CN105591010B - The packaging method of LED chip, LED support and LED chip - Google Patents

The packaging method of LED chip, LED support and LED chip Download PDF

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Publication number
CN105591010B
CN105591010B CN201410579937.9A CN201410579937A CN105591010B CN 105591010 B CN105591010 B CN 105591010B CN 201410579937 A CN201410579937 A CN 201410579937A CN 105591010 B CN105591010 B CN 105591010B
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led
groove
pad
led chip
support
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CN201410579937.9A
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CN105591010A (en
Inventor
郑春磊
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Yangzhou Byd Semiconductor Co ltd
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BYD Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/85Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a wire connector
    • H01L2224/8538Bonding interfaces outside the semiconductor or solid-state body
    • H01L2224/85385Shape, e.g. interlocking features
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/85Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a wire connector
    • H01L2224/85909Post-treatment of the connector or wire bonding area
    • H01L2224/8592Applying permanent coating, e.g. protective coating

Abstract

The invention discloses a kind of LED chips, comprising: LED support, LED support include ontology and one or more pads for being arranged on ontology, and each pad has groove;LED die, LED die are arranged on LED support, and LED die has one or more pins;One or more conducting wires, the first end of conducting wire and a pin of LED die are electrically connected, the groove connection in the second end of conducting wire and the pad of LED support;Electric conductor, electric conductor are filled among groove.The second end of conducting wire and pad are electrically connected by LED chip of the invention by electric conductor, are equivalent to and are increased bonding area, can be improved the binding force of conducting wire and pad, promote LED self structure stability, reduce the probability for leading to dead lamp extremely by solder joint.The invention also discloses the packaging methods of a kind of LED support and LED chip.

Description

The packaging method of LED chip, LED support and LED chip
Technical field
The present invention relates to LED (Lighting Emitting Diode, light emitting diode) manufacturing technology fields, specifically relate to And a kind of LED chip, for the LED support of LED chip and the packaging method of LED chip.
Background technique
The features such as LED has the long-life, pollution-free, low-power consumption, it has gradually been promoted as a kind of environmentally protective lamps and lanterns Using and be widely recognized.The structure of existing LED chip is as shown in Figure 1, mainly include LED support 1', LED die 2', gold Line 3' and packing colloid (not shown in figure 1).The encapsulation step of the LED chip are as follows: die bond → elargol solidification → bonding wire → sealing → glue curing → punching (cutting) → test → packaging → storage.Wherein the purpose of bonding wire craft is by welding gold thread 3' The pin of LED die 2' is connect by mode with the pad on LED support 1', and then realizes electrically conducting for the two.Specific steps: Using gold thread bonding equipment, the one end gold thread 3' is subjected to burning ball by high pressure first, burned gold goal is then pressed together on LED die On the pin of 2' (the first solder joint), the gold thread 3' other end draws the pad locations to LED support 1', by the longitudinal pressure of porcelain mouth with It presses it with pad to connect, breaks gold thread 3' under the action of porcelain mouth transverse direction shear force, form the second solder joint.Gold thread in Fig. 1 The partial enlarged view of the position 3' is as shown in Figure 2.Since the second solder joint is pressing mode by pure physics in above-mentioned wire bonding process It realizes, be easy to cause the second solder joint gold thread weakness and binding force is smaller between pad.LED chip is contour in subsequent Reflow Soldering In warm technique, it is easy to appear the case where internal second solder joint D perforated line or E point fall off caused by expanding because of packing colloid, in turn Cause the dead lamp of LED product bad.
Summary of the invention
The present invention is directed to solve at least some of the technical problems in related technologies.For this purpose, of the invention The LED chip that one purpose is to propose a kind of firm welding, avoids dead lamp situation, it is another object of the present invention to propose A kind of LED support for aforementioned LED chip, yet another object of the invention is that proposing a kind of firm welding, avoiding dead lamp The packaging method of the LED chip of situation.
The LED chip of embodiment according to a first aspect of the present invention may include: LED support, and the LED support includes this Body and the one or more pads being arranged on the ontology, each pad have groove;LED die, the LED pipe Core is arranged on the LED support, and the LED die has one or more pins;One or more conducting wires, the conducting wire One pin of first end and the LED die is electrically connected, in the pad of the second end of the conducting wire and the LED support One groove connection;Electric conductor, the electric conductor are filled among the groove.
In the LED chip of the embodiment of the present invention, the second end of conducting wire and pad are electrically connected by electric conductor, are equivalent to Bonding area is increased, can be improved the binding force of conducting wire and pad, promotes LED self structure stability, is reduced by the second weldering The abnormal probability for leading to dead lamp of point.
In addition, LED chip according to the above embodiment of the present invention can also have the following additional technical features:
In one embodiment of the invention, the bottom size of the groove is greater than top dimension.Groove using it is upper it is small under When big structure, welding effect can be made stronger, electric conductor does not fall off removing, and then enables to LED finished product by reflux When furnace, will not be caused because of colloid high-temperature expansion the second solder joint of gold thread fall off or electric conductor removing.
In one embodiment of the invention, the cross section of the groove is circle, and longitudal section is trapezoidal.The shape it is recessed Slot has the advantages that symmetrical beautiful, easy to process.
In one embodiment of the invention, the electric conductor is conductive silver glue.
The LED support for aforementioned LED chip of embodiment according to a second aspect of the present invention, may include: ontology;Setting One or more pads on ontology, each pad have groove.
The LED support for LED chip of the embodiment of the present invention, is arranged in pad fluted, which can be in future Electric conductor is accommodated when welding, to increase bonding area, enhancing solder bond power, and then promotes LED self structure stability.
In addition, the LED support according to the above embodiment of the present invention for LED chip can also have following additional skill Art feature:
In one embodiment of the invention, the bottom size of groove is greater than top dimension.
In one embodiment of the invention, the cross section of groove is circle, and longitudal section is trapezoidal.
The packaging method of the LED chip of embodiment according to a third aspect of the present invention may include step: provide disclosed above LED support;LED die is arranged on LED support, LED die has one or more pins;It provides one or more One pin of the first end of conducting wire and LED die is electrically connected, also, the second end of conducting wire is protruded into LED support by conducting wire A pad in groove in;To filling electric conductor among groove.
The packaging method of the LED chip of the embodiment of the present invention fills electric conductor by the groove into pad, increases weldering Junction product, enhancing solder bond power, and then LED self structure stability is promoted, reduce leads to dead lamp by the second solder joint extremely Probability.
In addition, the packaging method of LED chip according to the above embodiment of the present invention can also have following additional technology Feature:
In one embodiment of the invention, electric conductor is conductive silver glue.
In one embodiment of the invention, after filling conductive silver glue into groove, vacuum defoamation processing is carried out.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the LED chip of the prior art.
Fig. 2 is the detailed schematic at bonding wire position in Fig. 1.
Fig. 3 is the structural schematic diagram of the LED chip of the embodiment of the present invention.
Fig. 4 is the partial enlarged view of dotted line collar region in Fig. 3.
Fig. 5 is the structural schematic diagram of the LED support for LED chip of the embodiment of the present invention.
Fig. 6 is the flow diagram of the packaging method of the LED chip of the embodiment of the present invention.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
The LED chip of one embodiment of the invention is as shown in Figure 3 and Figure 4.Wherein Fig. 3 is the overall structure of the LED chip Schematic diagram, Fig. 4 are the partial enlarged view of dotted line collar region in Fig. 3.The LED chip may include LED support 1, LED die 2, lead Line 3 and electric conductor 4.LED support 1 includes ontology 11 and the one or more pads 12 being arranged on ontology 11, each pad 12 have groove.The groove part and other parts of pad 12 are conductor, it is preferable that can use same conductive material.LED Tube core 2 can convert electrical energy into luminous energy.LED die 2 can be arranged on LED support 1 by modes such as die bond glue stickings. LED die 2 has one or more pins.Conducting wire 3 can use gold thread or other materials conducting wire, and number can be one or more It is a.The first end of conducting wire 3 and a pin of LED die 2 are electrically connected, the second end of conducting wire 3 and the pad 12 of LED support 1 In a groove connection.Electric conductor 4 is filled among groove.It can also include transparent insulation glue in the LED chip, this is transparent Insulating cement plays encapsulation effect, this is knowledge known to those skilled in the art, therefore omits in Fig. 3 and Fig. 4 and do not draw.
It should be noted that the second end of conducting wire 3 can directly be contacted with groove inner surface, electric conductor 4 can also be passed through It is connected indirectly with groove.
It should be noted that although showing the tool of LED die 2 in Fig. 3, there are two pins, are connected to by two conducting wires 3 The case where groove in two pads 12, but be only and the limitation of non-present invention for exemplary convenience herein.Of the invention In other embodiments, it is also possible to the case where other numbers occur.Such as: when the PN electrode in LED die 2 is vertical structure, A pin can be drawn from the electrode at the top of LED die 2, a pad is then connected to by a conducting wire, and LED die The electrode of bottom then passes through conductive silver glue and is directly bonded on LED support 1 in 2, be omitted second pin, second conducting wire and Second reeded pad of tool.
In the LED chip of the embodiment of the present invention, the second end of conducting wire 3 and pad 12 are electrically connected by electric conductor 4, phase When in increasing bonding area, can be improved the binding force of conducting wire 3 Yu pad 12, promote LED self structure stability, reduce by Second solder joint leads to the probability of dead lamp extremely.
In one embodiment of the invention, the bottom size of groove is greater than top dimension.Groove is using up-small and down-big When structure, the removing not easily to fall off of electric conductor 4 can be made, welding effect is stronger, and then enables to LED finished product by reflow ovens When, will not be caused because of high-temperature expansion the second solder joint of conducting wire fall off or electric conductor 4 remove.
In one embodiment of the invention, the cross section of groove can be circle, and longitudal section can be trapezoidal.Change speech It, groove is in truncated conical shape, is had the advantages that symmetrical beautiful, easy to process.
In one embodiment of the invention, electric conductor is conductive silver glue.Conductive silver glue has certain flowing before curing Property, it is easy to inject in groove and gradually fills up recess space.
The LED support for above structure LED chip of one embodiment of the invention is as shown in figure 5, include 100 He of ontology One or more pads 200 on ontology 100 are set, and each pad 200 has groove.The groove part of pad 200 and Other parts are conductor, it is preferable that can use same conductive material.Optionally, the bottom size of groove is greater than top ruler It is very little.The cross section of groove can be circle, and longitudal section can be trapezoidal.
The LED support for LED chip of the embodiment of the present invention, is arranged in pad fluted, which can be in future Electric conductor is accommodated when welding, to increase bonding area, enhancing solder bond power, and then promotes LED self structure stability.
The packaging method of the LED chip of one embodiment of the invention is as shown in fig. 6, may comprise steps of:
A., LED support is provided.
Specifically, LED support can be above-disclosed any LED support.
B. LED die is arranged on LED support, LED die has one or more pins.
It is alternatively possible to which LED die is bonded on LED support by crystal-bonding adhesive.
C., one or more conducting wires are provided, a pin of the first end of conducting wire and LED die is electrically connected, also, The second end of conducting wire is protruded into the groove in a pad of LED support.
Specifically, conducting wire can use gold thread or other materials conducting wire.It should be noted that the second end of conducting wire can be straight Pressure welding is connect on groove inner surface, can also be suspended in recess space.
D. to filling electric conductor among groove.
Optionally, gluing process can also be carried out after step D, i.e., encapsulates LED product using transparent insulation glue, this is this Field technical staff's known knowledge, therefore do not repeat.
The packaging method of the LED chip of the embodiment of the present invention fills electric conductor by the groove into pad, increases weldering Junction product, enhancing solder bond power, and then LED self structure stability is promoted, reduce leads to dead lamp by the second solder joint extremely Probability.
In one embodiment of the invention, electric conductor is conductive silver glue.Conductive silver glue has certain flowing before curing Property, it is easy to inject in groove and gradually fills up recess space.
In one embodiment of the invention, after filling conductive silver glue into groove, vacuum defoamation processing is carried out.Vacuum is de- Bubble processing can make that the filling of conductive silver glue in a groove is finer and close, bubble-free is without hole, will not cause breaking dead lamp feelings Condition.
Content in order to enable those skilled in the art to better understand the present invention, applicant introduce a specific embodiment such as Under.
Step 1: LED support is provided.It is fluted that the setting of the second bond pad locations of gold thread is corresponded on the pad of the LED support.It should Groove is used to fill conductive silver glue for welding the second solder joint of gold thread.The bottom of groove and surrounding are and its elsewhere of pad Identical metal.The recess base diameter is greater than top diameter, which is circle, and longitudal section is trapezoidal.The structure It is completely embedded into inside grooves, not easily to fall off, removing after can effectively ensure that the solidification of conductive silver glue in future, and then can effectively ensure that LED finished product avoided when crossing SMT reflow ovens colloid high-temperature expansion cause the second solder joint of gold thread fall off or conductive silver glue remove caused by Dead lamp situation.
Step 2: LED die is fixed on LED support by crystal-bonding adhesive (elargol or white glue).Die bond glue amount is controlled, Crystal-bonding adhesive area is equal or slightly larger than die bottom area, and crystal-bonding adhesive, which climbs 1/4 of glue height not higher than die thickness, to be advisable.Die bond Glue amount is very few to will cause tube core and bracket binding force deficiency;The feelings such as die bond glue amount excessively will cause electric leakage or adhesive surface is bad Condition.
Step 3: the product that die bond is completed is put into the hot setting that oven carries out crystal-bonding adhesive, specific solidification temperature, time The condition of cure of crystal-bonding adhesive used need to be referred to.Solidification temperature or time are insufficient, and crystal-bonding adhesive cannot be fully cured, and cannot achieve die bond Effect.Die bond adhesive curing is completed to complete the combination of LED die and LED support or be electrically conducted.
Step 4: the cured product of crystal-bonding adhesive will be completed and carry out gold thread welding, the second solder joint of gold thread is pressed together on the recessed of pad In slot.Concrete operations are as follows: by adjusting bonding wire parameter, the second solder joint of gold thread is pressed in the groove of pad by porcelain mouth, welded It need to ensure that gold thread line footpath is not exposed to groove top pad when line, avoid gold thread line footpath impaired.After gold thread line footpath is impaired, in product When in use process by external force or LED colloid high-temperature expansion, it is damaged line footpath and is easy the dead lamp of broken string.
Step 5: infusing conductive silver glue to the inside grooves point of bonding wire product, make second solder joint packet of the conductive silver glue by gold thread Containing wherein.Conductive silver glue amount will fill up entire groove, and all include wherein by gold thread second end.For avoid during note to Bubble is introduced in groove, the product that point has infused conductive silver glue need to carry out vacuum defoamation processing.
Step 6: the product for having infused conductive silver glue is put into the hot setting that oven carries out conductive silver glue.Solidification temperature, Time need to refer to the condition of cure of conductive silver glue used.
The conductive silver glue can be completely embedded in inside grooves after hot setting, and because groove with pad is integrated metal Construction, gold thread also pass through conductive silver glue and entire recess sidewall and bottom in addition to directly forming turning circuit in conjunction with bottom portion of groove Portion is connected to form larger range of circuit conducting structure.When LED finished product is when client carries out Reflow Soldering operation, because groove is at ladder Shape structure, conductive silver glue by LED colloid action or itself expand when all can only and recess sidewall form even closer combination, into And the combination of effective protection the second solder joint of gold thread and pad and electrically conduct, it is ensured that LED is not in dead lamp problem.
Step 7: the product for completing step 6 is subjected to sealing/encapsulating.The glue that stirring, deaeration finish is poured into a plastic pin Cylinder, sets the gel quantity of corresponding dispensing board according to the bowl size of LED product, and glue amount is subject to flat cup.
Step 8: and the product for finishing sealing is put into oven and carries out glue curing, completes the encapsulation of LED product.It is specific roasting Box temperature degree, time need to be with reference to used silica gel or the conditions of cure of epoxy resin.It needs to guarantee that the level of LED support is put in baking process It sets, avoids leading to glue overflow problem because placing injustice.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office It can be combined in any suitable manner in one or more embodiment or examples.In addition, without conflicting with each other, the skill of this field Art personnel can tie the feature of different embodiments or examples described in this specification and different embodiments or examples It closes and combines.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, such as two, three It is a etc., unless otherwise specifically defined.
Any process described otherwise above or method description are construed as in flow chart or herein, can not be pressed Sequence shown or discussed, including according to related function by it is basic simultaneously in the way of or in the opposite order, to execute Function, this should be understood by the embodiment of the present invention person of ordinary skill in the field.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned Embodiment is changed, modifies, replacement and variant.

Claims (8)

1. a kind of LED chip characterized by comprising
LED support, the LED support include ontology and one or more pads for being arranged on the ontology, each described Pad has groove, and the bottom size of the groove is greater than top dimension;
LED die, the LED die are arranged on the LED support, and the LED die has one or more pins;
One pin of one or more conducting wires, the first end of the conducting wire and the LED die is electrically connected, the conducting wire Second end is connect with a groove in the pad of the LED support;
Electric conductor, the electric conductor are filled among the groove.
2. LED chip according to claim 1, which is characterized in that the cross section of the groove is circle, and longitudal section is ladder Shape.
3. LED chip according to claim 1, which is characterized in that the electric conductor is conductive silver glue.
4. a kind of LED support for LED chip as claimed in any one of claims 1-3 characterized by comprising
Ontology;
One or more pads on the ontology are set, and each pad has groove, the bottom ruler of the groove It is very little to be greater than top dimension.
5. LED support according to claim 4, which is characterized in that the cross section of the groove is circle, and longitudal section is ladder Shape.
6. a kind of packaging method of LED chip, which comprises the following steps:
LED support described in claim 4 or 5 is provided;
LED die is arranged on the LED support, the LED die has one or more pins;
One or more conducting wires are provided, a pin of the first end of the conducting wire and the LED die is electrically connected, and The second end of the conducting wire is protruded into the groove in a pad of the LED support;
To filling electric conductor among the groove.
7. the packaging method of LED chip according to claim 6, which is characterized in that the electric conductor is conductive silver glue.
8. the packaging method of LED chip according to claim 7, which is characterized in that led described in filling into the groove After electric elargol, vacuum defoamation processing is carried out.
CN201410579937.9A 2014-10-24 2014-10-24 The packaging method of LED chip, LED support and LED chip Active CN105591010B (en)

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108231972B (en) * 2016-12-12 2020-04-07 晶能光电(江西)有限公司 LED chip packaging method
CN108075029B (en) * 2017-12-27 2019-12-13 浙江绿创新拓建筑规划设计有限公司 Energy-saving lighting device
CN110473954A (en) * 2018-05-09 2019-11-19 江西鸿利光电有限公司 A kind of LED chip connection structure of low cost and high reliability
CN109473523B (en) * 2018-09-29 2020-05-19 华灿光电(浙江)有限公司 Light emitting diode and packaging method thereof
CN112117268B (en) * 2020-09-25 2023-02-10 中科芯(苏州)微电子科技有限公司 Chip integrated module

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CN202888174U (en) * 2012-10-12 2013-04-17 绍兴温家环保新材料有限公司 LED light source module
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