CN106736589A - Module end plate production equipment and its production method - Google Patents

Abstract

The invention relates to a module end plate production equipment and a processing method thereof, comprising a feeding frame for conveying aluminum plates, and a sawing machine for cutting aluminum plates into predetermined length module end plates is installed at the discharge end of the feeding frame; On the right side of the sawing machine, there is a first sliding table that is used to transport the end plate of the module and can move back and forth. The bottom of the first sliding table is provided with a first sliding seat for sliding guidance of the first sliding table. There are milling cutters on both sides for milling the two ends of the module end plate when the first sliding table passes by, and there are brush heads on both sides of the first sliding seat on the front side of the milling cutter to remove the burrs on both ends of the module end plate A drill bit for drilling the end plate of the module is also arranged above the first sliding seat. The module end plate production equipment of the present invention realizes automatic processing of the entire module end plate, has high processing efficiency, reduces the times of repeated clamping, and improves processing accuracy.

Description

Module end plate production equipment and production method thereof

technical field

The invention relates to a module end plate production equipment and a processing method thereof.

Background technique

The module end plate is used as the module protection plate on the new energy vehicle. The module end plate is made of aluminum, and there are ribs 30 inside and perforations 29 through both ends. The current processing method of the module end plate is: After cutting off the predetermined length of the module end plate on the aluminum plate, first use the milling machine for end milling, then use the drilling machine for drilling, and finally manually deburr. Each process is processed on different equipment. Re-clamping is required for each processing, the labor intensity of workers is high, the production efficiency is low, and the processing accuracy is poor.

Contents of the invention

In view of this, the object of the present invention is to provide a module end plate production equipment and a processing method thereof which can reduce labor intensity and improve production efficiency.

The present invention adopts the following schemes to realize: a module end plate production equipment, including a feeding frame for conveying aluminum plates, and a sawing machine for cutting aluminum plates into predetermined length module end plates is installed at the discharge end of the feeding frame; On the right side of the sawing machine, there is a first sliding table that is used to transport the end plate of the module and can move back and forth. The bottom of the first sliding table is provided with a first sliding seat for sliding guidance of the first sliding table. There are milling cutters on both sides for milling the two ends of the module end plate when the first sliding table passes by, and there are brush heads on both sides of the first sliding seat on the front side of the milling cutter to remove the burrs on both ends of the module end plate A drill bit for drilling the end plate of the module is also arranged above the first sliding seat.

Further, the first sliding table has a chuck for clamping the end plate of the module; a wire drawing machine for drawing the end plate of the module is installed on the right side of the rear end of the first sliding seat, and is located in front of the wire drawing machine The side is provided with a conversion clamping mechanism that transfers the module end plate on the first slide table to the wire drawing machine.

Further, it also includes a machine tool shell located on the periphery, a feed port is provided on the left side of the machine tool shell, the discharge end of the feeding rack is extended from the feed port, and a discharge port is provided on the right side of the machine tool shell; On both sides of the feed port, there are feed clamping blocks for clamping the aluminum plate and dragging inwards intermittently.

Further, a conveyor belt passing through the discharge port is provided behind the wire drawing machine, and a manipulator mechanism for grabbing the module end plates on the wire drawing machine and placing them on the conveyor belt is provided between the conveyor belt and the wire drawing machine.

Further, the wire drawing machine includes a reciprocating bottom plate with a sandpaper surface on the upper surface, a pressing plate that can move up and down is arranged above the bottom plate, and a plurality of rubbers for pressing down the end plate of the module are installed on the lower side of the pressing plate. column.

Further, the conversion clamping mechanism includes a second sliding seat perpendicular to the first sliding seat, and the second sliding seat is provided with a second sliding table that moves left and right along the second sliding seat, and the second sliding seat A turntable is set on the table, and the turntable has a horizontal rotary oil cylinder. The rotary oil cylinder drives the end face to rotate towards the turntable of the first slide seat. A finger cylinder is arranged on the turntable, and the two air claws of the finger cylinder are connected with The connecting block is connected with a pressing rod protruding toward the direction of the first sliding seat and used for inserting into the perforated hole on the end plate of the module.

Another technical solution provided by the present invention is: a method for producing a module end plate, using the above-mentioned module end plate production equipment, including the following steps: (1) The feeding rack sends the aluminum sheet into the feeding port, The feeding clamp block clamps the front end of the aluminum sheet and drags it to move inward for a predetermined distance, so that the front end of the aluminum sheet reaches the first sliding table; (2) The chuck on the first sliding table clamps the front end of the aluminum sheet and is sawed The cutting machine cuts off the module end plate: (3) The first sliding table drives the module end plate to move on the first sliding seat. First, the milling cutter mills the two ends of the module end plate, and then the brush head Both ends are deburred, and finally the end plate of the module is drilled with a drill; (4) The end plate of the module is clamped by the conversion clamping mechanism and transferred to the wire drawing machine for wire drawing. The end plate of the module needs to be processed The wire-drawing side is facing down; (5) The end plate of the module after wire-drawing is transferred to the conveyor belt by the mechanical arm mechanism and output from the discharge port.

Compared with the prior art, the present invention has the following beneficial effects: the module end plate production equipment of the present invention is reasonable in design, easy to use, realizes automatic processing of the entire module end plate, and the first sliding table can drive the module end plate to complete four Processing procedures, reduce the number of repeated clamping, reduce labor intensity, improve processing efficiency and processing accuracy.

In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below through specific embodiments and related drawings.

Description of drawings

Fig. 1 is a top view of the present invention's implementation wheel structure;

Fig. 2 is a schematic diagram of the structure of the conversion clamping mechanism in the embodiment of the present invention;

Fig. 3 is a schematic diagram of the structure of a wire drawing machine in an embodiment of the present invention;

Fig. 4 is a schematic diagram of the structure of the manipulator mechanism in the embodiment of the present invention;

Fig. 5 is a cross-sectional view of a module end plate in an embodiment of the present invention;

Explanation of the symbols in the figure: 1-aluminum plate, 2-feeding frame, 3-module end plate, 4-sawing machine, 5-the first sliding table, 6-the first sliding seat, 7-milling cutter, 8-brush Head, 9-Drill, 10-Chuck, 11-Wire drawing machine, 12-Machine tool shell, 13-Feeding clamp block, 14-Conveyor belt, 15-Slide rail, 16-Sliding seat, 17-Wide finger cylinder, 18-splint, 19-base plate, 20-pressure plate, 21-rubber column, 22-second slide seat, 23-second slide table, 24-turntable, 25-rotary oil cylinder, 26-turntable, 27-finger cylinder, 28 -Strut, 29-perforation, 30-rib.

detailed description

As shown in Figures 1 to 5, a module end plate production equipment includes a feeding frame 2 for conveying aluminum sheets 1, and a module end plate 3 is provided at the discharge end of the feeding frame 2 to cut aluminum sheets into predetermined lengths. sawing machine 4; the right side of the sawing machine 4 is provided with a first sliding table 5 for conveying the module end plate 3 and can move back and forth, and the bottom of the first sliding table 5 is provided with a sliding guide for the first sliding table 5 The first sliding seat 6 of the first sliding seat 6 is located on both sides of the first sliding seat 6. When the first sliding table 5 passes by, the milling cutter 7 for milling the two ends of the end plate of the module is arranged. The first sliding seat located on the front side of the milling cutter 6 Both sides are provided with a brush head 8 for removing the burrs on both ends of the module end plate 3, and a drill bit 9 for drilling the module end plate is arranged above the first sliding seat 6, and the module end of a predetermined length is cut off. The plate 3 moves back and forth with the first sliding table 5, and during the forward movement, the milling cutter 7 performs milling on both ends, and after the milling is completed, the rotating brush head 8 performs deburring on both ends. After completing the deburring process, the first slide table moves backwards, and the drilling operation is carried out at the station where the drill bit 9 is located.

In this embodiment, the first sliding table 5 has a chuck 10 for clamping the end plate of the module; a drawing wire for drawing the end plate of the module is provided on the right side of the rear end of the first sliding seat 6 . Machine 11, located on the front side of the wire drawing machine 11, is provided with a conversion clamping mechanism for transferring the module end plate 3 on the first sliding table 5 to the wire drawing machine.

In this embodiment, it also includes a machine tool housing 12 positioned at the periphery, a feed opening is provided on the left side of the machine tool housing 12, and the discharge end of the feeding rack 2 is stretched into the feed opening, and the right side of the machine tool housing 12 is provided with There is a material outlet; on both sides of the material inlet, there are feeding clamps 13 for clamping the aluminum plate and dragging inwards intermittently. The feeding clamps 13 on both sides are clamped and loosened by wide finger cylinders. And the reciprocating intermittent motion is driven by the hydraulic cylinder.

In this embodiment, a conveyor belt 14 passing through the outlet is provided behind the wire drawing machine 11, and a conveyor belt 14 is provided between the conveyor belt 14 and the wire drawing machine 11 to grab and put the module end plate on the wire drawing machine onto the conveyor belt. The manipulator mechanism includes a slide rail 15 arranged between the wire drawing machine and the conveyor belt and a slide seat 16 slidingly matched with the slide rail. The slide seat 16 is driven by a rodless cylinder, and an inverted The drive end of the cylinder is connected with a wide-type finger cylinder 17, and the two ends of the wide-type finger cylinder have splints 18 that are clamped and loosened by it. After the wire drawing process is completed, the end 3 of the module is clamped and moved On the conveyor belt 14, it is sent out from the discharge port.

In this embodiment, the wire drawing machine 11 includes a bottom plate 19 that can move back and forth and has a sandpaper surface on the upper surface. A pressing plate 20 that can move up and down is arranged above the bottom plate 19. A plurality of pressing plates are installed on the lower side of the pressing plate 20 for downward movement. Compress the rubber column 21 of the module end plate, the rubber column 21 presses the module end plate downward, and through the reciprocating movement of the bottom plate 19, the sandpaper surface is brushed on the lower surface of the module end plate; the rubber column is set on the The lower end of a screw rod is locked and fixed on the pressing plate 20 by a nut.

In this embodiment, the conversion clamping mechanism includes a second slide 22 arranged vertically to the first slide 6, and a second slide 23 that moves left and right along the second slide is provided on the second slide. , a turntable 24 is arranged on the second slide table, and a horizontal rotary cylinder 25 is arranged on the turntable, and the driving end of the rotary cylinder rotates toward the turntable 26 of the first slide seat, and a finger cylinder 27 is arranged on the turntable , the two air claws of the finger cylinder are connected with a connecting block, and the connecting block is connected with a pressing rod 28 that protrudes toward the first slide seat and is inserted into the perforation on the end plate of the module, and the second slide 23 faces toward the second slide A sliding seat moves to insert the pressure rod 28 into the perforation of the module end plate, the finger cylinder 27 controls the pressure rod 28 to tighten the module end plate outward, the second sliding table 23 returns and rotates the oil cylinder 25 to make the module end plate 180 ° rotation, so that the side of the module end plate that needs to be wire-drawn is facing down, and finally the turntable is turned 90° so that the module end plate enters the wire-drawing machine for wire-drawing processing. After the wire-drawing process is completed, the pressure rod drives the module end plate to move backward again Exit the wire drawing machine and grab it by the mechanical arm mechanism.

A method for producing a module end plate, using the above-mentioned module end plate production equipment, comprising the following steps: (1) The feeding frame sends the aluminum plate into the feeding port, the feeding clamp block clamps the front end of the aluminum plate and Drag it to move inward for a predetermined distance, so that the front end of the aluminum sheet extends onto the first sliding table; (2) The chuck on the first sliding table clamps the front end of the aluminum sheet and cuts it off by a sawing machine to obtain the module end plate: ( 3) The first sliding table drives the end plate of the module to move on the first sliding seat. First, the milling cutter mills the two ends of the end plate of the module, and then the brush head deburrs the two ends of the end plate of the module, and finally uses the drill bit Drill the end plate of the module; (4) Convert the clamping mechanism to clamp the end plate of the module and transfer it to the wire drawing machine for wire drawing, and the side of the end plate of the module that needs to be wire drawn is facing down; (5) After the drawing process, the module end plate is transferred to the conveyor belt through the mechanical arm mechanism and output from the discharge port.

The working process of switching the clamping mechanism in step (4) is: the second sliding table 23 first moves to the left, so that the pressure rod 28 is inserted into the perforation of the end plate of the module, and the finger cylinder 27 controls the pressure rod 28 to tighten the module outward End plate, the second sliding table 23 moves to the right and rotates the cylinder 25 to rotate the module end plate 180°, so that the side of the module end plate that needs to be wire-drawn is facing downward, and finally the turntable is rotated 90° to make the module end plate enter the wire-drawing process In the machine, after the wire drawing process is completed, the second sliding table 23 moves to the right for the second time so that the module end plate exits the wire drawing machine and is grabbed by the manipulator mechanism.

The above-listed preferred embodiments have further described the purpose, technical solutions and advantages of the present invention in detail. It should be understood that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included within the protection scope of the present invention.

Claims (7)

1. a kind of module end plate production equipment, it is characterised in that：Cradle including being used to convey aluminium plate, goes out positioned at cradle Material end is provided with the sawing machine that aluminium plate is truncated into predetermined length module end plate；It is provided with to convey positioned at sawing machine right side Module end plate and the first slide unit that can move forward and backward, the first slide unit bottom is provided with to the first of the first slide unit slide-and-guide Slide, be provided with positioned at first slide both sides carries out the milling of Milling Process when the first slide unit passes through to module end plate both ends of the surface Knife, the first slide both sides on front side of milling cutter are provided with the brush of removal module end plate both ends of the surface burr, positioned at first slide Top is additionally provided with the drill bit that Drilling operation is carried out to module end plate.

2. module end plate production equipment according to claim 1, it is characterised in that：Have on first slide unit and be used to press from both sides The chuck of tight module end plate；The wire drawing machine that wire drawing process are carried out to module end plate, position are provided with positioned at first slide rear end right side Be provided with the conversion clamp system module end plate on the first slide unit being transferred on wire drawing machine in wire drawing machine front side.

3. module end plate production equipment according to claim 1, it is characterised in that：Also include peripherally located lathe shell Body, lathe housing left side is provided with charging aperture, and the cradle discharge end is stretched into by charging aperture, and lathe housing right side is provided with out Material mouth；It is provided with to clamp the feeding fixture block that aluminum board and interval are inwardly dragged positioned at charging aperture both sides.

4. the module end plate production equipment according to Claims 2 or 3, it is characterised in that：It is provided with positioned at wire drawing machine rear The conveyer belt of discharging opening is passed, is provided between conveyer belt and wire drawing machine and is put to conveyer belt the module end plate crawl on wire drawing machine On manipulator mechanism.

5. module end plate production equipment according to claim 2, it is characterised in that：The wire drawing machine includes reciprocable And upper surface is the base plate in sand paper face, base plate top is provided with pressing plate moving up and down, pressing plate downside is provided with many Root is to the downward rubber column for compressing module end plate.

6. module end plate production equipment according to claim 2, it is characterised in that：The conversion clamp system includes and the The vertically disposed second slide of one slide, is provided with the second slide unit moved left and right along second slide, institute in the second slide State and turntable is provided with the second slide unit, there is horizontal rotary oil cylinder, the rotary oil cylinder Driving plane direction on the turntable The rotating disk of first slide is rotated, and a finger cylinder is provided with the rotating disk, and contiguous block is connected with two jaws of finger cylinder, It is connected with the contiguous block and stretched out towards first slide direction and be used to insert the depression bar on module end plate in perforation.

7. a kind of production method of module end plate, using module end plate production equipment as claimed in claim 4, its feature exists In：Comprise the following steps：（1）Aluminium plate is sent into charging aperture by cradle, and feeding fixture block clamps aluminium plate leading section and drags it Preset distance is moved inward, aluminium plate front end is reached on the first slide unit；（2）Chuck on first slide unit clamps aluminium plate front end And blocked by sawing machine and obtain module end plate：（3）First slide unit drives module end plate to be moved in first slide, and milling cutter was to mould before this Group end plate both ends of the surface carry out Milling Process, and then brush carries out deburring treatment to module end plate two ends, finally using drill bit pair Module end plate carries out Drilling operation；（4）Conversion clamps gear grips module end plate and transfers them to carries out wire drawing on wire drawing machine Treatment, module end plate needs to carry out wire drawing process one to face down；（5）Complete the module end plate after wire drawing process and pass through mechanical mobile phone Structure is transferred on conveyer belt from discharging opening output.