CN204907765U - Automatic pressing equipment of tealeaves - Google Patents
Automatic pressing equipment of tealeaves Download PDFInfo
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- CN204907765U CN204907765U CN201520619383.0U CN201520619383U CN204907765U CN 204907765 U CN204907765 U CN 204907765U CN 201520619383 U CN201520619383 U CN 201520619383U CN 204907765 U CN204907765 U CN 204907765U
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Abstract
The utility model provides an automatic pressing equipment of tealeaves, includes the main frame, is equipped with feed arrangement, suppression device and discharging device on this main frame, and the suppression device includes a carousel, spaced apartly on this carousel is equipped with a plurality of lower moulds, and the carousel side has set one and has done the air feed mechanism of through -hole supply moisture, the side of carousel at least still is equipped with one and is located the last mould directly over the lower mould, should go up to form between mould and the lower mould and put the tea chamber, and the top fixedly connected with no. 1 who goes up the mould presses tea gas / hydro -cylinder, discharging device includes that a top that makes the mold core reciprocate holds gas / hydro -cylinder, a shaping tea conveyer and one shift the manipulator mechanism to the shaping tea conveyer on with shaping tea from the mold core. The utility model discloses an automatic pressing equipment of tealeaves, its degree of automation is high, has improved the efficiency and the quality of tealeaves press forming, the maintenance rate of greatly reduced equipment.
Description
Technical field
The utility model relates to a kind of tea-processing equipment, more specifically refers to a kind of tealeaves automatic pressure control equipment.
Background technology
Compressed tea, mainly with Dark Green Tea, old blue or green tea, be banker by turn tea and other suitable compressed tea processed for raw material, the tealeaves of the brick shape that the typical process such as Jing Guozheng, pressure process processes or other shape.Most raw material ratio of compressed tea are comparatively thick old, and dry dark brown pool is dark brown, and soup look orange is or clear red.Compressed tea has humidity resistance good, and be convenient to transport and storage, tea flavour is mellow, is applicable to the features such as fat-reducing.
It is all produced by the semi-automation of manual production or mechanical assistance to realize that traditional compressed tea makes, and such mode of production amount of labour is large, labour intensity is high, human input amount is large, production cost is high and production efficiency very low.In order to solve the problem, the Chinese utility model patent of Authorization Notice No. CN103039638B discloses a kind of automation tea cake maker, comprise the control device of main frame body and the operation of this cooked flake wrapping machine of control, the first closed chain that main frame body is provided with cycle rotation and the driving mechanism driving this first chain to rotate; This main frame body being provided with successively feed station, pressure tea station and unloading station, this first chain being fixed with the mould for suppressing tealeaves of at least one group, each group mould comprises three moulds, corresponding above-mentioned three stations in position of three these moulds.This patent adopts the first closed chain as the transmission mechanism of this cooked flake wrapping machine, not only transmission speed is slow, efficiency is low, noise is large, very high to the Synchronous Transmission required precision of chain, and the gas/oil cylinder of pressure tea easily makes chain breakage and mould is dropped in pressing process.In addition, during discharging must below mold rotation to chain time, can blanking when namely lower mold core is in handstand state and arrives immediately below discharging gas/oil cylinder.But, because lower mold core upper port is open, when it is in handstand, shaped tea is under there is the effect of vibrations in himself gravity and chain drive, shaped tea can occur drop when not arriving rewinding position, therefore the cooked flake wrapping machine of this structure still comes with some shortcomings.
Utility model content
The utility model provides a kind of tealeaves automatic pressure control equipment, its main purpose be to overcome existing shaped tea press device exist efficiency low, easily break down and discharging time easily there is shaped tea and the shortcoming such as to drop outside rewinding position.
The utility model adopts following technical scheme:
A kind of tealeaves automatic pressure control equipment, comprise a mainframe, described mainframe is provided with feed arrangement, pressure setting and drawing mechanism, described pressure setting comprises a rotating disk, spaced apartly on same periphery on this rotating disk be provided with a plurality of installing hole, each installing hole correspondence is provided with a counterdie, described counterdie comprises a framed and core rod moving up and down, described core rod top is provided with one and is supported on boss on described installing hole, the upper surface of described core rod is provided with plurality of through holes, described rotating disk side is also equipped with the gas supply mechanism that is described through hole supply moisture, the side of described rotating disk is at least provided with one and is positioned at patrix directly over counterdie, formed between these upper die and lower die and put tea chamber, the top of described patrix is fixedly connected with the gas/oil cylinder of a pressure tea, described drawing mechanism comprises a shaped tea conveyer and that gas/oil cylinder, is located at counterdie side of holding that described core rod is moved up and down and shaped tea is transferred to manipulator mechanism on shaped tea conveyer from core rod.
Particularly, in the technical scheme of above-mentioned a kind of tealeaves automatic pressure control equipment, described rotating disk same periphery is equidistantly provided with four counterdies, wherein, directly over two adjacent counterdies, is equipped with patrix.
Further, in the technical scheme of above-mentioned a kind of tealeaves automatic pressure control equipment, described rotating disk side is provided with the holder for installing the gas/oil cylinder of described pressure tea, described holder is also provided with for respond to described counterdie close to inductive switch, this is connected with described control device close to inductive switch.
Further, in the technical scheme of above-mentioned a kind of tealeaves automatic pressure control equipment, described feed arrangement comprises material frame, elevator, feed hopper and material conveyor, described elevator is obliquely installed, the bottom of this elevator is positioned at described material frame bottom, be provided with feed hopper, material conveyor successively immediately below described elevator end, be also provided with a weighing mechanism below the output of this material conveyor, the below correspondence of this weighing mechanism is provided with described counterdie.
Further, in the technical scheme of above-mentioned a kind of tealeaves automatic pressure control equipment, described weighing mechanism comprises a silo and a demarcation strip, described demarcation strip inserts from described silo side horizontal and described silo is divided into upper and lower two parts, and described demarcation strip rearward end is also provided with the movable minitype cylinder of the described demarcation strip of a driving.
Further, in the technical scheme of above-mentioned a kind of tealeaves automatic pressure control equipment, described shaped tea conveyer is positioned at the below of described material conveyor, and shaped tea conveyer is mutually vertical with described material conveyor.
Further, in the technical scheme of above-mentioned a kind of tealeaves automatic pressure control equipment, described manipulator mechanism comprises inserted link, finger cylinder, horizontal guide rail, slide block, horizontal drive cylinder and vertical lifting cylinder, described slide block is connected on described horizontal guide rail, described horizontal drive cylinder connects described slide block and parallel with horizontal guide rail, described vertical lifting cylinder is vertically located at directly over described slide block, and its piston rod connects described slide block, described inserted link forms U-shaped by left inserted link and right inserted link, this left inserted link is connected with described finger cylinder respectively with right inserted link, described finger cylinder is fixed on a plate, this connecting plate is fixedly welded on described vertical lifting cylinder.
Further, in the technical scheme of above-mentioned a kind of tealeaves automatic pressure control equipment, also comprise the control device that this press device of a control runs, described close to inductive switch, pressure tea gas/oil cylinder, hold gas/oil cylinder, finger cylinder, horizontal drive cylinder and vertical lifting cylinder and be all connected with described control device.
Further, in the technical scheme of above-mentioned a kind of tealeaves automatic pressure control equipment, the front of described shaped tea conveyer is provided with a supporting seat, this supporting seat is provided with two and is positioned at immediately below described inserted link and the cylinder accepted with described shaped tea conveyer, these two cylinders are connected by gear drive, and described supporting seat also offers an open slot.
Further, in the technical scheme of above-mentioned a kind of tealeaves automatic pressure control equipment, described gas supply mechanism comprises a humidifier, an air jet pipe and a disk body, described disk body is fixed on a support, the nozzle of described air jet pipe is positioned at the disk body center of core rod bottom part down, and aims at the through hole bottom core rod.
From the above-mentioned description to the utility model structure, compared to the prior art, the utility model tool has the following advantages:
1, pressure setting of the present utility model, adopt rotating disk as cycle rotation mechanism, not only rotational efficienty is high, and compacting good stability, substantially there will not be mould drop damage phenomenon, simultaneously discharging also on rotating disk same towards on complete, stop shaped tea to drop the generation of phenomenon, therefore the tealeaves automatic pressure control equipment of this structure, its automaticity is high, improve the compressing efficiency of tealeaves and quality, greatly reduce the maintenance rate of equipment.
2, drawing mechanism of the present utility model, the mode of simulating hand discharging, employing separately can carry out gripping with closed U-shaped inserted link to shaped tea, carry, the effect such as to unclamp, realize full automation discharging pattern, not only discharging efficiency is high, and discharging is very stable, overcomes inversion type discharging and easily occur the shortcoming that shaped tea drops.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation that the utility model pressure setting omits gas supply mechanism.
Fig. 3 is the sectional view of the utility model pressure setting counterdie.
Fig. 4 is the enlarged diagram of A in Fig. 1.
Fig. 5 is the top view of the utility model drawing mechanism manipulator mechanism.
Detailed description of the invention
Detailed description of the invention of the present utility model is described with reference to the accompanying drawings.In order to complete understanding the utility model, many details are described below, but to those skilled in the art, also can realize the utility model without the need to these details.
With reference to Fig. 1, a kind of tealeaves automatic pressure control equipment, comprises the control device (not shown in FIG.) of a mainframe 1 and this press device of control operation.Mainframe is provided with feed arrangement 10, pressure setting 20 and drawing mechanism 30.Wherein, feed arrangement 10 comprises material frame 11, elevator 12, feed hopper 13 and material conveyor 14, elevator 12 is obliquely installed, the bottom of this elevator 12 is positioned at the bottom of material frame 11, elevator 12 accepts feed hopper 13 immediately below top, be provided with material conveyor 14 below feed hopper 13, feed hopper 13 is located in the frame of material conveyor 14.A weighing mechanism is also provided with below the output of this material conveyor 14, weighing mechanism comprises a silo 151 and a demarcation strip (visual angle reason, do not show in figure), demarcation strip inserts from silo 151 side horizontal and silo is divided into upper and lower two parts, and demarcation strip rearward end is also provided with the movable minitype cylinder 152 of a driving demarcation strip.
With reference to Fig. 1, Fig. 2 and Fig. 3, above-mentioned pressure setting 20 comprises a rotating disk 21, spaced apartly on the same periphery of this rotating disk 21 be provided with a plurality of installing hole, the present embodiment is described for four installing holes, certainly, installing hole of the present utility model is not only confined to four, and it can also be two, more than three and four.Each installing hole correspondence is provided with a counterdie 22, and counterdie 22 comprises one framed 221 and one core rod 222 moving up and down, and core rod 222 top is provided with one and is supported on boss 2221 on installing hole, and the upper surface of core rod 222 is provided with plurality of through holes 2222.The side corresponding patrix 23 being provided with the side of being located thereon respectively of upper two adjacent counterdies 22 of rotating disk 21, formed between this patrix 23 and counterdie 22 and put tea chamber, patrix 23 is fixed on a holder 231, the top of patrix 23 is fixedly connected with pressure tea cylinder 232(or an oil cylinder), holder 231 is also provided with for respond to counterdie 22 close to inductive switch 233.It is the gas supply mechanism that through hole 2222 supplies moisture that rotating disk 21 side is equipped with one.
Continue with reference to Fig. 1, above-mentioned gas supply mechanism comprises humidifier 241, air jet pipe 242 and a disk body 243, disk body 243 is fixed on a support 244, and the nozzle of air jet pipe 242 is positioned at disk body 243 center of core rod 222 bottom part down, and aims at the through hole bottom core rod 222.The nozzle of air jet pipe 242 with bottom core rod 222 does not contact, and prevents air jet pipe 242 from affecting the rotation of rotating disk 21.
Pressure setting of the present utility model, during compacting tealeaves, tealeaves is first entered in the counterdie 22 on rotating disk by pay-off 10 charging, then counterdie 22 rotates a station distance, by gas supply mechanism humidification, then a station is rotated further, by pressure tea cylinder 232(or oil cylinder) be pressed, carry out discharging output at drawing mechanism 30 recently.
With reference to Fig. 1, Fig. 4 and Fig. 5, above-mentioned drawing mechanism 30 comprise one core rod 222 is moved up and down hold cylinder 31(or oil cylinder), shaped tea is transferred to manipulator mechanism on shaped tea conveyer 32 by a shaped tea conveyer 32 and being located at counterdie 22 side from core rod 222.Above-mentioned two patrixes 22, gas supply mechanisms and hold that cylinder 31 is corresponding with four counterdies 22 on rotating disk 21 respectively to be arranged.Manipulator mechanism comprises inserted link 331, finger cylinder 332, horizontal guide rail 333, slide block 334, horizontal drive cylinder 335 and vertical lifting cylinder 336, slide block 334 is connected on horizontal guide rail 333, horizontal drive cylinder 335 connection sliding block 334 is also parallel with horizontal guide rail 333, vertical lifting cylinder 336 is vertically located at directly over slide block 334, and its piston rod connection sliding block 334.Inserted link 331 forms U-shaped by left inserted link 3311 and right inserted link 3312, and this left inserted link 3311 is connected with finger cylinder 332 respectively with right inserted link 3312, and finger cylinder 332 controls folding and opening of left inserted link 3311 and right inserted link 3312, with gripping or place shaped tea.Finger cylinder 332 is fixed on a plate 337, and this connecting plate 337 is fixedly welded on vertical lifting cylinder 336.
With reference to Fig. 4, the front of above-mentioned shaped tea conveyer 32 is provided with a supporting seat 34, this supporting seat 34 is provided with two and is positioned at immediately below inserted link 331 and the cylinder 35 accepted with shaped tea conveyer 32, these two cylinders 35 are connected by gear drive, supporting seat 34 also offer one for the open slot 36 of accommodating inserted link 331.
Drawing mechanism of the present utility model, during discharging, first by holding cylinder 31, shaped tea and core rod 222 are upwards held simultaneously, make its upper surface higher than framed 221, then horizontal drive cylinder 335 effect makes inserted link 3311 push ahead (spacing of two inserted links is greater than the external diameter of shaped tea), then finger cylinder 332 action connecting inserted link 331 makes inserted link 331 clamp shaped tea, then horizontal drive cylinder 335 return makes inserted link 331 bounce back to above cylinder 35 again, then finger cylinder 332 separately makes inserted link 331 unclamp shaped tea to both sides, drop down onto on cylinder 35, last vertical lifting cylinder 336 downwards effect makes inserted link drop to open slot 36 331 times, for the conveying of shaped tea is stepped down.
Above-mentioned close to inductive switch 233, pressure tea cylinder 232(oil cylinder), hold cylinder 31(oil cylinder), finger cylinder 332, horizontal drive cylinder 335 and vertical lifting cylinder 336 be all connected with control device, to realize Automated condtrol.
Above are only detailed description of the invention of the present utility model, but design concept of the present utility model is not limited thereto, all changes utilizing this design the utility model to be carried out to unsubstantiality, all should belong to the behavior of invading the utility model protection domain.
Claims (10)
1. a tealeaves automatic pressure control equipment, comprise a mainframe, described mainframe is provided with feed arrangement, pressure setting and drawing mechanism, it is characterized in that: described pressure setting comprises a rotating disk, spaced apartly on same periphery on this rotating disk be provided with a plurality of installing hole, each installing hole correspondence is provided with a counterdie, described counterdie comprises a framed and core rod moving up and down, described core rod top is provided with one and is supported on boss on described installing hole, the upper surface of described core rod is provided with plurality of through holes, described rotating disk side is equipped with the gas supply mechanism that is described through hole supply moisture, the side of described rotating disk is at least also provided with one and is positioned at patrix directly over counterdie, formed between these upper die and lower die and put tea chamber, the top of described patrix is fixedly connected with the gas/oil cylinder of a pressure tea, described drawing mechanism comprises a shaped tea conveyer and that gas/oil cylinder, is located at counterdie side of holding that described core rod is moved up and down and shaped tea is transferred to manipulator mechanism on shaped tea conveyer from core rod.
2. a kind of tealeaves automatic pressure control equipment as claimed in claim 1, is characterized in that: described rotating disk same periphery is equidistantly provided with four counterdies, wherein, is equipped with patrix directly over two adjacent counterdies.
3. a kind of tealeaves automatic pressure control equipment as claimed in claim 1, is characterized in that: described rotating disk side is provided with the holder for installing the gas/oil cylinder of described pressure tea, described holder is also provided with for respond to described counterdie close to inductive switch.
4. a kind of tealeaves automatic pressure control equipment as claimed in claim 3, it is characterized in that: described feed arrangement comprises material frame, elevator, feed hopper and material conveyor, described elevator is obliquely installed, the bottom of this elevator is positioned at described material frame bottom, feed hopper, material conveyor is provided with successively immediately below described elevator end, also be provided with a weighing mechanism below the output of this material conveyor, the below correspondence of this weighing mechanism is provided with described counterdie.
5. a kind of tealeaves automatic pressure control equipment as claimed in claim 4, it is characterized in that: described weighing mechanism comprises a silo and a demarcation strip, described demarcation strip inserts from described silo side horizontal and described silo is divided into upper and lower two parts, and described demarcation strip rearward end is also provided with the movable minitype cylinder of the described demarcation strip of a driving.
6. a kind of tealeaves automatic pressure control equipment as claimed in claim 4, it is characterized in that: described shaped tea conveyer is positioned at the below of described material conveyor, and shaped tea conveyer is mutually vertical with described material conveyor.
7. a kind of tealeaves automatic pressure control equipment as claimed in claim 4, it is characterized in that: described manipulator mechanism comprises inserted link, finger cylinder, horizontal guide rail, slide block, horizontal drive cylinder and vertical lifting cylinder, described slide block is connected on described horizontal guide rail, described horizontal drive cylinder connects described slide block and parallel with horizontal guide rail, described vertical lifting cylinder is vertically located at directly over described slide block, and its piston rod connects described slide block, described inserted link forms U-shaped by left inserted link and right inserted link, this left inserted link is connected with described finger cylinder respectively with right inserted link, described finger cylinder is fixed on a plate, this connecting plate is fixedly welded on described vertical lifting cylinder.
8. a kind of tealeaves automatic pressure control equipment as claimed in claim 7, it is characterized in that: also comprise the control device that this press device of a control runs, described close to inductive switch, pressure tea gas/oil cylinder, hold gas/oil cylinder, finger cylinder, horizontal drive cylinder and vertical lifting cylinder and be all connected with described control device.
9. a kind of tealeaves automatic pressure control equipment as claimed in claim 7, it is characterized in that: the front of described shaped tea conveyer is provided with a supporting seat, this supporting seat is provided with two and is positioned at immediately below described inserted link and the cylinder accepted with described shaped tea conveyer, these two cylinders are connected by gear drive, and described supporting seat also offers an open slot.
10. a kind of tealeaves automatic pressure control equipment as claimed in claim 1, it is characterized in that: described gas supply mechanism comprises a humidifier, an air jet pipe and a disk body, described disk body is fixed on a support, the nozzle of described air jet pipe is positioned at the disk body center of core rod bottom part down, and aims at the through hole bottom core rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520619383.0U CN204907765U (en) | 2015-08-18 | 2015-08-18 | Automatic pressing equipment of tealeaves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520619383.0U CN204907765U (en) | 2015-08-18 | 2015-08-18 | Automatic pressing equipment of tealeaves |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204907765U true CN204907765U (en) | 2015-12-30 |
Family
ID=54956969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520619383.0U Withdrawn - After Issue CN204907765U (en) | 2015-08-18 | 2015-08-18 | Automatic pressing equipment of tealeaves |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204907765U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105053291A (en) * | 2015-08-18 | 2015-11-18 | 云南韵和机械科技有限公司 | Automatic tea pressing equipment |
| CN107804493A (en) * | 2017-11-28 | 2018-03-16 | 梧州市旺捷机械制造有限公司 | Tealeaves extrusion machinery hand |
| CN108669249A (en) * | 2018-08-13 | 2018-10-19 | 云南春江茶业有限公司 | Press tea machine |
-
2015
- 2015-08-18 CN CN201520619383.0U patent/CN204907765U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105053291A (en) * | 2015-08-18 | 2015-11-18 | 云南韵和机械科技有限公司 | Automatic tea pressing equipment |
| CN105053291B (en) * | 2015-08-18 | 2018-05-04 | 云南韵和机械科技有限公司 | A kind of tealeaves automates press device |
| CN107804493A (en) * | 2017-11-28 | 2018-03-16 | 梧州市旺捷机械制造有限公司 | Tealeaves extrusion machinery hand |
| CN108669249A (en) * | 2018-08-13 | 2018-10-19 | 云南春江茶业有限公司 | Press tea machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151230 Effective date of abandoning: 20180504 |
|
| AV01 | Patent right actively abandoned |