CN215788117U - Roller brush support forming all-in-one machine with synchronously-installed handles - Google Patents

Roller brush support forming all-in-one machine with synchronously-installed handles Download PDF

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Publication number
CN215788117U
CN215788117U CN202122378316.2U CN202122378316U CN215788117U CN 215788117 U CN215788117 U CN 215788117U CN 202122378316 U CN202122378316 U CN 202122378316U CN 215788117 U CN215788117 U CN 215788117U
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Prior art keywords
handle
wire
conveying belt
assembly
cylinder
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CN202122378316.2U
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Inventor
荣延光
王花林
梁宇卿
胡洪斌
郭兆枫
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Xingtai Zhongde Machinery Manufacturing Co ltd
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Xingtai Zhongde Machinery Manufacturing Co ltd
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Abstract

The utility model discloses a roller brush support forming integrated machine with a synchronously installed handle, which comprises a machine body, a handle processing system and a wire forming system, wherein the handle processing system is arranged on the machine body; the handle handling system further comprises a handle grabbing assembly capable of grabbing the handle on the handle conveying belt assembly, and the handle grabbing assembly grabs the handle to the handle mounting and butting assembly through the handle conveying belt assembly. The device is integrated with a handle processing system and a wire processing system, the whole device is controlled by a PLC control system, an independent hydraulic cylinder is used for controlling and forming, the whole device is in a modular design, the length and the shape of the roller brush support can be adjusted according to a visual scale on the device, the flattening assembly adopts a lever principle, the flattening die is convenient to disassemble, the production efficiency of the device can reach 10 times that of the traditional device, the production requirements of all types of roller brush supports on the market can be met, and the investment cost of manpower and equipment is saved.

Description

Roller brush support forming all-in-one machine with synchronously-installed handles
Technical Field
The utility model relates to the technical field of roller brush support forming, in particular to a roller brush support forming integrated machine with a synchronously-installed handle.
Background
The traditional roller brush support forming machine generally adopts four hydraulic cylinders for forming, each hydraulic cylinder of a matched die needs to sequentially act on a wire to form, the basic forming needs 5-6 seconds, each set of equipment can only be used for forming a roller brush support with one wire diameter and one shape, handles cannot be synchronously installed, the traditional equipment needs manual operation for installing the handles, the average installation of one handle needs 10-15 seconds, and the efficiency is low.
Based on the above technical problems, a need is urgently needed by those skilled in the art to develop a roller brush support forming all-in-one machine that solves the defects of low efficiency of roller brush support production and incapability of synchronously installing a handle.
Disclosure of Invention
The utility model provides the roller brush support forming all-in-one machine which is novel in structure, overcomes the defects that the roller brush support is low in production efficiency and a handle cannot be synchronously installed, and fills up the technical blank.
In order to achieve the above purpose, the utility model provides the following technical scheme:
the utility model discloses a roller brush support forming all-in-one machine with a synchronously installed handle, which comprises:
a body;
a handle handling system integrated with the body; and
a wire forming system integrated with the housing;
the handle processing system sequentially transmits the handles to a handle mounting and docking assembly at the downstream of the process through a handle conveying belt assembly;
the wire forming system processes wires and is in butt joint installation with the handle at the handle installation butt joint component;
the handle treatment system further comprises:
the handle grabbing component can grab a handle on the handle conveying belt component, and the handle grabbing component grabs the handle to the handle installation butt joint component.
Further, the handle handling system comprises:
the handle vibration feeding tray is positioned at the process upstream end of the handle conveying belt assembly, a plurality of handles are stored in the handle vibration feeding tray, and the handle vibration feeding tray is provided with a handle discharge hole connected with the handle conveying belt assembly;
the handle conveyor belt assembly; and
the handle mounting interface assembly is positioned at the downstream end of the process, and the handle grabbing assembly is integrated between the handle mounting interface assembly and the handle conveying belt assembly;
the handle conveying belt component is divided into a first conveying belt and a second conveying belt;
the first conveyor belt is arranged on the side surface of the machine body along a first direction, the second conveyor belt is arranged on the front side surface of the machine body along a second direction, and the first direction is perpendicular to the second direction;
the connecting part of the first conveying belt and the second conveying belt is in transition connection through a turning transition plate, limiting baffles are arranged on two sides of the first conveying belt and the second conveying belt, and the handle is limited by the limiting baffles to slide down from the handle conveying belt assembly;
the handle conveying belt assembly provides power through a conveying belt driving motor.
Further, the charging tray includes in the handle vibration:
a vibration plate disposed at a side of the first conveyor belt;
the bottom of the vibration disc, which is close to one side of the first conveying belt, is provided with a handle discharge hole communicated with the first conveying belt.
Further, the handle grip assembly includes:
a grasping assembly body;
the pneumatic gripper is integrated on the gripping assembly body; and
the grabbing cylinder group drives the pneumatic grab to work;
the handle grabbing component is obliquely arranged at an angle of 45 degrees relative to the second conveying belt;
the grabbing cylinder group comprises a first grabbing cylinder, a second grabbing cylinder and a third grabbing cylinder;
the second grabbing cylinder drives the pneumatic grabbing handle, the first grabbing cylinder drives the pneumatic grabbing handle to be loosened for grabbing, and the third grabbing cylinder pushes the grabbed handle to the handle mounting and butt joint assembly.
Further, the wire forming system comprises:
a wire straightening mechanism;
the wire feeding mechanism is positioned at the process downstream of the wire straightening mechanism;
the wire flattening mechanism is positioned at the process downstream of the wire feeding mechanism; (ii) a And
and the wire forming mechanism is used for chamfering and threading the head of the wire and cutting off the wire subjected to chamfering and threading operation to form a finished wire matched with the handle.
Further, the wire straightening mechanism receives a wire output by an external rotating disc, and is divided into a first horizontal straightening part, a vertical straightening part and a second horizontal straightening part according to the process sequence;
the first horizontal straightening part is used for horizontally straightening the received wire for the first time, the vertical straightening part is used for vertically straightening the wire output by the first horizontal straightening part, and the second horizontal straightening part is used for horizontally straightening the wire output by the vertical straightening part for the second time;
the vertical straightening portion is provided with a pressing handle at intervals, and the vertical straightening portion presses and holds the wire through the pressing handle.
Further, the wire feeding mechanism is provided with two groups of wire feeding wheels which are arranged at intervals;
each group of wire feeding wheels comprises two wire feeding wheels which are vertically arranged;
the wire feeding mechanism is driven to rotate by a servo motor so as to convey a wire to the downstream of the process.
Further, the wire flattening mechanism comprises:
flattening and tool setting; and
the flattening driving oil cylinder drives the flattening tool setting to move;
when the flattening driving oil cylinder is pressed downwards, the flattening cutter is closed to perform flattening operation on the wire, and when the flattening driving oil cylinder is lifted, the flattening cutter returns.
Further, the wire forming mechanism includes:
the pneumatic drilling head is used for finishing chamfering and threading operations of the wire; and
the driving assembly controls the pneumatic drilling head to work;
the drive assembly includes:
the cutting oil cylinder, the first pneumatic drilling head forming oil cylinder and the second pneumatic drilling head forming oil cylinder;
the cutting oil cylinder is pressed downwards to cut off the wire;
the first pneumatic drilling head forming oil cylinder and the second pneumatic drilling head forming oil cylinder drive the pneumatic drilling heads to move to form a formed wire.
Further, the handle mount docking assembly includes:
a docking platform to receive a handle and a molding wire; and
a docking assembly;
the docking assembly includes:
the device comprises a first butt joint cylinder, a second butt joint cylinder, a third butt joint cylinder and a butt joint oil cylinder;
the first butt-joint air cylinder drives a butt-joint oil cylinder to move, and the butt-joint oil cylinder controls an oil claw to move so as to clamp the formed wire;
the third butt joint air cylinder drives the handle to be inserted into the tail part of the formed wire;
and the second butt-joint air cylinder pushes the formed product to be rolled and brushed out of the forming all-in-one machine.
In the technical scheme, the roller brush support forming all-in-one machine with the synchronously-installed handle has the following beneficial effects:
the device is integrated with a handle processing system and a wire processing system, the whole device is controlled by a PLC control system, an independent hydraulic cylinder is used for controlling and forming, the whole device is in a modular design, the length and the shape of the roller brush support can be adjusted according to a visual scale on the device, the flattening assembly adopts a lever principle, the flattening die is convenient to disassemble, the production efficiency of the device can reach 10 times that of the traditional device, the production requirements of all types of roller brush supports on the market can be met, and the investment cost of manpower and equipment is saved.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a top view of a roller brush holder forming machine with a synchronously mounted handle according to an embodiment of the present invention;
FIG. 2 is a front view of a roller brush holder forming machine with a synchronously mounted handle according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a handle vibration feeding tray of the roller brush support forming all-in-one machine with synchronously installed handles according to the embodiment of the utility model;
FIG. 4 is a schematic structural diagram of a handle conveyor belt assembly of a roller brush holder forming all-in-one machine with a synchronously installed handle according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a handle grasping assembly of the integrated roller brush support forming machine with the synchronously installed handle according to the embodiment of the utility model;
FIG. 6 is a first schematic structural diagram of a handle mounting interface assembly of the integrated roller brush holder molding machine with a synchronously mounted handle according to the embodiment of the present invention;
FIG. 7 is a second schematic structural diagram of a handle mounting interface assembly of the integrated roller brush holder molding machine with a synchronously mounted handle according to the embodiment of the present invention;
FIG. 8 is a first schematic structural diagram of a wire straightening mechanism and a wire feeding mechanism of the roller brush bracket forming all-in-one machine with the synchronously installed handle according to the embodiment of the present invention;
FIG. 9 is a second schematic structural diagram of a wire straightening mechanism and a wire feeding mechanism of the integrated roller brush holder forming machine with synchronously installed handles according to the embodiment of the present invention;
FIG. 10 is a schematic structural diagram of a wire flattening mechanism of a roll brush holder forming machine with a synchronously installed handle according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a wire forming mechanism of a roller brush holder forming all-in-one machine with a synchronously installed handle according to an embodiment of the present invention.
Description of reference numerals:
1. the handle vibrates the feeding disc; 2. a handle conveyor belt assembly; 3. a handle grip assembly; 4. the handle is provided with a butt joint component; 5. a wire straightening mechanism; 6. a wire flattening mechanism; 7. a wire forming mechanism; 9. a wire feeding mechanism;
101. a vibrating pan; 102. a handle discharge hole;
201. a first conveyor belt; 202. a second conveyor belt; 203. a turning transition plate; 204. a limit baffle; 205. a conveyor belt drive motor;
301. a pneumatic gripper; 302. a first grabbing cylinder; 303. a second grabbing cylinder; 304. a third grabbing cylinder;
401. a first docking cylinder; 402. a second docking cylinder; 403. a third docking cylinder; 404. butting the oil cylinders;
501. a first horizontal straightening portion; 502. a vertical straightening part; 503. a second horizontal straightening portion; 504. a compression handle;
601. flattening the driving oil cylinder; 602. flattening and tool setting;
701. cutting off the oil cylinder; 702. a pneumatic drill bit; 703. a first pneumatic drill bit forming cylinder; 704. a second pneumatic drill bit forming cylinder;
901. a wire feeding wheel.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
See fig. 1-11;
the utility model discloses a roller brush support forming all-in-one machine with a synchronously installed handle, which comprises:
a body;
a handle processing system integrated with the body; and
a wire forming system integrated with the machine body;
the handle processing system sequentially transmits the handles to a handle mounting and docking assembly 4 at the downstream of the process through a handle conveying belt assembly 2;
the wire forming system processes the wire and is in butt joint installation with the handle at the handle installation butt joint component 4;
the handle treatment system further comprises:
the handle that can snatch the handle on the handle conveyor belt subassembly 2 snatchs subassembly 3, and the handle snatchs subassembly 3 snatchs the handle by handle conveyor belt subassembly 2 to handle installation butt joint subassembly 4.
Wherein, the handle processing system of this embodiment includes:
the handle vibration feeding tray 1 is positioned at the process upstream end of the handle conveying belt component 2, a plurality of handles are stored in the handle vibration feeding tray 1, and the handle vibration feeding tray 1 is provided with a handle discharge hole 102 connected with the handle conveying belt component 2;
a handle conveyor belt assembly 2; and
the handle gripping assembly 3 is integrated between the handle installation butt joint assembly 4 and the handle conveying belt assembly 2;
the handle conveying belt assembly 2 is divided into a first conveying belt 201 and a second conveying belt 202;
the first conveyer belt 201 is arranged on the side of the machine body along a first direction, the second conveyer belt 202 is arranged on the front side of the machine body along a second direction, and the first direction is perpendicular to the second direction;
the joint of the first conveyor belt 201 and the second conveyor belt 202 is in transition connection through a turning transition plate 203, the two sides of the first conveyor belt 201 and the second conveyor belt 202 are both provided with a limit baffle 204, and the handle is limited by the limit baffle 204 to slide down to the handle conveyor belt assembly 2;
the handle conveyor belt assembly 2 is powered by a conveyor belt drive motor 205.
Further, the above wire forming system comprises:
a wire straightening mechanism 5;
the wire feeding mechanism 9 is positioned at the process downstream of the wire straightening mechanism 5;
the wire flattening mechanism 6 is positioned at the process downstream of the wire feeding mechanism 9; (ii) a And
and the wire forming mechanism 7 is used for chamfering and threading the head of the wire, and cutting the wire subjected to chamfering and threading operation to form a finished wire matched with the handle.
Specifically, this embodiment discloses an integrated all-in-one that has handle processing system and wire rod molding system, and the integrated level is high, can handle and wire rod in step to integrated handle snatchs subassembly 3, utilize the handle to snatch subassembly 3 and snatch the handle and accomplish final shaping butt joint to handle installation butt joint subassembly 4 and shaping wire rod, in order to produce the honest cylinder, and shift out. The device send line, shaping, cooperation and install handle system in step and can accomplish whole actions by 2 seconds, has greatly improved production efficiency, has reduced equipment and artificial input cost.
Preferably, the handle vibration feeding tray 1 of the present embodiment includes:
a vibration plate 101 disposed at a side of the first conveyor belt 201;
the bottom of the vibrating disk 101 near one side of the first conveyer belt 201 is provided with a handle discharge port 102 communicated with the first conveyer belt 201.
The vibration dish 101 of tray 1 is gone up in handle vibration can be compatible the round brush handle of the different specifications of many varieties to can realize under the effect of vibration dish 101 that the handle turns around automatically, lie flat, handle discharge gate 102 is equipped with straight line transition plate, and discharge speed is 20 to 30/minute, and the handle discharge gate 102 of this embodiment hangs on first transfer chain 201.
The handle conveying belt assembly 2 is divided into a first conveying belt 201 and a second conveying belt 202, the turning transition plate 203 is used for forming a right-angle transition design, the installation space of the equipment is saved, and the limit baffle plates 204 are installed on two sides of the belt conveying line to prevent the handle from sliding down. The number of the handle buffers on the handle conveying belt component 2 of the embodiment is designed to be 20-30, the handle buffers are matched with the handle vibration feeding tray 1, and two three-phase asynchronous motors are used for driving the handle vibration feeding tray to move.
Preferably, the handle grip assembly 3 of the present embodiment includes:
a grasping assembly body;
a pneumatic gripper 301 integrated in the gripping assembly body; and
a grabbing cylinder group for driving the pneumatic grab 301 to work;
the handle grabbing component 3 is obliquely arranged at an angle of 45 degrees relative to the second conveying belt;
the grabbing cylinder group includes a first grabbing cylinder 302, a second grabbing cylinder 303, and a third grabbing cylinder 304;
the second grabbing cylinder 303 drives the pneumatic hand grip 301 to grab the handle, the first grabbing cylinder 302 drives the pneumatic hand grip 301 to release the handle for grabbing, and the third grabbing cylinder 304 pushes the grabbed handle to the handle mounting and docking assembly 4.
The handle of this embodiment snatchs subassembly 3 and snatchs the handle and place on handle installation butt joint subassembly 4, in actual working, the second snatchs cylinder 303 and pushes down, and pneumatic tongs 301 snatchs the handle, and the second snatchs cylinder 303 and grows angry, and the third snatchs cylinder 304 propelling movement material, and afterwards, first snatchs cylinder 302 and pushes down, and pneumatic tongs 301 loosens and lays the handle, and finally, first snatchs cylinder 302 and grows angry, and the return is withdrawed to the third snatchs cylinder 304, repeats above-mentioned action in order to accomplish the transfer of handle.
The handle of this embodiment snatchs subassembly 3 design for 45 designs to one side, dodges finished product round brush discharge gate, and the major structure comprises three cylinder and a pneumatic tongs, can realize functions such as snatching, rising, carrying, laying of handle accurately. The mounting plate of the pneumatic gripper 301 of the present embodiment is preferably designed to have a slide rail adjustable up and down.
Preferably, the wire straightening mechanism 5 of the present embodiment receives the wire output from an external rotating tray, and the wire straightening mechanism 5 is divided into a first horizontal straightening portion 501, a vertical straightening portion 502 and a second horizontal straightening portion 503 according to the process sequence;
the first horizontal straightening part 501 performs first horizontal straightening on the received wire, the vertical straightening part 502 performs vertical straightening on the wire output by the first horizontal straightening part 501, and the second horizontal straightening part 503 performs second horizontal straightening on the wire output by the vertical straightening part 502;
the vertical straightening part 502 is provided with a pressing handle 504 at intervals, and the vertical straightening part 502 presses and holds the wire through the pressing handle 504.
Wherein, the wire feeding mechanism 9 has two sets of wire feeding wheels 901 arranged at intervals;
each group of wire feeding wheels 901 comprises two vertically arranged wire feeding wheels 901;
the wire feeding mechanism 9 is driven to rotate by a servo motor to convey the wire to the downstream of the process.
The wire flattening mechanism 6 includes:
flattening the tool setting 602; and
a flattening driving oil cylinder 601 for driving the flattening tool setting 602 to move;
when the flattening driving oil cylinder 601 is pressed downwards, the flattening cutter 602 is closed to perform flattening operation of the wire, and when the flattening driving oil cylinder 601 is lifted, the flattening cutter 602 returns.
The wire rod of this embodiment realizes the feed by outside vertical seat formula commentaries on classics charging tray, and the wire rod gets into straightening mechanism and accomplishes the alignment operation, and straightening mechanism adopts whole row of compact formula design, installs and compresses tightly handle 504, and the alignment operation of alignment mechanism is accomplished to cooperation eccentric bearing. And the wire rods enter the wire feeding mechanism 9 after being straightened, and are fed by the two wire feeding wheels 901 together, so that the wire feeding precision is high.
Finally, the wire forming mechanism 7 of the present embodiment includes:
the pneumatic drilling head 702 is used for finishing chamfering and threading operations of the wire rods, and the pneumatic drilling head 702 is used for finishing chamfering and threading operations of the wire rods; and
a drive assembly that controls the operation of the pneumatic drill bit 702;
the drive assembly includes:
a cutting cylinder 701, a first pneumatic drill bit forming cylinder 703 and a second pneumatic drill bit forming cylinder 704;
the cutting cylinder 702 is pressed down to cut the wire;
the first pneumatic drill bit forming ram 703 and the second pneumatic drill bit forming ram 704 drive the pneumatic drill bit 702 to move to form a formed wire.
Wherein, above-mentioned handle installation butt joint subassembly 4 includes:
the butt joint platform is used for receiving the handle and the forming wire; and
a docking assembly;
the butt joint subassembly includes:
a first docking cylinder 401, a second docking cylinder 402, a third docking cylinder 403 and a docking cylinder 404;
the first docking cylinder 401 drives the docking oil cylinder 404 to move, and the docking oil cylinder 404 controls the oil claws to move so as to clamp the formed wire;
the third docking cylinder 403 drives the handle to insert the tail of the molded wire;
the second docking cylinder 402 pushes the molded product out of the form-work machine.
The handle installation butt joint assembly 4 of the embodiment is used for matching and butt joint of the handle and the forming wire, and the whole mechanism can be adjusted in a front-back and up-down two-way mode and is in installation butt joint with the rolling brush forming wires of different specifications.
The flattening mechanism of the embodiment adopts a modular design, and a user can be provided with a plurality of groups of flattening mechanisms according to requirements.
In the technical scheme, the roller brush support forming all-in-one machine with the synchronously-installed handle has the following beneficial effects:
the device is integrated with a handle processing system and a wire processing system, the whole device is controlled by a PLC control system, an independent hydraulic cylinder is used for controlling and forming, the whole device is in a modular design, the length and the shape of the roller brush support can be adjusted according to a visual scale on the device, the flattening assembly adopts a lever principle, the flattening die is convenient to disassemble, the production efficiency of the device can reach 10 times that of the traditional device, the production requirements of all types of roller brush supports on the market can be met, and the investment cost of manpower and equipment is saved.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the utility model. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the utility model.

Claims (10)

1. Roller brush support shaping all-in-one with synchronous installation handle, its characterized in that includes:
a body;
a handle handling system integrated with the body; and
a wire forming system integrated with the housing;
the handle processing system sequentially transmits the handles to a handle mounting and docking assembly (4) at the downstream of the process through a handle conveying belt assembly (2);
the wire forming system processes wires and is in butt joint installation with the handle at the handle installation butt joint component (4);
the handle treatment system further comprises:
the handle that can snatch handle on the handle conveyor belt subassembly (2) snatchs subassembly (3), the handle snatchs subassembly (3) with the handle by handle conveyor belt subassembly (2) snatch extremely handle installation butt joint subassembly (4).
2. The roller brush holder molding all-in-one machine with the synchronized mounting handle of claim 1, wherein the handle handling system comprises:
the handle vibration feeding tray (1) is positioned at the process upstream end of the handle conveying belt component (2), a plurality of handles are stored in the handle vibration feeding tray (1), and the handle vibration feeding tray (1) is provided with a handle discharge hole (102) connected with the handle conveying belt component (2);
the handle conveyor belt assembly (2); and
the handle installation butt joint component (4) is positioned at the downstream end of the process, and the handle grabbing component (3) is integrated between the handle installation butt joint component (4) and the handle conveying belt component (2);
the handle conveying belt assembly (2) is divided into a first conveying belt (201) and a second conveying belt (202);
the first conveying belt (201) is arranged on the side surface of the machine body along a first direction, the second conveying belt (202) is arranged on the front side surface of the machine body along a second direction, and the first direction is perpendicular to the second direction;
the connecting part of the first conveying belt (201) and the second conveying belt (202) is in transition connection through a turning transition plate (203), two sides of the first conveying belt (201) and the second conveying belt (202) are respectively provided with a limiting baffle (204), and the handle is limited by the limiting baffles (204) to slide down from the handle conveying belt assembly (2);
the handle conveying belt assembly (2) is powered by a conveying belt driving motor (205).
3. The roller brush holder molding all-in-one machine with the synchronously installed handle as claimed in claim 2, wherein the handle vibration feeding tray (1) comprises:
a vibrating pan (101) arranged laterally to the first conveyor belt (201);
the bottom of the vibration disc (101) close to one side of the first conveying belt (201) is provided with a handle discharge hole (102) communicated with the first conveying belt (201).
4. Roller brush holder molding all-in-one machine with synchronized handle installation according to claim 2, characterized in that the handle grip assembly (3) comprises:
a grasping assembly body;
a pneumatic gripper (301) integrated in the gripping assembly body; and
the grabbing cylinder group drives the pneumatic gripper (301) to work;
the handle gripping assembly (3) is arranged inclined at an angle of 45 DEG with respect to the second conveyor belt (202);
the grabbing cylinder groups comprise a first grabbing cylinder (302), a second grabbing cylinder (303) and a third grabbing cylinder (304);
the second grabbing cylinder (303) drives the pneumatic grabbing hand (301) to grab the handle, the first grabbing cylinder (302) drives the pneumatic grabbing hand (301) to release the handle for grabbing, and the third grabbing cylinder (304) pushes the grabbed handle to the handle installation butt joint assembly (4).
5. The roller brush holder molding all-in-one machine with synchronized mounting of handles of claim 4, wherein the wire forming system comprises:
a wire straightening mechanism (5);
the wire feeding mechanism (9) is positioned at the process downstream of the wire straightening mechanism (5);
a wire flattening mechanism (6) positioned at the process downstream of the wire feeding mechanism (9); and
and the wire forming mechanism (7) is used for chamfering and threading the head of the wire, and cutting off the wire subjected to chamfering and threading operation to form a finished wire matched with the handle.
6. The roller brush bracket forming all-in-one machine with the synchronously installed handle as claimed in claim 5 is characterized in that the wire straightening mechanism (5) receives wires output by an external rotating tray, and the wire straightening mechanism (5) is divided into a first horizontal straightening part (501), a vertical straightening part (502) and a second horizontal straightening part (503) according to a process sequence;
the first horizontal straightening part (501) performs first horizontal straightening on the received wire, the vertical straightening part (502) performs vertical straightening on the wire output by the first horizontal straightening part (501), and the second horizontal straightening part (503) performs second horizontal straightening on the wire output by the vertical straightening part (502);
the vertical straightening part (502) is provided with pressing handles (504) at intervals, and the vertical straightening part (502) presses and holds the wire through the pressing handles (504).
7. The roller brush support forming all-in-one machine with the synchronously installed handle as claimed in claim 6 is characterized in that the wire feeding mechanism (9) is provided with two sets of wire feeding wheels (901) which are arranged at intervals;
each group of wire feeding wheels (901) comprises two wire feeding wheels (901) which are vertically arranged;
the wire feeding mechanism (9) is driven to rotate by a servo motor so as to convey the wire to the downstream of the process.
8. A roller brush holder molding all-in-one machine with synchronized installation of handles as claimed in claim 7, characterized in that the wire flattening mechanism (6) comprises:
flattening the tool setting (602); and
a flattening driving oil cylinder (601) for driving the flattening tool setting knife (602) to move;
when the flattening driving oil cylinder (601) is pressed downwards, the flattening cutter (602) is closed to perform flattening operation on the wire, and when the flattening driving oil cylinder (601) is lifted, the flattening cutter (602) returns.
9. A roller brush holder molding all-in-one machine with synchronized mounting of handles as claimed in claim 8, characterized in that the wire forming mechanism (7) comprises:
the pneumatic drilling head (702), the pneumatic drilling head (702) is used for completing chamfering and threading operation of the wire; and
a drive assembly that controls operation of the pneumatic drill bit (702);
the drive assembly includes:
a cutting oil cylinder (701), a first pneumatic drilling head forming oil cylinder (703) and a second pneumatic drilling head forming oil cylinder (704);
the cutting oil cylinder (701) presses downwards to cut the wire;
the first pneumatic drilling head forming oil cylinder (703) and the second pneumatic drilling head forming oil cylinder (704) drive the pneumatic drilling head (702) to act so as to form a formed wire.
10. The roller brush holder molding all-in-one machine with the synchronized mounting handle of claim 9, wherein the handle mounting docking assembly (4) comprises:
a docking platform to receive a handle and a molding wire; and
a docking assembly;
the docking assembly includes:
the device comprises a first butt joint cylinder (401), a second butt joint cylinder (402), a third butt joint cylinder (403) and a butt joint oil cylinder (404);
the first butt joint air cylinder (401) drives a butt joint oil cylinder (404) to move, and the butt joint oil cylinder (404) controls an oil claw to move so as to clamp the forming wire;
the third butt joint air cylinder (403) drives a handle to be inserted into the tail part of the formed wire;
and the second butt joint air cylinder (402) pushes the formed product to be rolled and brushed out of the forming all-in-one machine.
CN202122378316.2U 2021-09-29 2021-09-29 Roller brush support forming all-in-one machine with synchronously-installed handles Active CN215788117U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114904985A (en) * 2021-09-29 2022-08-16 邢台中德机械制造有限公司 Roller brush support forming all-in-one machine with synchronously-installed handles

Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN114904985A (en) * 2021-09-29 2022-08-16 邢台中德机械制造有限公司 Roller brush support forming all-in-one machine with synchronously-installed handles

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