CN105563052A - Method for integrally forming driving axle housing - Google Patents
Method for integrally forming driving axle housing Download PDFInfo
- Publication number
- CN105563052A CN105563052A CN201610167215.1A CN201610167215A CN105563052A CN 105563052 A CN105563052 A CN 105563052A CN 201610167215 A CN201610167215 A CN 201610167215A CN 105563052 A CN105563052 A CN 105563052A
- Authority
- CN
- China
- Prior art keywords
- central siphon
- axle housing
- driving axle
- spindle nose
- mentioned
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a method for integrally forming a driving axle housing. The method comprises the following steps: charging an axle tube, heating two ends of the axle tube at medium frequency, thickening an axle head, molding the axle head, squaring a round tube, forming an auxiliary hole, heating the middle of the axle tube at medium frequency, forming a flange hole, and shaping. According to the method, a process of synchronously thermally extruding and molding two ends of a seamless steel tube and thermally expanding and molding the middle of the seamless steel tube is adopted, the process is simple, a welding process is reduced, the axle housing and the axle head are integrated without direct welding lines, and the axle housing has high integral strength; the strength of the axle head is enhanced due to the axle head thickening process, so that the axle head is prevented from cracking; and the appearance and size of the driving axle housing have higher accuracy due to the shaping process.
Description
technical field:
The present invention relates to tube extrusion forming technique field, be specifically related to a kind of driving axle housing integral forming method.
background technology:
Current automotive light weight technology is developing direction, driving axle housing is as one of of paramount importance parts of car load, for the basic part of Automobile drive and carrying, directly affect the important performances such as the bearing capacity of heavy goods vehicles, transport capacity and security, facilitate driving axle housing light-weight design under guarantee stiffness and strength prerequisite, need more effective technological forming scheme.The moulding process of driving axle housing mainly adopts casting technique and punch welding technique at present, and casting technique existing defects is that stock utilization is low, quality heavy, percent defective is high; Punch welding existing defects: with axle housing body welding forming after the first forging and molding of its spindle nose part, its spindle nose welding position easily ruptures, and technique is loaded down with trivial details, and axle housing anti-fatigue performance can be caused to reduce because of welding deformation, affect service life.
summary of the invention:
The object of the present invention is to provide a kind of production technology simple, axle housing body and spindle nose are an entirety, do not have a kind of driving axle housing integral forming method of direct weld seam.
The technical solution used in the present invention is: a kind of driving axle housing integral forming method, it is characterized in that the method comprises following operation:
1), blanking: getting the circular seamless pipe of 20Mn2 is the base material preparing driving axle housing, and diameter according to demand, wall thickness, length are carried out blanking and obtained central siphon;
2), Frequency Induction Heating: medium frequency induction heater is put at above-mentioned central siphon two ends and heats, central siphon two ends are heated to 850 DEG C-1000 DEG C;
3), spindle nose thickens: the central siphon after the heating of above-mentioned two ends is delivered to location clamping in extrusion equipment, extruder both sides thicken mould relative movement, the central siphon after being heated at two ends is thickening compression and thickening in mould;
4), spindle nose is shaping: the central siphon after being thickened by above-mentioned spindle nose is delivered to location in spindle nose extrusion moulding machine, clamping, and the spindle nose shaping dies relative movement of extrusion moulding machine both sides, by central siphon two ends extrusion molding in spindle nose shaping dies;
5), the pipe side of pushing away: the circular central portion of the central siphon after being shaped by above-mentioned spindle nose becomes square tube through rolled by cold rolling machine;
6), fabrication hole is opened: strip fabrication hole is offered at the middle part of the central siphon opposite face behind the above-mentioned side of pushing away;
7), Frequency Induction Heating: above-mentioned opening is put into medium frequency induction heater in the middle part of the central siphon after fabrication hole and heated, and central siphon is heated to 850 DEG C-1000 DEG C;
8), flange hole is shaped: be delivered in flange hole forming machine by the central siphon after the heating of above-mentioned middle part, start the hydraulic pump at two ends with the axial precompression 250 ± 20T of oil cylinder, two ends to central siphon apply axial compressive force, make the critical condition being in distortion in the middle part of central siphon, middle part diffusion frock enters central siphon fabrication hole position radial component simultaneously, radial component makes the material in the middle part of central siphon extend to external expansion, to the driving axle housing of preliminary dimension shape;
9), shaping: the driving axle housing after being shaped by above-mentioned flange hole is transported in shaping mould, carries out compacting shaping, makes the linearity of flange hole size and driving axle housing reach drawing requirement.
Described operation 1) in the base material of driving axle housing be No. 45 steel hot rolled seamless steel tubes.
Described operation 1) in the base material of driving axle housing be 40Cr hot rolled seamless steel tube.
As preferably, described operation 4) in spindle nose be shaped by twice extrusion molding.
As preferably, described operation 8) in flange hole be shaped and be shaped by twice diffusion.
The invention has the advantages that: by adopting the synchronous hot extrusion molding in seamless steel pipe two ends, middle heat expansion shaped insertion-type technique, technique is simple, saves welding procedure, axle housing body and spindle nose are an entirety, and do not have direct weld seam, axle housing bulk strength is high; Increase spindle nose thickens operation and makes spindle nose intensity enhancing, avoids spindle nose to rupture; Increase trimming, make driving axle housing appearance and size precision higher, more can meet drawing requirement.
accompanying drawing illustrates:
Below in conjunction with the drawings and specific embodiments, the present invention is described in further details:
Fig. 1 is a kind of driving axle housing integral forming method of the present invention operation 1) schematic diagram;
Fig. 2 is a kind of driving axle housing integral forming method of the present invention operation 2) schematic diagram;
Fig. 3 is a kind of driving axle housing integral forming method of the present invention operation 3) schematic diagram;
Fig. 4 is a kind of driving axle housing integral forming method of the present invention operation 4) schematic diagram;
Fig. 5 is a kind of driving axle housing integral forming method of the present invention operation 5) schematic diagram;
Fig. 6 is a kind of driving axle housing integral forming method of the present invention operation 6) schematic diagram;
Fig. 7 is a kind of driving axle housing integral forming method of the present invention operation 7) schematic diagram;
Fig. 8 is a kind of driving axle housing integral forming method of the present invention operation 8) schematic diagram;
Fig. 9 is a kind of driving axle housing integral forming method of the present invention operation 9) schematic diagram.
detailed description of the invention:
A kind of driving axle housing integral forming method of the present invention, the method comprises following operation:
1), blanking: as shown in Figure 1, under to get external diameter be φ 200, wall thickness is the hot rail seamless pipe of 20Mn2 of 14mm is the central siphon preparing driving axle housing;
2), Frequency Induction Heating: as shown in Figure 2, above-mentioned central siphon two ends are put into medium frequency induction heater (1) heating, central siphon two ends are heated to 850 DEG C-1000 DEG C, 3.5 minutes heat times, heated length 500mm;
3), spindle nose thickens: as shown in Figure 3, central siphon after the heating of above-mentioned two ends is delivered in extrusion equipment with clamping device (3) clamping, extruder both sides thicken mould (2) relative movement, the central siphon after being heated at two ends is thickening compression and thickening in mould (2);
4), spindle nose is shaping: as shown in Figure 4, central siphon after being thickened by above-mentioned spindle nose is delivered in spindle nose extrusion moulding machine with clamping device (5) clamping,, spindle nose shaping dies (4) relative movement of extrusion moulding machine both sides, by central siphon two ends extrusion molding in spindle nose shaping dies (4);
5), the pipe side of pushing away: as shown in Figure 5, the circular central portion of the central siphon after being shaped by above-mentioned spindle nose becomes square tube through rolled by cold rolling machine;
6), open fabrication hole: as shown in Figure 6, the bar shaped fabrication hole that two length are 650mm is offered at the middle part of the central siphon opposite face behind the above-mentioned side of pushing away;
7), Frequency Induction Heating: as shown in Figure 7, above-mentioned opening in the middle part of the central siphon after fabrication hole is put into medium frequency induction heater (6) heating, and central siphon is heated to 850 DEG C-1000 DEG C, 3.5 minutes heat times, heated length 600mm;
8), flange hole is shaped: as shown in Figure 8, central siphon after the heating of above-mentioned middle part is delivered in flange hole forming machine, start the hydraulic pump at two ends with the axial precompression 250 ± 20T of oil cylinder (7), two ends to central siphon apply axial compressive force, make the critical condition being in distortion in the middle part of central siphon, middle part diffusion frock (8) enters central siphon fabrication hole position radial component simultaneously, and radial component makes the material in the middle part of central siphon extend to external expansion, to the driving axle housing of preliminary dimension shape;
9), shaping: as shown in Figure 9, the driving axle housing after being shaped by above-mentioned flange hole is transported in shaping mould (9), carries out compacting shaping, makes the linearity of flange hole size and driving axle housing reach drawing requirement.
Described operation 1) in the base material of driving axle housing be No. 45 steel hot rolled seamless steel tubes.
Described operation 1) in the base material of driving axle housing be 40Cr hot rolled seamless steel tube.
As preferably, described operation 4) in spindle nose be shaped by twice extrusion molding.
As preferably, described operation 8) in flange hole be shaped and be shaped by twice diffusion.
Above-mentioned embodiment, as preferred embodiment of the present invention, is not used for limiting the scope of the invention.
Claims (5)
1. a driving axle housing integral forming method, is characterized in that the method comprises following operation:
1), blanking: getting the circular seamless pipe of 20Mn2 is the base material preparing driving axle housing, and diameter according to demand, wall thickness, length are carried out blanking and obtained central siphon;
2), Frequency Induction Heating: medium frequency induction heater is put at above-mentioned central siphon two ends and heats, central siphon two ends are heated to 850 DEG C-1000 DEG C;
3), spindle nose thickens: the central siphon after the heating of above-mentioned two ends is delivered to location clamping in extrusion equipment, extruder both sides thicken mould relative movement, the central siphon after being heated at two ends is thickening compression and thickening in mould;
4), spindle nose is shaping: the central siphon after being thickened by above-mentioned spindle nose is delivered to location in spindle nose extrusion moulding machine, clamping, and the spindle nose shaping dies relative movement of extrusion moulding machine both sides, by central siphon two ends extrusion molding in spindle nose shaping dies;
5), the pipe side of pushing away: the circular central portion of the central siphon after being shaped by above-mentioned spindle nose becomes square tube through rolled by cold rolling machine;
6), fabrication hole is opened: strip fabrication hole is offered at the middle part of the central siphon opposite face behind the above-mentioned side of pushing away;
7), Frequency Induction Heating: above-mentioned opening is put into medium frequency induction heater in the middle part of the central siphon after fabrication hole and heated, and central siphon is heated to 850 DEG C-1000 DEG C;
8), flange hole is shaped: be delivered in flange hole forming machine by the central siphon after the heating of above-mentioned middle part, start the hydraulic pump at two ends with the axial precompression 250 ± 20T of oil cylinder, two ends to central siphon apply axial compressive force, make the critical condition being in distortion in the middle part of central siphon, middle part diffusion frock enters central siphon fabrication hole position radial component simultaneously, radial component makes the material in the middle part of central siphon extend to external expansion, to the driving axle housing of preliminary dimension shape;
9), shaping: the driving axle housing after being shaped by above-mentioned flange hole is transported in shaping mould, carries out compacting shaping, makes the linearity of flange hole size and driving axle housing reach drawing requirement.
2. a kind of driving axle housing integral forming method according to claim 1, is characterized in that: described operation 1) in the base material of driving axle housing be No. 45 steel hot rolled seamless steel tubes.
3. a kind of driving axle housing integral forming method according to claim 1, is characterized in that: described operation 1) in the base material of driving axle housing be 40Cr hot rolled seamless steel tube.
4. a kind of driving axle housing integral forming method according to claim 1, is characterized in that: described operation 4) in spindle nose be shaped by twice extrusion molding.
5. a kind of driving axle housing integral forming method according to claim 1, is characterized in that: described operation 8) in flange hole be shaped and be shaped by twice diffusion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610167215.1A CN105563052B (en) | 2016-03-23 | 2016-03-23 | A kind of driving axle housing integral forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610167215.1A CN105563052B (en) | 2016-03-23 | 2016-03-23 | A kind of driving axle housing integral forming method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105563052A true CN105563052A (en) | 2016-05-11 |
| CN105563052B CN105563052B (en) | 2018-06-26 |
Family
ID=55873970
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610167215.1A Expired - Fee Related CN105563052B (en) | 2016-03-23 | 2016-03-23 | A kind of driving axle housing integral forming method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105563052B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180354A (en) * | 2016-07-19 | 2016-12-07 | 江西江铃底盘股份有限公司 | A kind of automobile drive axle housing body cuts long method for cutting edge |
| CN106427400A (en) * | 2016-06-29 | 2017-02-22 | 吉林省车桥汽车零部件有限公司 | Axle housing of driven axle, as well as shaping mold and shaping technology of axle housing |
| CN106424528A (en) * | 2016-10-14 | 2017-02-22 | 北京机电研究所 | Forming method and forming device for axle head of driving axle housing |
| CN107009147A (en) * | 2017-05-15 | 2017-08-04 | 江苏福坛车桥科技有限公司 | A kind of Drive axle housing is integrally formed equipment |
| CN108839515A (en) * | 2018-07-25 | 2018-11-20 | 泰州神舟传动科技有限公司 | A kind of integral type axle housing forged by heating in medium frequency |
| CN110802374A (en) * | 2019-11-18 | 2020-02-18 | 吉林大学 | Manufacturing method of variable cross-section automobile driving axle housing |
| CN111992982A (en) * | 2019-05-27 | 2020-11-27 | 孙振会 | Automatic method for forming integral drive axle |
| CN111992983A (en) * | 2019-05-27 | 2020-11-27 | 孙振会 | Trailer axle forming automation method |
| CN112643301A (en) * | 2020-12-03 | 2021-04-13 | 河南凤宝重工科技有限公司 | Driving axle housing blank and manufacturing method thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1616161A (en) * | 2003-11-14 | 2005-05-18 | 衡阳欣凯实业有限公司 | Method for producing non-cast integrally formed antomobile driving axle shell |
| CN101417383A (en) * | 2008-11-20 | 2009-04-29 | 张志平 | Pressing method of whole automobile axle housing |
| CN101524736A (en) * | 2008-10-31 | 2009-09-09 | 青特集团有限公司 | Machining method of bearing axle shell of automobile |
| KR101315361B1 (en) * | 2012-05-12 | 2013-10-07 | (주)엠프로텍 | Shaft manufacturing method |
| KR101348348B1 (en) * | 2013-04-01 | 2014-01-07 | 주식회사 신명유압 | The valve sheet processing method of third stage cylinder for high place operation car |
| CN103586336A (en) * | 2013-11-21 | 2014-02-19 | 湖南中联重科车桥有限公司 | Manufacturing method for banjo axle housing and axle housing |
| CN103624482A (en) * | 2012-08-21 | 2014-03-12 | 湖北奥德车桥有限公司 | Method for forming whole axle housing of automobile drive axle |
-
2016
- 2016-03-23 CN CN201610167215.1A patent/CN105563052B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1616161A (en) * | 2003-11-14 | 2005-05-18 | 衡阳欣凯实业有限公司 | Method for producing non-cast integrally formed antomobile driving axle shell |
| CN101524736A (en) * | 2008-10-31 | 2009-09-09 | 青特集团有限公司 | Machining method of bearing axle shell of automobile |
| CN101417383A (en) * | 2008-11-20 | 2009-04-29 | 张志平 | Pressing method of whole automobile axle housing |
| KR101315361B1 (en) * | 2012-05-12 | 2013-10-07 | (주)엠프로텍 | Shaft manufacturing method |
| CN103624482A (en) * | 2012-08-21 | 2014-03-12 | 湖北奥德车桥有限公司 | Method for forming whole axle housing of automobile drive axle |
| KR101348348B1 (en) * | 2013-04-01 | 2014-01-07 | 주식회사 신명유압 | The valve sheet processing method of third stage cylinder for high place operation car |
| CN103586336A (en) * | 2013-11-21 | 2014-02-19 | 湖南中联重科车桥有限公司 | Manufacturing method for banjo axle housing and axle housing |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106427400A (en) * | 2016-06-29 | 2017-02-22 | 吉林省车桥汽车零部件有限公司 | Axle housing of driven axle, as well as shaping mold and shaping technology of axle housing |
| CN106180354A (en) * | 2016-07-19 | 2016-12-07 | 江西江铃底盘股份有限公司 | A kind of automobile drive axle housing body cuts long method for cutting edge |
| CN106180354B (en) * | 2016-07-19 | 2018-05-22 | 江西江铃底盘股份有限公司 | A kind of automobile drive axle housing body cuts long method for cutting edge |
| CN106424528A (en) * | 2016-10-14 | 2017-02-22 | 北京机电研究所 | Forming method and forming device for axle head of driving axle housing |
| CN106424528B (en) * | 2016-10-14 | 2018-01-16 | 北京机电研究所 | The former of driving axle housing spindle nose |
| CN107009147A (en) * | 2017-05-15 | 2017-08-04 | 江苏福坛车桥科技有限公司 | A kind of Drive axle housing is integrally formed equipment |
| CN108839515A (en) * | 2018-07-25 | 2018-11-20 | 泰州神舟传动科技有限公司 | A kind of integral type axle housing forged by heating in medium frequency |
| CN111992982A (en) * | 2019-05-27 | 2020-11-27 | 孙振会 | Automatic method for forming integral drive axle |
| CN111992983A (en) * | 2019-05-27 | 2020-11-27 | 孙振会 | Trailer axle forming automation method |
| CN110802374A (en) * | 2019-11-18 | 2020-02-18 | 吉林大学 | Manufacturing method of variable cross-section automobile driving axle housing |
| CN110802374B (en) * | 2019-11-18 | 2022-01-21 | 吉林大学 | Manufacturing method of variable cross-section automobile driving axle housing |
| CN112643301A (en) * | 2020-12-03 | 2021-04-13 | 河南凤宝重工科技有限公司 | Driving axle housing blank and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105563052B (en) | 2018-06-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105563052A (en) | Method for integrally forming driving axle housing | |
| US11697143B2 (en) | Method of manufacturing two tubes simultaneously and machine for use therein | |
| CN105436350B (en) | Banjo axle manufacturing process | |
| CN100396400C (en) | Cast forging process for aluminum wheels | |
| WO2016026261A1 (en) | Integrated plate welded-joint-free vehicle wheel and forming method thereof | |
| CN103624482B (en) | A kind of forming method of automobile drive axle integral housing | |
| CN102240688B (en) | Method for forming rear axle whole by rapid extrusion | |
| CN104043769B (en) | Hot extrusion hole-bored axle from end to end straight forming technique | |
| CN103920795A (en) | Solid particle thermal expansion vibration composite forming process of car rear axle housing | |
| CN108655244A (en) | A kind of flexible spinning manufacturing method of integrated wheel | |
| CN104551691A (en) | Aluminum alloy wheel liquid forging and spinning processing system | |
| CN114713700A (en) | Hot-air-expansion integrated forming method for lightweight drive axle housing | |
| CN102166611B (en) | Long bar continuously upsetting device and method for railway wagon brake pull rod | |
| CN106238633A (en) | A kind of wheel rim looping mill rolling former and method | |
| CN106424528B (en) | The former of driving axle housing spindle nose | |
| JP2003211901A (en) | Manufacturing method of wheel for automobile | |
| KR20130123651A (en) | Aluminium wheel and method for manufacturing the same | |
| US20060260115A1 (en) | Method and apparatus for upsetting cylindrical material | |
| CZ101698A3 (en) | Process for producing wheels from light alloys | |
| CN111136121A (en) | Hot-expanding cold-forging repair device and repair method | |
| CN102601142A (en) | Magnesium alloy extruding-forging forming process and magnesium alloy extruding-forging forming device | |
| CN114713711A (en) | Pipe blank reducing method for expansion-compression molding process of drive axle housing | |
| CN106042816A (en) | Multi-weld-pass high-strength car torsion beam with unequal wall thicknesses and forming method thereof | |
| CN202846145U (en) | Shaft head forming machine of whole axle housing of automobile drive axle | |
| CN109013993B (en) | A kind of method of fast forging circle-cross wedge rolling accurate forming rail truck axle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 213299 No. 168, Hua Cheng Middle Road, Jintan District, Jiangsu, Changzhou Applicant after: JIANGSU FUTAN AXLE TECHNOLOGY CO.,LTD. Address before: 213299, No. 168, Hua Cheng Middle Road, Jintan, Jiangsu, Changzhou Applicant before: JIANGSU FUTAN AXLE TECHNOLOGY CO. |
|
| COR | Change of bibliographic data | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200715 Address after: 030600 No.539, Guang'an East Street, new energy automobile park, Jinzhong Development Zone, Shanxi demonstration zone, Jinzhong City, Shanxi Province Patentee after: Shanxi aopas intelligent control axle Technology Co.,Ltd. Address before: 213299 No. 168, Hua Cheng Middle Road, Jintan District, Jiangsu, Changzhou Patentee before: JIANGSU FUTAN AXLE TECHNOLOGY Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180626 |