CN105540191A - Digital and intelligent integrated production line for electronic and electrical appliances and production process for digital and intelligent integrated production line - Google Patents
Digital and intelligent integrated production line for electronic and electrical appliances and production process for digital and intelligent integrated production line Download PDFInfo
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- CN105540191A CN105540191A CN201610063662.2A CN201610063662A CN105540191A CN 105540191 A CN105540191 A CN 105540191A CN 201610063662 A CN201610063662 A CN 201610063662A CN 105540191 A CN105540191 A CN 105540191A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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Abstract
The invention relates to a production integrated line, which integrates assembling, detecting and packaging processes, for electronic and electrical appliances, in particular to a digital and intelligent integrated production line for electronic and electrical appliances and a production process for the digital and intelligent integrated production line. The integrated production line mainly comprises basic equipment, a control system and a signal detecting system, wherein the basic equipment consists of an assembly line, an inspection line and a packaging line; and the control system monitors working conditions of the basic equipment and the signal detecting system through a PLC single chip microcomputer technology. According to the digital and intelligent integrated production line, functions of an FRID card are utilized, and the FRID card is implanted into a conveying jig, so that product information can be recorded, read and written through the RFID at steps of assembling parts into semi-finished products, assembling semi-finished products into finished products, testing ageing performance of the finished products and delivering the finished products; product information can be very conveniently and simply tracked by manufacturers that adopt the digital intelligent technology, so that the production condition, in each process, of the products is known; and when the products are sold, the product information can be quickly and precisely found when a user needs response information or after-sales services.
Description
Technical field
The present invention relates to a kind of integrated line of production of electric equipment products assembling, detection and technology of the package integrated, espespecially a kind of digital intelligent electric electrical equipment integrated production line and production technology thereof.
Background technology
Manufacturing line is a kind of gravity flow production line equipment, electronic apparatus manufacturing line is applied to production in flow production line equipment, the conveying pipeline equipment of the work such as packaging, electronic apparatus manufacturing line is mainly used in the assembling of electronic product, the work such as packaging, and the operation such as the production of parts, electronic apparatus manufacturing line is mainly with the form cooperating of bench board and travel line, conveying point belt, chain type, cylinder is carried, the widespread use of electronic apparatus manufacturing line improves the production efficiency of enterprise, reduce artificial cost, reduce productive costs, the operating mode of manufacturing line integration improves the packaging of electronic product, the quality of production, be convenient to manage production engineering.The bench board of conveyor line is electronic apparatus manufacturing line important component part, and bench board has been to provide in " place " of associated production operation, and staff completes the work such as assembling, packaging of relevant device by bench board, except bench board, also has the component part that important, travel line equipment, the whole production work flow process of electronic apparatus manufacturing line be by product from one section of travel line travel line to next station, operate by next station will be transported to by travel line after this station staff complete operation, so come and go, until finally the product completing production is unloaded from the end of travel line, an obvious electric equipment products can experience multiple assembling or production process from parts to finished product, because operation Alternative is complicated, the generation of defective products can be brought up, usual detection defective products is all manually carry out aging or test, Chinese Patent Application No. is 2015100247634, patent name is a kind of aging integrated line of online assembling of LED product, although successfully by the assembling of LED product, aging, the process set such as packaging form the automatically working conveyor line of a circulation together, realize a line system to assemble LED product, the a series of technique such as burn-in test and appearance packaging, give up the traditional mode of production pattern fallen behind, not only reduce the labour cost of enterprise, save taking up room of working shop of enterprise, but the manufacturing line recording product information wherein related to is all by being recorded on paper manually, from part, be assembled into half-blank be aged to shipment to finished product to test, each step is all have the hand-written record data of workman, all there is imperfection in the pattern of such record, conventional information logging mode has following a few point defect: 1, the fuzzy difficulty of hand-written careless handwriting is recognized, 2, Collection and conservation difficulty, 3, difficulty is followed the tracks of in past-sale service.
Summary of the invention
For the deficiency on remedy technology, the present invention aims to provide a kind of integrated line of production of electric equipment products assembling, detection and technology of the package integrated, espespecially a kind of digital intelligent electric electrical equipment integrated production line and production technology thereof.
For achieving the above object, the technical solution used in the present invention is: a kind of digital intelligent electric electrical equipment integrated production line, described integrated production line mainly comprises basic equipment, control system, signal and checking system composition, and wherein basic equipment is made up of assigned line, inspection line and baling line; Described control system monitors the service condition of basic equipment and signal detection system by PLC singlechip technology.
Described assigned line mainly comprises bench board and assembling travel line, and bench board is arranged on the top of assembling travel line, and bench board is the spaced assembly tool plate in both sides above transport tape, each working plate is provided with the tool having implanted FRID card function; Assembling travel line adopts individual layer belt mode of movement, the end of transport tape is connected with inspection line by parallel transfer mechanism, described assembly tool plate is connected with respective stopper respectively, tool on working plate is used for the assembling of electronic apparatus parts, during assembling, FRID card performs group apparatus, information recording and collection in real time, after having assembled, by parallel transfer mechanism by tool together with Transmission to checking line.
Described inspection line comprises all employing speed track transmission, can according to inspection process need be set to single or multiple lift transfer structure, every layer of inspection transfer structure is arranged at intervals with inspection working plate, working plate is provided with signal and checking system, when checking line to adopt individual layer connecting gear, assembled fixture is sent to inspection line head end together with product and starts tool to pour into the working plate of inspection line by parallel transfer mechanism, until inspection line carries out online real-time inspection after filling, FRID card performs real-time online record and collects check data, after being verified, baling line entrance is sent to by parallel transfer mechanism, pouring into inspection working plate and transporting checks the action of working plate to carry out simultaneously, go out while enter to check the product on working plate, circulation like this, when checking line to adopt multilayer connecting gear, assembled fixture is sent to inspection line head end together with product from top layer, pours into inspection working plate by parallel transfer mechanism, the second layer is filled with again after filling, until the bottom is filled, carry out online real-time inspection, FRID card performs real-time online record and collects check data, after being verified, from top layer, inspection working plate is transported to transition line mechanism by reciprocating elevator structure, baling line entrance is sent to by parallel transfer mechanism, pouring into inspection working plate and transporting checks the action of working plate to carry out simultaneously, go out while enter to check the product on working plate, so circulate, inspection every layer, line load-transfer device end is connected with baling line by part flow arrangement.
Described baling line comprises two line bodies that vertical direction is parallel to each other, article two, line body head end is connected by the part flow arrangement of parallel transfer mechanism connection with inspection line end, described part flow arrangement is upper and lower laminar part flow arrangement, by the working plate point levels transmission sent from inspection line, certified products are sent to baling line upper strata, defective products is sent to baling line lower floor, inspection line is up to the standards electric equipment products and working plate thereof is sent to by jacking translation mechanism the single station mechanism delivering to baling line upper strata and carries out appearance packaging to electric equipment products after part flow arrangement shunting, FRID card performs real-time online record and collecting packing data, packaged electric equipment products and together rolling off the production line with the record data on its unique corresponding FRID card, on inspection line, disqualified upon inspection electric equipment products and working plate thereof are sent to baling line lower floor by jacking translation mechanism after part flow arrangement shunting, are together collected analyzing and processing by defective products and with the record data on its unique corresponding FRID card.
Described parallel transplanting mechanism is arranged on assigned line end, and tool is delivered to inspection line entrance together with product from assigned line is parallel.
Described volume signal and checking system mainly comprise main employing RF identification FRID technology, comprise quality inspection device, volume check device, safety guard, display recording device and data storage apparatus;
Working plate is other can be set as workman's station.
Described assembling travel line is according to the number of operation kind and quantity set length and working plate.
A production technology for digital intelligent electric electrical equipment integrated production line, described production technology mainly comprises the following steps:
(1) implant procedure: according to requirement implant procedure in control system, signal and checking system of operation, and workman's station on the working plate set on assigned line, inspection line and baling line and tool and working plate side.
(2) commissioning device: start integrated line, adopts control system to each line body and signal and checking system is debugged and trail run.
(3) completed knocked down products: when assigned line runs, the assembling procedure each working plate carrying out set is assembled product, after corresponding operation is finished in the drilling of this working plate, product is sent to next station in running and carries out another one operation until tool is carried out examination and test of products work together with Transmission to inspection line by parallel transfer mechanism after assembling product by assigned line;
(4) product is checked: after finished product or half-blank assembling, be sent to inspection line; signal on inspection line and checking system are tested to product; FRID card performs real-time online record and collects check data; after the detection of quality inspection device, volume check device, safety guard; by production sharing certified products and defective products, then by parallel transfer mechanism, product is sent to baling line from part flow arrangement shunting.
(5) aftertreatment products: the certified products detected at inspection line are sent to baling line upper strata, roll off the production line after carrying out appearance packaging; Defective products is sent to baling line lower floor and carries out collection process.
Beneficial effect of the present invention is embodied in: the present invention is successfully by the assembling of electric equipment products, inspection, the process set such as packaging form the automatically working conveyor line of a circulation together, access control system and signal and checking system on online body again, not only realize a line system to assemble electric equipment products, the a series of technique such as verification test and appearance packaging, the more important thing is that assigned line adopts the flexible design of variable-length and working plate number, this integrated line is made to be applicable to multiple electric equipment products and working procedures demand, make use of the function of FRID card simultaneously, be implanted on conveying tool, product is assembled into half-blank and is aged to shipment to finished product to test from part, each step can be recorded by FRID and read and write product information, by the information tracing into product that this digital intelligent technology producer can be easily simple and direct, recognize the condition of production of product in each procedure, when product is sold, customer responsiveness information or the information of this product can be found accurately by fast speed when reprocessing, because electronic tag recycles, reduce productive costs, conveniently realize management automation and visual, and the convenient tracking realized whole production process, identify and control, precise formulations, precise controlling, Innovation Decision, there is provided quick, science, data message accurately.
Accompanying drawing explanation
Fig. 1 is planar structure schematic diagram of the present invention.
Fig. 2 is the structural representation of part flow arrangement in the present invention.
Accompanying drawing mark illustrates: 1-assigned line, 2-checks line, 3-baling line, 4-control system, the parallel transfer mechanism of 5-, 6-jacking translation mechanism, 7-working plate, 8-part flow arrangement.
Detailed description of the invention
The specific embodiment of the present invention is described in detail below by accompanying drawing 1-2:
A kind of digital intelligent electric electrical equipment integrated production line, described integrated production line mainly comprises basic equipment, control system 4, signal and checking system composition, and wherein basic equipment is made up of assigned line 1, inspection line 2 and baling line 3; Described control system 4 monitors the service condition of basic equipment and signal detection system by PLC singlechip technology.
Described assigned line 1 mainly comprises bench board and assembling travel line, and bench board is arranged on the top of assembling travel line, and bench board is the spaced assembly tool plate 7 in both sides above transport tape, and each working plate 7 is provided with the tool implanting FRID card function; Assembling travel line adopts individual layer belt mode of movement, the end of transport tape is connected with inspection line 2 by parallel transfer mechanism 5, described assembly tool plate 7 is connected with respective stopper respectively, tool on working plate 7 is used for the assembling of electronic apparatus parts, during assembling, FRID card performs group apparatus, information recording and collection in real time, after having assembled, by parallel transfer mechanism 5, tool is extremely checked line 2 together with Transmission.
Described inspection line 2 comprises all employing speed track transmission, can according to inspection process need be set to single or multiple lift transfer structure, every layer of inspection transfer structure is arranged at intervals with inspection working plate 7, working plate 7 is provided with signal and checking system, when checking line 2 to adopt individual layer connecting gear, assembled fixture is sent to inspection line 2 head end together with product and starts tool to pour into the working plate 7 of inspection line 2 by parallel transfer mechanism 5, until inspection line 2 carries out online real-time inspection after filling, FRID card performs real-time online record and collects check data, after being verified, baling line 3 entrance is sent to by parallel transfer mechanism 5, pouring into inspection working plate 7 and transporting checks the action of working plate 7 to carry out simultaneously, go out while enter to check the product on working plate 7, circulation like this, when checking line 2 to adopt multilayer connecting gear, assembled fixture is sent to inspection line 2 head end together with product from top layer, pours into inspection working plate 7 by parallel transfer mechanism 5, the second layer is filled with again after filling, until the bottom is filled, carry out online real-time inspection, FRID card performs real-time online record and collects check data, after being verified, from top layer, inspection working plate 7 to transition line mechanism is transported by reciprocating elevator structure, baling line 3 entrance is sent to by parallel transfer mechanism 5, pouring into inspection working plate 7 and transporting checks the action of working plate 7 to carry out simultaneously, go out while enter to check the product on working plate 7, so circulate, inspection line 2 every layer of load-transfer device end is connected with baling line 3 by part flow arrangement 8.
Described baling line 3 comprises two line bodies that vertical direction is parallel to each other, article two, line body head end is connected by the part flow arrangement 8 of parallel transfer mechanism 5 connection with inspection line 2 end, described part flow arrangement 8 is upper and lower laminar part flow arrangement 8, by the working plate 7 points of levels transmission sent from inspection line 2, certified products are sent to baling line 3 upper strata, defective products is sent to baling line 3 lower floor, inspection line 2 is up to the standards electric equipment products and working plate 7 thereof is sent to by jacking translation mechanism 6 the single station mechanism delivering to baling line 3 upper strata and carries out appearance packaging to electric equipment products after part flow arrangement 8 is shunted, FRID card performs real-time online record and collecting packing data, packaged electric equipment products and together rolling off the production line with the record data on its unique corresponding FRID card, on inspection line 2, disqualified upon inspection electric equipment products and working plate 7 thereof are sent to baling line 3 lower floor by jacking translation mechanism 6 after part flow arrangement 8 is shunted, and are together collected analyzing and processing by defective products and with the record data on its unique corresponding FRID card.
Described parallel transplanting mechanism is arranged on assigned line 1 end, and tool is delivered to inspection line 2 entrance together with product from assigned line 1 is parallel.
Described volume signal and checking system mainly comprise main employing RF identification FRID technology, comprise quality inspection device, volume check device, safety guard, display recording device and data storage apparatus;
Working plate 7 is other can be set as workman's station.
Described assembling travel line is according to the number of operation kind and quantity set length and working plate 7.
A production technology for digital intelligent electric electrical equipment integrated production line, described production technology mainly comprises the following steps:
(1) implant procedure: according to requirement implant procedure in control system 4, signal and checking system of operation, and workman's station on the working plate 7 set on assigned line 1, inspection line 2 and baling line 3 and tool and working plate 7 side.
(2) commissioning device: start integrated line, adopts control system 4 to each line body and signal and checking system is debugged and trail run.
(3) completed knocked down products: when assigned line 1 runs, the assembling procedure that each working plate 7 carries out setting is assembled product, after corresponding operation is finished in the drilling of this working plate 7, product is sent to next station in running and carries out another one operation until tool is carried out examination and test of products work together with Transmission to inspection line 2 by parallel transfer mechanism 5 after assembling product by assigned line 1;
(4) product is checked: after finished product or half-blank assembling, be sent to inspection line 2; signal on inspection line 2 and checking system are tested to product; FRID card performs real-time online record and collects check data; after the detection of quality inspection device, volume check device, safety guard; by production sharing certified products and defective products, then by parallel transfer mechanism 5, product is sent to baling line 3 from part flow arrangement 8 shunting.
(5) aftertreatment products: the certified products detected at inspection line 2 are sent to baling line 3 upper strata, roll off the production line after carrying out appearance packaging; Defective products is sent to baling line 3 lower floor and carries out collection process.
Beneficial effect of the present invention is embodied in: the present invention is successfully by the assembling of electric equipment products, inspection, the process set such as packaging form the automatically working conveyor line of a circulation together, access control system 4 and signal and checking system on online body again, not only realize a line system to assemble electric equipment products, the a series of technique such as verification test and appearance packaging, the more important thing is that assigned line 1 adopts the flexible design of variable-length and working plate 7 number, this integrated line is made to be applicable to multiple electric equipment products and working procedures demand, make use of the function of FRID card simultaneously, be implanted on conveying tool, product is assembled into half-blank and is aged to shipment to finished product to test from part, each step can be recorded by FRID and read and write product information, by the information tracing into product that this digital intelligent technology producer can be easily simple and direct, recognize the condition of production of product in each procedure, when product is sold, customer responsiveness information or the information of this product can be found accurately by fast speed when reprocessing, because electronic tag recycles, reduce productive costs, conveniently realize management automation and visual, and the convenient tracking realized whole production process, identify and control, precise formulations, precise controlling, Innovation Decision, there is provided quick, science, data message accurately.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, the technical personnel of the industry, under the inspiration of the technical program, some distortion and amendment can be made, every above embodiment is done according to technical spirit of the present invention any amendment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (6)
1. a digital intelligent electric electrical equipment integrated production line, is characterized in that: described integrated production line mainly comprises basic equipment, control system, signal and checking system composition, and wherein basic equipment is made up of assigned line, inspection line and baling line; Described control system monitors the service condition of basic equipment and signal detection system by PLC singlechip technology,
Described assigned line mainly comprises bench board and assembling travel line, and bench board is arranged on the top of assembling travel line, and bench board is the spaced assembly tool plate in both sides above transport tape, each working plate is provided with the tool having implanted FRID card function; Assembling travel line adopts individual layer belt mode of movement, the end of transport tape is connected with inspection line by parallel transfer mechanism, described assembly tool plate is connected with respective stopper respectively, tool on working plate is used for the assembling of electronic apparatus parts, during assembling, FRID card performs group apparatus, information recording and collection in real time, after having assembled, by parallel transfer mechanism by tool together with Transmission to checking line;
Described inspection line comprises all employing speed track transmission, can according to inspection process need be set to single or multiple lift transfer structure, every layer of inspection transfer structure is arranged at intervals with inspection working plate, working plate is provided with signal and checking system, when checking line to adopt individual layer connecting gear, assembled fixture is sent to inspection line head end together with product and starts tool to pour into the working plate of inspection line by parallel transfer mechanism, until inspection line carries out online real-time inspection after filling, FRID card performs real-time online record and collects check data, after being verified, baling line entrance is sent to by parallel transfer mechanism, pouring into inspection working plate and transporting checks the action of working plate to carry out simultaneously, go out while enter to check the product on working plate, circulation like this, when checking line to adopt multilayer connecting gear, assembled fixture is sent to inspection line head end together with product from top layer, pours into inspection working plate by parallel transfer mechanism, the second layer is filled with again after filling, until the bottom is filled, carry out online real-time inspection, FRID card performs real-time online record and collects check data, after being verified, from top layer, inspection working plate is transported to transition line mechanism by reciprocating elevator structure, baling line entrance is sent to by parallel transfer mechanism, pouring into inspection working plate and transporting checks the action of working plate to carry out simultaneously, go out while enter to check the product on working plate, so circulate, inspection every layer, line load-transfer device end is connected with baling line by part flow arrangement,
Described baling line comprises two line bodies that vertical direction is parallel to each other, article two, line body head end is connected by the part flow arrangement of parallel transfer mechanism connection with inspection line end, described part flow arrangement is upper and lower laminar part flow arrangement, by the working plate point levels transmission sent from inspection line, certified products are sent to baling line upper strata, defective products is sent to baling line lower floor, inspection line is up to the standards electric equipment products and working plate thereof is sent to by jacking translation mechanism the single station mechanism delivering to baling line upper strata and carries out appearance packaging to electric equipment products after part flow arrangement shunting, FRID card performs real-time online record and collecting packing data, packaged electric equipment products and together rolling off the production line with the record data on its unique corresponding FRID card, on inspection line, disqualified upon inspection electric equipment products and working plate thereof are sent to baling line lower floor by jacking translation mechanism after part flow arrangement shunting, are together collected analyzing and processing by defective products and with the record data on its unique corresponding FRID card.
2. a kind of digital intelligent electric electrical equipment integrated production line according to claim 1, is characterized in that: described parallel transplanting mechanism is arranged on assigned line end, and tool is delivered to inspection line entrance together with product from assigned line is parallel.
3. a kind of digital intelligent electric electrical equipment integrated production line according to claim 1; it is characterized in that: described volume signal and checking system mainly comprise main employing RF identification FRID technology, comprise quality inspection device, volume check device, safety guard, display recording device and data storage apparatus.
4. a kind of digital intelligent electric electrical equipment integrated production line according to claim 1, is characterized in that: described working plate is other can be set as artificial station.
5. a kind of digital intelligent electric electrical equipment integrated production line according to claim 1, is characterized in that: described assembling travel line is according to the number of operation kind and quantity set length and working plate.
6. a production technology for digital intelligent electric electrical equipment integrated production line, is characterized in that: described production technology mainly comprises the following steps:
(1) implant procedure: according to requirement implant procedure in control system, signal and checking system of operation, and workman's station on the working plate set on assigned line, inspection line and baling line and tool and working plate side;
(2) commissioning device: start integrated line, adopts control system to each line body and signal and checking system is debugged and trail run;
(3) completed knocked down products: when assigned line runs, the assembling procedure each working plate carrying out set is assembled product, after corresponding operation is finished in the drilling of this working plate, product is sent to next station in running and carries out another one operation until tool is carried out examination and test of products work together with Transmission to inspection line by parallel transfer mechanism after assembling product by assigned line;
(4) product is checked: after finished product or half-blank assembling, be sent to inspection line, signal on inspection line and checking system are tested to product, FRID card performs real-time online record and collects check data, after the detection of quality inspection device, volume check device, safety guard, by production sharing certified products and defective products, then by parallel transfer mechanism, product is sent to baling line from part flow arrangement shunting;
(5) aftertreatment products: the certified products detected at inspection line are sent to baling line upper strata, roll off the production line after carrying out appearance packaging; Defective products is sent to baling line lower floor and carries out collection process.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610063662.2A CN105540191A (en) | 2016-01-29 | 2016-01-29 | Digital and intelligent integrated production line for electronic and electrical appliances and production process for digital and intelligent integrated production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610063662.2A CN105540191A (en) | 2016-01-29 | 2016-01-29 | Digital and intelligent integrated production line for electronic and electrical appliances and production process for digital and intelligent integrated production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107444714A (en) * | 2016-05-31 | 2017-12-08 | 北京兆信信息技术股份有限公司 | Product of production line packaging device, system and method for filling |
| CN109244007A (en) * | 2018-09-01 | 2019-01-18 | 温州市科泓机器人科技有限公司 | Manufacture the high-speed flow line of chip |
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| CN109244007A (en) * | 2018-09-01 | 2019-01-18 | 温州市科泓机器人科技有限公司 | Manufacture the high-speed flow line of chip |
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