CN105774189B - A kind of full-automatic film laminator and control method - Google Patents
A kind of full-automatic film laminator and control method Download PDFInfo
- Publication number
- CN105774189B CN105774189B CN201610294066.5A CN201610294066A CN105774189B CN 105774189 B CN105774189 B CN 105774189B CN 201610294066 A CN201610294066 A CN 201610294066A CN 105774189 B CN105774189 B CN 105774189B
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- fixed
- material component
- feeding
- pressing mold
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1858—Handling of layers or the laminate using vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B2038/1891—Using a robot for handling the layers
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A kind of full-automatic film laminator and control method, wherein full-automatic film laminator includes base, is fixed on the bottom plate of base upper surface and the die module being arranged on bottom plate, and it also includes for the shifting material component of die module feeding and discharging and with die module and moving the control assembly that material component control connects；Control method coordinates circulate operation using double pressing mold stations and the swing arm of double-mechanical feeding, two sets of shifting material components are included on walking symmetrically arranged the first shifting material component for feeding of line bar and the second shifting material component for blanking, moving region in the range of their each responsible 180 degrees, coating materials can be delivered to pressing mold station or deliver to discharging streamline from pressing mold station discharging by 90 degree of side-to-side movement, the collaboration setting effectively increases production efficiency and reduces control difficulty with control method, set than two-track material component townhouse compacter, it is more efficient, this invention ensures that production efficiency, save manpower；Operation interface uses man-machine interface, and overall structure is exquisite, stable and reliable for performance.
Description
Technical field
The present invention relates to compression molding techniques field, more particularly to a kind of full-automatic film laminator and control method.
Background technology
As the factor prices such as China labour rise steadily, labor cost advantage is gradually lost.Automation, machine
Tool, intelligent equipment certainly will will turn into the standard configuration of following streamline.
With the information-based continuous expansion for showing market, people are increasingly vigorous to the demand of the personal terminal such as mobile phone, flat board,
And applied to colour screen handset, flat board, the life of backlight (LCD) in the LCD MODULEs (LCM) of terminal electronic product such as car is cut out
Production is but difficult to meet needs, and the membrane material production that backlight (LCD) uses at present also rests on the mechanization press mold work of manpower participation
In skill, the technique not only puts into human cost height, and each machine need to match somebody with somebody a manpower, hidden danger safe to use also be present, product
Quality is also difficult to be effectively ensured, low production efficiency.
The content of the invention
It is an object of the invention to provide a kind of full-automatic film laminator and control method, and it has compact-sized, control letter
The characteristics of single and high efficient and reliable is stable.
The present invention is achieved like this, a kind of full-automatic film laminator, and it includes base, is fixed on the bottom of base upper surface
Plate and the die module being arranged on bottom plate, it is characterised in that it also includes the shifting material group for die module feeding and discharging
Part and the control assembly connected with die module and shifting material component control.
The material component that moves includes feeding swing arm, the sucker for capturing coating materials and the servomotor being fixed on bottom plate
With drive cylinder above and below feeding, the sucker is connected to one end of feeding swing arm, for driving feeding swing arm to swing and transporting up and down
Drive cylinder is connected in the other end of feeding swing arm up and down for dynamic servomotor and feeding.
The die module includes die assembly, the cover half component for positioning and driving die assembly pressing mold and pressing mold and driven
Dynamic component.
The pressing mold drive component includes fixed cover, positioning sleeve, lock sleeve, guide rail fixed plate, air cylinder fixed plate, pressing mold gas
Cylinder, the second guide rail, the plate that is located by connecting, column fixed plate and lower end are fixed on the column on bottom plate, institute by column fixed plate
State column and be also associated with lock sleeve, positioning sleeve and fixed cover from the top down；One end of the air cylinder fixed plate is fixed on column
Top, the other end are connected with pressing mold cylinder；
The upper end of the guide rail fixed plate is fixed on the bottom surface of air cylinder fixed plate, and the guide rail fixed plate is vertically arranged with
Second guide rail, the one end for the plate that is located by connecting are slidably connected with the second guide rail, and the other end is connected with the output shaft of pressing mold cylinder.
The die assembly includes upper tool and lower tool corresponding with upper tool, and upper tool is connected by upper tool fixed plate
It is located by connecting described in being connected on plate, lower tool is fixed on tool bottom plate.
The cover half component is several, and is symmetricly set on tool bottom plate periphery, the cover half component include positioning cylinder,
Air cylinder base, the first guide rail and the adjustable positioning expeller being slidably connected on the first guide rail, for localization tool bottom plate
Adjustable positioning expeller is connected with positioning cylinder, and positioning cylinder is fixed on bottom plate by air cylinder base.
The control assembly includes being fixed on the light barrier holder walked line bar and be fixed on bottom plate edge at bottom plate center,
It is described walk line bar at the top of be connected with display controller, be fixed with light barrier holder for monitor station action grating.
The base sidepiece, which is provided with the fan hole of heat transmission and is fixed on base bottom, to be used to supporting and moving press mold
The adjustable feet and universal wheel of machine.
The full-automatic film laminator includes two sets of die modules and two sets are moved material component, and two sets of die modules are included on walking
Symmetrically arranged first die module of line bar and the second die module, two sets are moved material component and also include being symmetrical arranged on walking line bar
For feeding first move material component and for blanking second move material component.
A kind of control method of full-automatic film laminator, it is characterised in that the control method is above-mentioned including two casing pressure modules
The control method of part and two sets of full-automatic film laminators for moving material component, it comprises the following steps：
(1) startup power supply, the first shifting material component and the second shifting material component are in original position；
(2) grating senses the product on charging streamline, and feed station is shifted in the first feeding swing arm for moving material component, to
Coating materials is captured by sucker down；
Coating materials is transplanted on the pressure in the first die module or the second die module by (3) the first feeding swing arms for moving material component
Die worker position, puts down coating materials, repeat step (2) and (3)；
Cover half component action in (4) first die modules or the second die module, positioning pressing mold position, pressing mold driving group
Coating materials processing is completed in part driving die assembly action；
(5) the second feeding swing arms for moving material component are moved to the first die module or the second die module, pass downwardly through suction
Coating materials after disk crawl processing；
Coating materials is transplanted on discharging streamline by (6) the second feeding swing arms for moving material component, puts down coating materials, repeat step (5)
(6).
Beneficial effects of the present invention are：Automatic film pressing machine disclosed by the invention is using double pressing mold stations and double-mechanical feeding pendulum
Arm coordinates circulate operation, with reference to electrified control modes such as servomotor, vacuum suctions, is realized under the control of PLC control system
The collaboration streamlined continuous production of coating materials；This invention ensures that production efficiency, saves manpower；Operation interface uses man-machine boundary
Face, overall structure is exquisite, stable and reliable for performance.
Brief description of the drawings
Fig. 1 is the structural representation of the full-automatic film laminator of the present invention.
Fig. 2 is the full-automatic film laminator superstructure enlarged drawing of the present invention.
Fig. 3 is the functional-block diagram of the full-automatic film laminator control method of the present invention.
In figure, 1, base 2, column fixed plate 3, light barrier holder 4, fixed cover 5, positioning sleeve 6, lock sleeve 7, vertical
Post 8, guide rail fixed plate 9, air cylinder fixed plate 10, sucker 11, feeding swing arm 12, servomotor 13, display controller
14th, the first guide rail 15, pressing mold cylinder 16, the second guide rail 17, grating 18, adjustable positioning expeller 19, positioning cylinder 20,
Bottom plate 21, walk line bar 22, fan hole 23, adjustable feet 24, universal wheel 25, feeding up and down drive cylinder 26, on control
Tool 27, air cylinder base 28, lower tool 29, tool bottom plate 30, upper tool fixed plate 31, be located by connecting plate.
Embodiment
The embodiment of the present invention is described further below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, the present invention is achieved like this, a kind of full-automatic film laminator, and it includes base 1, fixed
The upper surface of base 1 bottom plate 20 and die module on the base plate 20 is set, its structure is that it is die module that it, which also includes,
The shifting of feeding and discharging expects component and the control assembly of connection is controlled with die module and shifting material component；The present invention is expected by moving
Component completes feeding and discharging, completes press mold by die module, automated control operation is completed by control assembly.
The present invention is used to realize that the shifting material component of feeding and discharging is achieved in that it includes feeding swing arm 11, is used for
Capture drive cylinder 25 above and below the sucker 10 and fixed servomotor 12 and feeding on the base plate 20 of coating materials, the sucker 10
One end of feeding swing arm 11 is connected to, for driving above and below the servomotor 12 and feeding that feeding swing arm 11 swings and move up and down
Drive cylinder 25 is connected in the other end of feeding swing arm 11；Under the control of control assembly, the control of servomotor 12 takes
Material swing arm 11 is rotated to above coating materials, and drive cylinder 25 controls feeding swing arm 11 downwards to feeding up and down, and then is grabbed by sucker 10
Coating materials is taken, drive cylinder 25 controls 11 upward return of feeding swing arm to feeding up and down, and then servomotor 12 controls again puts feeding
Arm 11 rotates to processing stations, the discharging of sucker 10, repeats aforesaid operations, realizes automatic continuous production.
The present invention is also innovated to die module, enables die module supporting with moving material component, and realize certainly
Dynamicization continuous production；The die module include die assembly, the cover half component for positioning and driving die assembly pressing mold and
Pressing mold drive component.
The embodiment of each key component and operation principle are as follows：The pressing mold drive component include fixed cover 4,
It is positioning sleeve 5, lock sleeve 6, guide rail fixed plate 8, air cylinder fixed plate 9, pressing mold cylinder 15, the second guide rail 16, the plate 31 that is located by connecting, vertical
Post fixed plate 2 and lower end fix column 7 on the base plate 20 by column fixed plate 2, and the column 7 is also connected with from the top down
There are lock sleeve 6, positioning sleeve 5 and fixed cover 4；One end of the air cylinder fixed plate 9 is fixed on the top of column 7, other end connection
There is pressing mold cylinder 15；The upper end of the guide rail fixed plate 8 is fixed on the bottom surface of air cylinder fixed plate 9, and the guide rail fixed plate 8 is perpendicular
The second guide rail 16 directly is provided with, the one end for the plate 31 that is located by connecting is slidably connected with the second guide rail 16, the other end and pressing mold cylinder 15
Output shaft be connected；By the structure design for the guide rail 16 of plate 31 and second that is located by connecting, keep the output shaft of pressing mold cylinder 15
Track accurately is pushed, so as to ensure that the pressing mold of upper tool 26 being connected by upper tool fixed plate 30 with the plate 31 that is located by connecting
Precision, improve yield rate.
The die assembly includes upper tool 26 and lower tool 28 corresponding with upper tool 26, and upper tool 26 passes through upper tool
Fixed plate 30 is located by connecting on plate 31 described in being connected to, and lower tool 28 is fixed on tool bottom plate 29.In order to realize lower tool 28
Clamping is accurately positioned, and the cover half component is designed as several, and is symmetricly set on the periphery of tool bottom plate 29, the cover half component bag
Include positioning cylinder 19, air cylinder base 27, the first guide rail 14 and the adjustable positioning expeller being slidably connected on the first guide rail 14
18, adjustable positioning expeller 18 and positioning cylinder 19 for localization tool bottom plate 29 are connected, and positioning cylinder 19 passes through gas
Cylinder bottom seat 27 is fixed on the base plate 20；When coating materials is placed on lower tool 28 by shifting material component, the positioning of the cover half component
Cylinder 19 is acted so that adjustable positioning expeller 18 is slided along the first guide rail 14, and lower tool 28 is fixed in positioning.
The control assembly includes being fixed on the light walked line bar 21 and be fixed on the edge of bottom plate 20 at the center of bottom plate 20
Grid support 3, it is described walk line bar 21 top be connected with display controller 13, be fixed with light barrier holder 3 and move for monitoring station
The grating 17 of work, operator can monitor the working condition of whole film laminator by display controller 13, in time amendment, and a people can
More machines are monitored simultaneously and complete press mold, have both reduced human cost, lifting production efficiency, and participate in pressing mold mistake without manpower
Journey, solves hidden danger safe to use.
The base 1 of the present invention is Integrated design, and the sidepiece of base 1 is provided with the fan hole 22 of heat transmission and is fixed on
The bottom of base 1 is used for the adjustable feet 23 and universal wheel 24 for supporting and moving film laminator, can be easily right by universal wheel 24
Film laminator moves, and when needing to fix, the rise by can adjust feet 23 can be achieved the fixed of film laminator and support.
In order to improve production efficiency, while cooperation in production is improved, especially feeding and discharging equipment cooperates with, and the present invention is excellent
The film laminator of choosing includes two sets of die modules and two sets are moved material component, and two sets of die modules include being symmetrical arranged on walking line bar 21
The first die module and the second die module, two sets move material components also include on walking, line bar 21 is symmetrically arranged to be used for feeding
First move material component and for blanking second move material component；Its concrete operating principle is as shown in figure 3, wherein, first moves material
The feeding swing arm 11 of component is 1# feeding swing arms, and the second feeding swing arm 11 for moving material component is 2# feeding swing arms；First pressing mold group
The pressing mold station of part is 1# stations, and the pressing mold station of the second die module is 2# stations；The control method comprises the following steps：
(1) startup power supply, the first shifting material component and the second shifting material component are in original position；
(2) grating 17 senses the product on charging streamline, and feeder is shifted in the first feeding swing arm 11 for moving material component
Position, pass downwardly through sucker 10 and capture coating materials；
Coating materials is transplanted in the first die module or the second die module by (3) the first feeding swing arms 11 for moving material component
Pressing mold station, puts down coating materials, repeat step (2) and (3)；
Cover half component action in (4) first die modules or the second die module, positioning pressing mold position, pressing mold driving group
Coating materials processing is completed in part driving die assembly action；
(5) the second feeding swing arms 11 for moving material component are moved to the first die module or the second die module, pass downwardly through
Coating materials after sucker (10) crawl processing；
Coating materials is transplanted on discharging streamline by (6) the second feeding swing arms 11 for moving material component, puts down coating materials, repeat step
And (6) (5).
Above-mentioned control method coordinates circulate operation using double pressing mold stations and the swing arm of double-mechanical feeding, wherein two sets of shifting material groups
Part is included on walking symmetrically arranged the first shifting material component for feeding of line bar 21 and the second shifting material component for blanking, it
Moving region in the range of each responsible 180 degree, 90 degree of side-to-side movement coating materials can be delivered to pressing mold station or from pressing mold station
Discharging streamline is delivered in discharging, and the collaboration setting effectively increases production efficiency and reduce control difficulty with control method, than
The townhouse setting arranged side by side of two-track material component is compacter, more efficient, this invention ensures that production efficiency, saves manpower；Operation
Interface uses man-machine interface, and overall structure is exquisite, stable and reliable for performance.
Claims (7)
1. a kind of full-automatic film laminator, it includes base (1), is fixed on the bottom plate (20) of base (1) upper surface and is arranged on
Die module on bottom plate (20), it also include for die module feeding and discharging shifting material component and with die module and shifting
Expect the control assembly of component control connection；
The die module includes die assembly, the cover half component for positioning and driving die assembly pressing mold and pressing mold driving group
Part；
Characterized in that, the pressing mold drive component includes fixed cover (4), positioning sleeve (5), lock sleeve (6), guide rail fixed plate
(8), air cylinder fixed plate (9), pressing mold cylinder (15), the second guide rail (16), the plate that is located by connecting (31), column fixed plate (2) and
Lower end is fixed on the column (7) on bottom plate (20) by column fixed plate (2), and the column (7) is also associated with locking from the top down
Tight set (6), positioning sleeve (5) and fixed cover (4)；
One end of the air cylinder fixed plate (9) is fixed on the top of column (7), and the other end is connected with pressing mold cylinder (15)；
The upper end of the guide rail fixed plate (8) is fixed on the bottom surface of air cylinder fixed plate (9), and the guide rail fixed plate (8) is vertical
The second guide rail (16) is provided with, one end and the second guide rail (16) of the plate that is located by connecting (31) are slidably connected, the other end and pressing mold gas
The output shaft of cylinder (15) is connected.
2. full-automatic film laminator as claimed in claim 1, it is characterised in that it is described move material component include feeding swing arm (11),
The upper and lower drive cylinder of servomotor (12) and feeding for capturing the sucker (10) of coating materials and being fixed on bottom plate (20)
(25), the sucker (10) is connected to one end of feeding swing arm (11), for driving feeding swing arm (11) to swing and moving up and down
Servomotor (12) and feeding up and down drive cylinder (25) be connected in the other end of feeding swing arm (11).
3. full-automatic film laminator as claimed in claim 2, it is characterised in that the die assembly include upper tool (26) and with
Lower tool (28) corresponding to upper tool (26), upper tool (26) are connected to the plate that is located by connecting by upper tool fixed plate (30)
(31) on, lower tool (28) is fixed on tool bottom plate (29).
4. full-automatic film laminator as claimed in claim 3, it is characterised in that the cover half component is several, and is symmetrically set
Put in tool bottom plate (29) periphery, the cover half component include positioning cylinder (19), air cylinder base (27), the first guide rail (14) and
The adjustable positioning expeller (18) being slidably connected on the first guide rail (14), the adjustable positioning for localization tool bottom plate (29) push away
Expect that block (18) is connected with positioning cylinder (19), positioning cylinder (19) is fixed on bottom plate (20) by air cylinder base (27).
5. full-automatic film laminator as claimed in claim 4, it is characterised in that base (1) sidepiece is provided with heat transmission
Fan hole (22) and it is fixed on base (1) bottom and is used to supporting and moving the adjustable feet (23) and universal wheel of film laminator
(24)。
6. full-automatic film laminator as claimed in claim 5, it is characterised in that the full-automatic film laminator includes two casing pressure modules
Part and two sets of shifting material components, two sets of die modules are included on walking symmetrically arranged first die module of line bar (21) and the second pressure
Membrane module, two sets are moved material components and also included on walking symmetrically arranged first the moving and expect component and to be used for for feeding of line bar (21)
The second of blanking moves material component.
7. a kind of control method of full-automatic film laminator, it is characterised in that the control method is full-automatic described in claim 6
The control method of film laminator, it comprises the following steps：
(1) startup power supply, the first shifting material component and the second shifting material component are in original position；
(2) grating (17) senses the product on charging streamline, and feeder is shifted in the first feeding swing arm (11) for moving material component
Position, pass downwardly through sucker (10) crawl coating materials；
Coating materials is transplanted on the pressure in the first die module or the second die module by (3) the first feeding swing arms (11) for moving material component
Die worker position, puts down coating materials, repeat step (2) and (3)；
Cover half component action in (4) first die modules or the second die module, positioning pressing mold position, pressing mold drive component drive
Coating materials processing is completed in the action of moving mold component；
(5) the second feeding swing arms (11) for moving material component are moved to the first die module or the second die module, pass downwardly through suction
Coating materials after disk (10) crawl processing；
Coating materials is transplanted on discharging streamline by (6) the second feeding swing arms (11) for moving material component, puts down coating materials, repeat step (5)
(6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610294066.5A CN105774189B (en) | 2016-05-05 | 2016-05-05 | A kind of full-automatic film laminator and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610294066.5A CN105774189B (en) | 2016-05-05 | 2016-05-05 | A kind of full-automatic film laminator and control method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105774189A CN105774189A (en) | 2016-07-20 |
| CN105774189B true CN105774189B (en) | 2018-01-09 |
Family
ID=56400734
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610294066.5A Active CN105774189B (en) | 2016-05-05 | 2016-05-05 | A kind of full-automatic film laminator and control method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105774189B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107019574B (en) * | 2017-03-29 | 2019-11-15 | 上海客辉自动化设备有限公司 | A kind of full-automatic facing equipment for coating film |
| CN109304841B (en) * | 2018-09-23 | 2020-11-10 | 宁波赛朗科技有限公司 | Intelligent production equipment is detained in area |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5106450A (en) * | 1990-12-20 | 1992-04-21 | International Business Machines Corporation | Dry film resist transport and lamination system for semiconductor wafers |
| CN201872395U (en) * | 2010-11-17 | 2011-06-22 | 深圳市策维科技有限公司 | Full-automatic film sticking machine |
| CN202357557U (en) * | 2011-12-14 | 2012-08-01 | 群光电子(苏州)有限公司 | Keyboard film sticking fixture |
| CN102674001A (en) * | 2012-04-28 | 2012-09-19 | 惠州市得天自动化设备有限公司 | Full-automatic 180-degree double-swing-arm double-welding-head material taking system of chip sorting machine |
| CN103552346B (en) * | 2013-10-29 | 2015-11-25 | 深圳市联得自动化装备股份有限公司 | Full automatic doubler and applying method |
| CN205890133U (en) * | 2016-05-05 | 2017-01-18 | 深圳市山本光电股份有限公司 | Full -automatic film pressing machine |
-
2016
- 2016-05-05 CN CN201610294066.5A patent/CN105774189B/en active Active
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|---|---|
| CN105774189A (en) | 2016-07-20 |
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