CN206269985U - Machine Joint Surfaces normal stiffness test device - Google Patents
Machine Joint Surfaces normal stiffness test device Download PDFInfo
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Abstract
本实用新型公开一种机械结合面法向刚度测试装置,测试装置中框型台架为矩形结构;直线导轨设置于框型台架上;第一试件和第二试件滑动安装在直线导轨上;左边框、右边框上设有供对应第一螺栓、第二螺栓穿过的螺纹孔;第一螺栓与左边框的螺纹孔螺纹连接,端部穿过左边框连接第一连接轴的左端;第二螺栓与右边框的螺纹孔螺纹连接,端部穿过右边框连接第二连接轴的右端;第一试件的左端上设有连接第一连接轴的第一力传感器,第二试件的右端上设有连接诶第二连接轴的第二力传感器;第一力传感器和第二力传感器的输出端通过信号采集系统连接计算机。本装置结构简单、装卸方便,易于重复试验,这样可以更好的分析机械结合面的法向刚度。
The utility model discloses a testing device for the normal stiffness of a mechanical joint surface. The frame-shaped stand in the test device has a rectangular structure; the linear guide rail is arranged on the frame-shaped stand; the first test piece and the second test piece are slidably installed on the linear guide rail Above; the left frame and the right frame are provided with threaded holes for corresponding first bolts and second bolts to pass through; the first bolt is threaded with the threaded holes of the left frame, and the end passes through the left frame to connect to the left end of the first connecting shaft The second bolt is threadedly connected with the threaded hole of the right frame, and the end passes through the right frame to connect the right end of the second connecting shaft; the left end of the first test piece is provided with a first force sensor connected to the first connecting shaft, and the second test piece The right end of the piece is provided with a second force sensor connected to the second connecting shaft; the output ends of the first force sensor and the second force sensor are connected to the computer through the signal acquisition system. The device has a simple structure, is convenient to assemble and disassemble, and is easy to repeat the test, so that the normal stiffness of the mechanical joint surface can be better analyzed.
Description
技术领域technical field
本实用新型属于机械设计与制造领域,特别涉及一种机械结合面法向刚度测试装置。The utility model belongs to the field of mechanical design and manufacture, in particular to a testing device for the normal stiffness of a mechanical joint surface.
背景技术Background technique
机械结合面作为机械系统中一种固有的结构形式,由于它在外加载荷的作用下表现出既有弹性又有阻尼的复杂动力学特性,对机械系统整体的动态性能产生显著的影响。而机械结合面由于存在着接触刚度和接触阻尼,导致影响结合面动态特性的因素很多,而且十分复杂,这些因素主要有:结合面材质、结合面的加工方法、结合面的加工质量、结合面的介质状况、结合面预紧力的大小、结合面的动载荷性质和大小、结合面间的相对运动等因素。As an inherent structural form in the mechanical system, the mechanical joint surface has a significant impact on the overall dynamic performance of the mechanical system because it exhibits complex dynamic characteristics of both elasticity and damping under the action of an external load. Due to the contact stiffness and contact damping of the mechanical joint surface, there are many factors affecting the dynamic characteristics of the joint surface, and they are very complicated. These factors mainly include: the material of the joint surface, the processing method of the joint surface, the processing quality of the joint surface, and the joint surface. The conditions of the media, the size of the pre-tightening force of the joint surface, the nature and size of the dynamic load of the joint surface, the relative movement between the joint surfaces and other factors.
这么众多的影响因素,再加之它们的影响规律又多为非线性,而且因素间又相互影响,从而无法以理论解析的方法直接确定它们的影响规律和影响程度的大小,必须通过实验研究的方法来予以解决。There are so many influencing factors, and their influencing laws are mostly non-linear, and the factors influence each other, so it is impossible to directly determine their influencing laws and degree of influence by means of theoretical analysis. Experimental research methods must be used to solve it.
为了系统地研究和探明机械结合面的法向载荷对其法向刚度的影响,需要一套完整的测试装置,然现有技术中还没有比较成熟的测试装置。In order to systematically study and ascertain the influence of the normal load on the mechanical joint surface on its normal stiffness, a complete set of testing devices is needed, but there is no relatively mature testing device in the prior art.
实用新型内容Utility model content
本实用新型的目的在于提供一种机械结合面法向刚度测试装置,以解决上述技术问题。本实用新型设计固定结合面试件,通过调节螺栓的位置、改变结合面的受力状态;利用多组基础实验数据和模型,测量机械结合面的法向刚度。The purpose of the utility model is to provide a test device for the normal stiffness of a mechanical joint surface, so as to solve the above-mentioned technical problems. The utility model designs and fixes the joint interview piece, changes the stress state of the joint surface by adjusting the position of the bolt, and measures the normal stiffness of the mechanical joint surface by using multiple sets of basic experimental data and models.
为了实现上述目的,本实用新型采取了如下技术方案:In order to achieve the above object, the utility model has taken the following technical solutions:
机械结合面法向刚度测试装置,包括:第一螺栓、第一连接轴、第一力传感器、第一试件、第二螺栓、第二连接轴、第二力传感器、第二试件、直线导轨、框型台架、信号采集系统和计算机;框型台架为矩形结构,包括左边框、右边框、上边框和下边框;直线导轨设置于框型台架上;第一试件和第二试件滑动安装在直线导轨上;左边框、右边框上设有供对应第一螺栓、第二螺栓穿过的螺纹孔;第一螺栓与左边框的螺纹孔螺纹连接,端部穿过左边框连接第一连接轴的左端;第二螺栓与右边框的螺纹孔螺纹连接,端部穿过右边框连接第二连接轴的右端;第一试件的左端上设有连接第一连接轴的第一力传感器,第二试件的右端上设有连接第二连接轴的第二力传感器;第一力传感器和第二力传感器的输出端通过信号采集系统连接计算机。A device for testing the normal stiffness of a mechanical joint, including: a first bolt, a first connecting shaft, a first force sensor, a first test piece, a second bolt, a second connecting shaft, a second force sensor, a second test piece, a straight line Guide rails, frame-shaped bench, signal acquisition system and computer; the frame-shaped bench has a rectangular structure, including left frame, right frame, upper frame and lower frame; linear guide rails are set on the frame-shaped bench; the first specimen and the second The second test piece is slidingly installed on the linear guide rail; the left frame and the right frame are provided with threaded holes for the corresponding first bolt and the second bolt to pass through; the first bolt is threaded with the threaded hole of the left frame, and the end passes through the left The frame is connected to the left end of the first connecting shaft; the second bolt is threadedly connected to the threaded hole of the right frame, and the end passes through the right frame to connect to the right end of the second connecting shaft; The right end of the first force sensor and the second test piece are provided with a second force sensor connected to the second connecting shaft; the output ends of the first force sensor and the second force sensor are connected to a computer through a signal acquisition system.
进一步的,还包括第一止推轴承、第一轴承座、第二止推轴承和第二轴承座;第一连接轴通过第一止推轴承安装在第一轴承座上,第二连接轴通过第二止推轴承安装在第二轴承座上;第一轴承座和第二轴承座滑动安装在在直线导轨上。Further, it also includes a first thrust bearing, a first bearing seat, a second thrust bearing and a second bearing seat; the first connecting shaft is installed on the first bearing seat through the first thrust bearing, and the second connecting shaft passes through The second thrust bearing is installed on the second bearing seat; the first bearing seat and the second bearing seat are slidingly installed on the linear guide rail.
进一步的,第一试件的左端设有凹槽,第一力传感器安装于第一试件左端的凹槽内;第二试件的右端设有凹槽,第二力传感器安装于第二试件右端的凹槽内。Further, the left end of the first test piece is provided with a groove, and the first force sensor is installed in the groove at the left end of the first test piece; the right end of the second test piece is provided with a groove, and the second force sensor is installed in the second test piece. into the groove at the right end of the piece.
进一步的,直线导轨包括平行设置的上导轨和下导轨,上导轨固定在上框架上,下导轨固定在下框架上。Further, the linear guide rail includes an upper guide rail and a lower guide rail arranged in parallel, the upper guide rail is fixed on the upper frame, and the lower guide rail is fixed on the lower frame.
进一步的,第一试件与第二试件接触。Further, the first test piece is in contact with the second test piece.
进一步的,第一连接轴与第一止推轴承之间过盈配合;第二连接轴与第二止推轴承之间过盈配合。Further, interference fit between the first connecting shaft and the first thrust bearing; interference fit between the second connecting shaft and the second thrust bearing.
进一步的,第一连接轴的左端设有内螺纹孔,第一螺栓的端部通过第一连接轴左端的内螺纹孔与第一连接轴螺纹连接;第二连接轴的右端设有内螺纹孔,第二螺栓的端部通过第二连接轴右端的内螺纹孔与第二连接轴螺纹连接。Further, the left end of the first connecting shaft is provided with an internally threaded hole, and the end of the first bolt is threadedly connected with the first connecting shaft through the internally threaded hole at the left end of the first connecting shaft; the right end of the second connecting shaft is provided with an internally threaded hole , the end of the second bolt is threadedly connected with the second connecting shaft through the internally threaded hole at the right end of the second connecting shaft.
进一步的,第一螺栓、第一连接轴、第一力传感器、第一试件、第二螺栓、第二连接轴、第二力传感器和第二试件的轴心均位于同一直线上。Further, the axis centers of the first bolt, the first connecting shaft, the first force sensor, the first test piece, the second bolt, the second connecting shaft, the second force sensor and the second test piece are all located on the same straight line.
进一步的,左边框和右边框平行设置,上边框和下边框平行设置,左边框的上端与上边框左端垂直连接,左边框的下端与下边框左端垂直连接,右边框的上端与上边框右端垂直连接,右边框的下端与下边框右端垂直连接。Further, the left frame and the right frame are arranged in parallel, the upper frame and the lower frame are arranged in parallel, the upper end of the left frame is vertically connected with the left end of the upper frame, the lower end of the left frame is vertically connected with the left end of the lower frame, and the upper end of the right frame is vertically connected with the right end of the upper frame Connection, the lower end of the right frame is vertically connected with the right end of the lower frame.
进一步的,止推轴承采用脂润滑的润滑方式,且止推轴承内圈通过套筒定位,外圈通过轴承端盖定位。Further, the thrust bearing adopts a grease lubrication method, and the inner ring of the thrust bearing is positioned by a sleeve, and the outer ring is positioned by a bearing end cover.
相对于现有技术,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
(1)从实验装置可看出,整个实验过程中只有一个变量即法向载荷,利用力传感器直接测量获得,然后利用机械结合面法向刚度的建模方法,能够准确的得出结合面法向载荷对其法向刚度的影响。(1) It can be seen from the experimental device that there is only one variable in the whole experimental process, that is, the normal load, which is obtained by direct measurement with a force sensor, and then using the modeling method of the normal stiffness of the mechanical joint surface, the joint surface method can be accurately obtained. The effect of vertical load on its normal stiffness.
(2)为了便于对影响结合面法向刚度的各基本影响因素进行研究,本实验装置结构简单、易于更换、易于定位,能够进行重复试验。(2) In order to facilitate the research on the basic influencing factors affecting the normal stiffness of the joint surface, the experimental device has a simple structure, easy replacement, easy positioning, and can be used for repeated tests.
(3)本实验装置采用两边对称布置力传感器的方法,最终的实验数据取两个力传感器读数的平均值,减小了测量误差。(3) The experimental device adopts the method of arranging the force sensors symmetrically on both sides, and the final experimental data takes the average value of the readings of the two force sensors, which reduces the measurement error.
(4)本实验装置上下布置有直线导轨,第一试件、第二试件、轴承座可以直接从直线导轨两侧滑入,装配比较容易,而且可以保证它们之间的同轴度。(4) The experimental device is arranged with linear guide rails up and down. The first test piece, the second test piece, and the bearing housing can be directly slid in from both sides of the linear guide rail. The assembly is relatively easy, and the coaxiality between them can be guaranteed.
(5)本实验装置中连接轴通过止推轴承安装在轴承座上,止推轴承既可以将加载过程中的径向力转化为轴向力,又可以保证螺栓、连接轴、第一试件、第二试件之间的同轴。(5) In this experimental device, the connecting shaft is installed on the bearing seat through a thrust bearing. The thrust bearing can not only convert the radial force in the loading process into an axial force, but also ensure that the bolts, the connecting shaft, and the first specimen , the coaxiality between the second specimens.
附图说明Description of drawings
图1是本实用新型测试机械结合面法向刚度的装置原理图。Fig. 1 is a schematic diagram of the device for testing the normal stiffness of the mechanical joint surface of the present invention.
图2是本试验装置第一试件、第二试件的示意图,其中图2(a)为正视图,图2(b)为左视图。Fig. 2 is a schematic diagram of the first test piece and the second test piece of the test device, wherein Fig. 2(a) is a front view, and Fig. 2(b) is a left side view.
具体实施方式detailed description
以下结合工作原理和结构附图对本实用新型的机械结合面法向刚度测试装置作进一步详细说明。The following is a further detailed description of the mechanical joint surface normal stiffness testing device of the present invention in combination with the working principle and the structural drawings.
如图1至图2所示,一种机械结合面法向刚度测试装置,包括:螺栓1、连接轴2、止推轴承3、轴承座4、力传感器5、第一试件6、第二试件7、直线导轨8、框型台架9、信号采集系统和计算机。As shown in Figures 1 to 2, a device for testing the normal stiffness of a mechanical joint surface includes: a bolt 1, a connecting shaft 2, a thrust bearing 3, a bearing seat 4, a force sensor 5, a first test piece 6, a second Test piece 7, linear guide rail 8, frame-type bench 9, signal acquisition system and computer.
由于测量装置对称布置,所以为阐述方便,本实用新型专利只叙述左侧装置作用原理,右侧装置原理相同。螺栓1与连接轴2左侧相连,连接轴2通过止推轴承3安装在轴承座4上,连接轴右侧与力传感器5连接,力传感器5置于第一试件6中,框型台架9上布置有上下对称的直线导轨8,轴承座4与第一试件从直线导轨8左端滑入,安装好后拧动两侧的螺栓1使第一试件、第二试件接触,力传感器5外接信号采集系统,将结合面所受到的法向载荷传送给计算机。Due to the symmetrical arrangement of the measuring devices, for the convenience of explanation, the utility model patent only describes the working principle of the left device, and the principle of the right device is the same. The bolt 1 is connected to the left side of the connecting shaft 2, the connecting shaft 2 is installed on the bearing seat 4 through the thrust bearing 3, the right side of the connecting shaft is connected to the force sensor 5, the force sensor 5 is placed in the first test piece 6, and the frame-shaped table A vertically symmetrical linear guide rail 8 is arranged on the frame 9. The bearing housing 4 and the first test piece slide in from the left end of the linear guide rail 8. After installation, screw the bolts 1 on both sides to make the first test piece and the second test piece contact. The force sensor 5 is externally connected to a signal acquisition system, and transmits the normal load on the joint surface to the computer.
测试时首先将连接轴2通过止推轴承3安装在轴承座4上,然后将连接轴两侧分别与螺栓、力传感器相连,连接好后拧动两侧的螺栓使第一试件、第二试件接触,设定结合面的法向载荷为唯一变量,通过两侧的螺栓依次向结合面施加多组法向载荷,进行机械结合面法向刚度的试验,实验过程中提取实验数据,利用机械结合面法向刚度的建模方法,从中得出结合面所受法向载荷对其法向刚度的影响。During the test, the connecting shaft 2 is first installed on the bearing housing 4 through the thrust bearing 3, and then both sides of the connecting shaft are respectively connected with bolts and force sensors. For the contact between the specimens, set the normal load of the joint surface as the only variable, apply multiple sets of normal loads to the joint surface sequentially through the bolts on both sides, and carry out the test of the normal stiffness of the mechanical joint surface, extract the experimental data during the experiment, and use The modeling method of the normal stiffness of the mechanical joint surface, from which the influence of the normal load on the joint surface on its normal stiffness is obtained.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106768745A (en) * | 2016-12-16 | 2017-05-31 | 西安建筑科技大学 | Machine Joint Surfaces normal stiffness test device and method |
| CN108168804A (en) * | 2017-12-01 | 2018-06-15 | 中国直升机设计研究所 | The lateral course stiffness and damping testing stand of helicopter wheel |
| CN109813513A (en) * | 2019-01-28 | 2019-05-28 | 沈阳建筑大学 | A device and method for measuring dynamic characteristic parameters of mechanical joint surface |
| CN110018008A (en) * | 2019-03-27 | 2019-07-16 | 莱芜职业技术学院 | A kind of faying face rigidity test bench and its application method |
| CN112924281A (en) * | 2021-01-28 | 2021-06-08 | 中国科学院西安光学精密机械研究所 | Resonance type large-area metal joint surface contact rigidity testing device and method |
-
2016
- 2016-12-16 CN CN201621387481.7U patent/CN206269985U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106768745A (en) * | 2016-12-16 | 2017-05-31 | 西安建筑科技大学 | Machine Joint Surfaces normal stiffness test device and method |
| CN106768745B (en) * | 2016-12-16 | 2023-07-14 | 西安建筑科技大学 | Measuring device and method for normal stiffness of mechanical joint surface |
| CN108168804A (en) * | 2017-12-01 | 2018-06-15 | 中国直升机设计研究所 | The lateral course stiffness and damping testing stand of helicopter wheel |
| CN109813513A (en) * | 2019-01-28 | 2019-05-28 | 沈阳建筑大学 | A device and method for measuring dynamic characteristic parameters of mechanical joint surface |
| CN110018008A (en) * | 2019-03-27 | 2019-07-16 | 莱芜职业技术学院 | A kind of faying face rigidity test bench and its application method |
| CN112924281A (en) * | 2021-01-28 | 2021-06-08 | 中国科学院西安光学精密机械研究所 | Resonance type large-area metal joint surface contact rigidity testing device and method |
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