CN205890133U - Full -automatic film pressing machine - Google Patents

Abstract

A fully automatic film laminating machine, wherein the fully automatic film laminating machine includes a base, a base plate fixed on the upper surface of the base, and a die assembly arranged on the base plate, and it also includes a moving device for loading and unloading the die assembly The material assembly and the control assembly connected with the control of the die assembly and the material transfer assembly; the control method adopts a double die station and a double mechanical loading swing arm to cooperate with the cycle operation, and the two sets of material transfer assemblies include symmetrically set The first material-moving assembly for loading and the second material-moving assembly for unloading are responsible for the movement area within 180 degrees, and the film material can be sent to the molding station or from the mold by moving 90 degrees left and right. The mold station is unloaded and sent to the discharge assembly line. This collaborative setting and control method effectively improves production efficiency and reduces control difficulty. It is more compact and efficient than the double-moving components arranged in a row. The utility model ensures production Efficiency saves manpower; the operation interface adopts man-machine interface, the overall structure is exquisite, and the performance is stable and reliable.

Description

A fully automatic laminating machine

technical field

The utility model relates to the technical field of compression molds, in particular to an automatic film compression machine.

Background technique

As the prices of factors of production such as labor force in our country continue to rise, the advantage of labor cost is gradually lost. Automation, mechanization, and intelligent equipment are bound to become the standard configuration of the future assembly line.

With the continuous expansion of the information display market, people's demand for personal terminals such as mobile phones and tablets has become increasingly strong, and the backlight (LCD) in liquid crystal display modules (LCM) used in terminal electronic products such as color screen mobile phones, tablets, and car cutting However, it is difficult to meet the needs of production. At present, the production of film materials used in backlight (LCD) still stays in the mechanized lamination process with human participation. Potential safety hazards, product quality is also difficult to be effectively guaranteed, and production efficiency is low.

Utility model content

The purpose of this utility model is to provide a fully automatic laminating machine, which has the characteristics of compact structure, simple control, high efficiency, reliability and stability.

The utility model is achieved in this way, a fully automatic laminating machine, which includes a base, a base plate fixed on the upper surface of the base, and a die assembly arranged on the base plate, and is characterized in that it also includes a die set A material transfer assembly for loading and unloading parts, and a control assembly connected with the die assembly and the material transfer assembly.

The material moving assembly includes a material retrieving swing arm, a suction cup for grabbing the film material, a servo motor fixed on the bottom plate, and an up and down drive cylinder for retrieving the material. The suction cup is connected to one end of the material retrieving swing arm for driving the retrieving The servo motor for swinging and moving up and down of the material swing arm and the up and down drive cylinder for material retrieving are all driven and connected to the other end of the material reclaiming swing arm.

The die assembly includes a die assembly, a fixed die assembly and a die drive assembly for positioning and driving the die of the die assembly.

The die drive assembly includes a fixed sleeve, a positioning sleeve, a locking sleeve, a guide rail fixing plate, a cylinder fixing plate, a die cylinder, a second guide rail, a positioning connecting plate, a column fixing plate, and the lower end is fixed on the bottom plate through the column fixing plate The column is connected with a locking sleeve, a positioning sleeve and a fixed sleeve from top to bottom; one end of the cylinder fixing plate is fixed on the top of the column, and the other end is connected with a molded cylinder;

The upper end of the guide rail fixing plate is fixed on the lower bottom surface of the cylinder fixing plate, the guide rail fixing plate is vertically provided with a second guide rail, one end of the positioning connecting plate is slidingly connected with the second guide rail, and the other end is connected with the output shaft of the die cylinder connected.

The mold assembly includes an upper jig and a lower jig corresponding to the upper jig, the upper jig is connected to the positioning connecting plate through the upper jig fixing plate, and the lower jig is fixed on the jig bottom plate.

There are several fixed mold assemblies, which are arranged symmetrically on the outer periphery of the jig bottom plate. The fixed mold assembly includes a positioning cylinder, a cylinder base, a first guide rail, and an adjustable positioning pushing block slidingly connected to the first guide rail. The adjustable positioning pusher block used for positioning the bottom plate of the jig is connected to the positioning cylinder in transmission, and the positioning cylinder is fixed on the bottom plate through the cylinder base.

The control assembly includes a wiring rod fixed at the center of the bottom plate and a grating bracket fixed at the corner of the bottom plate. A display controller is connected to the top of the wiring rod, and a grating for monitoring the movement of the station is fixed on the grating bracket.

The side of the base is provided with fan holes for heat dissipation, and adjustable feet and universal wheels fixed on the bottom of the base for supporting and moving the laminating machine.

The full-automatic laminating machine includes two sets of die assemblies and two sets of material transfer assemblies, and the two sets of die assemblies include a first die assembly and a second die assembly arranged symmetrically with respect to the wiring rod, and the two sets of die assemblies The sleeve moving assembly also includes a first material moving assembly for loading and a second material moving assembly for unloading, which are arranged symmetrically with respect to the cable rod.

The beneficial effects of the utility model are as follows: the automatic laminating machine disclosed in the utility model adopts double pressing mold stations and double mechanical feeding swing arms to cooperate with cycle operation, combined with electrified control methods such as servo motor and vacuum suction, in the PLC control system Under the control, the coordinated streamlined continuous production of membrane materials is realized; the utility model ensures the production efficiency and saves manpower; the operation interface adopts the man-machine interface, the overall structure is exquisite, and the performance is stable and reliable.

Description of drawings

Fig. 1 is the structural schematic diagram of the utility model full-automatic laminating machine.

Fig. 2 is an enlarged view of the upper structure of the utility model automatic laminator.

Fig. 3 is a schematic block diagram of the control method of the fully automatic laminator of the present invention.

In the figure, 1, base 2, column fixing plate 3, grating bracket 4, fixing sleeve 5, positioning sleeve 6, locking sleeve 7, column 8, guide rail fixing plate 9, cylinder fixing plate 10, suction cup 11, feeding pendulum Arm 12, servo motor 13, display controller 14, first guide rail 15, die cylinder 16, second guide rail 17, grating 18, adjustable positioning pushing block 19, positioning cylinder 20, bottom plate 21, wiring rod 22, Fan hole 23, adjustable feet 24, universal wheel 25, feeding up and down driving cylinder 26, upper jig 27, cylinder base 28, lower jig 29, jig bottom plate 30, upper jig fixing plate 31, positioning connecting plate .

detailed description

Below in conjunction with accompanying drawing, the specific embodiment of the present utility model will be further described.

As shown in Figure 1 and Figure 2, the utility model is realized in this way, a fully automatic laminating machine, which includes a base 1, a base plate 20 fixed on the upper surface of the base 1, and a pressing die set arranged on the base plate 20 Its structure is that it also includes a material transfer assembly for loading and unloading the die assembly and a control assembly connected to the die assembly and the transfer assembly; the utility model completes the loading and unloading through the transfer assembly. Unloading, the film pressing is completed through the die assembly, and the automatic control operation is completed through the control assembly.

The utility model is used to realize the material shifting assembly for loading and unloading in this way, which includes a material retrieving swing arm 11, a suction cup 10 for grabbing film materials, a servo motor 12 fixed on the bottom plate 20 and a material retrieving device. Up and down driving cylinder 25, the suction cup 10 is connected to one end of the reclaiming swing arm 11, the servo motor 12 for driving the reclaiming swing arm 11 to swing and move up and down and the retrieving up and down driving cylinder 25 are all driven and connected to the reclaiming swing arm The other end of 11; under the control of the control component, the servo motor 12 controls the retrieving swing arm 11 to rotate above the film material, and drives the cylinder 25 to control the reclaiming swing arm 11 downward, and then grabs the film material through the suction cup 10 , take material up and down drive cylinder 25 to control the reclaim swing arm 11 to return upwards, then servo motor 12 controls to rotate the reclaim swing arm 11 to the processing station, suction cup 10 unloads, repeat the above operations to realize automatic continuous production.

The utility model also innovates the die assembly, so that the die assembly can be matched with the material transfer assembly, and realizes automatic continuous production; the die assembly includes a die assembly for positioning and driving the die assembly to press The fixed mold assembly and the die drive assembly of the mold.

The specific implementation and working principle of each key component are as follows: the die drive assembly includes a fixed sleeve 4, a positioning sleeve 5, a locking sleeve 6, a guide rail fixing plate 8, a cylinder fixing plate 9, a die cylinder 15, and a second guide rail 16. The positioning connecting plate 31, the column fixing plate 2 and the column 7 whose lower end is fixed on the bottom plate 20 through the column fixing plate 2, the column 7 is also connected with a locking sleeve 6, a positioning sleeve 5 and a fixing sleeve 4 from top to bottom One end of the cylinder fixing plate 9 is fixed on the top of the column 7, and the other end is connected with the die cylinder 15; the upper end of the guide rail fixing plate 8 is fixed on the lower bottom surface of the cylinder fixing plate 9, and the guide rail fixing plate 8 is vertical The second guide rail 16 is directly arranged, and one end of the positioning connecting plate 31 is slidingly connected with the second guiding rail 16, and the other end is connected with the output shaft of the die cylinder 15; through the structural design of the positioning connecting plate 31 and the second guiding rail 16, the pressing The output shaft of the mold cylinder 15 maintains a precise downward trajectory, thereby ensuring the accuracy of the upper jig 26 die pressing through the upper jig fixing plate 30 and the positioning connecting plate 31, and improving the yield.

The mold assembly includes an upper jig 26 and a lower jig 28 corresponding to the upper jig 26. The upper jig 26 is connected to the positioning connecting plate 31 through an upper jig fixing plate 30, and the lower jig 28 is fixed on the jig. On tool base plate 29. In order to realize the clamping and precise positioning of the lower jig 28, the fixed mold assembly is designed to be several and symmetrically arranged on the outer periphery of the jig bottom plate 29. The fixed mold assembly includes a positioning cylinder 19, a cylinder base 27, and a first guide rail 14. And the adjustable positioning pushing block 18 that is slidably connected on the first guide rail 14, the adjustable positioning pushing block 18 that is used to locate the jig bottom plate 29 is connected with the positioning cylinder 19 transmission, and the positioning cylinder 19 is fixed on the bottom plate by the cylinder base 27 20; when the material moving component places the film material on the lower jig 26, the positioning cylinder 19 of the fixed mold component moves, so that the adjustable positioning pushing block 18 slides along the first guide rail 14, and the positioning is fixed Lower jig 28.

The control assembly includes a wiring rod 21 fixed at the center of the bottom plate 20 and a grating bracket 3 fixed at the corner of the bottom plate 20, the top of the wiring rod 21 is connected with a display controller 13, and the grating bracket 3 is fixed with a The grating 17 that monitors the movement of the station, the operator can monitor the working status of the entire film laminating machine through the display controller 13, and make corrections in time. One person can simultaneously monitor multiple machines to complete film lamination, which not only reduces labor costs, improves product production efficiency, and No manpower is involved in the compression molding process, which solves the potential safety hazards in use.

The base 1 of the utility model is an integrated design, and the side of the base 1 is provided with a fan hole 22 for heat dissipation and an adjustable foot 23 and a universal wheel 24 fixed on the bottom of the base 1 for supporting and moving the laminating machine. The laminator can be moved conveniently through the universal wheels 24, and the fixed support of the laminator can be realized by raising the adjustable feet 23 when it needs to be fixed.

In order to improve production efficiency and improve production cooperation, especially the coordination of feeding and discharging equipment, the preferred film laminating machine of the present invention includes two sets of pressing die assemblies and two sets of material transfer assemblies, and the two sets of pressing die assemblies include about The first die assembly and the second die assembly that are arranged symmetrically on the wire rod 21, and the two sets of material transfer assemblies also include the first material transfer assembly for loading and the lower feed assembly that are symmetrically arranged about the wire rod 21. The second material-moving assembly of the material; its specific working principle is shown in Figure 3, wherein, the retrieving swing arm 11 of the first material-moving assembly is 1# retrieving swing arm, and the retrieving swing arm 11 of the second material-moving assembly It is the 2# material fetching swing arm; the die station of the first die assembly is the 1# station, and the die station of the second die assembly is the 2# station; the control method comprises the following steps:

(1) Start the power supply, and the first material moving assembly and the second material moving assembly are at the initial position;

(2) The grating 17 senses the product on the feeding assembly line, and the retrieving swing arm 11 of the first material moving assembly moves to the feeding station, and grabs the film material downward through the suction cup 10;

(3) The take-up swing arm 11 of the first material transfer assembly moves the film material to the die station in the first die assembly or the second die assembly, puts down the film material, and repeats steps (2) and ( 3);

(4) The fixed mold assembly in the first die assembly or the second die assembly acts to locate the die position, and the die drive assembly drives the mold assembly to complete the film material processing;

(5) The retrieving swing arm 11 of the second material moving assembly moves to the first die assembly or the second die assembly, and grabs the processed film material downwards through the suction cup (10);

(6) The material fetching swing arm 11 of the second material moving component moves the film material to the discharge line, puts down the film material, and repeats steps (5) and (6).

The above-mentioned control method adopts double die stations and double mechanical loading swing arms to cooperate with cycle operation, wherein the two sets of material moving components include the first material moving component for feeding and the first material moving component for unloading that are arranged symmetrically about the wire rod 21. The second material-moving components are responsible for the movement area within 180 degrees, and the film material can be sent to the molding station or unloaded from the molding station to the discharge line by moving 90 degrees left and right. The control method effectively improves the production efficiency and reduces the difficulty of control. It is more compact and efficient than the double-shifting components arranged side by side. The utility model ensures the production efficiency and saves manpower; the operation interface adopts the human-machine interface, and the overall Exquisite structure, stable and reliable performance.

Claims (6)

1. a kind of full-automatic film laminator, it includes base (1), the base plate (20) being fixed on base (1) upper surface and is arranged on Die module on base plate (20) it is characterised in that it also include for die module feeding and discharging shifting material assembly and with Die module and the control assembly moving material assembly control connection；

The described material assembly that moves includes feeding swing arm (11), for capturing the sucker (10) of coating materials and being fixed on base plate (20) Servomotor (12) and the upper and lower driving cylinder of feeding (25), described sucker (10) is connected to one end of feeding swing arm (11), is used for Feeding swing arm (11) swing and the servomotor (12) moving up and down and the upper and lower driving cylinder of feeding (25) is driven all to be in transmission connection The other end in feeding swing arm (11)；

Described die module includes die assembly, cover half assembly and pressing mold driving group for positioning and driving die assembly pressing mold Part；

Described control assembly includes being fixed on walking line bar (21) and being fixed on base plate (20) edge of base plate (20) center Light barrier holder (3), described walk line bar (21) top be connected with display controller (13), light barrier holder (3) is fixed with for The grating (17) of monitoring station action.

2. as claimed in claim 1 full-automatic film laminator it is characterised in that described pressing mold drive component include fixed cover (4), Positioning sleeve (5), lock sleeve (6), guide rail fixed plate (8), air cylinder fixed plate (9), pressing mold cylinder (15), the second guide rail (16), fixed Position connecting plate (31), column fixed plate (2) and lower end are fixed on the column (7) on base plate (20) by column fixed plate (2), Described column (7) is also associated with lock sleeve (6), positioning sleeve (5) and fixed cover (4) from the top down；

One end of described air cylinder fixed plate (9) is fixed on the top of column (7), and the other end is connected with pressing mold cylinder (15)；

The upper end of described guide rail fixed plate (8) is fixed on the bottom surface of air cylinder fixed plate (9), and this guide rail fixed plate (8) is vertically It is provided with the second guide rail (16), one end of the plate that is located by connecting (31) is slidably connected with the second guide rail (16), the other end and pressing mold gas The output shaft of cylinder (15) is connected.

3. as claimed in claim 2 full-automatic film laminator it is characterised in that described die assembly include tool (26) and with The corresponding lower tool (28) of upper tool (26), upper tool (26) by upper tool fixed plate (30) be connected to described in be located by connecting plate (31), on, lower tool (28) is fixed on tool base plate (29).

4. full-automatic film laminator, it is characterised in that described cover half assembly is several, and symmetrically sets as claimed in claim 3 Put in tool base plate (29) periphery, this cover half assembly include positioning cylinder (19), air cylinder base (27), the first guide rail (14) and It is slidably connected at the adjustable positioning expeller (18) on the first guide rail (14), the adjustable positioning for localization tool base plate (29) pushes away Material block (18) is in transmission connection with positioning cylinder (19), and positioning cylinder (19) is fixed on base plate (20) by air cylinder base (27).

5. as claimed in claim 1 full-automatic film laminator it is characterised in that described base (1) sidepiece is provided with heat transmission Fan hole (22) and be fixed on base (1) bottom for supporting and moving adjustable feet (23) and the universal wheel of film laminator (24).

6. as claimed in claim 5 full-automatic film laminator it is characterised in that described full-automatic film laminator includes two casing pressure modules Part and two sets of shifting material assemblies, two sets of die module are included with regard to walking symmetrically arranged first die module of line bar (21) and the second pressure Membrane module, two sets are moved material assembly and also include with regard to walking symmetrically arranged the first shifting material assembly for feeding of line bar (21) and being used for Second shifting material assembly of blanking.