CN1057659C - Multilayered metallic printed board and molded module - Google Patents

Multilayered metallic printed board and molded module Download PDF

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Publication number
CN1057659C
CN1057659C CN94107763A CN94107763A CN1057659C CN 1057659 C CN1057659 C CN 1057659C CN 94107763 A CN94107763 A CN 94107763A CN 94107763 A CN94107763 A CN 94107763A CN 1057659 C CN1057659 C CN 1057659C
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CN
China
Prior art keywords
board member
printed board
metal substrate
printed panel
insulated metal
Prior art date
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Expired - Fee Related
Application number
CN94107763A
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Chinese (zh)
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CN1098588A (en
Inventor
冈本健次
中嶋幸男
今村一彦
市原孝男
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Fuji Electric Co Ltd
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Fuji Electric Co Ltd
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Publication date
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Publication of CN1098588A publication Critical patent/CN1098588A/en
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Publication of CN1057659C publication Critical patent/CN1057659C/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00—Details of semiconductor or other solid state devices
    • H01L23/16—Fillings or auxiliary members in containers or encapsulations, e.g. centering rings
    • H01L23/18—Fillings characterised by the material, its physical or chemical properties, or its arrangement within the complete device
    • H01L23/24—Fillings characterised by the material, its physical or chemical properties, or its arrangement within the complete device solid or gel at the normal operating temperature of the device
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00—Details of semiconductor or other solid state devices
    • H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/538—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates
    • H01L23/5383—Multilayer substrates
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • H01L25/162—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits the devices being mounted on two or more different substrates
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • H01L25/165—Containers
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/14—Structural association of two or more printed circuits
    • H05K1/141—One or more single auxiliary printed circuits mounted on a main printed circuit, e.g. modules, adapters
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/14—Structural association of two or more printed circuits
    • H05K1/144—Stacked arrangements of planar printed circuit boards
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/14—Structural association of two or more printed circuits
    • H05K1/147—Structural association of two or more printed circuits at least one of the printed circuits being bent or folded, e.g. by using a flexible printed circuit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42—Wire connectors; Manufacturing methods related thereto
    • H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805—Shape
    • H01L2224/4809—Loop shape
    • H01L2224/48091—Arched
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42—Wire connectors; Manufacturing methods related thereto
    • H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481—Disposition
    • H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/30—Technical effects
    • H01L2924/301—Electrical effects
    • H01L2924/3025—Electromagnetic shielding
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/03—Use of materials for the substrate
    • H05K1/05—Insulated conductive substrates, e.g. insulated metal substrate
    • H05K1/056—Insulated conductive substrates, e.g. insulated metal substrate the metal substrate being covered by an organic insulating layer
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/18—Printed circuits structurally associated with non-printed electric components
    • H05K1/182—Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/18—Printed circuits structurally associated with non-printed electric components
    • H05K1/189—Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/04—Assemblies of printed circuits
    • H05K2201/045—Hierarchy auxiliary PCB, i.e. more than two levels of hierarchy for daughter PCBs are important
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/13—Moulding and encapsulation; Deposition techniques; Protective layers
    • H05K2203/1305—Moulding and encapsulation
    • H05K2203/1316—Moulded encapsulation of mounted components
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/30—Details of processes not otherwise provided for in H05K2203/01 - H05K2203/17
    • H05K2203/302—Bending a rigid substrate; Breaking rigid substrates by bending
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/36—Assembling printed circuits with other printed circuits
    • H05K3/361—Assembling flexible printed circuits with other printed circuits
    • H05K3/363—Assembling flexible printed circuits with other printed circuits by soldering
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/36—Assembling printed circuits with other printed circuits
    • H05K3/368—Assembling printed circuits with other printed circuits parallel to each other
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/46—Manufacturing multilayer circuits
    • H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00—Stock material or miscellaneous articles
    • Y10S428/901—Printed circuit
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24917—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including metal layer

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)
  • Insulated Metal Substrates For Printed Circuits (AREA)

Abstract

A metallic printed board is formed by laminating an insulation layer on the surface of a metallic sheet as a base, and then electronic parts are mounted on the conductor pattern formed on the surface of the insulation layer. A double-sided printed board mounted thereon electronic parts is placed in parallel. Both the printed boards are supported and fixed monolithically by filling the space between the printed boards with an insulation resin and curing the resin. Furthermore, an insulation resin is laminated on the surface of the printed board in such a manner that the resin may cover the mounted electronic parts, and cured. The heat generated from the electronic parts can be efficiently transmitted to the insulation resins by using a resin having a high thermal conductivity for both of the insulation resins.

Description

Multi-sheet printed board member
The present invention relates to multi-sheet printed board member such as resistor, capacitor and integrated circuit (IC) chip is installed thereon with high density.
The known printed panel that is used to obtain higher electronic component packing density comprises metallized printing plate and three-dimensionally shaped metallized printing plate, metallized printing plate comprises the metallized substrate that two or more type insulating barriers is arranged on it and improve the formation circuitous pattern on this layer, and three-dimensionally shaped metallized printing plate is by obtaining metallized printing plate bending or punching press.
For example, unexamined Japan Patent discloses Hei-4-332188 and discloses the above-mentioned metallized printing plate with higher packing density, and it comprises the insulating barrier that differs from one another according to the circuit characteristic of installing on it.
Yet the highest packing density that is obtained is always not high enough up to now, because electronic devices and components are contained on the printed panel single face in prior art, so the maximum packing density of electronic devices and components is restricted.
In addition, the insulating barrier of metallized printing plate at first is by casting or applies and thermoplastic polyimide or thermoplastic polyimide lacquer are coated with polyamic acid lacquer as priming paint, then, with Copper Foil or plate betwixt with or need not insulate lamella and it is glued together.The process of this manufacturing metallized printing plate needs special skill and complicated treatment step.
When metallized printing plate is bent with punching press processing back installation part, installment work need be acted on darker position, this makes that installation from the teeth outwards is relatively more difficult, like this, will produce substandard products, and be unsuitable for the erose part of high-density installation.
In addition, in punching course, the insulating barrier on the angle also is stamped.If because punching press is too dark, insulating barrier can damage, then the degree of depth of punching press is restricted therefrom.Like this, can not form thick metallized printing plate, and components and parts can not be installed with the form of sandwich construction.Therefore, this process is unsuitable for increasing packing density.
When the electronic devices and components with on-off mode work such as IC directly are contained on the metallized printing plate with thin dielectric layer, because the external noise of crosstalking or causing because of the high static capacity of insulating barrier in the electronic circuit can make electronic devices and components work not normal.Therefore, insulating barrier is preferably thick as much as possible.On the other hand, by metallized printing plate being bent or punching press is handled and the structure of the assembly that forms need make the heat of the electronic devices and components generation within structure release as much as possible, make the hear rate minimum.When being contained in bare chip in the assembly, need guarantee that also electronic devices and components can resist the protection of external interference.
In addition, by simple steps, assembly always is not easy to accurately engage with motherboard yet.Also have, because the physical characteristic of material, the junction that is obtained after assembly engages with motherboard is also not exclusively reliable.
The present invention is intended to overcome foregoing problems.Therefore, the object of the present invention is to provide the metallized printing plate of a multilayer, printed panel is electric higher with the mechanical properties reliability.
Aforementioned purpose is to realize by the metallized printing plate according to multilayer of the present invention, it comprises by forming and be equipped with the metallized printing plate of electronic devices and components thereon with insulating barrier is superimposed on the metallic plate as substrate, and one or more printed panels, wherein each plate all is equipped with electronic devices and components, and on the installed surface of superimposed components and parts at metallized printing plate, the space between plate is filled with insulating resin.
According to the metallized printing plate of multilayer of the present invention, electronic devices and components can be contained in a plurality of layers of packing density of going up with the increase part, and can release effectively through insulation resin bed and metal lamella from the heat that each part sheds.
Fig. 1 is a profile, and the metallized printing plate according to the multilayer of first embodiment of the invention is shown;
Fig. 2 is a profile, and the metallized printing plate according to the multilayer of second embodiment of the invention is shown;
Fig. 3 is a profile, and the metallized printing plate according to the multilayer of third embodiment of the invention is shown;
Fig. 4 (a) is a profile, and the metallized printing plate according to the multilayer of fourth embodiment of the invention is shown;
Fig. 4 (b) is the view of the direction of arrow intercepting in the profile 4 (a),
Fig. 5 is a profile, and the metallized printing plate according to the multilayer of fifth embodiment of the invention is shown;
Fig. 6 is a profile, and the metallized printing plate according to the multilayer of sixth embodiment of the invention is shown;
Fig. 7 is a profile, and the metallized printing plate according to the multilayer of seventh embodiment of the invention is shown;
Fig. 8 is a profile, and the metallized printing plate according to the multilayer of eighth embodiment of the invention is shown;
Fig. 9 is a profile, and the module according to the moulding of ninth embodiment of the invention is shown;
Figure 10 (a) and 10 (b) are profile, and the metallized printing plate that is respectively applied in the tenth embodiment of the invention is shown;
Figure 11 (a) to 11 (e) be profile, the production stage of the assembly of the multilayer that is used for eleventh embodiment of the invention is shown; With
Figure 12 (a) and 12 (b) are profile, and the 12nd embodiment of the present invention is shown.
With reference to accompanying drawing the preferred embodiments of the present invention are described below:
Fig. 1 is a profile, and the metallized printing plate according to the multilayer of first embodiment of the invention is shown.
In Fig. 1, metallized printing plate 1 is by constituting as the metallization lamella 2 of substrate and superimposed insulating barrier 3 on the upper surface of this metallization lamella 2.Do not illustrate though accompanying drawing gives, on the upper surface of insulating barrier 3, be provided with conductor fig and electronic devices and components 7 are housed.
One two-sided printed circuit board (PCB) 4 is placed on the metallization printed circuit board (PCB) 1 abreast.Though not shown, on two surfaces of plate 4, all be provided with conductor fig, and electronic devices and components 7 are contained on this two sides.
Fill with insulating resin 5 in the space between metallized printing plate 1 and perfecting brush board 4.This insulating resin solidifies the back to support these two plates and these two plates are become integrally to be fixed together.
Insulating resin 6 is further superimposed on the upper surface of perfecting brush board 4, so that it covers the electronic devices and components of being installed 7.
In the present embodiment, double-sided printed-circuit board 4 is placed on the metallized printing plate 1 also in parallel.As a result, electronic devices and components are installed on three layers, have increased the packing density of components and parts, on the other hand, increase along with the increase of packing density because of the existence of electronic devices and components 7 makes the quantity of heat production on the unit are.But because insulating resin 5 and 6 wraps in outside electronic devices and components 7 peripheries, like this, the heat of being given birth to can be insulated resin 5 and 6 and conduct effectively and absorb, thereupon from following metallization lamella 2 or above the outside of releasing effectively, the surface of insulating resin 6.Like this, the temperature of electronic devices and components 7 can keep constant or lower.
Insulating resin 5 and 6 thermal conductivity can differ from one another, but preferably they get the resin of high thermal conductivity.
Superimposed printed panel on metallized printing plate 1 can be a single sided board, or the lamination of two or more plates.
Fig. 2 is a profile, and the metallized printing plate according to the multilayer of second embodiment of the invention is shown.
Present embodiment is characterised in that metallized printing plate, and other parts are identical with structure shown in Figure 1.Like this, the part identical with Fig. 1 represented with identical label, and no longer explained.In Fig. 2, metallized printing plate 11 comprises the metallization lamella 12 as substrate.The upper surface of metallization lamella 12 is divided into two parts, and two at the insulating barrier 8 that differs from one another aspect the physical characteristic and 9 superimposed on these two parts.Insulating barrier 8 and 9 is respectively equipped with conductor fig and electronic devices and components 7 (not shown).
If be installed on the insulating barrier 8 such as pliotron, rectifier diode or the big electronic devices and components of any other quantity of heat production, then insulating barrier 8 must be overheated to prevent electronic devices and components with the material of high thermal conductivity.
If be contained on the insulating barrier 9 such as the electronic devices and components with speed-sensitive switch, then insulating barrier 9 must be with the materials of low-ks, still can reduce crosstalking and reduce influence to other circuit in the electronic circuit when switching noise is arranged.
In the present embodiment, the insulating barrier that constitutes this plate is divided into a plurality of parts, and each divided insulating barrier is to be made by characteristic and operating state according to components and parts have the optimum physical characteristic concerning electronic devices and components mounted thereto material.With the method, even under the situation that packing density increases, components and parts can be installed each other insusceptibly.Like this, under the situation that the components and parts packing density increases, the work of circuit can remain on normal condition.
Among the embodiment in front, insulating barrier 8 and 9 is by obtaining metallized printing plate 11 separated into two parts.Yet insulating barrier can be divided into a plurality of parts at a plurality of insulating barriers inequality aspect the characteristic by use and obtain.In addition, superimposed perfecting brush board 4 on metallized printing plate 11 can be divided into a plurality of parts, to be provided at a plurality of insulating barriers that the physical characteristic aspect differs from one another.
Fig. 3 is a profile, and the multilevel metallization printed panel according to third embodiment of the invention is shown.
Except perfecting brush board 4 shown in Figure 1 and insulating resin 5 with 6 a part of different, present embodiment is basic identical with structure shown in Figure 1.Other part identical with Fig. 1 is represented with same numeral and is no longer laid down a definition.
Fig. 3 illustrates a kind of state, wherein, the conductor fig (not shown) on metallized printing plate 1 and the perfecting brush board 4 need be linked.Under this state, form the via hole 27 that passes insulating resin layer 6, perfecting brush board 4 and another insulating barrier 5, and circuitous pattern is linked.By using through hole 27 can be easy to the circuit on superimposed plate 1 and 4 is linked.
Present embodiment also is applicable to aforesaid first and second embodiment.
Fig. 4 (a) and 4 (b) are profiles, and the multilevel metallization printed panel according to fifth embodiment of the invention is shown, and wherein, Fig. 4 (a) is a cross section view, and Fig. 4 (b) is the view along the A-A line intercepting of Fig. 4 (a).
Present embodiment is to obtain by perfecting brush board 4 and the insulating barrier 5 that partly changes among Fig. 1.Other parts are identical with the part of Fig. 1.Therefore, the part identical with Fig. 1 represented with identical label, and no longer described.
In Fig. 4 (a) and 4 (b), when needs are coupled to each other conductor fig (not shown) on metallized printing plate 1 and the perfecting brush board 34, then need on the joining correspondence position of printed panel 34, to cut, and a fixing last through hole basic unit 36 identical with the cut-away portions shape.Its lower end can contact with plate 1 when the thickness of basic unit 36 made it superimposed, and formed through hole 37 along the thickness direction of basic unit.
Similarly, will with the joining circuitous pattern 39 in end of the outer periphery of circuitous pattern 38 will with the contacted metallized printing plate 1 in end of the outer periphery of circuitous pattern 38 on form, but also on the upper surface of perfecting brush board 34, form.Like this, when assembling, the plate 34 that is fixed with through hole basic unit 36 is installed on the plate 1.And circuitous pattern 38 links by welding and the circuitous pattern 39 that forms on the upper surface of each plate 1 and 34.Subsequently, plate 1 and 34 is fixed by filling between two plates with insulating resin 35 and with its curing.Insulating resin 6 is superimposed in the upper surface of plate 34 and curing in an identical manner.
In the present embodiment, the space between metallized printing plate 1 and the perfecting brush board 34 is supported by through hole basic unit 36, and circuitous pattern 38 and 39 is welded together to obtain the mechanical stability between superimposed plate 1 and 34.Similarly, circuitous pattern 38 and 39 is electrically connected is in the same place, and is beneficial to the connection of circuit between plate 1 and 34.
Can be with 3 or a plurality of through hole basic unit 36 in this structure.In addition, crossing the shape and size of leading to basic unit 36 can change according to the electronic devices and components 7 that will be mounted and the formation of circuit.
Present embodiment can be used for one of aforementioned first, second and the 3rd embodiment equally.
Fig. 5 is a profile, and multilevel metallization printed circuit board (PCB) according to a fifth embodiment of the invention is shown.
Present embodiment is except different with perfecting brush board 4 shown in Figure 1 and insulating resin 5 and 6, and with shown in Figure 1 identical, therefore, the part identical with Fig. 1 marks with identical label, and no longer described basically.
In Fig. 5, when the conductor fig (not shown) of metallized printing plate 1 and perfecting brush board 44 is coupled to each other, form a through hole 47 on the counterpart at place linking with plate 44, metallization pin 48 inserts in these through holes, and by welding this pin is fixed on the circuitous pattern of plate 44.
Subsequently, the plate 44 that is fixed with metallization pin 48 on it is installed on the metallized printing plate 1, so that conductor fig (not shown but on the upper surface of plate 1) is welded together with the lower end of metallization pin 48.Subsequently, fill with insulating resin 45 between the plate 1 and 44, and with resin solidification to fix this plate.Similarly, insulating resin 46 superimposed also curing on the upper surface of perfecting brush board 44.
In the present embodiment, upper and lower end (being metallized printing plate 1 and perfecting brush board 44) is metallized pin 48 and supports, meanwhile, the conductor fig of plate 1 and 44 above each and 48 welderings of metallization pin for one with each superimposed plate mechanical fixation.In addition, because the conductor fig on each plate is electrically connected, then the connection between the circuit on two plates is easy to realize.
Present embodiment also is applicable to above-mentioned first to fourth embodiment.
Fig. 6 is a profile, and the metallized printing plate according to the multilayer of sixth embodiment of the invention is shown.
Present embodiment is except that different with insulating resin shown in Figure 15, and basic and shown in Figure 1 is identical.Therefore, the part identical with Fig. 1 marks with identical label, and no longer describes.
In the present embodiment, as shown in the figure, between metallized printing plate 1 and perfecting brush board 4, adopt mylar (semi-solid preparation film), that is to say, by with plate 1 and 4 and the mylar that adopts therebetween press together, in number of assembling steps, can obtain holistic structure.In this case, come force fit plate 1 and 4, can obtain firm and airtight structure by vacuum pressing.
Present embodiment also is applicable to aforementioned first to the 5th embodiment.
Owing to having installed electronic devices and components 7 vacuum pressing process according to the 6th embodiment can not do not realized, can make its one-tenth as a whole by insulating resin being injected pattern, and place a plurality of printed panels that electronic devices and components have been housed on it in this pattern.Still in this case, after the intensity that increases whole mould, airtight resin is partly realized.
Fig. 7 is a profile, and the multilevel metallization printed panel according to seventh embodiment of the invention is shown.
Present embodiment is characterised in that metallized printing plate, and other parts and shown in Figure 1 those are basic identical.Therefore, identical with Fig. 1 part marks and repeats no more with identical label.
In Fig. 7, metallized printing plate 61 comprises metallic plate 62, insulating barrier 63 and the circuitous pattern 64 on insulating barrier 63 upper surfaces as substrate.
Present embodiment is characterised in that formed insulating resin 5 and 6 greater than the metallized printing plate 61 of perfecting brush board 4 and formation on metallized printing plate 61.In this way, externally the circuitous pattern on the peripheral part 64 can come out, and utilizes this exposed portions that entire circuit figure 64 can be linked with external circuit.
With circuitous pattern 64 exposures of metallized printing plate 61, make plate be easier to realize by in this wise with the aspect that connects of external circuit.
Present embodiment also is applicable to aforementioned arbitrary embodiment, i.e. first to the 6th embodiment.
Fig. 8 is a profile, and the multilevel metallization printed panel according to eighth embodiment of the invention is shown.
Present embodiment is the improvement to the plate of the 7th embodiment shown in Figure 7.
Specifically, still comprise metallic plate 72 as substrate, insulating barrier 73 and at the conductor fig 74 of the upper surface of insulating barrier 73 greater than the metallized printing plate 71 of plate shown in Figure 7.The outer periphery of plate 71 is bending upwards, makes its and this plate roughly rectangular, and can the folding slightly downwards along the direction that tilts along portion of bending part.
Motherboard 75 can be contained in from the mode that upside covers conductor fig on the conductor fig 74 of topmost of folded part of metallized printing plate 71 with it.The conductor fig 77 that forms on the motherboard downside links by the conductor fig 74 of welding with plate 71.As shown in the figure, also provide an insulating barrier 76 to motherboard 75.
With aforementioned manner, by the outer periphery of folded metal printed panel 71 that makes progress, and further cover formed structure with motherboard 75, and formed a housing from upside.Like this, the circuit that is installed in the electronic devices and components 7 in the housing is shielded and is protected from the external world.
Present embodiment also is applicable to aforementioned arbitrary embodiment, i.e. first to the 6th embodiment.
Fig. 9 is a profile, and the module according to the moulding that comprises multilayer module and motherboard of ninth embodiment of the invention is shown.Present embodiment is the improved form of the 8th embodiment shown in Figure 8.
More specifically say, in Fig. 9, the Copper Foil 87 that the metallized printing plate 85 that becomes motherboard behind the electronic devices and components comprises metallic plate 88, insulating barrier 86 and conductor fig as substrate has been installed.Electronic devices and components 7 are contained on the upper surface of Copper Foil 87.Below except that integrated circuit bare chip 7A, other parts (as resistor and capacitor) all are called electronic devices and components.
Aluminium, copper, iron or the like all can be used as metallic plate 88.The about 1-3 millimeter of hickness of metal plate.The materials that insulating barrier 86 is suitable for comprise materials such as the glass fibre, non-woven glass material, nonwoven polyimides of the epoxy resin of inorganic fillers such as containing aluminium, quartz and epoxy resin-impregnated.The thickness of insulating barrier is about the 0.05-0.5 millimeter.
Multilayer module 80 comprising a plurality of electronic devices and components layers is placed on the plate 85.The metallized printing plate 71A of bending comprises the metallic plate 72 as substrate, and this layer is to be made by aluminium, copper, iron etc.Plate thickness is preferably in the 0.2-1 millimeter, handles so that this plate is suitable for bending.But, owing to thickness can be selected according to bending radius, so thickness range is not limited thereto.
At the insulating barrier 73 of metallic plate 72 inboards preferably by making, so that its unlikely damage when bending such as flexible materials such as polyimides, polyether-ketone (Polyether ether ketone) and polyarylamides.The thickness of insulating barrier 73 preferably is about the 0.02-0.4 millimeter.
The metallic plate 88 of metallization plate 85 and the metallic plate 72 of metallization plate 71A are to be made by identical materials, so that both thermal coefficient of expansion equivalences.For example, if metallic plate 88 is used copper, then metallic plate 72 also must be made of copper.If metallic plate 88 usefulness aluminium then metallic plate 72 also must be formed from aluminium.When adopting thermal coefficient of expansion greater than the material of copper and aluminium, then metallic plate 88 and 72 must be with identical materials so that both thermal coefficient of expansions equate.
If when motherboard was used glass epoxy resin printed panel or other printed panel except that metallized printing plate, then the used material of printed panel must be the material that its thermal coefficient of expansion equals or be bordering on the thermal coefficient of expansion of metallic plate 72.
On the inner surface of the insulating barrier 73 of printed panel 71A, form the Copper Foil 74A of conductor fig.Electrolytic copper foil, rolled copper foil etc. are suitable for use as the Copper Foil 87 of Copper Foil 74A and plate 85, and copper thickness is preferably the 1-200 micron.Under the particular case, its thickness of Copper Foil that is used as Copper Foil 87 is preferably the 35-200 micron, and its thickness that is used as Copper Foil 74A is preferably the 5-70 micron.
Multilayer module 80 comprises and is installed in printed panel 71A from one's body electronic devices and components 7, at one or more perfecting brush boards 4 of accompanying drawing downside and be contained in electronic devices and components 7 and integrated circuit bare chip 7A on the printed panel 4.
Coupling pin (metallization pin) is supporting printing plate 4 mechanically, and will be contained in electronic devices and components 7 on printed panel 4 two sides and IC chip 7A through as the Copper Foil 74A of the conductor fig on printed panel 71A and 85 and 87 be contained in printed panel 71A and 85 on electronic devices and components 7 connect.
Coupling pin 48A is linked to earlier on the Copper Foil 74A of printed panel 71A by welding, and on the dress printed panel 4 thereon, electronic devices and components 7 or the like connect by welding again and are fixed on the coupling pin 48A.
As previously mentioned, multilayer module 80 comprises superimposed printed panel or electronic devices and components.They are not limited to two-layer structure shown in the drawings, and printed panel 4 can add to come in, and further increase the number of plies.
IC chip 7A is in the speed-sensitive switch state, and is installed on the printed panel 4 by weldering on line or wave soldering.Chip 7A seals to protect chip after installing with epoxy resin chip protective material usually.
Generally speaking, the IC chip is in the speed-sensitive switch state, and owing in the electronic circuit crosstalk and external noise is easy to make mistakes, like this, bare chip preferably is contained on printed panel 71A and 85 indirectly, because these plates have big dielectric constant and thereby are easy to catch noise.Like this, bare chip is installed on the final printed panel 4 with the insulating resin sealing.As a result, bare chip can be contained on the superimposed perfecting brush board.
Fill insulating resin 81 in the multilayer module 80 with high-termal conductivity.Insulating resin 81 adopts the epoxy resin that contains aluminium, quartz or the like inorganic filler.The thermal coefficient of expansion of insulating resin must select to such an extent that equate with thermal coefficient of expansion as the metallization lamella 72 of assembly 80 housings or be approximate.For example, if metallization lamella 72 selects copper, then it preferably selects the insulating resin identical with the thermal expansivity of copper for use.Specifically, the optional heat coefficient of expansion is at least 15 * 10 -6/ ℃～17 * 10 -6/ ℃ resin.Most preferably thermal coefficient of expansion is close with the value of copper, promptly 16 * 10 -6/ ℃ resin.The thermal coefficient of expansion of whole metallized printing plate 71A should fall into the approximately equalised scope of the value of metallic plate 72 in.
By in this wise the thermal coefficient of expansion of insulating resin 81 being provided with to such an extent that approximate the thermal coefficient of expansion of the metallic plate 72 of assembly 80, then the thermal stress that is added on the whole module that causes of the heat that is produced by electronic devices and components 7 and IC bare chip 7A can reduce.With the method, can prevent the fracture of the cracking and the Copper Foil 74A on the plate 71A of seam crossing between metallized printing plate 71A and the insulating resin 81.
When with aluminium during as metallic plate, thermal coefficient of expansion the most handy and aluminium identical (promptly 27 * 10 -6/ ℃) insulating resin 81 fills out among assembly.The thermal coefficient of expansion of resin must be located at least 26 * 10 -6/ ℃～28 * 10 -6/ ℃ scope in, preferably be located at 27 * 10 as far as possible -6/ ℃ value on.
At metallic plate 72 is under the situation about being made by the material outside copper or the aluminium, and the thermal coefficient of expansion of then used insulating resin 81 must match with the thermal coefficient of expansion of metallic plate 72.
Insulating resin 81 is under normal pressure or under the reduced pressure of 650～760 torrs in the fill assembly.The exert pressure of the most handy 700～760 torrs of resin is trapped between superimposed printed panel preventing.
As the printed panel 85 of motherboard by welding with after assembly 80 engages, to the insulating resin 82 of the whole space use high-termal conductivity that limited outside the resin of the moulding of welding bonding part and by the insulating resin 81 in printed panel 85 and the assembly 80.
Insulating resin 82 is by making with insulating resin 81 identical materials.Therefore, both thermal coefficient of expansions are identical.So when thermal stress was added on the module, thermal deformation reduced, insulating resin 81 and 82 s' seam can be closely connected, prevented from cracking to occur at seam crossing.In addition, Copper Foil 74A can prevent to rupture or damage because of the deformation of printed panel 71A and 4.
Insulating resin 82 with the injection mode that is similar to insulating resin 81 under the normal pressure or under the decompression state of 650～760 torrs in the fill assembly.Used resin preferably is under the pressure of 700-760 torr, is trapped in the junction of insulating resin 81 and bleeds off the heat that is produced effectively to prevent resin.
In addition, the whole outside that comprises space between printed panel 85 and the assembly 80 is with insulating resin 82 sealings, preventing that Copper Foil 87 and Copper Foil 74A near the junction are subjected to the pollution of outside steam and dust, and prevent because the deterioration of short circuit or Copper Foil causes defective coupling.In addition, the bonding part that printed panel 85 and assembly are 80 is with insulating resin 82 sealing, to guarantee to set up electrically connecting of mechanical engagement and plate and inter-module closely.The frame 83 that is used for potting resin also is shown in figure.
Figure 10 (a) and 10 (b) are the tenth embodiment of the present invention, wherein Figure 10 (a) is the profile of the metallized printing plate 71A of multilayer module, Figure 10 (b) is the profile of metallized printing plate 71B, and this plate 71B is similar to the aforementioned manner use but has added the insulation lamella on metallized printing plate 71A.
Earlier with reference to Figure 10 (a), metallized printing plate 71A comprises the insulating barrier of being made by heat setting polyimides viscosity lamella 73 now, and this heat setting polyimides viscosity lamella can be the bonding lamella of polyimides of the SPB of Nippon Steel Corporation series of products.It is bonding with metallic plate 72 that the use of this specific lamella is easy to by vacuum hotpressing etc. the Copper Foil 74A of conductor fig.
Referring to Figure 10 (b), insulating barrier 73 forms on each Copper Foil 74A and metallic plate 72, adopts insulation lamella 91 73 of insulating barriers, to set up printed panel 71B.
Insulation lamella 91 is by polyimides, polyethers, polyarylamide, polyphenylene sulfide, lamella that materials such as polyether-ketone are made or film.By the lamella 91 of will insulating introduce therebetween and two-layer superimposed insulating barrier 73, the insulating barrier that then can realize having required physics of having of desired thickness and electrical characteristics.
Figure 11 (a) to 11 (e) be the diagrammatic sketch of the 11st embodiment of the present invention, the step of following generation multilayer module 80 is shown.
Figure 11 (a) is a profile, and the metallized printing plate 71A of the multilayer module of Figure 10 (a) is shown.
Figure 11 (b) is a profile, illustrates by etching Copper Foil 74A and forms the metallized printing plate 71A that is obtained behind the conductor fig.
Figure 11 (c) is a plane graph, is illustrated in the metallized printing plate that is stamped out that obtains by punching press after the etching, like this, is processed into the box-like assembly the most at last through the structure of so handling.
In Figure 11 (c), four sides that become assembly 80 sidewalls by postorder bending program at last comprise two sides, with other two sides, at described two sides (left and right sides among the figure) Copper Foil 74A is mainboard and processed and assembly is contacted with metallized printing plate 85, does not then have Copper Foil 74A on other two sides (upper and lower sides shown in the figure).
In four above-mentioned sides, two sides that have Copper Foil 74A on it bend with the bending radius of 1-5 millimeter, like this, insulating barrier 73 are damaged.In addition, not having thereon has gap 101 on the angle of in addition two sides of Copper Foil 74A, and bends with the radius identical with the edgewise bend radius that Copper Foil is arranged, and with when having on it other two sides of Copper Foil to dock when two sides, makes the space minimum on the angle.
Do not have two sides of Copper Foil 74A to bend on it, reducing the space, and when the printed panel after the punching press is configured as assembly, obtain a thicker assembly with acute angle.
Figure 11 (d) is a profile, illustrate by going up installation electronic devices and components 7 and coupling pin 48A through processing and at the printed panel 71A that the punching press shown in Figure 11 (c) is come out, the perfecting brush board 4 that will have electronic devices and components 7 and IC chip 7A subsequently is fixed to the upper a kind of structure on surface.
Figure 11 (e) is a profile, illustrates by structure shown in Figure 11 (d) is converted into a kind of structure of modular construction after punching press.Top swage 102 and anvil swage 103 used in the bending process also illustrate in the drawings.For simplicity, then in Figure 11 (e), illustrate no longer separately in the details on the printed panel 71A such as metallic plate 72, insulating barrier 73 and Copper Foil 74A.
Above alleged pattern 102 have the structure of a hollow, in the structure of this hollow, hollowed out corresponding all the branch with superimposed printed panel 4 and 71A, like this, under the situation of not damaging electronic devices and components of being contained in printed panel 4 and 71A etc., bent printed panel 71A.
In addition, aforementioned pattern 102 and 103 on the outer periphery with predetermined bend radius respect to one another, have some by only to the two sides of the Copper Foil 74A that has plate 71A along portion's bending, the part that engages with the metallized printing plate 85 of motherboard is provided.Do not illustrate though give among the figure, two patterns 102 and 103 are by moulding, so that there are not two sides of the Copper Foil 74A of plate 71A can 1 millimeter or curve acute angle less than 1 millimeter bending radius on it.
Like this, the multilayer module that contains multilayer electronic components and parts or printed panel can obtain by the step of Figure 11 (a) to 11 (e), and multilayer module 80 is by obtaining in insulating resin 81 fill assemblies.
If the pattern structure that is used to bend is turned, can realize with the multilayer module of printed panel 71A that then wherein the sweep of printed panel 71A has the required side degree of depth, shape, bending radius etc.
Figure 12 (a) and 12 (b) are the 12nd embodiment of the present invention.
Figure 12 (a) is a profile, illustrates by multilayer module 80 is welded the total that obtains mutually with metallized printing plate 85.For simplicity, the metallic plate 72 of the printed panel 71A of constituent components 80, insulating barrier 73, Copper Foil 74A etc. illustrate no longer separately in Figure 12 (a).
In Figure 12 (b), an aligning scale 111 is provided, be used for assembly 80 is accurately aimed at printed panel 85.
Scale 111 comprises a pin 112.In through hole, and assembly 80 is aimed at printed panel 85 on horizontal plane (bonding part) in the through hole on the coupling part (bonding part) of pin 112 plug-in packages 80 and on the coupling part of printed panel 85.Via hole be cutter in the place that does not have Copper Foil 87 and 74A, like this, electrically connecting mutually between two Copper Foils can be not impaired.
With pin 112 with assembly 80 with after printed panel 85 is aimed at, flatiron 113 (tip) is pressed to the crimping portion on the lower end of assembly 80 both sides, to fuse the solder flux that before is added on two Copper Foils 87 and the 74A.Just link in this way between the Copper Foil.The shape of the tip of flatiron 113 is corresponding with sweep to increase heat conduction efficiency with structure.In addition, if after having used flatiron 113, the assembly 80 that has engaged can be easy to dismounting.
The shape of the tip of flatiron 113 must not coincide with the shape of sweep, but corresponding with the shape and the structure of the bonding part of assembly 80.
To 11 (e) and 12 (a) and 12 (b), the metallized printing plate 71A shown in Figure 10 (a) is used as multilayer module 80 at Figure 11 (a).Yet, also can use the metallized printing plate 71B shown in Figure 10 (b) to replace metallized printing plate 71A.
As previously mentioned, the present invention has following effect:
According to a first aspect of the invention, one or more printed panel is superimposed on through the insulation resin On the metallized printing plate that is formed by the metallic plate as substrate. Like this, by making electronics unit device Part is contained on a plurality of layers, and packing density is increased considerablely.
According to a second aspect of the invention, a kind of have the resin of high-termal conductivity in lamination process In be used as insulating resin. Therefore, owing to the living heat of the element that fills can be released effectively, Then can realize higher packing density.
According to a third aspect of the present invention, insulating barrier is divided into a plurality of parts, and these parts are by making at the material that differs from one another aspect the physical property.But this material Yian is adorned the operating characteristic of circuit and is selected for example optional insulant with high thermoconductivity or low-k.As a result, thus the stability that can increase circuit working further increases packing density.
According to a fourth aspect of the present invention, pass each superimposed plate, form the through hole that passes conductor fig.Like this, the connection of the conductor figure on each plate is easier to realize.Improved the operability aspect the connection circuit therefrom.
According to a fifth aspect of the present invention, the part of superimposed printed panel on metallized printing plate is cut, and the basic unit that has through hole and be used to connect circuitous pattern is fixed and imbeds in the cut-out of printed panel.Like this, because conductor fig is easier to connect with conductor fig on other printed panel, and make operability improvement aspect the circuit connection.
According to a sixth aspect of the invention, imbed the metallization pin along thickness direction, this pin is used to connect the conductor fig that forms respect to one another on each printed panel.Like this, because the connection of the conductor fig on printed panel is easy, thereby the operability that circuit is connected is improved.
According to a seventh aspect of the present invention, owing to the whole insulating resin that between printed panel, adopts as the semi-solid preparation film and make it become whole pattern with vacuum pump to obtain, then the air-tightness of multilevel metallization printed panel and intensity improve.
According to an eighth aspect of the present invention, be placed into pattern and make it become integral body, the air-tightness of multilevel metallization printed panel and intensity are improved by in this pattern, injecting insulating resin by a plurality of plates that components and parts are housed thereon.
According to a ninth aspect of the present invention, insulating resin layer greater than the metallized printing plate of printed panel outer periphery and formation thereon has been formed, and the conductor fig that forms on the surface of metallized printing plate is exposed, with a part that is formed for connecting with external circuit.Can make like this, in this way with the operability that connects of external circuit and be improved.
According to a tenth aspect of the present invention, metallized printing plate upwards bends the housing that covers superimposed printed panel part onboard with formation along portion.The circuit of the part of adorning can be protected and be opened with exterior shield like this, onboard.
According to an eleventh aspect of the present invention, electronic devices and components are installed on a plurality of layer, the metallized printing plate of the multilayer type component that these a plurality of layers comprise printed panel as motherboard, engage with motherboard by means of welding etc., and the printed panel in this multilayer module.Like this, packing density can increase considerablely.Meanwhile, can consider difform components and parts are installed by the space that is built up that takies between each printed panel.
In addition, by each components and parts and insulating resin are sealed, and the insulating resin of components side contacted closely with the insulating resin of the metallized printing plate side of motherboard, the heat that components and parts are produced disperses through insulation resin, metallized printing plate etc. effectively, and components and parts can be avoided the influence of extraneous steam and various atmosphere, avoid damaging.In addition, by using insulating resin, it is whole closely to guarantee that assembly and metallization plate as motherboard become, and the mechanical strength of module and electric reliability are improved.
According to a twelfth aspect of the present invention, metallic plate is fixed on the Copper Foil of conductor fig in the mode that adopts insulating barrier betwixt.Like this, the flexible metal printed panel of multilayer module can be easy to make, and the operability in bending work can be improved.
According to the 13 aspect of the present invention, the IC bare chip of speed-sensitive switch is installed on the interior printed panel of multilayer module rather than on the metallized printing plate, and subsequently, chip is by the moulding with epoxy resin.Like this, can obtain stable circuit function and do not gone here and there influence with outside noise.
According to the 14 aspect of the present invention, can obtain to be close to the thicker multilayer module of box-like, and not have redundant space substantially in its bight.Like this, module is more suitable for mounting electronic part in multilayer, to obtain high packing density.
According to the 15 aspect of the present invention, the Copper Foil that forms on the two sides that have than the macrobending radius is used to and connecting as the printed panel of motherboard.Like this, can obtain to avoid the reliable multilayer module of height of Copper Foil fracture and insulating barrier damage.
According to the 16 aspect of the present invention, metallized printing plate itself can bend separately and work unlikely causing under the printed panel in multilayer module and the components and parts installed and the situation in the damage of the part of installing on the printed panel as motherboard.
According to the 17 aspect of the present invention, can obtain reliable module, wherein the heat of giving birth to of part is released effectively, and the thermal coefficient of expansion of the metallization lamella by making multilayer module is identical with the thermal coefficient of expansion of high thermal conductivity insulating resin, and the broken string that distortion of being caused by thermal stress etc. is caused is exempted.
According to the 18 aspect of the present invention, the joint edge of multilayer module and as the joint of the printed panel of motherboard along can accurately being aimed in the horizontal direction.Like this, increased the dimensional accuracy of junction.
According to nineteen of the present invention aspect, adopt engaging of its tip and multilayer module along corresponding the sort of flatiron.Like this, easy and rapid to the joint of assembly or the work of breaking.
According to the 20 aspect of the present invention, adopt its thermal coefficient of expansion to equal as motherboard or be bordering on the printed panel of thermal coefficient of expansion of the metallized printing plate of multilayer module.Like this, to the situation that the welding that engages part between two plates will can not occur rupturing, thereupon, the mechanical strength of module and electric reliability are improved.
According to the 21 aspect of the present invention, the outer periphery of the joint between two printed panels part and filled the high thermal conductivity insulating resin that is bordering on the insulating resin of assembly with thermal coefficient of expansion as the printed panel and the part between multi-layer portion of motherboard.Like this, the bonding of interlaminar resin improved, and can prevent the distortion or the damage that are caused by thermal stress, to obtain in the module that improvement is arranged aspect mechanical strength and the electric reliability.

Claims (24)

1. multi-sheet printed board member is characterized in that comprising:
An insulated metal substrate comprises an insulating barrier and a conductive layer, and insulating barrier is layered on the metallic plate as bottom, and conductive layer is equipped with a plurality of first electronic components on the described insulated metal substrate on described insulating barrier;
At least one printed panel is layered on the one side that described insulated metal substrate is equipped with described first electronic component, and the one or both sides of above-mentioned printed panel are equipped with a plurality of second electronic components;
Insulating resin is packed into the gap between described insulated metal substrate and the described printed panel;
The described insulating barrier of described printed panel or described insulated metal substrate is divided at least the first and second parts, described first contain a plurality of on first operating characteristic similar electronic component; And
Described second portion contain a plurality of on second operating characteristic similar elements, the described first and second operating characteristic differences; And
The described each several part of described printed panel or described insulating barrier is made by the different material of physical property, and chooses according to the operating characteristic of described each described electronic component of part.
2. multi-sheet printed board member as claimed in claim 1 is characterized in that described insulating resin has high-termal conductivity.
3. multi-sheet printed board member as claimed in claim 1 is characterized in that, is formed with a through hole on described at least one printed panel, to pass the conductor fig that forms on described at least one printed panel.
4. multi-sheet printed board member as claimed in claim 1 is characterized in that, it also comprises a metal pin for each conductor fig that connects the configuration that faces each other that forms on described each plate, and described pin is buried underground along the thickness direction of described multi-sheet printed board member.
5. multi-sheet printed board member as claimed in claim 1 is characterized in that, described multi-sheet printed board member is monolithic construction, and this forms by vacuum pressing, and described insulating resin just is clipped between described each plate as prepreg.
6. multi-sheet printed board member as claimed in claim 1, it is characterized in that the monolithic construction of described multi-sheet printed board member is to inject described insulating resin formation toward described pattern after described at least one printed panel with described a plurality of electronic components that install is put into pattern.
7. multi-sheet printed board member as claimed in claim 1, it is characterized in that, described insulated metal substrate is bigger than the neighboring that described at least one printed panel and described resin cover described insulated metal substrate, and described insulated metal substrate one surface is gone up the conductive pattern that forms and is exposed, and forms the part that is connected with external circuit.
8. multi-sheet printed board member is characterized in that comprising:
An insulated metal substrate comprises an insulating barrier and a conductive layer, and insulating barrier is layered on the metallic plate as bottom, and conductive layer is equipped with a plurality of first electronic components on the described insulated metal substrate on described insulating barrier;
At least one printed panel is laminated to described insulated metal substrate and is equipped with on first of described a plurality of first electronic components, and the one or both sides of described printed panel are equipped with a plurality of second electronic components;
Insulating resin is filled in the gap between described insulated metal substrate and the described printed panel;
Wherein said at least one printed panel that is layered on the described insulated metal substrate has a notch portion, has a through hole on the substrate, is embedded with an electrode pattern on the described notch portion.
9. multi-sheet printed board member as claimed in claim 8 is characterized in that,
The described insulating barrier of described printed panel or described insulated metal substrate is divided at least the first and second parts, described first contain a plurality of on first operating characteristic similar electronic component; And
Described second portion contain a plurality of on second operating characteristic similar elements, the described first and second operating characteristic differences; And
The described each several part of described printed panel or described insulating barrier is made by the different material of physical property, and chooses according to the operating characteristic of described each described electronic component of part.
10. multi-sheet printed board member as claimed in claim 8 is characterized in that described insulating resin has high-termal conductivity.
11. multi-sheet printed board member as claimed in claim 8 is characterized in that, has a through hole on described at least one printed panel, to pass the conductor fig that forms on described at least one printed panel.
12. multi-sheet printed board member as claimed in claim 8 is characterized in that, it also comprises a metal pin for each conductor fig that connects the configuration that faces each other that forms on described each plate, and described pin is buried underground along the thickness direction of described multi-sheet printed board member.
13. multi-sheet printed board member as claimed in claim 8 is characterized in that, described multi-sheet printed board member is monolithic construction, and this forms by vacuum pressing, and described insulating resin just is clipped between described each plate as prepreg.
14. multi-sheet printed board member as claimed in claim 8, it is characterized in that the monolithic construction of described multi-sheet printed board member is to inject described insulating resin formation toward described pattern after described at least one printed panel with described a plurality of electronic components that install is put into pattern.
15. multi-sheet printed board member as claimed in claim 8, it is characterized in that, described insulated metal substrate is bigger than the neighboring that described at least one printed panel and described resin cover described insulated metal substrate, and described insulated metal substrate one surface is gone up the conductor fig that forms and is exposed, and forms the part that is connected with external circuit.
16. a multi-sheet printed board member is characterized in that comprising:
An insulated metal substrate comprises an insulating barrier and a conductive layer, and insulating barrier is layered on the metallic plate as bottom, and conductive layer is equipped with a plurality of first electronic components on the described insulated metal substrate on described insulating barrier;
At least one printed panel is layered on the one side that described insulated metal substrate is equipped with described first electronic component, and the one or both sides of described printed panel are equipped with a plurality of second electronic components;
Insulating resin is packed into the gap between described insulated metal substrate and the described printed panel;
Wherein said insulated metal substrate is bending upwards, form around described at least one be layered in the housing of the printed panel on the described insulated metal substrate.
17. multi-sheet printed board member as claimed in claim 16 is characterized in that described insulating resin has high-termal conductivity.
18. multi-sheet printed board member as claimed in claim 16 is characterized in that,
Described printed panel or the described insulating barrier of described insulated metal substrate are divided at least the first and second parts, described first contain a plurality of on first operating characteristic similar electronic component; And
Described second portion contain a plurality of on second operating characteristic similar elements, the described first and second operating characteristic differences; And
The described each several part of described printed panel or described insulating barrier is made by the different material of physical property, and chooses according to the operating characteristic of described each described electronic component of part.
19. multi-sheet printed board member as claimed in claim 16 is characterized in that, is formed with a through hole on described at least one printed panel, to pass the conductor fig that forms on described at least one printed panel.
20. multi-sheet printed board member as claimed in claim 16 is characterized in that, described at least one printed panel that is layered on the described insulated metal substrate has a notch portion, and a through hole is arranged on the substrate, and described notch portion is embedding an electrode pattern.
21. multi-sheet printed board member as claimed in claim 16 is characterized in that, it also comprises a metal pin for the conductor fig that connects the configuration that faces each other that forms on described each plate, and described pin is embedding along the thickness direction of described multi-sheet printed board member.
22. multi-sheet printed board member as claimed in claim 16 is characterized in that, described multi-sheet printed board member is monolithic construction, and this forms by vacuum pressing, and described insulating resin is clipped between described each plate as prepreg.
23. multi-sheet printed board member as claimed in claim 16, it is characterized in that the monolithic construction of described multi-sheet printed board member is to inject described insulating resin formation toward described pattern after described at least one printed panel with described a plurality of electronic components that install is put into pattern.
24. multi-sheet printed board member as claimed in claim 16, it is characterized in that, described insulated metal substrate is bigger than the neighboring that described at least one printed panel and described resin cover described insulated metal substrate, and described insulated metal substrate one surface is gone up the conductor fig that forms and is exposed, and forms the part that is connected with external circuit.
CN94107763A 1993-06-25 1994-06-24 Multilayered metallic printed board and molded module Expired - Fee Related CN1057659C (en)

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JP18083693 1993-06-25
JP180836/93 1993-06-25
JP180836/1993 1993-06-25
JP74402/1994 1994-03-18
JP7440294 1994-03-18
JP74402/94 1994-03-18
JP95985/94 1994-05-10
JP95985/1994 1994-05-10
JP09598594A JP3198796B2 (en) 1993-06-25 1994-05-10 Mold module

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CN97117778A Division CN1176571A (en) 1993-06-25 1997-08-25 Multilayer metallized printing plate and its forming module

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CN1098588A CN1098588A (en) 1995-02-08
CN1057659C true CN1057659C (en) 2000-10-18

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US5672414A (en) 1997-09-30
US5770300A (en) 1998-06-23
KR950002544A (en) 1995-01-04
DE4422216A1 (en) 1995-01-05
CN1176571A (en) 1998-03-18
CN1098588A (en) 1995-02-08
JPH07307574A (en) 1995-11-21
JP3198796B2 (en) 2001-08-13
TW241438B (en) 1995-02-21

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