CN204707898U - A kind of Pu'er tea cooked flake wrapping machine - Google Patents
A kind of Pu'er tea cooked flake wrapping machine Download PDFInfo
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- 235000019224 Camellia sinensis var Qingmao Nutrition 0.000 title claims abstract description 28
- 235000020339 pu-erh tea Nutrition 0.000 title claims abstract description 28
- 238000003860 storage Methods 0.000 claims abstract description 26
- 238000004080 punching Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 abstract description 28
- 241001122767 Theaceae Species 0.000 abstract description 16
- 235000013616 tea Nutrition 0.000 abstract description 16
- 230000033764 rhythmic process Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 8
- 239000010720 hydraulic oil Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003082 abrasive agent Substances 0.000 description 2
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 206010003210 Arteriosclerosis Diseases 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000001093 anti-cancer Effects 0.000 description 1
- 230000003110 anti-inflammatory effect Effects 0.000 description 1
- 208000011775 arteriosclerosis disease Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 208000029078 coronary artery disease Diseases 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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Abstract
本实用新型涉及一种普洱茶压饼机，属于普洱茶加工技术领域。本实用新型利用一个旋转平台，为液压推杆提供了四个工位，当液压推杆对一个工位进行冲压作业时，工人能安全的将已经压制好的普洱茶饼取出，并将待压制的茶叶放到磨具中，实现了压饼无间歇的流水作业。本实用新型有如下益处：本实用新型能安全高效地进行普洱茶压饼作业；本实用新型能通过控制液压系统的压力，控制普洱茶压饼质量；本实用新型不需要大量的人工劳动，只需要按照机器运行的节奏，将待压制的普洱茶放入到储存磨具中，并将压制完成的普洱茶饼取出。
The utility model relates to a Pu'er tea cake pressing machine, which belongs to the technical field of Pu'er tea processing. The utility model utilizes a rotating platform to provide four stations for the hydraulic push rod. When the hydraulic push rod performs stamping operation on one station, the worker can safely take out the pressed Pu'er tea cake, and put the The tea leaves are put into the grinding tool, which realizes the non-intermittent flow operation of cake pressing. The utility model has the following benefits: the utility model can safely and efficiently carry out the Pu'er tea cake pressing operation; the utility model can control the pressure of the hydraulic system to control the quality of the Pu'er tea cake pressing; the utility model does not require a lot of manual labor, only It is necessary to put the Puer tea to be pressed into the storage mold according to the rhythm of the machine operation, and take out the pressed Puer tea cake.
Description
技术领域 technical field
本实用新型涉及普洱茶加工技术领域，具体的说是涉及一种普洱茶压饼机。 The utility model relates to the technical field of Pu'er tea processing, in particular to a Pu'er tea cake pressing machine.
背景技术 Background technique
普洱茶有降脂、防治动脉硬化、防治冠心病、降压、抗衰老、抗癌、降糖、抑菌消炎的奇特功效，普洱茶的制作过程非常讲究，经常需要将普洱茶压制成饼状，现有的手动压饼机，需要人工对普洱茶施加压力，压饼的效率低，劳动强度大；较大茶叶生产工厂将小型的冲压机改装成压饼机使用，生产效率低，安全隐患多，压饼力度难以控制。 Pu'er tea has unique effects of lowering blood fat, preventing arteriosclerosis, preventing and treating coronary heart disease, lowering blood pressure, anti-aging, anti-cancer, lowering blood sugar, antibacterial and anti-inflammatory. The production process of Pu'er tea is very particular, and it is often necessary to press Pu'er tea into cakes , the existing manual cake pressing machine needs manual pressure on Puer tea, the efficiency of cake pressing is low, and the labor intensity is high; large tea production factories have converted small punching machines into cake pressing machines, resulting in low production efficiency and potential safety hazards Too much, it is difficult to control the cake pressing force.
本实用新型采用液压系统为茶饼提供压力，用一个旋转平台实现流水式压饼作业过程，提高了压饼效率和质量，降低了劳动强度。 The utility model adopts a hydraulic system to provide pressure for tea cakes, and uses a rotating platform to realize a flow-type cake pressing operation process, which improves cake pressing efficiency and quality, and reduces labor intensity.
发明内容 Contents of the invention
本实用新型要解决的技术问题是针对传统普洱茶饼压制方法效率低，劳动强度大、安全隐患多，压饼力度难以控制等问题，提供一种能控制压饼力度、劳动强度低、压饼效率高的普洱茶压饼机。 The technical problem to be solved by the utility model is to provide a cake-pressing machine that can control the force of pressing cakes, has low labor intensity, and is aimed at the problems of low efficiency, high labor intensity, many potential safety hazards, and difficulty in controlling the pressing force of the traditional Pu-erh tea cake pressing method. High-efficiency Pu-erh tea cake press machine.
本实用新型一种普洱压饼机通过如下技术方案完成：所述的压饼机由液压缸（1）、机架（2）、液压推杆（3）、旋转平台（4）、支撑台（5）、步进电机（6）、支撑杆（7）、储存磨具（8）、冲压磨具（9）、旋转平台支撑（10）组成，其中，液压缸（1）上设有入油口（101）和出油口（102），步进电机（6）的轴上设有花键（601），旋转平台（4）设有内孔（401），内孔（401）设有花键；液压缸（1）固定在机架（2）上，液压推杆（3）安装在液压缸（1）内，冲压磨具（9）固定在液压推杆（3）的一端；支撑杆（7）固定在机架（2）上，每一台压饼机上含有四根支撑杆（7），旋转平台支撑（10）固定在支撑杆（7）上，旋转平台（4）铰接在旋转平台支撑（10）上，储存磨具（8）安装在旋转平台（4）上，每台压饼机能安装四个储存磨具（8）；支撑台（5）固定在机架（2）上，步进电机（6）安装在机架（2）上。 A Pu'er cake press machine of the utility model is completed through the following technical scheme: the cake press machine is composed of a hydraulic cylinder (1), a frame (2), a hydraulic push rod (3), a rotating platform (4), and a support table ( 5), stepper motor (6), support rod (7), storage abrasive (8), stamping abrasive (9), rotating platform support (10), wherein, the hydraulic cylinder (1) is equipped with an oil inlet port (101) and oil outlet (102), the shaft of the stepper motor (6) is provided with a spline (601), the rotating platform (4) is provided with an inner hole (401), and the inner hole (401) is provided with a spline key; the hydraulic cylinder (1) is fixed on the frame (2), the hydraulic push rod (3) is installed in the hydraulic cylinder (1), and the stamping abrasive tool (9) is fixed at one end of the hydraulic push rod (3); the support rod (7) Fixed on the frame (2), each cake press contains four support rods (7), the rotating platform support (10) is fixed on the support rods (7), and the rotating platform (4) is hinged on the rotating On the platform support (10), the storage abrasives (8) are installed on the rotating platform (4), and each cake press machine can install four storage abrasives (8); the support table (5) is fixed on the frame (2) , the stepper motor (6) is installed on the frame (2).
所述的支撑杆（7）固定在机架（2）上，每一台压饼机上含有四根支撑杆（7），旋转平台支撑（10）固定在支撑杆（7），旋转平台（4）铰接在旋转平台支撑（10）上，支撑台（5）固定在机架（2）上，支撑台（5）的顶面与旋转平台（4）的底面相接触，当冲压磨具（9）向下移动进行压饼作业时，支撑台（5）能为旋转平台（4）提供稳固的支撑作用，防止冲压力对其他部件的破坏。 The support rods (7) are fixed on the frame (2), each cake press contains four support rods (7), the rotating platform support (10) is fixed on the support rods (7), and the rotating platform (4 ) is hinged on the rotating platform support (10), the supporting platform (5) is fixed on the frame (2), the top surface of the supporting platform (5) is in contact with the bottom surface of the rotating platform (4), when the stamping abrasive tool (9 ) moves downward for cake pressing operation, the support table (5) can provide a stable support for the rotating platform (4), preventing damage to other parts by the punching force.
所述的步进电机（6）的轴上设有花键（601），旋转平台（4）设有内孔（401），内孔（401）设有花键，内孔（401）的花键与花键（601）相配合，步进电机（6）能带动旋转平台（4）转动，旋转平台（4）与步进电机（6）在竖直方向上能进行小幅度的相对移动，能应对冲压力对旋转平台（4）在竖直方向上的影响。 The shaft of the stepping motor (6) is provided with a spline (601), the rotating platform (4) is provided with an inner hole (401), the inner hole (401) is provided with a spline, and the spline of the inner hole (401) The key is matched with the spline (601), and the stepping motor (6) can drive the rotating platform (4) to rotate, and the rotating platform (4) and the stepping motor (6) can move relatively in a small range in the vertical direction. It can deal with the impact of the punching force on the rotating platform (4) in the vertical direction.
所述的的液压缸（1）固定在机架（2）上，液压推杆（3）安装在液压缸（1）内，冲压磨具（9）固定在液压推杆（3）的一端，储存磨具（8）安装在旋转平台（4）上，在步进电机带动旋转平台转动，直到冲压磨具（9）与储存磨具（8）在竖直方向上对齐，液压推杆（3）带动冲压磨具（9）向下运动，在与储存磨具（8）相配合，完成压饼作业。 The hydraulic cylinder (1) is fixed on the frame (2), the hydraulic push rod (3) is installed in the hydraulic cylinder (1), and the stamping abrasive tool (9) is fixed on one end of the hydraulic push rod (3). The storage abrasive (8) is installed on the rotary platform (4), and the stepping motor drives the rotary platform to rotate until the stamping abrasive (9) and the storage abrasive (8) are aligned in the vertical direction, and the hydraulic push rod (3 ) to drive the stamping abrasive tool (9) to move downward, and cooperate with the storage abrasive tool (8) to complete the cake pressing operation.
本实用新型一种普洱茶压饼机与现有技术相比有如下有益效果： Compared with the prior art, a Pu'er tea cake press of the utility model has the following beneficial effects:
1、本实用新型能安全高效地进行普洱茶压饼作业。 1. The utility model can safely and efficiently carry out the Pu-erh tea cake pressing operation.
2、本实用新型能通过控制液压系统的压力，控制普洱茶压饼质量。 2. The utility model can control the pressure of the hydraulic system to control the quality of Pu'er tea pressed cakes.
3、本实用新型不需要大量的人工劳动，只需要按照机器运行的节奏，将待压制的普洱茶放入到储存磨具中，并将压制完成的普洱茶饼取出。 3. The utility model does not require a lot of manual labor. It only needs to put the puer tea to be pressed into the storage mold according to the rhythm of the machine operation, and take out the pressed puer tea cake.
附图说明 Description of drawings
图1是本实用新型一种普洱茶压饼机结构的立体示意图。 Fig. 1 is the three-dimensional schematic diagram of the structure of a kind of Pu'er tea cake pressing machine of the present utility model.
图2是本实用新型一种普洱茶压饼机结构的前视示意图。 Fig. 2 is a schematic front view of the structure of a Pu'er tea cake press of the present invention.
图3是本实用新型一种普洱茶压饼机结构剖面示意图。 Fig. 3 is a structural sectional view of a Pu'er tea cake pressing machine of the present utility model.
图中，1-液压缸、2-机架、3-液压推杆、4-旋转平台、5-支撑台、6-步进电机、7-支撑杆、8-储存磨具、9-冲压磨具、10-旋转平台支撑、101-入油口、102-出油口、601-花键、401-内孔。 In the figure, 1-hydraulic cylinder, 2-frame, 3-hydraulic push rod, 4-rotary platform, 5-support table, 6-stepper motor, 7-support rod, 8-storage abrasive, 9-press mill Tool, 10-rotary platform support, 101-oil inlet, 102-oil outlet, 601-spline, 401-inner hole.
具体实施方式 Detailed ways
下面结合附图和工作过程对本实用新型一种普洱茶压饼机技术方案做进一步的描述。 Below in conjunction with accompanying drawing and working process, the technical scheme of a kind of Pu'er tea cake pressing machine of the present utility model is further described.
实施例：如图1、图2、图3所示，本实用新型的普洱茶压饼机由液压缸1、机架2、液压推杆3、旋转平台4、支撑台5、步进电机6、支撑杆7、储存磨具8、冲压磨具9、旋转平台支撑10组成，其中，液压缸1上设有入油口101和出油口102，步进电机6的轴上设有花键601，旋转平台4设有内孔401，内孔401设有花键；液压缸1固定在机架2上，液压推杆3安装在液压缸1内，冲压磨具9固定在液压推杆3的一端；支撑杆7固定在机架2上，每一台压饼机上含有四根支撑杆7，旋转平台支撑10固定在支撑杆7上，旋转平台4铰接在旋转平台支撑10上，储存磨具8安装在旋转平台4上，每台压饼机能安装四个储存磨具8；支撑台5固定在机架2上，步进电机6安装在机架2上。 Embodiment: As shown in Fig. 1, Fig. 2 and Fig. 3, the Pu'er tea cake pressing machine of the present utility model consists of a hydraulic cylinder 1, a frame 2, a hydraulic push rod 3, a rotating platform 4, a support platform 5, and a stepping motor 6 , support rod 7, storage abrasive tool 8, stamping abrasive tool 9, and rotating platform support 10, wherein, the hydraulic cylinder 1 is provided with an oil inlet 101 and an oil outlet 102, and the shaft of the stepping motor 6 is provided with a spline 601, the rotating platform 4 is provided with an inner hole 401, and the inner hole 401 is provided with a spline; the hydraulic cylinder 1 is fixed on the frame 2, the hydraulic push rod 3 is installed in the hydraulic cylinder 1, and the stamping abrasive tool 9 is fixed on the hydraulic push rod 3 One end of the support rod 7 is fixed on the frame 2, each cake press contains four support rods 7, the rotating platform support 10 is fixed on the support rod 7, the rotating platform 4 is hinged on the rotating platform support 10, and the storage mill Tool 8 is installed on the rotary platform 4, and each cake pressing machine can install four storage abrasive tools 8;
所述的支撑杆7固定在机架2上，每一台压饼机上含有四根支撑杆7，旋转平台支撑10固定在支撑杆7，旋转平台4铰接在旋转平台支撑10上，支撑台5固定在机架2上，支撑台5的顶面与旋转平台4的底面相接触，当冲压磨具9向下移动进行压饼作业时，支撑台5能为旋转平台4提供稳固的支撑作用，防止冲压力对其他部件的破坏。 Described support rod 7 is fixed on the frame 2, contains four support rods 7 on each cake pressing machine, and the rotating platform support 10 is fixed on the support rod 7, and the rotating platform 4 is hinged on the rotating platform supporting 10, and the supporting platform 5 Fixed on the frame 2, the top surface of the support platform 5 is in contact with the bottom surface of the rotary platform 4. When the stamping abrasive tool 9 moves downward for cake pressing, the support platform 5 can provide a stable support for the rotary platform 4. Prevent stamping force from damaging other components.
所述的步进电机6的轴上设有花键601，旋转平台4设有内孔401，内孔401设有花键，内孔401的花键与花键601相配合，步进电机6能带动旋转平台4转动，旋转平台4与步进电机6在竖直方向上能进行小幅度的相对移动，能应对冲压力对旋转平台4在竖直方向上的影响。 The shaft of the stepping motor 6 is provided with a spline 601, the rotating platform 4 is provided with an inner hole 401, and the inner hole 401 is provided with a spline, and the spline of the inner hole 401 matches the spline 601, and the stepping motor 6 It can drive the rotary platform 4 to rotate, and the rotary platform 4 and the stepping motor 6 can move relatively in a small range in the vertical direction, and can cope with the impact of the punching force on the rotary platform 4 in the vertical direction.
所述的的液压缸1固定在机架2上，液压推杆3安装在液压缸1内，冲压磨具9固定在液压推杆3的一端，储存磨具8安装在旋转平台4上，在步进电机带动旋转平台转动，直到冲压磨具9与储存磨具8在竖直方向上对齐，液压推杆3带动冲压磨具9向下运动，在与储存磨具8相配合，完成压饼作业。 The hydraulic cylinder 1 is fixed on the frame 2, the hydraulic push rod 3 is installed in the hydraulic cylinder 1, the stamping abrasive tool 9 is fixed on one end of the hydraulic push rod 3, and the storage abrasive tool 8 is installed on the rotary platform 4. The stepping motor drives the rotary platform to rotate until the stamping mold 9 is aligned with the storage mold 8 in the vertical direction, and the hydraulic push rod 3 drives the stamping mold 9 to move downward, and cooperates with the storage mold 8 to complete the cake pressing Operation.
本实用新型的工作过程如下：将入油口101、出油口102与外界液压系统连接在一起，将要压制的普洱茶放置到储存磨具8中，步进电机6带动旋转平台4转动90度，使装有茶叶的储存磨具8转到冲压磨具9的正下方，此时外部液压系统通过出油口102向液压缸1内注入液压油，使液压推杆3和冲压磨具9向下移动，并对储存磨具8内的普洱茶进行挤压，完成挤压后，外界液压系统通过进油口101向液压缸1内注入液压油，使液压推杆3和冲压磨具9向上移动，当冲压磨具9脱离储存磨具时，步进电机6带动旋转平台4转动90度，使装有茶叶的储存磨具8转到冲压磨具9的正下方，也使带有茶饼的储存磨具8离开冲压磨具9的正下方，人工将茶饼取出，并在此向储存磨具8中放入待压制的普洱茶，此时外部液压系统通过出油口102向液压缸1内注入液压油，使液压推杆3和冲压磨具9向下移动，并对储存磨具8内的普洱茶进行挤压，完成挤压后，外界液压系统通过进油口101向液压缸1内注入液压油，使液压推杆3和冲压磨具9向上移动，在冲压的过程中，人工将茶饼取出，并在此向储存磨具8中放入待压制的普洱茶。 The working process of the utility model is as follows: the oil inlet 101, the oil outlet 102 are connected with the external hydraulic system, the Puer tea to be pressed is placed in the storage mold 8, and the stepping motor 6 drives the rotating platform 4 to rotate 90 degrees , so that the storage mold 8 with tea leaves is turned directly below the stamping mold 9, at this time, the external hydraulic system injects hydraulic oil into the hydraulic cylinder 1 through the oil outlet 102, so that the hydraulic push rod 3 and the stamping mold 9 move toward each other. Move down, and squeeze the Puer tea in the storage mold 8. After the extrusion is completed, the external hydraulic system injects hydraulic oil into the hydraulic cylinder 1 through the oil inlet 101, so that the hydraulic push rod 3 and the stamping mold 9 move upward. Move, when the stamping mold 9 breaks away from the storage mold, the stepper motor 6 drives the rotating platform 4 to rotate 90 degrees, so that the storage mold 8 with tea leaves is transferred to the right below the stamping mold 9, and the tea cake with tea cake The storage mold 8 left directly below the stamping mold 9, the tea cake is manually taken out, and the Pu'er tea to be pressed is put into the storage mold 8 here, and the external hydraulic system sends the oil to the hydraulic cylinder through the oil outlet 102. 1 is injected with hydraulic oil, so that the hydraulic push rod 3 and the stamping mold 9 move downward, and squeeze the Pu'er tea in the storage mold 8. After the extrusion is completed, the external hydraulic system sends the hydraulic cylinder through the oil inlet 101. 1, hydraulic oil is injected to move the hydraulic push rod 3 and the stamping mold 9 upwards. During the stamping process, the tea cake is manually taken out, and Pu'er tea to be pressed is put into the storage mold 8 here.
上述过程为本实用新型的作业过程，普洱茶压饼机不断循环该过程，完成压饼的流水作业。 Above-mentioned process is the operating process of the present utility model, and Pu'er tea cake pressing machine constantly circulates this process, completes the assembly line operation of pressing cake.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105660905A (en) * | 2016-04-21 | 2016-06-15 | 云南韵和机械科技有限公司 | Automatic sizing device of automatic Pu'er tea cake press |
| CN107672216A (en) * | 2017-10-24 | 2018-02-09 | 宁夏大学 | Cake-making machine for traditional milling process |
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2015
- 2015-04-09 CN CN201520208313.6U patent/CN204707898U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105660905A (en) * | 2016-04-21 | 2016-06-15 | 云南韵和机械科技有限公司 | Automatic sizing device of automatic Pu'er tea cake press |
| CN107672216A (en) * | 2017-10-24 | 2018-02-09 | 宁夏大学 | Cake-making machine for traditional milling process |
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Granted publication date: 20151021 Termination date: 20160409 |
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| CF01 | Termination of patent right due to non-payment of annual fee |