CN105537430B - A kind of steel cable process equipment - Google Patents

A kind of steel cable process equipment Download PDF

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Publication number
CN105537430B
CN105537430B CN201610054540.7A CN201610054540A CN105537430B CN 105537430 B CN105537430 B CN 105537430B CN 201610054540 A CN201610054540 A CN 201610054540A CN 105537430 B CN105537430 B CN 105537430B
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China
Prior art keywords
steel cable
connecting plate
screw rod
axis
feeding
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CN201610054540.7A
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Chinese (zh)
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CN105537430A (en
Inventor
罗躜
黄安全
陶国桢
李义
许庆培
李有然
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Heng Xin Guangdong Intelligence Equipment Ltd Co
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Heng Xin Guangdong Intelligence Equipment Ltd Co
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Publication of CN105537430A publication Critical patent/CN105537430A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire

Abstract

The invention discloses a kind of steel cable process equipment, first, steel cable feed device automatic transport steel cable, steel cable head end is clamped and rotated to the processing punching machine of end by head end clamping slew gear, to be docked with screw rod and riveting;Then, steel cable length computation auxiliary body stretches steel cable, and calculates the length of steel cable by counter, when steel cable length reaches design length, and steel cable feed device and steel cable length computation auxiliary body stop, and steel cable cutting device then correspondingly blocks steel cable;Then, clipping translation mechanism in end then clamps the end of steel cable, and is moved on the processing punching machine of the other end, to be docked with screw rod and riveting;Afterwards, in the middle part of the docking mechanism clamping steel cable of middle part, docked with being moved on connecting plate processing punching machine with connecting plate and riveting, complete in finished product processing, whole process, only need 1 people's operational control, realize automated production, human cost is reduced, production efficiency and yields is improved, is adapted to high-volume and processes.

Description

A kind of steel cable process equipment
【Technical field】
The present invention relates to process equipment, especially a kind of steel cable process equipment.
【Background technology】
In the prior art, lift car installs connection and generally relates to steel cable connector, the lift car institute of different size The length of the steel cable used is otherwise varied, it is necessary first to manually by steel cable as requested, fixed-length cut-off, afterwards respectively by steel cable Two ends carry out riveting with screw rod and are fixedly connected, finally, then connecting plate is fixedly connected with entering andante riveting in the middle part of steel cable.To complete Above-mentioned steel cable processing, generally requires 6 people cooperation and completes the labour cost, it is necessary to higher, and often with used by root steel cable finished parts In about 786 seconds man-hours, production efficiency is relatively low, is unfavorable for producing in enormous quantities;In addition, using manual work mode, in the steel cable product The qualification rate of the quality of connection of screw rod and connecting plate and steel cable can only achieve 95%, easily causes waste of material and increases and be produced into This;Meanwhile, in whole process, using human assistance machinery operation, due to everyone Grasping level to process equipment not Together, easily occur the slack phenomenon of fatigue after long working, cause with higher potential safety hazard.
The present invention is researched and proposed in view of the shortcomings of the prior art.
【The content of the invention】
The technical problem to be solved in the present invention is to provide a kind of steel cable process equipment, first, steel cable feed device is automatically defeated Steel cable is sent, the head end of steel cable is clamped and rotated to the processing punching machine workbench of end by head end clamping slew gear, successively with spiral shell Bar is docked and riveting is fixedly connected;Then, steel cable draws along X-direction and Y direction in steel cable length computation auxiliary body Directly, and by counter the length of steel cable is calculated in real time, and when steel cable length reaches design length, steel cable feed device and steel cable are long Degree, which calculates auxiliary body, to be stopped, and steel cable cutting device then correspondingly blocks steel cable;Then, clipping translation mechanism in end is then pressed from both sides The end of steel cable is held, and is moved on the processing punching machine workbench of the other end, is successively docked with screw rod and riveting is fixed and connected Connect;Afterwards, middle part docking mechanism clamps the middle part of steel cable, and is moved on connecting plate processing punching machine workbench, successively with being connected Plate is docked and riveting is fixedly connected;Finally, the steel cable for riveting being connected with into screw rod and connecting plate takes out, in whole process, 1 people's operational control is only needed, screw rod and connecting plate use automatic charging, realize automation processing, reduce manpower Cost, improves production efficiency and yields, and final product quality unification is effectively ensured, and is adapted to high-volume and processes.
In order to solve the above technical problems, a kind of steel cable process equipment of the invention, including:
One steel cable feed device, for conveying steel cable, is disposed with for calculating steel cable length along steel cable conveying direction Counter, for the steel cable cutting device for blocking steel cable end.
Two end processing punching machines, end processing punching machine described in two is respectively provided at the steel cable feed device left and right sides to incite somebody to action Steel cable head end and end carry out riveting with screw rod respectively and are fixedly connected, and the end processing punching machine workbench, which is provided with, to be used for spiral shell Bar carries out the docking mechanism that positioning is docked with steel cable end.
Two screw feeding machines, each screw feeding machine is located at end processing punching machine side for by screw rod automatic transport To corresponding docking mechanism.
One head end clamps slew gear, and the head end clamping slew gear is located on the left of steel cable feed device and positioned at end Between processing punching machine and steel cable cutting device, for clamping the steel cable head end being located on steel cable cutting device and revolving steel cable head end Turn to be rocked on the docking mechanism on the left of steel cable feed device.
One end clipping translation mechanism, the end clipping translation mechanism is located on the right side of steel cable feed device and positioned at end Between processing punching machine and steel cable cutting device, for clamping the end of steel cable simultaneously after steel cable cutting device blocks steel cable end Steel cable end is moved on the docking mechanism on the right side of steel cable feed device.
One connecting plate processing punching machine, the connecting plate processing punching machine is located on front side of two end processing punching machines between middle part, is used Fixed in by connecting plate with carrying out riveting in the middle part of steel cable, the connecting plate processing punching machine workbench, which is provided with, is used for connecting plate positioning Connecting plate fixed jig.
One connecting plate feeder, the connecting plate feeder is located at connecting plate processing punching machine side, for connecting plate is automatic It is delivered on connecting plate fixed jig.
One steel cable length computation auxiliary body, the steel cable length computation auxiliary body is located at two end processing punching machines and company Between fishplate bar processing punching machine, including frame, the frame is provided with when steel cable head end is clamped rotary oscillation to being located at along X-direction For stretching the X-axis steel cable drawing mechanism of steel cable, the frame along X-direction when on the docking mechanism on the left of steel cable feed device It also is provided with using when steel cable head end is clamped rotary oscillation to the docking mechanism being located on the left of steel cable feed device along Y direction In the Y-axis steel cable drawing mechanism that steel cable is stretched along Y direction.
And a middle part docking mechanism, the middle part docking mechanism is located in frame and positioned at steel cable length computation auxiliary machine Above structure, when it is determined that being used to clamp in the middle part of steel cable and be moved on connecting plate fixed jig to dock with connecting plate after steel cable length.
The steel cable feed device includes steel cable feeding board, and the steel cable feeding board is provided with winding supply steel cable It is additionally provided with material volume, the steel cable feeding board for traction steel rope of cable forward actively to roller, it is solid on the steel cable feeding board Fixed be provided with is used to drive the feed drive motor for actively rotating roller, and the steel cable cutting device is fusing machine, the fusing machine Being provided with is used for the guiding trestle that steel cable is oriented to.
The counter is placed in material volume and actively between roller, the counter, which is provided with, is used for driven the leading of steel cable guiding Wheel.
The screw feeding machine includes screw feeding machine support, and the screw feeding machine support is provided with to be used to vibrate and combed The orderly derived screw vibration disk of screw rod, the screw vibration disk discharging oral area tilts the screw rod cunning being connected with for conveying screw rod Groove, the screw rod chute lower end is used for screw rod to being connected on screw rod gathering sill, the screw feeding machine support to be also fixed with The screw rod push cylinder pushed on the processing punching machine workbench of end.
The docking mechanism includes the fixed positioning seat for being located at end processing punching machine workbench, is slidably connected to end processing Gas on work bench of punch press turns, and turns chuck for will clamp positioned at the screw rod of screw rod gathering sill discharge end and be moved to gas Screw rod gripper cylinder group, also set on the end processing punching machine workbench for promoting gas to turn to slide towards positioning seat direction so that The screw rod that gas turns on chuck turns pusher cylinder with the gas that steel cable end is docked.
Head end clamping slew gear include being fixed with revolution pedestal, the revolving bed body revolution driving motor and Rotary reducer, the revolution driving motor output end is connected with rotary reducer input, the rotary reducer output end It is connected with the gyroaxis for being vertically arranged and stretching out revolution pedestal, the gyroaxis upper end is fixedly connected with cantilever, the cantilever The other end, which is fixedly connected with revolution grip slipper, the revolution grip slipper, is fixedly connected with clamping revolution driving motor, the folder Hold revolution driving motor output end and be fixedly connected with revolution clamping jaw cylinder for clamping steel cable head end.
The positioning seat is provided with the detent for being used for that steel cable end to be docked with screw rod and riveting is positioned, the screw rod folder Holding air cylinder group includes the traversing gas of screw rod clamping that is being fixedly connected with end processing punching machine workbench and being stretched along X-direction Cylinder, the screw rod clamping transverse cylinder output end is fixedly connected with can clamp longitudinal cylinder along the screw rod that Y direction is stretched, described The longitudinal cylinder output end of screw rod clamping is fixedly connected with for clamping as derived from screw rod gathering sill discharge end screw rod and being moved to Gas turns the screw rod clamping jaw cylinder on chuck.
The end clipping translation mechanism includes being located on the right side of steel cable feed device and opposed end processing punching machine workbench Rotated on the end clipping translation connecting seat being fixedly installed, the end clipping translation connecting seat provided with end clipping translation silk Thick stick, the end clipping translation connecting seat is provided with the end clipping translation driving for being used to drive end clipping translation leading screw to rotate It is connected with and rotated with end clipping translation leading screw and opposing end portions clipping translation is connected on motor, the end clipping translation leading screw It is connected with and can be slided along Y direction on the end clipping translation slide that seat is slided along X-direction, the end clipping translation slide End clipping translation sliding block, be fixed with the end clipping translation slide for promoting end clipping translation sliding block slip End clipping translation cylinder, the end clamping jaw gas for clamping steel cable end is fixed with the end clipping translation sliding block Cylinder.
The connecting plate feeder includes connecting plate feeder body, is fixedly connected on the company in connecting plate feeder body Fishplate bar feeding motor, is fixedly connected on connecting plate feeding decelerator in connecting plate feeder body, and be rotationally connected with The rotating disk of connecting plate feeder body upper, the connecting plate feeding motor output end is inputted with connecting plate feeding decelerator End connection, the connecting plate feeding decelerator output end is connected with the rotating shaft of rotating disk bottom, circumferentially arranged with some on the rotating disk Group, which is used to position, is additionally provided with connecting plate translation branch on the connecting plate locating rod group for stacking connecting plate, the connecting plate feeder body Bar, the connecting plate translation pole top is fixedly connected with Rodless cylinder, and described Rodless cylinder one end extends to connecting plate and fixed Above tool, the other end is then extended to above rotating disk, and the slide of the Rodless cylinder is fixedly connected with and vertically can stretched up and down Connecting plate feeding cylinder, the connecting plate feeding cylinder output end is fixedly connected with along horizontally disposed feeding crossbeam, described The feeding crossbeam other end is vertically fixedly connected with feeding guide rod, and the feeding lower end of the guide rod is connected with can be with respect on feeding guide rod The feeding being placed between connecting plate feeding seat and feeding crossbeam is arranged with the connecting plate feeding seat of lower slider, the feeding guide rod Back-moving spring, the connecting plate feeding seat bottom is provided with the suction nozzle for being used for drawing connecting plate.
The X-axis steel cable drawing mechanism is included along the X-axis stretching connecting seat being fixedly connected with frame, and the X-axis stretching connects X-axis stretching leading screw is rotatably connected on joint chair, described X-axis stretching connecting seat one end, which is provided with, to be used to drive X-axis stretching leading screw to rotate X-axis stretching motor, X-axis stretching leading screw with X-axis provided with can stretch the X that leading screw is rotated and moved in the X-axis direction Axle is stretched and slide seat, and the X-axis seat that stretches and slide is slidably connected with X-axis stretching connecting seat, and the X-axis seat that stretches and slide is provided with The X-axis drag hook of steel cable is drawn for hooking.
The Y-axis steel cable drawing mechanism is included along the Y-axis stretching connecting seat being fixedly connected with frame, and the Y-axis stretching connects Y-axis stretching leading screw is rotatably connected on joint chair, described Y-axis stretching connecting seat one end, which is provided with, to be used to drive Y-axis stretching leading screw to rotate Y-axis stretching motor, Y-axis stretching leading screw with Y-axis provided with can stretch the Y that leading screw is rotated and moved along Y direction Axle is stretched and slide seat, and the Y-axis seat that stretches and slide is slidably connected with Y-axis stretching connecting seat, and the Y-axis seat that stretches and slide is provided with For hooking the Y-axis drag hook in the middle part of drawing steel cable.
The middle part docking mechanism includes docking connecting seat with the middle part that upper rack is fixedly connected, and the middle part is in succession Middle part docking leading screw is rotatably connected to along Y direction on joint chair, described middle part docking connecting seat one end is fixed with for driving Being connected with the middle part docking motor that middle part docking leading screw is rotated, the middle part docking leading screw can turn with middle part docking leading screw Middle part docking horizontal slide that is dynamic and being moved along Y direction, the middle part docking horizontal slide docks connecting seat slip with middle part Connection, the middle part docking horizontal slide bottom is fixedly connected with the inclination connecting plate being obliquely installed, the inclination connecting plate Slidably connect to be fixedly connected with sloping slide, the sloping slide on middle part clamping jaw cylinder, the inclination connecting plate and also set To have be used for after steel cable length is determined drives sloping slide to cause middle part clamping jaw cylinder clamping steel along connecting plate slide downward is tilted Middle part docking cylinder in the middle part of rope.
Compared with prior art, a kind of steel cable process equipment of the invention has the following advantages that:
1st, screw rod, connecting plate and steel cable use automatic transport, and automatic detection steel cable length and block automatically, but also oneself It is dynamic to be docked screw rod and steel cable end, and connecting plate and riveting with steel cable middle part, only need 1 people to bear in whole process Operational control is blamed, automated production is realized, average processing time is 100S/ roots, human cost is reduced and improves production effect Rate;
2nd, the present invention is fixedly connected using automatic riveting, and product qualified rate is high, and up to 100%, and its quality of connection can By steady and uniformly;
3rd, steel cable cutting device is adopted as fusing machine, and steel cable fuses after being heated by high frequency electric, by the steel of fusing Its end face of end face is neat, is easy to be plugged in the hole on screw rod;
4th, head end clamping slew gear includes revolution driving motor and clamping revolution driving motor, and clamped steel cable is first End carries out 180 ° of rotations, it is ensured that accurately docked with screw rod;
5th, docking mechanism turns including gas, and screw rod is clamped in gas and turned on chuck, and is rotated with chuck, it is ensured that screw rod and steel End portion is docked in place, is fixedly connected with carrying out riveting;
6th, steel cable length computation auxiliary body includes X-axis steel cable drawing mechanism and Y-axis steel cable drawing mechanism, by controlling X Axle stretches motor and Y-axis stretches the rotation of motor, accordingly stretches steel cable along X-axis and Y direction, is easy to determine steel cable Length, is prevented effectively from disorderly material phenomenon;
7th, suction nozzle is located on connecting plate feeding seat, and connecting plate feeding seat is fixedly connected with feeding lower end of the guide rod, and feeding is multiple Position spring is located on the feeding guide rod between connecting plate feeding seat and feeding crossbeam, it is ensured that when suction nozzle pushes absorption connecting plate, kept away It is rigid contact to have exempted from suction nozzle with connecting plate, improves the success rate that feeding is drawn.
【Brief description of the drawings】
The embodiment to the present invention is described in further detail below in conjunction with the accompanying drawings, wherein:
Fig. 1 is one of dimensional structure diagram of the present invention;
Fig. 2 is the two of the dimensional structure diagram of the present invention;
Fig. 3 is top view of the invention;
Fig. 4 is the structural representation of steel cable feed device in the present invention;
Fig. 5 is the structural representation of connecting plate feeder in the present invention;
Fig. 6 is connecting plate feeder inner connecting structure schematic diagram in the present invention;
Fig. 7 is the structure of medial end portions processing punching machine of the present invention, head end clamping slew gear and screw feeding machine connect setting Schematic diagram;
Fig. 8 is the structural representation that medial end portions processing punching machine of the present invention is set with screw feeding machine;
Fig. 9 is the structural representation of medial end portions processing punching machine of the present invention;
Figure 10 is the structural representation of screw feeding machine in the present invention;
Figure 11 clamps the structural representation of slew gear for head end in the present invention;
Figure 12 clamps the structural representation of connection inside slew gear for head end in the present invention;
Figure 13 is the structural representation of screw rod gripper cylinder group in the present invention;
Figure 14 is the structure of medial end portions processing punching machine of the present invention, end clipping translation mechanism and screw feeding machine connect setting Schematic diagram;
Figure 15 is the structural representation of end clipping translation mechanism in the present invention;
Figure 16 is the structural representation of steel cable length computation auxiliary body and middle part docking mechanism connect setting in the present invention;
Figure 17 is the structural representation of steel cable length computation auxiliary body in the present invention;
Figure 18 is the structural representation of middle part docking mechanism in the present invention;
Figure 19 is the structural representation of connecting plate;
Figure 20 is the structural representation of screw rod;
Figure 21 is the structural representation that riveting has connecting plate and screw rod on steel cable.
【Embodiment】
Embodiments of the present invention are elaborated below in conjunction with the accompanying drawings.
As shown in Figure 1, Figure 2 and Figure 3, a kind of steel cable process equipment of the invention, including steel cable feed device 1, end processing Punch press 5, screw feeding machine 7, head end clamping slew gear 8, end clipping translation mechanism 9, connecting plate processing punching machine 10, connecting plate Feeder 30, steel cable length computation auxiliary body 40 and middle part docking mechanism 50.
As shown in figure 4, the steel cable feed device 1 is used to convey steel cable 2, set gradually along the conveying direction of steel cable 2 useful In the counter 3 for calculating the length of steel cable 2, for the steel cable cutting device 4 for blocking the end of steel cable 2.
The steel cable feed device 1 includes steel cable feeding board 11, and the steel cable feeding board 11 is supplied provided with winding It is additionally provided with the material volume 12 of steel cable 2, the steel cable feeding board 11 for traction steel rope of cable 2 forward actively to roller 13, the steel It is fixed with rope feeding board 11 for driving the feed drive motor 14 actively rotated to roller 13, the steel cable cutting device 4 be fusing machine, and steel cable 2 fuses after being heated by high frequency electric, and the end face of steel cable 2 its end face by fusing is neat, is easy to insert It is connected to the hole on screw rod 6;It is oriented to for the ease of steel cable 2, being provided with the fusing machine is used for the guiding trestle that steel cable 2 is oriented to 41。
The counter 3 is placed in material volume 12 and actively between roller 13, the counter 3 is provided with and is oriented to for steel cable 2 Driven guide wheel 31, the number of turns rotated by driven guide wheel 31 is to calculate the length of steel cable 2.
As shown in figure 3, the end processing punching machine 5 is respectively provided at the left and right sides of steel cable feed device 1 for by steel cable 2 Head end and end carry out riveting with screw rod 6 respectively and are fixedly connected, and the workbench of end processing punching machine 5, which is provided with, to be used for screw rod 6 carry out the docking mechanism 51 that positioning is docked with the end of steel cable 2.
The screw feeding machine 7 is used for the automatic transport of screw rod 6 to corresponding docking mechanism 51, on each screw rod Material machine 7 is located at the side of end processing punching machine 5.
The head end clamping slew gear 8 is located at the left side of steel cable feed device 1 and cut positioned at end processing punching machine 5 with steel cable Between disconnected device 4, the head end of steel cable 2 that is located at for clamping on steel cable cutting device 4 and by the head end rotary oscillation of steel cable 2 to being located at On the docking mechanism 51 in the left side of steel cable feed device 1.
The end clipping translation mechanism 9 is located at the right side of steel cable feed device 1 and cut positioned at end processing punching machine 5 with steel cable Between disconnected device 4, the end that is used to clamping steel cable 2 after steel cable cutting device 4 blocks the end of steel cable 2 and by the end of steel cable 2 It is moved on the docking mechanism 51 on the right side of steel cable feed device 1.
The connecting plate processing punching machine 10 is located between the middle part of the front side of two end processing punching machine 5, for by connecting plate 20 with The middle part of steel cable 2 carries out riveting and fixed, and the workbench of connecting plate processing punching machine 10, which is provided with, is used for the connection that connecting plate 20 is positioned Plate fixed jig 101.
The connecting plate feeder 30 is located at the side of connecting plate processing punching machine 10, for the automatic transport of connecting plate 20 extremely to be connected On plate fixed jig 101.
The steel cable length computation auxiliary body 40 is located between two end processing punching machines 5 and connecting plate processing punching machine 10, Including frame 401, the frame 401 is provided with along X-direction and filled when the head end of steel cable 2 is clamped rotary oscillation to steel cable feeding is located at Put when on the docking mechanism 51 in 1 left side for the X-axis steel cable drawing mechanism 402 that steel cable 2 is stretched along X-direction, the frame 401 It also is provided with along Y direction when the head end of steel cable 2 is clamped rotary oscillation to the docking mechanism 51 being located on the left of steel cable feed device 1 When for stretching the Y-axis steel cable drawing mechanism 403 of steel cable 2 along Y direction.
The middle part docking mechanism 50 is located in frame 401 and positioned at the top of steel cable length computation auxiliary body 40, when true Determine to be used to clamp the middle part of steel cable 2 and be moved on connecting plate fixed jig 101 after the length of steel cable 2 to dock with connecting plate 8.
As shown in Figure 10, the screw feeding machine 7 is included on screw feeding machine support 71, the screw feeding machine support 71 Provided with the derived screw vibration disk 72 in order of screw rod 6 is combed for vibrating, the discharging of screw vibration disk 72 oral area tilts connection There is the screw rod chute 73 for conveying screw rod 6, the lower end of screw rod chute 73 is to being connected to screw rod gathering sill 74, the screw rod feeding The screw rod push cylinder 75 for screw rod 6 to be pushed on the workbench of end processing punching machine 5 is also fixed with machine support 71.
As shown in Figure 7 and Figure 8, the docking mechanism 51 includes the fixed positioning seat for being located at the workbench of end processing punching machine 5 511, the gas being slidably connected on the workbench of end processing punching machine 5 turns 512, and for the discharge end of screw rod gathering sill 74 will to be located at Screw rod 6 clamp and be moved to gas turn 512 chucks on screw rod gripper cylinder group 513, the gas turn 512 with end processing punching machine 5 workbench are connected by slide, are also set on the workbench of end processing punching machine 5 for promoting gas to turn 512 towards positioning seat 511 directions are slided so that the screw rod 6 that gas turns on 512 chucks turns pusher cylinder 514 with the gas that the end of steel cable 2 is docked.In order to avoid Interfered when screw rod gripper cylinder group 513 clamps screw rod 6, in the end of screw rod gathering sill 74 and towards end processing punching machine 5 set jagged.
As is illustrated by figs. 11 and 12, the head end clamping slew gear 8 is included in revolution pedestal 81, the revolution pedestal 81 Revolution driving motor 82 and rotary reducer 83 are fixed with, the output end of revolution driving motor 82 and rotary reducer 83 are defeated Enter end connection, the output end of rotary reducer 83 is connected with the gyroaxis 84 for being vertically arranged and stretching out revolution pedestal 81, institute State the upper end of gyroaxis 84 and be fixedly connected with cantilever 85, the other end of cantilever 85 is fixedly connected with revolution grip slipper 86, described time Turn to be fixedly connected with clamping revolution driving motor 87 on grip slipper 86, the output end of clamping revolution driving motor 87 is fixedly connected There is the revolution clamping jaw cylinder 88 for clamping the head end of steel cable 2.When turning round clamping 2 end of steel cable of clamping jaw cylinder 88, revolution driving Motor 82 drives rotary reducer 83 and gyroaxis 84 to rotate so that gyroaxis 84 rotates 180 °, meanwhile, driven by clamping revolution The dynamic driving of motor 87 revolution clamping jaw cylinder 88 overturns 180 ° so that the head end of steel cable 2 accordingly rotates 180 ° again, to be docked with screw rod 6.
As shown in figure 9, on the positioning seat 511 be provided be used for the head end of steel cable 2 docked with screw rod 6 and riveting position determine Position groove 5111, the head end of steel cable 2 by rotation is then placed on the one end of detent 5111.
As shown in figure 13, the screw rod gripper cylinder group 513 include be fixedly connected with the workbench of end processing punching machine 5 and Transverse cylinder 5131 can be clamped along the screw rod that X-direction is stretched, the screw rod clamping output end of transverse cylinder 5131 is fixedly connected Longitudinal cylinder 5132 can be clamped along the screw rod that Y direction is stretched by having, and the longitudinal output end of cylinder 5132 of screw rod clamping, which is fixed, to be connected It is connected to for clamping screw rod 6 and the screw rod clamping jaw gas being moved on 512 chucks of gas turn as derived from the discharge end of screw rod gathering sill 74 Cylinder 5133.When being loaded screw rod 6 to 512 chucks of gas turn, screw rod clamping jaw cylinder 5133 is closed, and will be discharged positioned at screw rod gathering sill 74 The screw rod 6 at end is clamped, and then screw rod clamping transverse cylinder 5131 output end is stretched out, and then the longitudinal cylinder 5132 of screw rod clamping is exported End is retracted, then make it that the insertion gas of screw rod 6 clamped by screw rod clamping jaw cylinder 5133 turns on 512 chuck, chuck presss from both sides screw rod 6 Tightly, screw rod clamping jaw cylinder 5133 is then opened, and the longitudinal output end of cylinder 5132 of screw rod clamping is stretched out, screw rod clamping transverse cylinder 5131 Output end is then retracted, and the finally drive of gas turn 512 screw rods 6 are rotated, and gas turns the stretching of the output end of pusher cylinder 514, promote gas to turn on 512 Screw rod 6 docked with the end of steel cable 2 on detent 5111, after screw rod 6 is docked with the end of steel cable 2, gas turn 512 stop simultaneously Screw rod 6 is unclamped, gas turns the output end of pusher cylinder 514 and retracted, and the staking punch on end processing punching machine 5 is then by screw rod 6 and the end of steel cable 2 Portion carries out riveting and is fixedly connected, and realizes that automatic butt and riveting are fixedly connected.
As shown in Figure 14 and Figure 15, the end clipping translation mechanism 9 includes being located at the right side of steel cable feed device 1 and relative On the end clipping translation connecting seat 91 that the workbench of end processing punching machine 5 is fixedly installed, the end clipping translation connecting seat 91 Rotate and be provided with end clipping translation leading screw 92, the end clipping translation connecting seat 91, which is provided with, to be used to drive end clipping translation It is connected with the end clipping translation motor 93 that leading screw 92 is rotated, the end clipping translation leading screw 92 flat with end clamping Leading screw 92 is moved to rotate and end clipping translation slide 94 that opposing end portions clipping translation connecting seat 91 is slided along X-direction, it is described The end clipping translation sliding block 95 that can be slided along Y direction is connected with end clipping translation slide 94, the end clamping is flat Move the end clipping translation cylinder 96 being fixed with slide 94 for promoting end clipping translation sliding block 95 to slide, the end The end clamping jaw cylinder 97 for clamping the end of steel cable 2 is fixed with clipping translation sliding block 95.
As shown in Figure 5 and Figure 6, the connecting plate feeder 30 includes connecting plate feeder body 301, the company of being fixedly connected on Connecting plate feeding motor 302 in fishplate bar feeder body 301, is fixedly connected in connecting plate feeder body 301 and connects Fishplate bar feeding decelerator 303, and be rotationally connected with the rotating disk 304 on the top of connecting plate feeder body 301, the connecting plate The material output end of motor 302 is connected with the input of connecting plate feeding decelerator 303, and the connecting plate feeding decelerator 303 is defeated Go out end to be connected with the bottom rotating shaft of rotating disk 304, being used for positioning circumferentially arranged with some groups on the rotating disk 304 stacks connecting plate 20 Connecting plate translation pole 306, the connecting plate are additionally provided with connecting plate locating rod group 305, the connecting plate feeder body 301 Translation pole 306 top is fixedly connected with Rodless cylinder 307, and described one end of Rodless cylinder 307 extends to connecting plate fixed jig 101 tops, the other end then extends to the top of rotating disk 304, the slide of the Rodless cylinder 307 be fixedly connected with can vertically above and below Flexible connecting plate feeding cylinder 308, the output end of connecting plate feeding cylinder 308 is fixedly connected with along horizontally disposed feeding Crossbeam 309, the other end of feeding crossbeam 309 is vertically fixedly connected with feeding guide rod 3011, the feeding guide rod 3011 End is connected with the connecting plate feeding seat 3012 that can be slided up and down with respect to feeding guide rod 3011, the feeding guide rod 3011 and is arranged with The feeding back-moving spring 3013 being placed between connecting plate feeding seat 3012 and feeding crossbeam 309, the connecting plate feeding seat 3012 Bottom is provided with the suction nozzle 3014 for being used for drawing connecting plate 20, and feeding back-moving spring 3013 is located at connecting plate feeding seat 3012 and feeding On feeding guide rod 3011 between crossbeam 309, it is ensured that when suction nozzle 3014 pushes absorption connecting plate 20, it is to avoid suction nozzle 3014 with even The rigid contact of fishplate bar 20 and damage or draw phenomenon not in place, improve feeding draw success rate.
As shown in figure 17, the X-axis steel cable drawing mechanism 402 includes being connected along with the X-axis stretching that frame 401 is fixedly connected On seat 4021, the X-axis stretching connecting seat 4021 X-axis stretching leading screw 4022, the X-axis stretching are rotatably connected to along X-direction The one end of connecting seat 4021, which is provided with, to be used to drive X-axis to stretch the X-axis stretching motor 4023 that leading screw 4022 is rotated, and the X-axis is drawn Stretch leading screw 4022 and stretch and slide seat 4024, institute provided with the X-axis that rotate and move in the X-axis direction of leading screw 4022 can be stretched with X-axis State X-axis seat 4024 and X-axis the stretching connecting seat 4021 that stretches and slide to be slidably connected, the X-axis stretches and slide seat 4024 provided with use In the X-axis drag hook 4025 for hooking drawing steel cable 2.In the present invention, the X-axis steel cable drawing mechanism 402 is arranged with two groups, every group of X-axis The independent driving of steel cable drawing mechanism 402, is cooperated by two groups of X-axis steel cable drawing mechanisms 402 and pulls steel cable 2, to determine steel The middle part of rope 2 and the riveting link position of connecting plate 20, are applicable the steel cable 2 of processing different length specification.
As shown in figure 17, the Y-axis steel cable drawing mechanism 403 includes being connected along with the Y-axis stretching that frame 401 is fixedly connected On seat 4031, the Y-axis stretching connecting seat 4031 Y-axis stretching leading screw 4032, the Y-axis stretching are rotatably connected to along Y direction The one end of connecting seat 4031, which is provided with, to be used to drive Y-axis to stretch the Y-axis stretching motor 4033 that leading screw 4032 is rotated, and the Y-axis is drawn Leading screw 4032 is stretched to stretch and slide seat 4034, institute along the Y-axis that Y direction is moved provided with that can rotate with Y-axis stretching leading screw 4032 State Y-axis seat 4034 and Y-axis the stretching connecting seat 4031 that stretches and slide to be slidably connected, the Y-axis stretches and slide seat 4034 provided with use In the Y-axis drag hook 4035 for hooking the middle part of drawing steel cable 2.
As shown in figure 18, the middle part docking that the middle part docking mechanism 50 includes being fixedly connected with the top of frame 401 is connected On seat 501, the middle part docking connecting seat 501 middle part docking leading screw 502, the middle part docking are rotatably connected to along Y direction The one end of connecting seat 501 be fixed with for drive middle part docking leading screw 502 rotate middle part dock motor 503, it is described in The middle part docking horizontal slide that leading screw 502 is rotated and moved along Y direction can be docked with middle part by being connected with portion's docking leading screw 502 504, the middle part docking horizontal slide 504 docks connecting seat 501 with middle part and is slidably connected, and horizontal slide is docked at the middle part 504 bottoms are fixedly connected with the inclination connecting plate 505 being obliquely installed, the inclination connecting plate 505 and slidably connect inclination cunning It is fixedly connected with to be additionally provided with middle part clamping jaw cylinder 507, the inclination connecting plate 505 on block 506, the sloping slide 506 and works as The length of steel cable 2 is used to drive sloping slide 506 to cause middle part clamping jaw cylinder 507 along the slide downward of connecting plate 505 is tilted after determining Clamp the middle part docking cylinder 508 at the middle part of steel cable 2.
In the present invention, Y-axis drag hook 4035 and middle part clamping jaw cylinder 507 are equipped with two, when middle part docking mechanism 50 is clamped During 2 middle part of steel cable, then two middle part clamping jaw cylinders 507 then clamp the steel cable 2 between Y-axis drag hook 4035, and now X-axis stretching is driven Dynamic motor 4023 then drives that X-axis stretches and slide seat 4024 and X-axis drag hook 4025 thereon resets.
After completing to be fixedly connected with the riveting of connecting plate 20 in the middle part of steel cable 2, revolution clamping jaw cylinder (88) and end clamping jaw gas Cylinder (97) accordingly opens and unclamped the end of clamped steel cable 2, and two middle part clamping jaw cylinders 507 then press from both sides the steel cable 2 of completion riveting simultaneously Setting position is moved to be unclamped.

Claims (10)

1. a kind of steel cable process equipment, it is characterised in that including:
One steel cable feed device (1), for conveying steel cable (2), is disposed with for calculating steel cable along steel cable (2) conveying direction (2) counter (3) of length, for the steel cable cutting device (4) for blocking steel cable (2) end;
Two end processing punching machines (5), end processing punching machine (5) described in two be respectively provided at steel cable feed device (1) left and right sides with It is fixedly connected for steel cable (2) head end and end to be carried out into riveting with screw rod (6) respectively, end processing punching machine (5) work Platform, which is provided with, to be used to screw rod (6) and steel cable (2) end carrying out the docking mechanism (51) that positioning is docked;
Two screw feeding machines (7), each screw feeding machine (7) is located at end processing punching machine (5) side for by screw rod (6) On automatic transport to corresponding docking mechanism (51);
One head end clamping slew gear (8), the head end clamping slew gear (8) is located on the left of steel cable feed device (1) and position Between end processing punching machine (5) and steel cable cutting device (4), for clamping the steel cable (2) being located on steel cable cutting device (4) Steel cable (2) head end rotary oscillation is simultaneously extremely located on the docking mechanism (51) on the left of steel cable feed device (1) by head end;
One end clipping translation mechanism (9), the end clipping translation mechanism (9) is located on the right side of steel cable feed device (1) and position Between end processing punching machine (5) and steel cable cutting device (4), used after steel cable cutting device (4) blocks steel cable (2) end The docking mechanism (51) being moved in the end of clamping steel cable (2) and by steel cable (2) end on the right side of steel cable feed device (1) On;
One connecting plate processing punching machine (10), the connecting plate processing punching machine (10) is located at middle part on front side of two end processing punching machines (5) Between, for connecting plate (20) to be fixed with carrying out riveting in the middle part of steel cable (2), on connecting plate processing punching machine (10) workbench Provided with the connecting plate fixed jig (101) positioned for connecting plate (20);
One connecting plate feeder (30), the connecting plate feeder (30) is located at connecting plate processing punching machine (10) side, for that will connect On fishplate bar (20) automatic transport to connecting plate fixed jig (101);
One steel cable length computation auxiliary body (40), the steel cable length computation auxiliary body (40) is located at two end processing punching machines (5) between connecting plate processing punching machine (10), including frame (401), the frame (401) is provided with along X-direction works as steel cable (2) Head end is used to draw along X-direction when being clamped rotary oscillation to the docking mechanism (51) being located on the left of steel cable feed device (1) The X-axis steel cable drawing mechanism (402) of straight steel cable (2), the frame (401) also is provided with when steel cable (2) head end is pressed from both sides along Y direction It is used to stretch steel cable (2) along Y direction when holding rotary oscillation to the docking mechanism (51) being located on the left of steel cable feed device (1) Y-axis steel cable drawing mechanism (403);And
One middle part docking mechanism (50), the middle part docking mechanism (50) is located in frame (401) and positioned at steel cable length computation Above auxiliary body (40), when it is determined that being used to clamping in the middle part of steel cable (2) and being moved to connecting plate fixed jig after steel cable (2) length (101) docked on connecting plate (20).
2. a kind of steel cable process equipment according to claim 1, it is characterised in that the steel cable feed device (1) includes steel cable Feeding board (11), material volume (12) of the steel cable feeding board (11) provided with winding supply steel cable (2), the steel cable feeding It is additionally provided with board (11) for traction steel rope of cable (2) forward actively to roller (13), it is fixed on the steel cable feeding board (11) Provided with for driving the feed drive motor (14) actively rotated to roller (13), the steel cable cutting device (4) is fusing machine, institute Stating fusing machine and being provided with is used for the guiding trestle (41) that steel cable (2) is oriented to.
3. a kind of steel cable process equipment according to claim 2, it is characterised in that the counter (3) be placed in material volume (12) with Actively between roller (13), the counter (3), which is provided with, is used for the driven guide wheel (31) that steel cable (2) is oriented to.
4. a kind of steel cable process equipment according to claim 1, it is characterised in that the screw feeding machine (7) is included on screw rod Material machine support (71), the screw feeding machine support (71) is provided with to be shaken for vibrating the orderly derived screw rod of combing screw rod (6) Moving plate (72), screw vibration disk (72) the discharging oral area tilts the screw rod chute (73) being connected with for conveying screw rod (6), institute State screw rod chute (73) lower end is used for being connected to also to be fixed with screw rod gathering sill (74), the screw feeding machine support (71) The screw rod push cylinder (75) that screw rod (6) is pushed on end processing punching machine (5) workbench;
The docking mechanism (51) includes the fixed positioning seat (511) for being located at end processing punching machine (5) workbench, is slidably connected to Gas on end processing punching machine (5) workbench turns (512), and for the screw rod will screw rod gathering sill (74) discharge end is located at (6) the screw rod gripper cylinder group (513) for clamping and being moved on gas turn (512) chuck, end processing punching machine (5) workbench On also set for promote gas turn (512) towards positioning seat (511) direction slide so that gas turn (512) chuck on screw rod (6) and steel The gas of rope (2) end docking turns pusher cylinder (514).
5. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterised in that the head end clamps turn-around machine Structure (8) includes being fixed with revolution driving motor (82) and rotary reducer in revolution pedestal (81), the revolution pedestal (81) (83), revolution driving motor (82) output end is connected with rotary reducer (83) input, the rotary reducer (83) Output end is connected with the gyroaxis (84) for being vertically arranged and stretching out revolution pedestal (81), and gyroaxis (84) upper end, which is fixed, to be connected Cantilever (85) is connected to, cantilever (85) other end is fixedly connected with revolution grip slipper (86), the revolution grip slipper (86) Clamping revolution driving motor (87) is fixedly connected with, described clamping revolution driving motor (87) output end is fixedly connected with for pressing from both sides Hold the revolution clamping jaw cylinder (88) of steel cable (2) head end.
6. a kind of steel cable process equipment according to claim 4, it is characterised in that the positioning seat (511), which is provided with, is used for steel The detent (5111) that rope (2) end is docked with screw rod (6) and riveting is positioned, the screw rod gripper cylinder group (513) includes Screw rod clamping transverse cylinder (5131) that is being fixedly connected with end processing punching machine (5) workbench and being stretched along X-direction, institute State screw rod clamping transverse cylinder (5131) output end and be fixedly connected with and can clamp longitudinal cylinder along the screw rod that Y direction is stretched (5132), described longitudinal cylinder (5132) output end of screw rod clamping is fixedly connected with is discharged for clamping by screw rod gathering sill (74) The derived screw rod (6) in end and the screw rod clamping jaw cylinder (5133) being moved on gas turn (512) chuck.
7. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterised in that the end clipping translation machine Structure (9) includes being located at the end clamping that on the right side of steel cable feed device (1) and opposed end processing punching machine (5) workbench is fixedly installed To translate rotate on connecting seat (91), the end clipping translation connecting seat (91) and be provided with end clipping translation leading screw (92), it is described End clipping translation connecting seat (91) is provided with the end clipping translation for being used to drive end clipping translation leading screw (92) to rotate and driven It is connected with dynamic motor (93), the end clipping translation leading screw (92) relatively last with end clipping translation leading screw (92) rotation The end clipping translation slide (94) that end clipping translation connecting seat (91) is slided along X-direction, the end clipping translation slide (94) it is connected with the end clipping translation sliding block (95) that can be slided along Y direction, the end clipping translation slide (94) The end clipping translation cylinder (96) for promoting end clipping translation sliding block (95) to slide is fixed with, the end clamping is flat Move the end clamping jaw cylinder (97) being fixed with sliding block (95) for clamping steel cable (2) end.
8. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterised in that the connecting plate feeder (30) connecting plate feeder body (301) is included, the connecting plate feeding being fixedly connected in connecting plate feeder body (301) drives Dynamic motor (302), is fixedly connected on the interior connecting plate feeding decelerator (303) of connecting plate feeder body (301), and the company of rotation Be connected to the rotating disk (304) on connecting plate feeder body (301) top, connecting plate feeding motor (302) output end with Connecting plate feeding decelerator (303) input is connected, connecting plate feeding decelerator (303) output end and rotating disk (304) bottom Positioned on portion's rotating shaft connection, the rotating disk (304) circumferentially arranged with some groups of connecting plates for stacking connecting plate (20) for positioning Connecting plate translation pole (306), the connecting plate translation are additionally provided with bar group (305), the connecting plate feeder body (301) Pole (306) top is fixedly connected with Rodless cylinder (307), and described Rodless cylinder (307) one end extends to connecting plate fixation and controlled Have above (101), the other end is then extended to above rotating disk (304), and the slide of the Rodless cylinder (307) is fixedly connected with can edge The vertical connecting plate feeding cylinder (308) stretched up and down, connecting plate feeding cylinder (308) output end is fixedly connected with along water The flat feeding crossbeam (309) set, feeding crossbeam (309) other end is vertically fixedly connected with feeding guide rod (3011), Feeding guide rod (3011) lower end is connected with the connecting plate feeding seat that can be slided up and down with respect to feeding guide rod (3011) (3012), it is arranged with and is placed between connecting plate feeding seat (3012) and feeding crossbeam (309) on the feeding guide rod (3011) Feeding back-moving spring (3013), described connecting plate feeding seat (3012) bottom is provided with the suction nozzle for being used for drawing connecting plate (20) (3014)。
9. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterised in that the X-axis steel cable stretching-machine Structure (402) is included along the X-axis stretching connecting seat (4021) being fixedly connected with frame (401), the X-axis stretching connecting seat (4021) On be rotatably connected to X-axis stretching leading screw (4022), X-axis stretching connecting seat (4021) one end, which is provided with, to be used to drive X-axis to stretch The X-axis stretching motor (4023) that leading screw (4022) is rotated, the X-axis stretching leading screw (4022) is provided with and can stretched with X-axis Leading screw (4022) is rotated and the X-axis that moves in the X-axis direction stretches and slide seat (4024), and the X-axis stretches and slide seat (4024) and X Axle stretching connecting seat (4021) is slidably connected, and the X-axis stretches and slide seat (4024) provided with the X-axis for being used to hook drawing steel cable (2) Drag hook (4025);
The Y-axis steel cable drawing mechanism (403) is included along the Y-axis stretching connecting seat (4031) being fixedly connected with frame (401), institute State and Y-axis stretching leading screw (4032) is rotatably connected on Y-axis stretching connecting seat (4031), the Y-axis stretches connecting seat (4031) one End, which is provided with, to be used to drive Y-axis to stretch the Y-axis stretching motor (4033) that leading screw (4032) is rotated, and the Y-axis stretches leading screw (4032) rotate and stretched and slide seat (4034), institute along the Y-axis that Y direction is moved provided with leading screw (4032) can be stretched with Y-axis State Y-axis seat (4034) and Y-axis the stretching connecting seat (4031) that stretches and slide to be slidably connected, the Y-axis stretches and slide on seat (4034) Provided with for hooking the Y-axis drag hook (4035) in the middle part of drawing steel cable (2).
10. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterised in that the middle part docking mechanism (50) connecting seat (501), the middle part docking connecting seat (501) are docked in the middle part for including being fixedly connected with frame (401) top On be rotatably connected to middle part docking leading screw (502) along Y direction, middle part docking connecting seat (501) one end is fixed with use Connect on the middle part docking motor (503) rotated in driving middle part docking leading screw (502), the middle part docking leading screw (502) The middle part docking horizontal slide (504) that leading screw (502) is rotated and moved along Y direction, the middle part can be docked with middle part by being connected to Docking horizontal slide (504) docks connecting seat (501) with middle part and is slidably connected, and horizontal slide (504) bottom is docked at the middle part It is fixedly connected with the inclination connecting plate (505) being obliquely installed, the inclination connecting plate (505) and slidably connects sloping slide (506), it is fixedly connected with the sloping slide (506) on middle part clamping jaw cylinder (507), the inclination connecting plate (505) also Provided with after steel cable (2) length is determined be used for drive sloping slide (506) along tilt connecting plate (505) slide downward cause middle part Middle part docking cylinder (508) in the middle part of clamping jaw cylinder (507) clamping steel cable (2).
CN201610054540.7A 2016-01-26 2016-01-26 A kind of steel cable process equipment Active CN105537430B (en)

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CN108176791B (en) * 2017-01-05 2019-04-30 新昌县长城空调部件股份有限公司 A kind of wirerope molding shearing equipment
CN110788253B (en) * 2019-11-08 2021-04-13 国网河南省电力公司偃师市供电公司 Cable ration cutting device
CN113547047B (en) * 2021-07-22 2024-01-26 苏州江锦自动化科技有限公司 Automatic steel wire perforating device and method
CN114715662A (en) * 2022-03-15 2022-07-08 成都晶宝时频技术股份有限公司 Automatic material turning device

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Denomination of invention: A steel rope processing equipment

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