CN205500143U - Digital intelligent electronic apparatus integrated production line - Google Patents
Digital intelligent electronic apparatus integrated production line Download PDFInfo
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- CN205500143U CN205500143U CN201620093256.6U CN201620093256U CN205500143U CN 205500143 U CN205500143 U CN 205500143U CN 201620093256 U CN201620093256 U CN 201620093256U CN 205500143 U CN205500143 U CN 205500143U
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Abstract
The utility model relates to a to assemble, the integrated electron electric appliances's together of detection and package process the integrated line of production, indicate a digital intelligent electronic apparatus integrated production line especially, the integrated production line include mainly that basic equipment, control system, signal and detecting system constitute, wherein the basic equipment comprises assembly line, inspection line and baling line, control system pass through PLC microprocessor technology control basic equipment and signal detecting system's behavior, the utility model discloses the function of FRID card has been utilized, implant it on carrying the tool, the product begins to assemble semi -manufactured goods to the finished product to testing the shipment of ageing from the part, each step can all be through FRID record and reading and writing product information, through the information of can be the very convenient simple and direct tracking of this kind of digital intelligent technique producer to the product, know the condition of production of product in each says the process, when the product is sold, user's information of reacting or the accurate information of finding this product that can both be quick when reprocessing.
Description
Technical field
This utility model relates to the integrated line of production of a kind of electric equipment products assembling, detection and technology of the package integrated, espespecially a kind of digital intelligent electric electrical equipment integrated production line.
Background technology
Production line is the production line equipment of a kind of gravity flow, electronic apparatus production line is to be applied in production line equipment produce, the conveying pipeline equipment of the work such as packaging, electronic apparatus production line is mainly used in the assembling of electronic product, the work such as packaging, and the operation such as the production of parts, electronic apparatus production line is mainly with the form cooperating of workbench Yu pipeline, conveying point belt, chain type, cylinder carries, the extensively application of electronic apparatus production line improves the production efficiency of enterprise, reduce artificial cost, reduce production cost, the mode of operation of production line integration improves the packaging of electronic product, the quality of production, it is easy to production engineering is managed.The workbench of streamline is electronic apparatus production line important component part, and workbench has been to provide " place " of associated production operation, and staff completes the work such as the assembling of relevant device, packaging by workbench；nullIn addition to workbench，Also has an important ingredient，Pipeline equipment，The whole production work flow process of electronic apparatus production line is that product is started pipeline to next station from the one of pipeline section，Next station will be transported to by pipeline after being completed operation by this station staff operate，So come and go，Until finally the product completing to produce being unloaded from the end of pipeline，An obvious electric equipment products can experience multiple assembling or production process from parts to finished product，Owing to operation Alternative is complicated，The generation of defective products can be brought up，Generally detection defective products is all manually to carry out aging or test，Chinese Patent Application No. is 2015100247634，Patent name is that the online of a kind of LED product assembles aging integrated line，Although successfully by the assembling of LED product、Aging、The process set such as packaging form the automatically working streamline of a circulation together，Realize a wire body system can LED product be assembled、The a series of technique such as burn-in test and appearance packaging，Give up the traditional mode of production pattern fallen behind，Not only reduce the labour cost of enterprise，Save taking up room of working shop of enterprise，But the production line recording product information being directed to is all manually to be manually recorded on paper，It is initially assembled to semi-finished product from part and is aged to shipment to finished product to test，Each step is all to have workman's hand-written record data，All there is imperfection in so pattern of record，Conventional information logging mode has following a few point defect: 1、Hand-written careless handwriting obscures difficulty and recognizes；2, Collection and conservation difficulty；3, difficulty is followed the tracks of in after-sale service.
Summary of the invention
For the deficiency on remedy technology, this utility model aims to provide the integrated line of production of a kind of electric equipment products assembling, detection and technology of the package integrated, espespecially a kind of digital intelligent electric electrical equipment integrated production line.
For achieving the above object, the technical solution adopted in the utility model is: a kind of digital intelligent electric electrical equipment integrated production line, described integrated production line mainly includes basic equipment, control system, signal and detecting system composition, and wherein basic equipment is made up of assembly line, inspection line and baling line；Described control system is by PLC singlechip technology monitoring basic equipment and the working condition of signal detection system.
Described assembly line mainly includes workbench and assembles pipeline, and workbench is arranged on the top assembling pipeline, and workbench is the spaced assembly tool in both sides plate above transmission belt, and each working plate is provided with the tool having implanted FRID card function；Assemble pipeline and use monolayer belt mode of movement, the end of transmission belt is connected with inspection line by parallel transfer mechanism, described assembly tool plate is connected with respective stopper respectively, tool on working plate is for the assembling of electronic apparatus parts, during assembling, FRID card performs group apparatus, information recording and collection in real time, after being completed, by parallel transfer mechanism by tool together with Transmission to checking line.
Described inspection line includes all using speed track transmission, can according to inspection process need be set to single or multiple lift transfer structure, it is arranged at intervals with inspection working plate on every layer of inspection transfer structure, signal and detecting system are installed on working plate, when checking line to use monolayer connecting gear, assembled fixture is sent to check line head end and start to pour into tool the working plate of inspection line by parallel transfer mechanism together with product, until inspection line carries out online real-time inspection after filling, FRID card performs real-time online record and collects inspection data, after being verified, it is sent to baling line entrance by parallel transfer mechanism, the action pouring into inspection working plate and transport inspection working plate can be carried out simultaneously, go out while enter to check the product on working plate, so circulation；When checking line to use multilamellar connecting gear, assembled fixture is sent to check line head end to start to pour into inspection working plate from top layer by parallel transfer mechanism together with product, the second layer is filled again after filling, until the bottom is filled, carrying out online real-time inspection, FRID card performs real-time online record and collects inspection data；After being verified, start to transport inspection working plate to transition wire mechanism from top layer by reciprocating elevator structure, it is sent to baling line entrance by parallel transfer mechanism, the action pouring into inspection working plate and transport inspection working plate can be carried out simultaneously, go out while enter to check the product on working plate, so circulate；Inspection every layer of line conveyer belt end is connected with baling line by part flow arrangement.
Described baling line includes the two lines body being parallel to each other on vertical direction, the part flow arrangement that two lines body head end is connected with inspection line end by parallel transfer mechanism is connected, described part flow arrangement is upper and lower laminar part flow arrangement, the working plate point levels transmission that will send on inspection line, certified products are sent to baling line upper strata, defective products is sent to baling line lower floor, the single-station mechanism checking qualified electric equipment products and working plate thereof to be sent to deliver to baling line upper strata by jacking translation mechanism after part flow arrangement shunts on inspection line carries out appearance packaging to electric equipment products, FRID card performs real-time online record and collecting packing data, record data on packaged electric equipment products and the FRID card the most corresponding with it together roll off the production line；On inspection line, disqualified upon inspection electric equipment products and working plate thereof are sent to baling line lower floor by jacking translation mechanism after part flow arrangement shunts, and the record data on defective products and the FRID card the most corresponding with it are together collected analyzing and processing.
Described parallel transplanting mechanism is arranged on assembly line end, and from assembly line parallel being delivered to, tool is checked line entrance together with product.
Described signal and detecting system use RF identification FRID technology, including quality examination device, volume check device, safety guard, display recording equipment and data storage apparatus；
Workman's station is may be set to by working plate.
Described assembles pipeline according to operation kind and quantity set length and the number of working plate.
nullThe beneficial effects of the utility model are embodied in: this utility model is successfully by the assembling of electric equipment products、Inspection、The process set such as packaging form the automatically working streamline of a circulation together，Control system and signal and detecting system is added again in wire body，Not only realize a wire body system can electric equipment products be assembled、The a series of technique such as verification test and appearance packaging，The more important thing is that assembly line uses the flexible design of variable-length and working plate number，This integrated line is made to be applicable to multiple electric equipment products and working procedures demand，Make use of the function of FRID card simultaneously，It is implanted on conveying tool，Product is initially assembled to semi-finished product from part and is aged to shipment to finished product to test，Each step can be recorded by FRID and read and write product information，The information tracing into product that can be the simplest and the most direct by this digital intelligent technology producer，Recognize the product condition of production in every one procedure，When product is sold，Customer responsiveness information or the information of this product can be found when reprocessing the most accurately，Owing to electronic tag recycles，Reduce production cost，Conveniently realize management automation and visualization，And conveniently realize the tracking to whole production process、Identify and control，Precise formulations、Precise controlling、Innovation Decision，There is provided quickly、Science、Data message accurately.
Accompanying drawing explanation
Fig. 1 is planar structure schematic diagram of the present utility model.
Fig. 2 is the structural representation of part flow arrangement in this utility model.
Accompanying drawing mark explanation: 1-assembly line, 2-checks line, 3-baling line, 4-control system, the parallel transfer mechanism of 5-, 6-jacking translation mechanism, 7-working plate, 8-part flow arrangement.
Detailed description of the invention
Below by accompanying drawing 1-2 detailed description detailed description of the invention of the present utility model:
A kind of digital intelligent electric electrical equipment integrated production line, described integrated production line mainly includes basic equipment, control system 4, signal and detecting system composition, and wherein basic equipment is made up of assembly line 1, inspection line 2 and baling line 3；Described control system 4 is by PLC singlechip technology monitoring basic equipment and the working condition of signal detection system.
Described assembly line 1 mainly includes workbench and assembles pipeline, and workbench is arranged on the top assembling pipeline, and workbench is the spaced assembly tool in both sides plate 7 above transmission belt, and each working plate 7 is provided with the tool implanting FRID card function；Assemble pipeline and use monolayer belt mode of movement, the end of transmission belt is connected with inspection line 2 by parallel transfer mechanism 5, described assembly tool plate 7 is connected with respective stopper respectively, tool on working plate 7 is for the assembling of electronic apparatus parts, during assembling, FRID card performs group apparatus, information recording and collection in real time, after being completed, by parallel transfer mechanism 5 by tool together with Transmission extremely inspection line 2.
Described inspection line 2 includes all using speed track transmission, can according to inspection process need be set to single or multiple lift transfer structure, it is arranged at intervals with inspection working plate 7 on every layer of inspection transfer structure, signal and detecting system are installed on working plate 7, when checking line 2 to use monolayer connecting gear, assembled fixture is sent to check line 2 head end and start to pour into tool the working plate 7 of inspection line 2 by parallel transfer mechanism 5 together with product, until inspection line 2 carries out online real-time inspection after filling, FRID card performs real-time online record and collects inspection data, after being verified, it is sent to baling line 3 entrance by parallel transfer mechanism 5, the action pouring into inspection working plate 7 and transport inspection working plate 7 can be carried out simultaneously, go out while enter to check the product on working plate 7, so circulation；When checking line 2 to use multilamellar connecting gear, assembled fixture is sent to check line 2 head end to start to pour into inspection working plate 7 from top layer by parallel transfer mechanism 5 together with product, the second layer is filled again after filling, until the bottom is filled, carrying out online real-time inspection, FRID card performs real-time online record and collects inspection data；After being verified, start to transport inspection working plate 7 to transition wire mechanism by reciprocating elevator structure from top layer, it is sent to baling line 3 entrance by parallel transfer mechanism 5, the action pouring into inspection working plate 7 and transport inspection working plate 7 can be carried out simultaneously, go out while enter to check the product on working plate 7, so circulate；Every layer of conveyer belt end of inspection line 2 is connected with baling line 3 by part flow arrangement 8.
Described baling line 3 includes the two lines body being parallel to each other on vertical direction, the part flow arrangement 8 that two lines body head end is connected with inspection line 2 end by parallel transfer mechanism 5 is connected, described part flow arrangement 8 is upper and lower laminar part flow arrangement 8, the 7 points of levels transmission of working plate that will send on inspection line 2, certified products are sent to baling line 3 upper strata, defective products is sent to baling line 3 lower floor, the single-station mechanism checking qualified electric equipment products and working plate 7 thereof to be sent to deliver to baling line 3 upper strata by jacking translation mechanism 6 after part flow arrangement 8 shunts on inspection line 2 carries out appearance packaging to electric equipment products, FRID card performs real-time online record and collecting packing data, record data on packaged electric equipment products and the FRID card the most corresponding with it together roll off the production line；On inspection line 2, disqualified upon inspection electric equipment products and working plate 7 thereof are sent to baling line 3 lower floor by jacking translation mechanism 6 after part flow arrangement 8 shunts, and the record data on defective products and the FRID card the most corresponding with it are together collected analyzing and processing.
Described parallel transplanting mechanism is arranged on assembly line 1 end, and from assembly line 1 parallel being delivered to, tool is checked line 2 entrance together with product.
Described signal and detecting system use RF identification FRID technology, including quality examination device, volume check device, safety guard, display recording equipment and data storage apparatus；
Working plate 7 is other may be set to workman's station.
Described assembles pipeline according to operation kind and quantity set length and the number of working plate 7.
The production technology of a kind of digital intelligent electric electrical equipment integrated production line, described production technology mainly comprises the steps that
(1) implant procedure: according to requirement implant procedure in control system 4, signal and detecting system of operation, and set the working plate 7 on assembly line 1, inspection line 2 and baling line 3 and tool and workman's station on working plate 7 side.
(2) commissioning device: start integrated line, uses control system 4 that each wire body and signal and detecting system are carried out debugging and trail run.
(3) completed knocked down products: when assembly line 1 runs, product is assembled by the assembling procedure carrying out setting on each working plate 7, after having operated corresponding operation on this working plate 7, product is sent to next station in operating and carries out another one operation until tool being carried out examination and test of products work together with Transmission to inspection line 2 by parallel transfer mechanism 5 after assembling product by assembly line 1；
(4) inspection product: finished product or semi-finished product are sent to check line 2 after assembling; product is tested by signal and detecting system on inspection line 2; FRID card performs real-time online record and collects inspection data; through quality examination device, volume check device, safety guard detection after; by production sharing certified products and defective products, then by parallel transfer mechanism 5, product is sent to baling line 3 from part flow arrangement 8 shunting.
(5) aftertreatment products: the certified products in inspection line 2 detection are sent to baling line 3 upper strata, roll off the production line after carrying out appearance packaging；Defective products is sent to baling line 3 lower floor and is collected processing.
nullThe beneficial effects of the utility model are embodied in: this utility model is successfully by the assembling of electric equipment products、Inspection、The process set such as packaging form the automatically working streamline of a circulation together，Control system 4 and signal and detecting system is added again in wire body，Not only realize a wire body system can electric equipment products be assembled、The a series of technique such as verification test and appearance packaging，The more important thing is that assembly line 1 uses the flexible design of variable-length and working plate 7 number，This integrated line is made to be applicable to multiple electric equipment products and working procedures demand，Make use of the function of FRID card simultaneously，It is implanted on conveying tool，Product is initially assembled to semi-finished product from part and is aged to shipment to finished product to test，Each step can be recorded by FRID and read and write product information，The information tracing into product that can be the simplest and the most direct by this digital intelligent technology producer，Recognize the product condition of production in every one procedure，When product is sold，Customer responsiveness information or the information of this product can be found when reprocessing the most accurately，Owing to electronic tag recycles，Reduce production cost，Conveniently realize management automation and visualization，And conveniently realize the tracking to whole production process、Identify and control，Precise formulations、Precise controlling、Innovation Decision，There is provided quickly、Science、Data message accurately.
The above, it it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, the technical staff of the industry, under the inspiration of the technical program, some deformation and amendment, every any amendment, equivalent variations and modification above embodiment made according to technical spirit of the present utility model can be made, all still fall within the range of technical solutions of the utility model.
Claims (5)
1. a digital intelligent electric electrical equipment integrated production line, it is characterised in that: described integrated production line mainly includes basic equipment, control system, signal and detecting system composition, and wherein basic equipment is made up of assembly line, inspection line and baling line；Described control system monitors basic equipment and the working condition of signal detection system by PLC singlechip technology,
Described assembly line mainly includes workbench and assembles pipeline, and workbench is arranged on the top assembling pipeline, and workbench is the spaced assembly tool in both sides plate above transmission belt, and each working plate is provided with the tool having implanted FRID card function；Assemble pipeline and use monolayer belt mode of movement, the end of transmission belt is connected with inspection line by parallel transfer mechanism, described assembly tool plate is connected with respective stopper respectively, tool on working plate is for the assembling of electronic apparatus parts, during assembling, FRID card performs group apparatus, information recording and collection in real time, after being completed, by parallel transfer mechanism by tool together with Transmission to checking line；
Described inspection line includes all using speed track transmission, can according to inspection process need be set to single or multiple lift transfer structure, it is arranged at intervals with inspection working plate on every layer of inspection transfer structure, signal and detecting system are installed on working plate, when checking line to use monolayer connecting gear, assembled fixture is sent to check line head end and start to pour into tool the working plate of inspection line by parallel transfer mechanism together with product, until inspection line carries out online real-time inspection after filling, FRID card performs real-time online record and collects inspection data, after being verified, it is sent to baling line entrance by parallel transfer mechanism, the action pouring into inspection working plate and transport inspection working plate can be carried out simultaneously, go out while enter to check the product on working plate, so circulation；When checking line to use multilamellar connecting gear, assembled fixture is sent to check line head end to start to pour into inspection working plate from top layer by parallel transfer mechanism together with product, the second layer is filled again after filling, until the bottom is filled, carrying out online real-time inspection, FRID card performs real-time online record and collects inspection data；After being verified, start to transport inspection working plate to transition wire mechanism from top layer by reciprocating elevator structure, it is sent to baling line entrance by parallel transfer mechanism, the action pouring into inspection working plate and transport inspection working plate can be carried out simultaneously, go out while enter to check the product on working plate, so circulate；Inspection every layer of line conveyer belt end is connected with baling line by part flow arrangement；
Described baling line includes the two lines body being parallel to each other on vertical direction, the part flow arrangement that two lines body head end is connected with inspection line end by parallel transfer mechanism is connected, described part flow arrangement is upper and lower laminar part flow arrangement, the working plate point levels transmission that will send on inspection line, certified products are sent to baling line upper strata, defective products is sent to baling line lower floor, the single-station mechanism checking qualified electric equipment products and working plate thereof to be sent to deliver to baling line upper strata by jacking translation mechanism after part flow arrangement shunts on inspection line carries out appearance packaging to electric equipment products, FRID card performs real-time online record and collecting packing data, record data on packaged electric equipment products and the FRID card the most corresponding with it together roll off the production line；On inspection line, disqualified upon inspection electric equipment products and working plate thereof are sent to baling line lower floor by jacking translation mechanism after part flow arrangement shunts, and the record data on defective products and the FRID card the most corresponding with it are together collected analyzing and processing.
A kind of digital intelligent electric electrical equipment integrated production line the most according to claim 1, it is characterised in that: described parallel transplanting mechanism is arranged on assembly line end, and from assembly line parallel being delivered to, tool is checked line entrance together with product.
A kind of digital intelligent electric electrical equipment integrated production line the most according to claim 1; it is characterized in that: described signal and detecting system use RF identification FRID technology, including quality examination device, volume check device, safety guard, display recording equipment and data storage apparatus.
A kind of digital intelligent electric electrical equipment integrated production line the most according to claim 1, it is characterised in that: may be set to artificial station by described working plate.
A kind of digital intelligent electric electrical equipment integrated production line the most according to claim 1, it is characterised in that: described assembles pipeline according to operation kind and quantity set length and the number of working plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620093256.6U CN205500143U (en) | 2016-01-29 | 2016-01-29 | Digital intelligent electronic apparatus integrated production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620093256.6U CN205500143U (en) | 2016-01-29 | 2016-01-29 | Digital intelligent electronic apparatus integrated production line |
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| CN205500143U true CN205500143U (en) | 2016-08-24 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105540191A (en) * | 2016-01-29 | 2016-05-04 | 广东汇利兴精工科技有限公司 | Digital and intelligent integrated production line for electronic and electrical appliances and production process for digital and intelligent integrated production line |
| CN107478928A (en) * | 2017-07-31 | 2017-12-15 | 广州思林杰网络科技有限公司 | Transportable test panel system is miniaturized |
| CN109514247A (en) * | 2018-11-28 | 2019-03-26 | 杭州德意电器股份有限公司 | A kind of burner assembling detection production line based on information feedback |
| CN111252513A (en) * | 2020-03-27 | 2020-06-09 | 湛江国联水产开发股份有限公司 | Bread shrimp row dish production transfer chain |
-
2016
- 2016-01-29 CN CN201620093256.6U patent/CN205500143U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105540191A (en) * | 2016-01-29 | 2016-05-04 | 广东汇利兴精工科技有限公司 | Digital and intelligent integrated production line for electronic and electrical appliances and production process for digital and intelligent integrated production line |
| CN107478928A (en) * | 2017-07-31 | 2017-12-15 | 广州思林杰网络科技有限公司 | Transportable test panel system is miniaturized |
| CN109514247A (en) * | 2018-11-28 | 2019-03-26 | 杭州德意电器股份有限公司 | A kind of burner assembling detection production line based on information feedback |
| CN111252513A (en) * | 2020-03-27 | 2020-06-09 | 湛江国联水产开发股份有限公司 | Bread shrimp row dish production transfer chain |
| CN111252513B (en) * | 2020-03-27 | 2021-07-13 | 湛江国联水产开发股份有限公司 | Bread shrimp row dish production transfer chain |
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Address after: Yang Wu Daxing Road third industrial zone Dalingshan Town Guangdong city Dongguan province 523000 Patentee after: Guangdong Hui Seiko Seiko Limited by Share Ltd Patentee after: Dongguan University of technology Address before: Yang Wu Daxing Road third industrial zone Dalingshan Town Guangdong city Dongguan province 523000 Patentee before: GUANGDONG HUI LIXING SEIKO TECHNOLOGY CO., LTD. Patentee before: Dongguan University of technology |