CN105660905B - Automatic shaping device of automatic puer tea cake pressing machine - Google Patents
Automatic shaping device of automatic puer tea cake pressing machine Download PDFInfo
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- CN105660905B CN105660905B CN201610249607.2A CN201610249607A CN105660905B CN 105660905 B CN105660905 B CN 105660905B CN 201610249607 A CN201610249607 A CN 201610249607A CN 105660905 B CN105660905 B CN 105660905B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The utility model provides an automatic setting device of automatic cake machine of pu 'er tea, sets up in preliminary suppression device's rear, and this automatic setting device includes disc and the pivoted power unit of drive this disc, the interval is equipped with multiple group design mould on the disc periphery, design mould includes a base and a balancing weight of configuration on this base, automatic setting device still includes one and makes the elevating system that the balancing weight reciprocated, this automatic setting device still is equipped with one and moves preliminary fashioned tea cake in the preliminary suppression device lower mould to manipulator mechanism in the base. The automatic shaping device provided by the invention is arranged behind the preliminary pressing device, simulates the traditional artificial tea cake preparation process, and automatically shapes the tea cake after preliminary pressing and shaping under the action of the gravity of the balancing weight, so that the smoothness of the surface of the tea cake is improved, and a certain space is formed in the tea cake, thereby facilitating the fermentation of the tea cake and improving the quality of the tea cake.
Description
Technical Field
The invention relates to tea processing equipment, in particular to an automatic shaping device of a puer tea automatic cake press.
Background
The compressed tea is made of black tea, old green tea, bang tea and other compressed tea through steaming, pressing and other technological processes. Most raw materials of the compressed tea are coarse and old, and the dry tea color is black brown, and the soup color is clear yellow or clear red. The compressed tea has the characteristics of good moisture resistance, convenience in transportation and storage, mellow tea taste, suitability for weight reduction and the like.
The traditional compressed tea production is realized through manual production or mechanical auxiliary semi-automatic production, and the production mode has the advantages of large labor capacity, high labor intensity, large manpower input, high production cost and quite low production efficiency. In order to solve the above problems, the applicant discloses in the chinese patent of publication No. 105053291a an automatic tea leaf pressing apparatus, comprising a main frame, on which a feeding device, a pressing device and a discharging device are disposed, the pressing device comprises a turntable, on which a plurality of lower molds are disposed at intervals, a gas supply mechanism for supplying moisture to the through holes is disposed on a side surface of the turntable, at least an upper mold located right above the lower mold is disposed on a side surface of the turntable, a tea placing cavity is formed between the upper mold and the lower mold, and a tea pressing gas/oil cylinder is fixedly connected to a top of the upper mold; the discharging device comprises a jacking air/oil cylinder for enabling the mold core to move up and down, a molded tea conveyor and a manipulator mechanism for transferring molded tea from the mold core to the molded tea conveyor. The automatic tea leaf pressing equipment disclosed by the invention has high automation degree, and can improve the tea leaf pressing and forming efficiency. However, the long-time pressing of the tea gas/oil cylinder is only needed, so that the pressing efficiency is low; moreover, the tea cake obtained by one-time compression molding is rough in surface, the grade of the tea cake is reduced, and the inside of the tea cake is compressed tightly, so that the later fermentation is not facilitated, and the quality of the tea cake is affected.
Disclosure of Invention
The invention provides an automatic shaping device of a puer tea automatic cake press, which mainly aims to overcome the defects of low pressing efficiency, poor quality of tea cakes obtained by pressing and the like of the existing tea pressing equipment.
The invention adopts the following technical scheme:
the utility model provides an automatic setting device of automatic cake machine of pu 'er tea, sets up in preliminary suppression device's rear, and this automatic setting device includes disc and the pivoted power unit of drive this disc, the interval is equipped with multiple group design mould on the disc periphery, design mould includes a base and a balancing weight of configuration on this base, automatic setting device still includes one and makes the elevating system that the balancing weight reciprocated, this automatic setting device still is equipped with one and moves preliminary fashioned tea cake in the preliminary suppression device lower mould to manipulator mechanism in the base.
Further, the upper end of the balancing weight is provided with a hanging column, the side wall of the hanging column is provided with an annular groove, the lifting mechanism comprises a supporting plate and a lifting cylinder connected to the supporting plate, the lower end face of the supporting plate is provided with a guide rail, a U-shaped insertion block is slidably arranged on the guide rail and is matched with and inserted into the annular groove of the hanging column, and the rear end of the supporting plate is also fixedly provided with a translation cylinder for driving the U-shaped insertion block to move back and forth.
Further, a vertical through hole communicated with the base is formed in the middle of the hanging column.
Further, a positioning rod is arranged beside each base, and a positioning hole matched with and penetrating through the positioning rod is formed in the outer side wall of each balancing weight.
Further, the manipulator mechanism comprises a sucker, a sliding block, a linear guide rail, a horizontal driving mechanism, a vertical sliding block, a vertical rail and a lifting mechanism, wherein the horizontal driving mechanism, the vertical sliding block, the vertical rail and the lifting mechanism are used for driving the vertical sliding block to slide up and down on the vertical rail, the sliding block is arranged on the linear guide rail in a sliding mode, the sliding block is fixedly connected with the sucker through a supporting rod, the vertical sliding block is fixed on the side face of the linear guide rail, the vertical sliding block is arranged on the vertical rail in a sliding mode, and the lifting mechanism is connected with the vertical sliding block.
Further, the horizontal driving mechanism comprises a screw rod, a screw rod nut and a screw rod motor, the screw rod motor is in transmission connection with the screw rod, the screw rod is fixed on the side surface of the linear guide rail in parallel, and the screw rod nut is arranged on the screw rod and is fixedly connected with the sliding block.
As can be seen from the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages:
1. the automatic shaping device provided by the invention is arranged behind the preliminary pressing device, simulates the traditional artificial tea cake preparation process, and automatically shapes the tea cake after preliminary pressing and shaping under the action of the gravity of the balancing weight, so that the smoothness of the surface of the tea cake is improved, and a certain space is formed in the tea cake, thereby facilitating the fermentation of the tea cake and improving the quality of the tea cake.
2. The automatic shaping device adopts the mechanical arm mechanism as the conveying mechanism of the semi-finished tea cake, has simple structure, is convenient and stable to convey, can be used as the discharging and conveying mechanism of the tea cake, saves the cost and improves the processing efficiency of the tea cake.
3. The automatic shaping device comprises a plurality of groups of shaping dies, the number of the groups of positioning dies is set by the time for automatically shaping each semi-finished product tea cake and the time for preliminarily shaping each tea cake, and the processing efficiency of the tea cake is improved to the greatest extent while the pressing quality of the tea cake is ensured.
Drawings
Fig. 1 is a schematic structural view of an automatic puer tea cake press.
Fig. 2 is a schematic structural view of the feeding device.
Fig. 3 is a schematic structural view of the preliminary press apparatus.
Fig. 4 is a schematic structural view of a lower die of the preliminary press apparatus.
Fig. 5 is a schematic structural view of the automatic setting device of the present invention.
Fig. 6 is a top view of the automatic setting device of the present invention.
Fig. 7 is a schematic structural view of the label packaging apparatus.
Fig. 8 is a top view of the label packaging apparatus.
Fig. 9 is a schematic structural view of the humidifying device.
Fig. 10 is an enlarged schematic view of a in fig. 9.
Detailed Description
Specific embodiments of the present invention will be described below with reference to the accompanying drawings. Numerous details are set forth in the following description in order to provide a thorough understanding of the present invention, but it will be apparent to one skilled in the art that the present invention may be practiced without these details.
Referring to fig. 1, the automatic puer tea cake press comprises a feeding device 10, a preliminary pressing device 20, an automatic shaping device 30 and a discharging device 40. Referring to fig. 2, the feeding device 10 comprises a material frame 11, a lifting machine 12, a feeding hopper 13 and a material weighing mechanism, wherein the material frame 11 can be one or a plurality of material frames, and a plurality of material frames can be used for pressing a plurality of different tea raw materials. When the feeding device comprises a plurality of material frames 11, the material frames 11 are sequentially arranged at intervals, each material frame 11 is correspondingly provided with a lifting machine 12, the tail ends of all lifting machines 12 are received above the feeding hopper 13 to ensure that the lifting materials of each lifting machine 12 fall into the feeding hopper 13, the bottom of the feeding hopper 13 is hollowed out, the weighing mechanism is arranged at the bottom of the feeding hopper 13 and comprises a material hopper 14 and a baffle plate 15, the baffle plate 15 is arranged in the middle of the material hopper 14 to divide the material hopper 14 into upper and lower parts, the baffle plate 15 is connected with a push-pull air cylinder 16, and the push-pull air cylinder 16 is used for pushing the baffle plate 14 back and forth so as to open or close the material hopper 14.
Referring to fig. 3 and 4, the preliminary pressing device 20 includes a turntable 21, and a plurality of mounting holes are formed on the same circumference of the turntable 21 at intervals, and four mounting holes are illustrated in this embodiment, however, the number of the mounting holes of the present invention is not limited to four, and may be two, three, or more. Each mounting hole is correspondingly provided with a lower die 22, the lower die 22 comprises a die frame 221 and a die core 222 capable of moving up and down, and the upper part of the die frame 221 is in an enlarged truncated cone shape so as to facilitate the clamping of the subsequent semi-finished tea cakes. The upper part of the mold core 222 is provided with a boss 2221 supported on the mounting hole, the upper surface of the mold core 222 is provided with a plurality of through holes 2222, the mold core 222 is internally provided with a humidifying pipe 223 communicated with the through holes 2222, and the humidifying pipe 223 is connected with a humidifying device. The side of the turntable 21 is also provided with a supporting seat 231, an upper die 23 positioned right above the lower die 22 is fixed on the supporting seat 231, a tea placing cavity is formed between the upper die 23 and the lower die 22, and the top of the upper die 23 is fixedly connected with a tea pressing cylinder 232 (or an oil cylinder).
Referring to fig. 5 and 6, the automatic setting device 30 includes a disc 31 and a power mechanism (not shown) for driving the disc 31 to rotate, which is a common mechanism in the art, and will not be described in detail herein. The automatic shaping device 30 further comprises a first lifting mechanism which enables the balancing weight 322 to move up and down, a hanging column 323 is arranged at the upper end of the balancing weight 322, an annular groove 3230 is formed in the side wall of the hanging column 323, the first lifting mechanism comprises a supporting plate 331 and a first lifting cylinder 332 connected to the supporting plate 331, a guide rail 3311 is arranged on the lower end face of the supporting plate 331, a U-shaped insertion block 333 is slidably arranged on the guide rail 3311, the U-shaped insertion block 333 is matched and inserted into the annular groove 3230 of the hanging column 323, a translation cylinder 334 which drives the U-shaped insertion block 333 to move back and forth is further fixed at the rear end of the supporting plate 331, and a vertical through hole 3231 which is communicated with the bottom die is formed in the center of the hanging column 323. In the automatic shaping process, the tea cake in the bottom die 321 is cooled by introducing cold air through the vertical through holes 3231, so that the tea cake in the bottom die 321 is prevented from being too high in temperature to influence fermentation of the tea cake. A positioning rod 324 is arranged beside each bottom die 321, and a positioning hole 325 matched with and penetrating through the positioning rod 324 is arranged on the outer side wall of each balancing weight 322, so that the balancing weights 322 and the bottom dies 321 are prevented from being deviated, and the automatic shaping of the semi-finished tea cakes is prevented from being influenced.
With continued reference to fig. 5 and 6, a manipulator mechanism 34 is further disposed between the preliminary pressing device 20 and the automatic shaping device 30 for moving the preliminary shaped tea cake in the lower mold 22 into the bottom mold 321. The manipulator mechanism 34 includes a suction cup 341, a first slider 342, a linear guide rail 343, a horizontal driving mechanism for driving the first slider 342 to slide back and forth along the linear guide rail 343, a vertical slider 344, a vertical rail 345, and a second lifting cylinder 346 for driving the vertical slider 344 to slide up and down on the vertical rail 345, where the first slider 342 is slidably disposed on the linear guide rail 343, the linear guide rail 343 is disposed on a side surface of the lower die 22 of the preliminary pressing device 20 and parallel to a line connecting the center of the lower die 22 with the center of the corresponding bottom die 321, and the center of the suction cup 341 is exactly located on a line connecting the center of the lower die 22 with the center of the corresponding bottom die 321, so as to ensure that the suction cup 341 can accurately convey the tea cake semi-finished product preliminarily formed in the lower die 22 to the bottom die 321 of the automatic shaping device. The first slider 342 is fixedly connected with the suction cup 341 through a supporting rod, the vertical slider 344 is fixed on the side surface of the linear guide rail 343, the vertical slider 344 is slidably disposed on the vertical rail 345, and a piston rod of the second lifting cylinder 346 is connected with the vertical slider 344. The horizontal driving mechanism comprises a first screw rod 351, a first screw rod nut 352 and a screw rod motor 353, the screw rod motor 353 is in transmission connection with the first screw rod 351, the first screw rod 351 is fixed on the side surface of the linear guide rail 343 in parallel, and the first screw rod nut is arranged on the first screw rod 351 and is fixedly connected with the first sliding block 342.
Referring to fig. 6, the discharging device 40 includes a tea forming conveyor 41, and the tea forming conveyor 41 is disposed between the preliminary pressing device 20 and the automatic shaping device 30 and below the manipulator mechanism 34. Each tea cake transferred into the bottom die 321 by the lower die of the primary pressing device 20 is pressed by the balancing weight 322, and is clamped and placed on the formed tea conveyor 41 to be conveyed and discharged by the manipulator mechanism 34 after one disc cycle.
Referring to fig. 7 and 8, the automatic puer tea cake press further comprises a label packaging device 50, wherein the label packaging device 50 comprises a third lifting mechanism, a label sucking mechanism, a tea grabbing mechanism and a tea flattening mechanism, wherein the label sucking mechanism and the tea grabbing mechanism are both arranged on the third lifting mechanism, the label sucking mechanism comprises a label sucking disc 511 for sucking labels and a first rotary cylinder 512 for transferring the label sucking disc 511 to the upper side of the lower die 22 of the primary pressing device, and the label sucking disc 511 is fixedly connected with the first rotary cylinder 512; the tea leaf grabbing mechanism comprises a finger cylinder 521, and the finger cylinder 521 is arranged above the lower die 22 of the preliminary pressing device; the tea flattening mechanism comprises a flattening plate 531, a rotating motor 532 for driving the flattening plate 531 to rotate, and a second rotating cylinder 533 for moving the flattening plate 531 to above the lower die 22 of the preliminary pressing device.
With continued reference to fig. 7 and 8, the third lifting mechanism includes a fixed seat 541, a third lifting motor, a third screw rod, a third screw nut (the screw rod transmission assemblies are all disposed in the fixed seat 541, not shown in the drawings), and a third slider 542, the third screw rod is disposed in the fixed seat 541, the third screw nut is disposed on the third screw rod, and the third slider 542 is fixedly connected with the third screw rod nut and slidably disposed on a side wall of the fixed seat 541; the finger cylinder 521 is connected to the third slider 542 via a T-shaped connecting rod 522, and the first rotary cylinder 512 and the second rotary cylinder 533 are symmetrically disposed on two sides of the third slider 542, and the first rotary cylinder 512 and the second rotary cylinder 533 are also perpendicular to the plane of the T-shaped connecting rod 522.
Referring to fig. 1, 3, 4 and 7, the feeding device 10, the label packaging device 50, the supporting base 231 and the discharging device 40 are disposed at intervals around the circumference of the turntable, and are disposed corresponding to the four lower molds 22, respectively. Wherein, a jack-up cylinder 24 is disposed below the mold core 222 of the lower mold 22 corresponding to the side of the discharging device 40, for jack-up the mold core 222 upwards, so that the semi-finished tea cake moves upwards to the middle upper part of the mold frame 221, so as to facilitate the clamping of the manipulator mechanism 34.
Referring to fig. 9, the automatic puer tea cake press further comprises a humidifying device 60, the humidifying device 60 comprises a steam generator (not shown in the figure), a humidifying disc 61 and a humidifying cylinder 62, the steam generator is connected with the humidifying disc 61 through a connecting pipe 63, the humidifying disc 61 is arranged right in front of the lower die 22, the humidifying cylinder 62 is fixed on the third sliding block 542, a piston rod of the humidifying cylinder 62 is connected with the humidifying disc 61 through a bracket 64, and the humidifying disc 61 humidifies tea cakes from above.
Referring to fig. 4, 9 and 10, the lower middle part of the mold core 222 is hollow, an opening 224 is provided on the side surface of the lower middle part, an upper connector 2231 is provided on the lower end of the humidifying pipe 223, and a restoring mechanism for restoring the upper connector 2231 is provided in the mold core 222. The support frame 65 and the lower connector 66 arranged on the support frame 65 are further arranged below the humidifying pipe 223, the lower connector 66 is connected with the steam generator through a connecting pipe, and a horizontal moving mechanism is arranged below the support frame 65 and is a common mechanism in the mechanical field and is not described in detail herein. The supporting frame 65 is further fixed with a lifting cylinder 67, a piston rod of the lifting cylinder 67 is connected with a pull-down plate 68, the pull-down plate 68 is provided with a notch cooperatively connected with the upper connector 2231, and the pull-down plate 68 pulls the upper connector 2231 downwards and is in butt joint with the lower connector 66 under the combined action of the horizontal moving mechanism and the lifting cylinder 67 so as to humidify the upper surface of the mold core 222, namely humidifies tea cakes from below. When the lower link plate 68 is withdrawn from the lower link head 66, the upper link head 2231 is automatically returned by the return mechanism.
The working flow of the automatic puer tea cake press machine is as follows:
placing tea raw materials in a material frame 11, starting a lifting machine 12, conveying the tea into a feed hopper 13, weighing by a weighing meter in a baffle plate 15, and pushing and pulling a cylinder 16 to act backwards after reaching standards, namely, the baffle plate 15 retreats, so that a material hopper 14 is opened, and the tea raw materials fall into a lower die 22; the rotary table 21 rotates to enable the lower die 22 filled with tea raw materials to rotate to correspond to the label packaging device 50, firstly, the humidifying device 60 humidifies the tea raw materials, secondly, the label sucking mechanism sucks labels to be placed on the tea raw materials, secondly, the tea grabbing mechanism grabs a little tea to be placed on the surface of the labels, thirdly, the tea flattening mechanism flattens the tea, finally, the tea flattening mechanism rotates to the lower portion of the upper die 23, and the tea flattening mechanism presses the tea raw materials to be preliminarily molded by a tea pressing cylinder 232 (or an oil cylinder); after preliminary molding, the tea pressing cylinder 232 (or oil cylinder) is lifted, the lower die 22 continues to rotate, the preliminary molded semi-finished tea cake is grabbed and transferred into the bottom die 321 of the automatic molding device 30 by the manipulator mechanism 34, then pressed by the balancing weight 322, the disc 31 of the automatic molding device 30 rotates for a plurality of stations, and then is grabbed and placed on the discharging device 40 by the manipulator mechanism 34 to be discharged, so that the pressing of one tea cake is completed.
The foregoing is merely illustrative of specific embodiments of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modification of the present invention by using the design concept shall fall within the scope of the present invention.
Claims (4)
1. The utility model provides an automatic setting device of automatic cake machine of pu 'er tea, sets up in preliminary suppression device's rear, its characterized in that: the automatic shaping device comprises a disc and a power mechanism for driving the disc to rotate, a plurality of groups of shaping molds are arranged on the circumferential surface of the disc at intervals, each shaping mold comprises a base and a balancing weight arranged on the base, the automatic shaping device further comprises a lifting mechanism for enabling the balancing weight to move up and down, the automatic shaping device is further provided with a manipulator mechanism for moving tea cakes which are preliminarily formed in a lower die of the preliminary pressing device to the base, the manipulator mechanism comprises a sucker, a sliding block, a linear guide rail, a horizontal driving mechanism for driving the sliding block to slide back and forth along the linear guide rail, a vertical sliding block, a vertical rail and a lifting mechanism for driving the vertical sliding block to slide up and down on the vertical rail, the sliding block is arranged on the linear guide rail in a sliding mode, the sliding block is fixedly connected with the sucker through a supporting rod, the vertical sliding block is fixedly arranged on the side surface of the linear guide rail, the lifting mechanism is connected with the vertical sliding block, the horizontal driving mechanism comprises a screw rod, a screw nut and a screw motor, the screw motor is fixedly arranged on the side surface of the linear guide rail, and the screw motor is fixedly connected with the screw nut.
2. The automatic shaping device of the automatic puer tea cake press according to claim 1, wherein: the balancing weight upper end is equipped with a string post, and an annular groove is seted up to this string post lateral wall, elevating system includes backup pad and connects the lift cylinder in this backup pad, the backup pad lower terminal surface is equipped with a guide rail, and it is equipped with a U type inserted block to slide on this guide rail, and this U type inserted block cooperation is inserted and is established on the annular groove of string post, the tip still is fixed with the translation cylinder that drives U type inserted block back and forth movement behind the backup pad.
3. An automatic shaping device of a puer tea automatic cake press as defined in claim 2, wherein: the middle part of the hanging column is provided with a vertical through hole communicated with the base.
4. An automatic shaping device of a puer tea automatic cake press as defined in claim 2, wherein: a positioning rod is arranged beside each base, and a positioning hole matched with and penetrating through the positioning rod is arranged on the outer side wall of each balancing weight.
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| CN201610249607.2A CN105660905B (en) | 2016-04-21 | 2016-04-21 | Automatic shaping device of automatic puer tea cake pressing machine |
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| CN201610249607.2A CN105660905B (en) | 2016-04-21 | 2016-04-21 | Automatic shaping device of automatic puer tea cake pressing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108094594A (en) * | 2018-01-26 | 2018-06-01 | 贵州云春茶叶开发有限公司 | A kind of high efficiency fermentation of black tea tank |
| CN108094595A (en) * | 2018-01-26 | 2018-06-01 | 贵州云春茶叶开发有限公司 | A kind of fermentation of black tea tank |
| CN113229376A (en) * | 2021-06-25 | 2021-08-10 | 肖明红 | Pu' er tea biscuit suppression setting device |
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