is formed between the first adapter plate and the second adapter plate, and the first adapter plate is connected with the sliding block adapter block at the same side.
3. The travelable rotary automated paint spraying system of claim 1, wherein the rotary mechanism further comprises a buffer pad, and the buffer pads are provided at both ends in the moving direction of the rack.
4. The automatic paint spraying system with a rotatable traveling belt according to claim 1, wherein the rotating mechanism further comprises a tightening block, and both ends of the second slide rail and the peripheral side of the bearing adapter plate are respectively provided with the tightening block.
5. The travelable rotary automated paint spraying system of claim 1 in which the painting robot is an explosion-proof type painting robot.
6. The system of claim 1, wherein a quick-change coupler is mounted to the first mounting base at one end.
7. The travelable rotary automated paint spraying system of claim 1 in which the connecting rod is a hexagonal rod.
8. The travelable rotating automatic paint spraying system according to any one of claims 1 to 7, wherein the automatic conveying rotary slide table further comprises a protective cover or a protective plate, and the rodless cylinder transport mechanism and the rotating mechanism are respectively provided with the protective cover or the protective plate.
9. The travelable rotating automatic paint spraying system of claim 8, wherein the automatic conveying rotary slide table further comprises a drag chain mounting plate and a drag chain, the drag chain mounting plate is mounted on the side of the rodless cylinder transport mechanism, the drag chain is mounted on the drag chain mounting plate and connected with the rotating mechanism, and a protective cover or protective plate is also mounted on the drag chain.
10. The travelable rotating automatic paint spraying system according to claim 9, wherein the number of the automatic conveying rotary slide tables is two, and the two automatic conveying rotary slide tables are respectively installed at both sides of the painting robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920586743.XU CN210171762U (en) | 2019-04-26 | 2019-04-26 | Automatic paint spraying system capable of rotating in traveling mode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920586743.XU CN210171762U (en) | 2019-04-26 | 2019-04-26 | Automatic paint spraying system capable of rotating in traveling mode |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210171762U true CN210171762U (en) | 2020-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920586743.XU Active CN210171762U (en) | 2019-04-26 | 2019-04-26 | Automatic paint spraying system capable of rotating in traveling mode |
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| Country | Link |
|---|---|
| CN (1) | CN210171762U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114226109A (en) * | 2021-11-26 | 2022-03-25 | 安徽远超仪器设备有限公司 | Automatic processing device for electrical equipment shell |
-
2019
- 2019-04-26 CN CN201920586743.XU patent/CN210171762U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114226109A (en) * | 2021-11-26 | 2022-03-25 | 安徽远超仪器设备有限公司 | Automatic processing device for electrical equipment shell |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231107 Address after: 215316 198 Dengta Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee after: Allied Automation (Kunshan) Co.,Ltd. Address before: No. 838, Yinglun Road, China (Shanghai) pilot Free Trade Zone, Pudong New Area, Shanghai 200131 Patentee before: MIRLE AUTOMATION TECHNOLOGY (SHANGHAI) Co.,Ltd. |
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| TR01 | Transfer of patent right |