CN104438128A - Method for detecting and sorting integrally-disassembled electric energy meter - Google Patents
Method for detecting and sorting integrally-disassembled electric energy meter Download PDFInfo
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- CN104438128A CN104438128A CN201410779398.3A CN201410779398A CN104438128A CN 104438128 A CN104438128 A CN 104438128A CN 201410779398 A CN201410779398 A CN 201410779398A CN 104438128 A CN104438128 A CN 104438128A
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Abstract
The invention discloses a method for detecting and sorting an integrally-disassembled electric energy meter. The method comprises the steps: arranging the disassembled electric energy meter into an input conveyor belt, and carrying out automatic detection of six functions such as appearance check, electricity and current circulation, storage verification, metering detection, condition judgment and asset sorting on the electric energy meter by adopting an appearance detection device, an electric energy meter metering detection device, and an unqualified electric energy meter spraying code marker. By adopting the method, a plurality of teams, a plurality of workers and a plurality of procedures are integrated, so that the working time can be effectively shortened, the working quality is improved, and the fault analysis of the electric energy meter can be standardized; the manual on-off operation of the electric energy meter can be avoided, and the working safety of the operation workers can be improved.
Description
Technical field
Patent of the present invention relates to a kind of integration and tears back electric energy meter detection method for sorting open.
Background technology
The detection sorting of tearing back electric energy meter open runs last link in electric energy meter management, and being related to supply and distribution correctness and electric energy meter could be installed and used again, is the important evidence of electric energy meter assets life-cycle management and quality surveillance.Now tear open back electric energy meter be recovered to each electric company need through six links such as artificial visual examination, through-flow, degree of the depositing check of being energized, gauge check, situation judgement, assets sortings, relate to multiple teams and groups, multiple personnel, multiple working procedure, the duplication of labour is many, inefficiency, error rate is higher, potential safety hazard is large, and tears the tight of energy list processing time of wiring back open, and quantity is many.
For this carries out over all Integration to above-mentioned multiple processing links, realize visual examination, through-flow, degree of the depositing check of being energized, gauge check, situation judgement, the automation of the operation such as assets sorting, intellectuality, existing electric energy meter of tearing open back can be broken away from and rely on various disadvantage in manual detection sorting, to shortening tear open wire back can list processing time limit, the analysis of specification electrical energy meter fault, improve measuring asset management quality and have positive role, also can reduce a staff simultaneously, promote good service level.
Summary of the invention
Patent of the present invention is that electric energy meter detection method for sorting is torn back in a kind of integration open, object changes the manual work of tearing multiple teams and groups, multiple personnel, multiple working procedure in energy list processing of wiring back open, improve automation, intelligence degree, promote operating efficiency, specification process flow, improve electric energy meter quality surveillance link.
In order to achieve the above object, the method for patent of the present invention is:
A kind of integration is torn back electric energy meter open and is detected method for sorting, comprises the steps:
Step 1): first will tear back electric energy meter open by artificial or manipulator and put into entrance conveyor, and by entrance conveyor, electric energy meter will be sent to electric energy meter appearance delection device, the electric energy meter arriving assigned address is lifted by the first jacking cylinder, departs from entrance conveyor;
Step 2): first connects terminal insertion of taking out stitches is picked up the connection jaws of electric energy meter, there is provided power supply that screen is lighted to electric energy meter, the constant light source device be positioned at directly over electric energy meter is started working provides stable illumination, photographing camera starts to take pictures, and photo is passed back the display of ECU to the outward appearance of electric energy meter and electric energy meter screen and compare, judge that whether this electric energy meter outward appearance is impaired, whether the screen of electric energy meter can normally show, identify electric energy meter display electricity, infrared communication is carried out to electric energy meter, check electric energy meter display degree of depositing and electric energy meter internal data and electric quantity data when tearing table last time open,
Step 3): the electric energy meter of having taken pictures places back in entrance conveyor by the first jacking cylinder, electric energy meter is along with the position of conveyer belt arrival electric energy meter measuring and testing device, second jacking cylinder can be elected polylith electric energy meter simultaneously and be departed from entrance conveyor, then second promote cylinder connect multiple second take out stitches terminal release be inserted into relative to electric energy meter in, gauge check is carried out to electric energy meter, detect data and pass ECU back, after detection, second connects terminal withdrawal of taking out stitches, second jacking cylinder declines, and is put back to by electric energy meter in entrance conveyor; Electric energy meter outward appearance detects by ECU, degree of depositing checks, gauge check result and electric energy meter assets file data are comprehensively analyzed;
Step 4): when electric energy meter moves to the tail end of entrance conveyor, by propelling movement cylinder, electric energy meter is pushed into exit conveyor, the analysis result obtained according to step 3) sprays mark to underproof electric energy meter by the mark code spraying device on exit conveyor, electric energy meter after coding terminates pushes different output interfaces according to different testing results under the effect of push rod, captures for artificial or manipulator.
Integration described in patent of invention is torn back electric energy meter open and is detected method for sorting, has following several advantage: one be realize electric energy meter visual examination, through-flow, degree of the depositing check of being energized, gauge check, situation judgement, six functions such as assets sorting automation; Two multiple teams and groups that have been integratings, multiple personnel, multiple working procedure process, effectively shorten working hours, and improves work quality, and specification electrical energy meter fault is analyzed; Three are that of avoiding the upper and lower electricity of manual operation electric energy meter, improve operating personnel's job security.
Accompanying drawing explanation
Fig. 1 is that the present embodiment tears back electric energy meter intelligent detection device front view open;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is A-A sectional view in Fig. 2;
Fig. 4 is B-B sectional view in Fig. 2;
Fig. 5 is the structural representation that the present embodiment tears back the first electric energy meter positioner in electric energy meter intelligent detection device open;
Fig. 6 is the structural representation that the present embodiment tears back electric energy meter measuring and testing device in electric energy meter intelligent detection device open.
Detailed description of the invention
In the present embodiment, the electric energy meter intelligent detection device of tearing open back shown in Fig. 1-6 is adopted to realize integration of the present invention and tear back electric energy meter detection method for sorting open.
Consult Fig. 1, Fig. 2 is the embodiment that the present invention tears back electric energy meter intelligent detection device open, tear back electric energy meter intelligent detection device open, comprise frame 1, be arranged on the entrance conveyor 2 in frame 1 and exit conveyor 3, be arranged on the electric energy meter appearance delection device 4 in the other frame 1 of entrance conveyor 2, be arranged on the electric energy meter measuring and testing device 5 in the other frame 1 of entrance conveyor 2, be arranged on entrance conveyor 2 tail end and will detect electric energy meter and push the propelling movement cylinder 6 of exit conveyor 3, be arranged on the defective table coding concentrator marker 7 in the other frame 1 of exit conveyor 3, described electric energy meter measuring and testing device 5 is arranged on the downstream of electric energy meter appearance delection device 4, the bottom of described frame 1 is provided with air pressure pump 8, bottom described frame 1, corner is respectively equipped with height adjusting support pin 9, ECU is arranged on frame 1 bottom, for the every data of analyzing and processing and the action of control all parts.Described exit conveyor 3 transmits tail end and is provided with multiple push rod, for the electric energy meter of tearing open back of different testing result is pushed corresponding output interface.
As Fig. 4, shown in Fig. 5, described electric energy meter appearance delection device 4 comprises the first jacking cylinder 10 making electric energy meter depart from entrance conveyor 2, be slidably arranged in frame 1 and connect to first of electric energy meter power-on terminal 11 of taking out stitches, be fixed on promotion first in frame 1 and connect the first promotion cylinder 12 that terminal 11 of taking out stitches inserts electric energy meter, be arranged on the camera arrangement 13 directly over the first jacking apparatus in frame 1, be arranged on the first electric energy meter positioner in frame 1, the photographing camera 15 that described camera arrangement 13 comprises constant light source device 14 and is arranged on constant light source device 14 on methods, rack 1,
Described first electric energy meter positioner comprises the support 16 of spill, the both sides, front and back of described support 16 are respectively equipped with the side locating piece 17 of electric energy meter, the 3rd limit that support 16 is connected respectively with both sides, described front and back is provided with when first connects the rear locating piece 18 withstanding electric energy meter when terminal 11 of taking out stitches inserts electric energy meter and stand fast, and the right and left of described support 16 is also provided with the upper locating piece 19 of limit electrical energy table lifting height.
As shown in Fig. 3, Fig. 6, described electric energy meter measuring and testing device 5 comprise makes electric energy meter depart from entrance conveyor 2 the second jacking cylinder 20, to be slidably arranged in frame 1 to electric energy meter power-on and detect measuring accuracy of electric energy meter at least one second connect terminal 21 of taking out stitches, be fixed on and frame 1 promote second and connect second of terminal 21 of taking out stitches and promote cylinder 22, the second electric energy meter positioner be arranged in frame 1.
In the present embodiment, described second connects terminal 21 of taking out stitches four, and all second connects terminal 21 of taking out stitches all is fixed on one piece of fixed head 23, and fixed head 23 is slidably arranged in frame 1, and second promotes cylinder 22 is connected with fixed head 23;
Described second electric energy meter positioner comprises the raising plate 24 be fixed on the second jacking cylinder 20 piston, be separately fixed at the positioning strip 25 of raising plate 24 front-end and back-end, be fixed on the positioning cylinder 26 between adjacent two electric energy meters on raising plate 24, be fixed on the side locating piece 17 of positioning cylinder 26 pistons end, be fixed on frame 1 to be taken in and second to connect the backboard 27 withstanding electric energy meter when terminal 21 of taking out stitches inserts electric energy meter and stand fast, be fixed on the overhead gage 28 frame 1 limiting electric energy meter lifting height.
A kind of integration is torn back electric energy meter open and is detected method for sorting, comprises the steps:
Step 1): electric energy meter will be torn back open by artificial or manipulator and put into entrance conveyor 2, and be sent to electric energy meter appearance delection device 4 by entrance conveyor 2, the electric energy meter arriving assigned address will be lifted by the first jacking cylinder 10, depart from entrance conveyor 2;
Step 2): first connects the connection jaws that terminal 11 of taking out stitches inserts electric energy meter, there is provided power supply that screen is lighted to electric energy meter, constant light source device 14 is started working provides stable illumination, photographing camera 15 starts to take pictures, pass photo back ECU, the outward appearance of electric energy meter and the display of electric energy meter screen are compared, judge that whether this electric energy meter outward appearance is impaired, whether the screen of electric energy meter can normally show, identify electric energy meter display electricity, infrared communication is carried out to electric energy meter, checks electric energy meter display degree of depositing and electric energy meter internal data and electric quantity data when tearing table last time open;
Step 3): the electric energy meter of having taken pictures places back in entrance conveyor 2 by the first jacking cylinder 10, electric energy meter is along with the position of conveyer belt arrival electric energy meter measuring and testing device 5, second jacking cylinder 20 can be elected polylith electric energy simultaneously and be departed from entrance conveyor, positioning cylinder 26 stretches out, on raising plate 24 four electric energy meter right position are fixed, then second promote cylinder 20 four second are connect take out stitches terminal 21 release be inserted into relative to electric energy meter in, gauge check is carried out to electric energy meter, detect data and pass ECU back, after detection, second connects terminal 21 of taking out stitches and regains, second jacking cylinder 20 declines, electric energy meter is put back in entrance conveyor 2, electric energy meter outward appearance detects by ECU, degree of depositing checks, gauge check result and electric energy meter assets file data are comprehensively analyzed,
Step 3): when electric energy meter moves to the tail end of entrance conveyor 2, electric energy meter is pushed by propelling movement cylinder 6 exit conveyor 3 be arranged side by side with entrance conveyor 2, the analysis result that step 3) obtains by the mark code spraying device 7 on exit conveyor 3 sprays mark to underproof electric energy meter, electric energy meter after coding terminates pushes different output interfaces according to different testing results under the effect of push rod, capture for artificial or manipulator, realize sorting.
A kind of integration of the present invention is torn back electric energy meter detection method for sorting open and be can be applicable to apply in electric company of prefectures and cities electric energy measuring management, and electric company of Ye Kege county applies.As long as so used the electric energy meter of this kind of method to detect Sorting Technique, the protection domain of this case all should have been listed in.
Above-described embodiment and graphic and non-limiting product form of the present invention and style, any person of an ordinary skill in the technical field, to its suitable change done or modification, all should be considered as not departing from patent category of the present invention.
Claims (1)
1. integration is torn back electric energy meter open and is detected a method for sorting, it is characterized in that comprising the steps:
Step 1): first will tear back electric energy meter open by artificial or manipulator and put into entrance conveyor, and by entrance conveyor, electric energy meter will be sent to electric energy meter appearance delection device, the electric energy meter arriving assigned address is lifted by the first jacking cylinder, departs from entrance conveyor;
Step 2): first connects terminal insertion of taking out stitches is picked up the connection jaws of electric energy meter, there is provided power supply that screen is lighted to electric energy meter, the constant light source device be positioned at directly over electric energy meter is started working provides stable illumination, photographing camera starts to take pictures, and photo is passed back the display of ECU to the outward appearance of electric energy meter and electric energy meter screen and compare, judge that whether this electric energy meter outward appearance is impaired, whether the screen of electric energy meter can normally show, identify electric energy meter display electricity, infrared communication is carried out to electric energy meter, check electric energy meter display degree of depositing and electric energy meter internal data and electric quantity data when tearing table last time open,
Step 3): the electric energy meter of having taken pictures places back in entrance conveyor by the first jacking cylinder, electric energy meter is along with the position of conveyer belt arrival electric energy meter measuring and testing device, second jacking cylinder can be elected polylith electric energy meter simultaneously and be departed from entrance conveyor, then second promote cylinder connect multiple second take out stitches terminal release be inserted into relative to electric energy meter in, gauge check is carried out to electric energy meter, detect data and pass ECU back, after detection, second connects terminal withdrawal of taking out stitches, second jacking cylinder declines, and is put back to by electric energy meter in entrance conveyor; Electric energy meter outward appearance detects by ECU, degree of depositing checks, gauge check result and electric energy meter assets file data are comprehensively analyzed;
Step 4): when electric energy meter moves to the tail end of entrance conveyor, by propelling movement cylinder, electric energy meter is pushed into exit conveyor, the analysis result obtained according to step 3) sprays mark to underproof electric energy meter by the mark code spraying device on exit conveyor, electric energy meter after coding terminates pushes different output interfaces according to different testing results under the effect of push rod, captures for artificial or manipulator.
Priority Applications (1)
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| CN201410779398.3A CN104438128A (en) | 2014-12-16 | 2014-12-16 | Method for detecting and sorting integrally-disassembled electric energy meter |
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| CN201410779398.3A CN104438128A (en) | 2014-12-16 | 2014-12-16 | Method for detecting and sorting integrally-disassembled electric energy meter |
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| CN201410779398.3A Pending CN104438128A (en) | 2014-12-16 | 2014-12-16 | Method for detecting and sorting integrally-disassembled electric energy meter |
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| CN104700425A (en) * | 2015-04-01 | 2015-06-10 | 无锡桑尼安科技有限公司 | Detecting platform for damaged degrees of outdoor electric energy meter |
| CN104715488A (en) * | 2015-04-01 | 2015-06-17 | 无锡桑尼安科技有限公司 | Method for detecting damage degree of outdoor electric energy meter |
| CN104833943A (en) * | 2015-04-10 | 2015-08-12 | 国家电网公司 | Portable meter fixing frame |
| CN105109919A (en) * | 2015-07-22 | 2015-12-02 | 杭州厚达自动化系统有限公司 | Combined type disassembled electric meter processing device |
| CN105234093A (en) * | 2015-10-30 | 2016-01-13 | 国家电网公司 | Automatic cleaning information recognizing and sorting system for dismounted intelligent meters |
| CN105598043A (en) * | 2016-02-29 | 2016-05-25 | 苏州泽海电子塑胶有限公司 | Automatic detection equipment |
| CN106216265A (en) * | 2016-07-27 | 2016-12-14 | 杭州德创电子有限公司 | One tears old table detection equipment and detection method thereof open |
| CN106391513A (en) * | 2016-11-21 | 2017-02-15 | 日照瑞吉德仓储科技有限公司 | Automatic sorting device for dismantled electric meters |
| CN106990383A (en) * | 2017-03-08 | 2017-07-28 | 中国电力科学研究院 | A kind of method and device for tearing back electric energy meter sorting open |
| CN107234072A (en) * | 2017-08-02 | 2017-10-10 | 杭州德创能源设备有限公司 | One kind, which is torn open, moves back table recovery sorting equipment |
| CN107470181A (en) * | 2017-09-25 | 2017-12-15 | 中国电力科学研究院 | One kind tears back electric energy meter sorting equipment and method open |
| CN107824480A (en) * | 2017-10-19 | 2018-03-23 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method for single-phase electric energy meter arrowband power line carrier module |
| CN107843869A (en) * | 2017-10-19 | 2018-03-27 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method and system of the three-phase electric energy meter broadband power carrier module based on Turnover Box |
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| CN107860992A (en) * | 2017-10-19 | 2018-03-30 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method and system for being used to tear back power line carrier module open |
| CN107861090A (en) * | 2017-10-19 | 2018-03-30 | 国网天津市电力公司电力科学研究院 | A kind of single-phase electric energy meter broadband power carrier module automated detection method and system based on Turnover Box |
| CN107866387A (en) * | 2017-10-19 | 2018-04-03 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method for acquisition terminal arrowband power line carrier module |
| CN107876438A (en) * | 2017-10-19 | 2018-04-06 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method for three-phase electric energy meter arrowband power line carrier module |
| CN107876436A (en) * | 2017-10-19 | 2018-04-06 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method and system for arrowband power line carrier module |
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| CN108043753A (en) * | 2018-02-02 | 2018-05-18 | 日照瑞吉德仓储科技有限公司 | Electric energy meter sorting system |
| CN108318853A (en) * | 2018-04-03 | 2018-07-24 | 深圳市科陆智慧工业有限公司 | A kind of detection method for sorting and device for tearing back electric energy meter open |
| CN108311400A (en) * | 2018-02-02 | 2018-07-24 | 日照瑞吉德仓储科技有限公司 | The method and device of electric energy meter detection sorting |
| CN108445437A (en) * | 2018-03-07 | 2018-08-24 | 国网天津市电力公司电力科学研究院 | One kind tearing back electric energy meter calibration state recovery method open |
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| CN109465208A (en) * | 2018-08-14 | 2019-03-15 | 国网浙江省电力有限公司湖州供电公司 | A kind of device and method for tearing back the verification of single-phase electric energy meter intelligent sorting open |
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| CN104700425B (en) * | 2015-04-01 | 2016-08-17 | 浙江恒业电子有限公司 | Outdoor electric energy meter damaged degree detection platform |
| CN104715488A (en) * | 2015-04-01 | 2015-06-17 | 无锡桑尼安科技有限公司 | Method for detecting damage degree of outdoor electric energy meter |
| CN105118064A (en) * | 2015-04-01 | 2015-12-02 | 无锡桑尼安科技有限公司 | Method for detecting damage degree of outdoor electric energy meter |
| CN104700425A (en) * | 2015-04-01 | 2015-06-10 | 无锡桑尼安科技有限公司 | Detecting platform for damaged degrees of outdoor electric energy meter |
| CN104833943A (en) * | 2015-04-10 | 2015-08-12 | 国家电网公司 | Portable meter fixing frame |
| CN105109919A (en) * | 2015-07-22 | 2015-12-02 | 杭州厚达自动化系统有限公司 | Combined type disassembled electric meter processing device |
| CN105234093A (en) * | 2015-10-30 | 2016-01-13 | 国家电网公司 | Automatic cleaning information recognizing and sorting system for dismounted intelligent meters |
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| CN106391513A (en) * | 2016-11-21 | 2017-02-15 | 日照瑞吉德仓储科技有限公司 | Automatic sorting device for dismantled electric meters |
| CN106990383A (en) * | 2017-03-08 | 2017-07-28 | 中国电力科学研究院 | A kind of method and device for tearing back electric energy meter sorting open |
| CN108802661A (en) * | 2017-05-04 | 2018-11-13 | 国网江西省电力公司电力科学研究院 | Campatible watt-hour meter automatic verification device with belt line and method |
| CN107234072A (en) * | 2017-08-02 | 2017-10-10 | 杭州德创能源设备有限公司 | One kind, which is torn open, moves back table recovery sorting equipment |
| CN107470181A (en) * | 2017-09-25 | 2017-12-15 | 中国电力科学研究院 | One kind tears back electric energy meter sorting equipment and method open |
| CN107860992A (en) * | 2017-10-19 | 2018-03-30 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method and system for being used to tear back power line carrier module open |
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| CN107861090A (en) * | 2017-10-19 | 2018-03-30 | 国网天津市电力公司电力科学研究院 | A kind of single-phase electric energy meter broadband power carrier module automated detection method and system based on Turnover Box |
| CN107866387A (en) * | 2017-10-19 | 2018-04-03 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method for acquisition terminal arrowband power line carrier module |
| CN107876438A (en) * | 2017-10-19 | 2018-04-06 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method for three-phase electric energy meter arrowband power line carrier module |
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| CN107876437A (en) * | 2017-10-19 | 2018-04-06 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method and system for power line carrier module |
| CN107824480A (en) * | 2017-10-19 | 2018-03-23 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method for single-phase electric energy meter arrowband power line carrier module |
| CN107843869A (en) * | 2017-10-19 | 2018-03-27 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method and system of the three-phase electric energy meter broadband power carrier module based on Turnover Box |
| CN108311400A (en) * | 2018-02-02 | 2018-07-24 | 日照瑞吉德仓储科技有限公司 | The method and device of electric energy meter detection sorting |
| CN108043753A (en) * | 2018-02-02 | 2018-05-18 | 日照瑞吉德仓储科技有限公司 | Electric energy meter sorting system |
| CN108445437A (en) * | 2018-03-07 | 2018-08-24 | 国网天津市电力公司电力科学研究院 | One kind tearing back electric energy meter calibration state recovery method open |
| CN109604182A (en) * | 2018-03-14 | 2019-04-12 | 国网浙江省电力公司衢州供电公司 | A kind of collector sorting management system and method based on mobile operation |
| CN108318853A (en) * | 2018-04-03 | 2018-07-24 | 深圳市科陆智慧工业有限公司 | A kind of detection method for sorting and device for tearing back electric energy meter open |
| CN109465208A (en) * | 2018-08-14 | 2019-03-15 | 国网浙江省电力有限公司湖州供电公司 | A kind of device and method for tearing back the verification of single-phase electric energy meter intelligent sorting open |
| CN109465208B (en) * | 2018-08-14 | 2020-12-01 | 国网浙江省电力有限公司湖州供电公司 | Device and method for intelligently sorting and checking disassembled single-phase electric energy meter |
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