CN1056947C - 电动压缩机 - Google Patents

电动压缩机 Download PDF

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CN1056947C
CN1056947C CN96107298A CN96107298A CN1056947C CN 1056947 C CN1056947 C CN 1056947C CN 96107298 A CN96107298 A CN 96107298A CN 96107298 A CN96107298 A CN 96107298A CN 1056947 C CN1056947 C CN 1056947C
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terminal
pressure contact
contact portion
cylindrical portion
stator coil
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CN1139834A (zh
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仓本英司
山野井正昭
村田荣一
小山喜一
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FUTIAN MOTOR CO Ltd
Sanyo Electric Co Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00—Rotary current collectors, distributors or interrupters
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/008—Hermetic pumps
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00—Components
    • F04C2240/60—Shafts
    • F04C2240/603—Shafts with internal channels for fluid distribution, e.g. hollow shaft
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00—Components
    • F04C2240/80—Other components
    • F04C2240/803—Electric connectors or cables; Fittings therefor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/04—Pins or blades for co-operation with sockets
    • H01R13/05—Resilient pins or blades
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H01R2201/10—Connectors or connections adapted for particular applications for dynamoelectric machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)
  • Motor Or Generator Frames (AREA)
  • Compressor (AREA)

Abstract

本发明之目的在于改善电动压缩机的定子线圈的端部与把它连接在密封终端上的紧固端子之间的连续操作性，具有电气连接在套有绝缘套管的引出部的端部的中继端子和与该中继端子电气连接的且向被连接在密封终端的电动部件进行供电的紧固端子，前述中继端子是通过金属板冲压成型而形成的，具有导体压接部、在该导体压接部的一侧所形成的圆筒部以及在导体压接部的另一侧所形成的绝缘膜固定部，旨在在把导体压接部压接在芯线上之同时，把绝缘皮膜固定部压接固定在绝缘套管上，把紧固端子连接在圆筒部。

Description

电动压缩机
本发明涉及用于冷藏库和空调机等的制冷循环的电动压缩机，具体地涉及连结在容器的密闭终端设备和电动部件之间的引出线的结构。
以往，在这种电动压缩机中，作为向电动部件供给交流电的输入端子，要把三根引出线连接在密封终端和电动部件的定子线圈之间。
这样的电动部件和密封终端简单连接结构，比如，如日本实用新型公开平4-14452号公报(H02K 5/22)所示，把金属制的圆筒状零件电气连接在定子线圈的引出线的端部之后，是将该零件的另一端连接在紧固端子上的。
然而，按该结构，圆筒零件的单价高，另外还因受紧固端子的压接部的尺寸的限制，也受圆筒零件的外形尺寸的限制，其结果就导致了受压接的定子线圈的尺寸和根数的限制。
因此，比如在日本实用新型公开平4-128058号公报(H02K3/38)中紧固端子和引出线端部之间插设导电性的中继零件，把引出线的芯线插入在该中继零件上所形成的凹部，形成电气连接的结构。
根据有关结构，虽然可以解决前一公报那种问题，但中继零件是由绞合加工而形成的，各自成为分散端子，因此，导致引出线端部和凹部的涂焊料的操作极为麻烦，同时也存在不适宜自动化的问题。
为解决已有技术的课题，本发明的目的在于提供一种使定子线圈的端部和把它连接于密封终端的紧固端子之间连续操作性得以改善的电动压缩机。
本发明的电动压缩机是把电动部件和压缩部件容纳在单一容器内，同时，把电动部件的定子线圈连接到固定在容器中的密封终端上而构成的，因此具有与套有绝缘套管的定子线圈的端部电气连接的中继端子和电子气连接于该中继端子且向被连接在密封终端上的电动部件进行供电紧固端子，中继端子设有由金属板冲压成型而形成的导体压接部，在该导体压接部的一端侧形成的圆筒部及在导体压接部的另一端侧形成的绝缘膜固定部，在导体压接部压接在固定线圈上之同时，把绝缘膜固定部压接固定在纸缘套管上，把紧固端子与圆筒部连接。
根据本发明的电动压缩机，中继端子被插设在套有绝缘套管的定子线圈的端部和紧固端子之间，在该中继端子上设置导体压接部、在该导体压接部的一端形成的圆筒部、在导体压接部的另一端形成的绝缘膜固定部，把导体压接部压接在定子线圈上之同时，把绝缘膜固定部压接固定在绝缘套管上，把紧固端子连接在圆筒部上，因此，在把导体压接部压接在定子线圈上之同时，也可以把绝缘膜固定部压接固定在绝缘套管上，使得定子线圈的端部和中断端子连接操作极为容易，使最终的定子线圈的端部和紧固端子的连续操作性显著提高。
特别是由于中继端子是有金属板冲压成型而形成的，使得在接续部进行连接的连续端子化成为可能，因此，可以实现与定子线圈等的连接工序自动化。
另外，本发明的电动压缩机是把焊料注入上述的圆筒部的。
根据此种结构，在把定子线圈压接在上述的添加的导体压接部之后，把焊料注入圆筒部，使导体压接部也同时进行焊料处理成为可能，一般来讲，可以使定子线圈的端部和中断端子的连续操作性显著得以改善。
还有，本发明的电动压缩机是在上述圆筒部上形成狭缝的。
根据此种结构，圆筒部内可以流畅地填充焊料，使得定子线圈的端部和中继端子的连接的连续操作性得以进一步改善。
图1是本发明的电动压缩机的侧面剖视图；
图2是本发明的电动压缩机的电动部件的平面图；
图3是本发明的电动压缩机的定子线圈的引出线的放大图；
图4是中继端子的透视图；
图5是另一实施例的中继端子的透视图；
图6是又一实施例的中继端子的透视图；
图7是再一个实施例的中继端子的透视图；
下面，根据附图详细说明本发明。
图1是本发明的电动压缩机的侧面剖视图。在图1中，电动压缩机1是用于冷藏库和空调机的制冷循环的密闭型的电动压缩机，在单一的密闭容器2内把电动部件3容纳在其上部，把压缩部件容纳在其下部。5是旋转轴，把电动部件3和压缩部件4相连接之同时，在该旋转轴5中沿轴线方向穿设通孔5a。
电动部件3由压入密闭容器2的定子铁心6、转子7、设于该转子7上部的端环8及配重10、设于下部的端环9及配重11等构成。
压缩部件4由压入密闭容器2内的汽缸12、塞住该汽缸12开口的上部镶板15及下部镶板16、设于该镶板15、16的轴承部13、14、外嵌于旋转轴5的偏心部5b的汽缸12内偏心旋转的辊17、将其前端压接在该辊17的将气缸12内分成高压侧和低压侧的翼板(未图示)构成。
19是密封子，一边保持密闭容器2内的内部密闭性一边进行安装。20是插入定子铁心6的定子线圈，该定子线圈20通过端部的引出部21与密封终端19连接(如后详述)。因而，从密闭容器的外部通过密封终端19及引出部21给该定子线圈20提供电力。
其次，图2表示电动部件3的平面图，图3表示上述定子线圈20的引出部21的放大图，该引出部21共有三根。前述定子线圈20在芯线的表面施加的漆包膜(未图示)，用线磨机或高频加热等剥离引出部21的端部的漆包膜22，使芯线呈完全裸露状态。
另外，在相应的引出部21上被覆绝缘套管23(聚脂薄膜或聚四氟乙烯等)，并以一定尺寸切断，这样一来，实现了绝缘和保护以及增强了防止引出部21的定子线圈20折损的弯曲强度。
24是中继端子，由黄铜、磷青铜、铝或具有此类金属导电性的金属板冲压成型而形成，如图4所示，在连续端子接续部26上以连续端子状态构成多个。该(各)中继端子24由在中央部竖起形成的一对导体压接部27，27、在该导体压接部27的一端侧滚压形成的圆筒状的圆筒部28、在该导体压接部27的另一端侧竖起形成的一对导电焊接部29，29、在该导电焊接部29的另一端侧同样竖起形成的一对绝缘膜固定部31、31组成。
前述各导电压接部27，27、导电焊接部29，29以及绝缘膜固定部31、31在相互对置的两边呈八字状竖立着，前述圆筒部28为两端开口的内部中空状，在对接部形成狭缝32。
33是紧固端子(旗型端子)，其一端的旗型部34嵌入前述密封终端19。
然后，在将这些引出部21、中继端子24以及紧固端子33连接之际，首先如图4所示按连续端子的状态，把引出部21从中继端子24的绝缘膜固定31，31部插入中继端子24内，使芯线达到导电压接部27，27以及导体焊接部29，29，同时使绝缘套管23的端部位于绝缘膜固定部31、31。
然后，上述各导体压接部27，27、导体焊接部29、29以及绝缘膜固定部31，31同时敛缝，将导体压接部27、27以及导体焊接部29，29暂时压接在芯线上，同时把绝缘皮膜固定部31、31压接固定在绝缘套管23上。按此状态把中继端子24从连续端子接续部26上切下，作成单体状。
然后，把前端的圆筒部28浸入焊料槽将焊料注入到内部，同时对导体压接部27、27及导体焊接部29、29作焊料处理。这样一来就保证了中继端子24的压接部截面面积和压接部强度。这时，因为在圆筒部28已形成了狭缝32，使焊料流畅的填充到圆筒部28的内部。
而后在下一步工艺把紧固端子33压接在圆筒部28上，完成连接操作。
根据本发明，把定子线圈20的引出部21压接在导体压接部27，27上之后，通过把焊料注入圆筒部28，可以同时对导体压接部27，27及导体焊接部29，29作焊料处理，并且因为在把导体压接部27，27压接在芯线上之际同时也把绝缘膜固定部31、31压接固定在绝缘套管23上，总的来说，引出部21的端部和中继端子24的连接操作极为容易。
特别是，通过如前所述的金属板冲压来形成中继端子24，因用连续端子接续部26作为连接的连接端子，使实现与定子线圈20等的连接工艺的自动化成为可能。
而且，图5表示中继端子24的另一实施例。在此情况下，没有图4的导体焊接部29，29，而是在导体压接部27、27的另一端侧作成宽度宽的绝缘膜固定部31、31。
还有，图6所示的例中的中继端子24是在图5中的中继端子24的圆筒部28形成更多的狭缝。还有图7所示的例的中继端子24消除图5中的中继端子24的圆筒部28的狭缝，最好应根据具体情况来选择适宜的结构。
若根据如上详细说明的本发明，把中继端子插设在被覆绝缘套管的定子线圈的端部和紧固端子之间，在该中继端子上，设置导体压接部、形成于该导体压接部一端侧的圆筒部、形成于导体压接部另一端的绝缘膜固定部，在将导体压接部压接在定子线圈上之同时，把绝缘皮膜固定部压接在绝缘套管上，把紧固端子连接在圆筒部，因此，在把导体压接部压接在定子线圈上之际，同时也可以把绝缘膜固定部压接固定在绝缘套管上，使定子线圈端部与中继端子的连接操作变得极为容易，其结果，显著地提高了定子线圈的端部与紧固端子的连续操作性。
特别是，因中继端子是由金属板冲压成型而形成的，靠接续部连接，使端子连续化成为可能，因而，使实现定子线圈等的连接工艺自动化成为可能。
再有，把定子线圈压接在上述添加的导体压接部上之后，通过把焊料注入圆筒部，使得同时对导体压接部(及导体焊接部)作焊料处理成为可能，总的来说，可以显著地改善定子线圈的端部与中继端子的连续操作性。
还有，由于在上述添加的圆筒部形成了狭缝，使得料可以流畅地填充到圆筒部内，进一步改善了定子线圈的端部与中继端子的连续操作性。

Claims (3)

1.一种把电动部件和压缩部件容纳在单一容器内之同时，将来自前述电动部件的定子线圈连接在固定于前述容器的密封终端所形成的电动压缩机，包括：
同套有绝缘套管的定子线圈的端部电连接的中继端子；
与该中继端子电连接的，且向被连接在前述密封终端上的前述电动部件进行供电的紧固端子，
前述中继端子是通过金属板冲压成型而形成的，并具有：
导体压接部；
在该导体压接部的一侧所形成的圆筒部；以及
在导体压接部的另一侧所形成的绝缘膜固定部，
其特征在于，
在把导体压接部压接在固定线圈上之同时，把绝缘膜固定部压接固定在绝缘套管上，从而把前述紧固端子连接在前述圆筒部上。
2.根据权利要求1的电动压缩机，其特征在于，将焊料注入圆筒部。
3.根据权利要求2的电动压缩机，其特征在于，在圆筒部形成狭缝。
CN96107298A 1995-04-14 1996-04-13 电动压缩机 Expired - Fee Related CN1056947C (zh)

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JP11394595A JP3366489B2 (ja) 1995-04-14 1995-04-14 電動圧縮機
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JP113945/1995 1995-04-14

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KR960039497A (ko) 1996-11-25
EP0738024A2 (en) 1996-10-16
DE69625536D1 (de) 2003-02-06
JPH08289500A (ja) 1996-11-01
ES2188720T3 (es) 2003-07-01
EP0738024A3 (en) 1997-08-13
EP0738024B1 (en) 2003-01-02
JP3366489B2 (ja) 2003-01-14
US5762526A (en) 1998-06-09
CN1139834A (zh) 1997-01-08
DE69625536T2 (de) 2003-10-02

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