CN202780480U - Aluminum alloy profile sawing and milling production line - Google Patents

Aluminum alloy profile sawing and milling production line Download PDF

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Publication number
CN202780480U
CN202780480U CN 201220517889 CN201220517889U CN202780480U CN 202780480 U CN202780480 U CN 202780480U CN 201220517889 CN201220517889 CN 201220517889 CN 201220517889 U CN201220517889 U CN 201220517889U CN 202780480 U CN202780480 U CN 202780480U
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China
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axis
leading screw
sawing
production line
cylinder
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Expired - Fee Related
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CN 201220517889
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Chinese (zh)
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王永
梅永金
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ZOUPING GAOXIN JINMAIDA MACHINERY PLANT
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ZOUPING GAOXIN JINMAIDA MACHINERY PLANT
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Abstract

The utility model discloses an aluminum alloy profile sawing and milling production line. The aluminum alloy profile sawing and milling production line comprises a feeding mechanism, a sawing and milling mechanism and a finished product discharging and storing mechanism which are sequentially arranged along the same straight line, wherein the feeding mechanism is used for clamping an aluminum alloy profile by a pneumatic clamping manipulator, and then the pneumatic clamping manipulator is driven by a servo motor to move leftwards and rightwards so as to realize feeding; the sawing and milling mechanism is used for driving a saw blade motor and a saw blade to move to realize saw cutting through an X-axis servo motor, a Y-axis servo motor and a Z-axis servo motor, and then a combined milling cutter is driven by a milling cutter motor to mill the end surface; and the sawed and milled aluminum alloy profile is placed on a synchronizing belt by the manipulator and then is conveyed into a storage area by the synchronizing belt. The aluminum alloy profile sawing and milling production line has the beneficial effects that (1) automatic feeding, automatic sawing and milling and automatic discharging can be realized, so that the degree of automation is high; and (2) the working efficiency and the processing precision are high.

Description

A kind of aluminium alloy extrusions saw mills production line
Technical field
The utility model relates to a kind of aluminium alloy extrusions process equipment, and particularly a kind of aluminium alloy extrusions saw mills production line.
Background technology
At present, existing aluminium alloy extrusions saw mills equipment, only have aluminium alloy cast-cutting saw unit and aluminium alloy facing cut unit, thereby working (machining) efficiency is low, low precision, and concrete condition is as follows:
One, the cast-cutting saw unit of aluminium alloy has two kinds: Double-edged Incising Saw or single head cast-cutting saw.
1, Double-edged Incising Saw can only be finished the sawing operation, and 90 ° of end faces of Double-edged Incising Saw blanking sawing, clamped one time can cut two end faces of a section bar, an end face existence of its medium section repeats cutting, can produce a stub bar, not save like this section bar, the expense material is taken a lot of work; After sawing is finished in addition, need to be transported to face miller again and mill the both ends of the surface tongue-and-groove, the process-cycle has prolonged, integrate and finish sawing, the finished product time is long, efficient is low for one of Milling Process, the waste material.
2,90 ° of blankings of single head cast-cutting saw blanking sawing generally are artificial scales; Once can cut and can produce two end faces, have the low defective of cutting stock precision, the order milling end face tongue-and-groove of need changing a job after 90 ° of blankings of sawing in addition, it is long to integrate the process-cycle, and efficient is low.
Two, aluminium alloy equipment for milling end surfaces: two kinds of equipment for milling end surfaces are arranged in the market: small-sized face miller, the combination face miller:
1, small-sized face miller: directly be with the moving plate type cutter block to mill an end face with motor, power is little, and process velocity is slow, and section bar two ends need twice clamping milling, and machining accuracy is low, efficient is low.
2, combination face miller: be comprised of 3-6 motor, each motor respectively fills the metal saw of a different-thickness, by different-thickness milling cutter combination end face milling tongue-and-groove, one group of section bar needs 2 processing of clamping, many section bar clampings are cumbersome, add the order time of changing a job, and the process-cycle is long.
Summary of the invention
Problem to be solved in the utility model is: provide the high aluminium alloy extrusions saw of a kind of automaticity height, high efficiency and machining accuracy to mill production line.
In order to solve the problems of the technologies described above, aluminium alloy extrusions saw of the present utility model mills production line, comprises the feed mechanism, sawing milling planer structure and finished product discharging and the stocking mechanism that are arranged in order along same straight line.
In order to realize automatic feed, aluminium alloy extrusions saw of the present utility model mills production line, described feed mechanism comprises the feeding frame, be fixed on the straight line guide rail seat on the feeding frame, be fixed on line slideway and the tooth bar that is fixed on the straight line guide rail seat on the straight line guide rail seat, described tooth bar parallels with line slideway, described line slideway is provided with a leading screw adjusting device, described leading screw adjusting device is provided with a servomotor, main shaft on the described servomotor is provided with a gear, described wheel and rack is meshed, a pneumatic pinch manipulator is housed on the described leading screw adjusting device, also be provided with some groups of horizontal profile backing rolls and some groups of vertical section bars backing rolls on the described feeding frame, the bottom of described feeding frame is provided with leveling base.
In order to realize automatic sawing, cutting and milling, aluminium alloy extrusions saw of the present utility model mills production line, described sawing milling planer structure comprises the sawing milling planer frame, be fixed on the table rest of sawing milling planer frame top, be arranged on moving left workbench and moving right workbench on the table rest, the described workbench that moves left is provided with left vertical clamping cylinder, left horizontal-clamping cylinder and a left side move horizontally cylinder, the described workbench that moves right is provided with right vertical clamping cylinder, right horizontal-clamping cylinder and the right side move horizontally cylinder, the bottom of described sawing milling planer frame is provided with the Y-axis servomotor, the Y-axis leading screw that links to each other with the Y-axis servomotor spindle and the Y-axis slide plate of being located on the Y-axis leading screw, described Y-axis slide plate is provided with the X-axis servomotor, the X-axis leading screw that links to each other with the X-axis servomotor spindle and be located at X-axis slide plate on the X-axis leading screw, described X-axis slide plate is provided with the Z axis servomotor, the Z axis leading screw that links to each other with the Z axis servomotor spindle and the Z axis slide plate of being located on the Z axis leading screw, described Z axis slide plate is provided with the saw blade motor, on the described saw blade motor saw blade is housed, be fixed with milling cutter electricity main shaft on the described X-axis slide plate, be fixed with cutter block on the described milling cutter electricity main shaft, the bottom of described sawing milling planer frame is provided with leveling base.
In order aluminium alloy extrusions to be held up in feeding, aluminium alloy extrusions saw of the present utility model mills production line, is provided with carrying roller between described saw blade and the cutter block and supports cylinder, is fixed with carrying roller on the push rod of described carrying roller support cylinder head.
In order to bear the weight of Z axis slide plate, alleviate the load of Z axis servomotor, aluminium alloy extrusions saw of the present utility model mills production line, and the below of described Z main shaft slide plate is provided with a balance cylinder.
In order to realize self-emptying and aluminium alloy extrusions to be stored, aluminium alloy extrusions saw of the present utility model mills production line, described finished product discharging and stocking mechanism comprise the discharging frame, be arranged on material drag cylinder on the discharging frame, be arranged on the Mobile base on the material drag cylinder piston rod, be arranged on the mechanical arm rotary cylinder on the Mobile base and be arranged on mechanical arm on the mechanical arm rotary cylinder, the front side of described discharging frame is provided with some groups of horizontal supporting material rollers, some groups of vertical backgauge rollers and some groups of Timing Belts, and the bottom of described discharging frame is provided with leveling base.
Aluminium alloy extrusions saw of the present utility model mills production line, and the spacing right-to-left between described horizontal supporting material roller, vertical backgauge roller and the Timing Belt strengthens successively.
For the ease of adjusting the position of mechanical arm, aluminium alloy extrusions saw of the present utility model mills production line, and described Mobile base is provided with a mechanical arm leading screw adjusting device, and described mechanical arm is installed on the mechanical arm leading screw adjusting device.
The beneficial effect that the utility model is obtained is: (1) can realize automatic feed, automatic sawing, cutting and milling and self-emptying, thereby automaticity is high; (2) high efficiency, machining accuracy is high.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of feed mechanism.
Fig. 3 is the front view of sawing milling planer structure.
Fig. 4 is the left view of sawing milling planer structure.
Fig. 5 is the structural representation of finished product discharging and stocking mechanism.
Among the figure: 1, feed mechanism, 101, the pneumatic pinch manipulator, 102, servomotor, 103, the leading screw adjusting device, 104, the vertical section bars backing roll, 105, tooth bar, 106, line slideway, 107, straight line guide rail seat, 108, the horizontal profile backing roll, 109, the feeding frame, 110, leveling base, 2, the sawing milling planer structure, 201, left vertical clamping cylinder, 202, a left side moves horizontally cylinder, 203, right vertical clamping cylinder, 204, the right side moves horizontally cylinder, and 205, the workbench that moves right, 206, the sawing milling planer frame, 207, saw blade, 208, leveling base, 209, the X-axis slide plate, 210, the X-axis leading screw, 211, the X-axis servomotor, 212, the saw blade motor, 213, move left workbench, 214, cutter block, 215, milling cutter electricity main shaft, 216, balance cylinder, 217, the Y-axis servomotor, 218, the Y-axis slide plate, 219, the Y-axis leading screw, 220, the Z axis slide plate, 221, the Z axis leading screw, 222, the Z axis servomotor, 223, carrying roller, 224, carrying roller supports cylinder, 225, table rest, 226, right horizontal-clamping cylinder, 227, left horizontal-clamping cylinder, 3, finished product discharging and stocking mechanism, 301, Timing Belt, 302, horizontal supporting material roller, 303, vertical backgauge roller, 304, the material drag cylinder, 305, the mechanical arm rotary cylinder, 306, mechanical arm leading screw adjusting device, 307, mechanical arm, 308, leveling base, 309, the discharging frame, 310, Mobile base.
The specific embodiment
Such as Fig. 1-shown in Figure 5, aluminium alloy extrusions saw of the present utility model mills production line, comprises feed mechanism 1, sawing milling planer structure 2 and the finished product discharging and the stocking mechanism 3 that are arranged in order along same straight line; Described feed mechanism 1 comprises feeding frame 109, be fixed on the straight line guide rail seat 107 on the feeding frame 109, be fixed on line slideway 106 and the fixing tooth bar 105 on the straight line guide rail seat 107 on the straight line guide rail seat 107, described tooth bar 105 parallels with line slideway 106, described line slideway 106 is provided with a leading screw adjusting device 103, described leading screw adjusting device 103 is provided with a servomotor 102, main shaft on the described servomotor 102 is provided with a gear, described wheel and rack 105 is meshed, a pneumatic pinch manipulator 101 is housed on the described leading screw adjusting device 103, also be provided with some groups of horizontal profile backing rolls 108 and some groups of vertical section bars backing rolls 104 on the described feeding frame 109, the bottom of described feeding frame 109 is provided with leveling base 110; Described sawing milling planer structure 2 comprises sawing milling planer frame 206, be fixed on the table rest 225 of sawing milling planer frame 206 tops, be arranged on moving left workbench 213 and moving right workbench 205 on the table rest 225, state and move left workbench 213 and be provided with left vertical clamping cylinder 201, left horizontal-clamping cylinder 227 and a left side move horizontally cylinder 202, the described workbench 205 that moves right is provided with right vertical clamping cylinder 203, right horizontal-clamping cylinder 204 right sides move horizontally cylinder 226, the bottom of described sawing milling planer frame 2 is provided with Y-axis servomotor 217, the Y-axis leading screw 219 that links to each other with Y-axis servomotor 217 main shafts and the Y-axis slide plate 218 of being located on the Y-axis leading screw 219, described Y-axis slide plate 219 is provided with X-axis servomotor 211, the X-axis leading screw 210 that links to each other with X-axis servomotor 211 main shafts and be located at X-axis slide plate 209 on the X-axis leading screw 210, described X-axis slide plate 209 is provided with Z axis servomotor 222, the Z axis leading screw 221 that links to each other with Z axis servomotor 222 main shafts and the Z axis slide plate 220 of being located on the Z axis leading screw 221, described Z axis slide plate 220 is provided with saw blade motor 212, on the described saw blade motor 212 saw blade 207 is housed, be fixed with milling cutter electricity main shaft 215 on the described X-axis slide plate 209, be fixed with cutter block 214 on the described milling cutter electricity main shaft 215, the bottom of described sawing milling planer frame 2 is provided with leveling base 208; Be provided with carrying roller between described saw blade 207 and the cutter block 214 and support cylinder 224, be fixed with carrying roller 223 on the push rod at described carrying roller support cylinder 224 tops; The below of described Z main shaft slide plate 220 is provided with a balance cylinder 216; Described finished product discharging and stocking mechanism 3 comprise discharging frame 309, be arranged on material drag cylinder 304 on the discharging frame 309, be arranged on Mobile base 310 and the mechanical arm rotary cylinder 305 on material drag cylinder 304 piston rods and be arranged on mechanical arm 307 on the mechanical arm rotary cylinder 305, the front side of described discharging frame 309 is provided with some groups of horizontal supporting material rollers 302, some groups of vertical backgauge rollers 303 and some groups of Timing Belts 301, and the bottom of described discharging frame 3 is provided with leveling base 308; Spacing right-to-left between described horizontal supporting material roller 302, vertical backgauge roller 303 and the Timing Belt 301 strengthens successively; Described Mobile base 310 is provided with a mechanical arm leading screw adjusting device 306, and described mechanical arm 307 is installed on the mechanical arm leading screw adjusting device 306.
In the time of concrete the use, clamp aluminium alloy extrusions by pneumatic pinch manipulator 101, then rotated along tooth bar 105 by servomotor 102 driven wheels, drive pneumatic pinch manipulator 101 along line slideway 106 move left and right, aluminium alloy extrusions is delivered to sawing milling planer structure 2.Wherein horizontal profile backing roll 108 and vertical section bars backing roll 104 are used for supporting aluminium alloy extrusions, and horizontal profile backing roll 108 and vertical section bars backing roll 104 all adopt elastomeric material to make, and can avoid scratching the surface of aluminium alloy extrusions.
After aluminium alloy extrusions is delivered on the sawing milling planer structure 2, moving left workbench 213 clamps aluminium alloy extrusions by left vertical clamping cylinder 201 and left horizontal-clamping cylinder 227, the workbench 205 that moves right clamps aluminium alloy extrusions by right vertical clamping cylinder 203 and right horizontal-clamping cylinder 226, then saw blade motor 212 and saw blade 207 are at Y-axis servomotor 217, under the drive of X-axis servomotor 211 and Z axis servomotor 222, make saw blade motor 212 and saw blade 207 progressively mobile from bottom to top, finish the sawing to aluminium alloy extrusions, after sawing is complete, moving left cylinder 202 promotes to move left workbench 213 and is moved to the left, the left end aluminium alloy extrusions moves with moving left workbench 213 simultaneously, produce the distance greater than cutter block 214 diameters, entered by cutter block 214 again that two end faces to aluminium alloy extrusions carry out milling between the both ends of the surface.
To aluminium alloy extrusions saw mill complete after, by material drag cylinder 304 and mechanical arm rotary cylinder 305 driving mechanical arms 307 saw is milled complete aluminium alloy extrusions and is transferred on the Timing Belt 301, under the drive of Timing Belt 301, enter the storage of material stock district at last.
The utility model is not limited to above-mentioned embodiment, and anyone should learn the structural change of making under enlightenment of the present utility model, every with the utlity model has identical or close technical scheme, all fall within the protection domain of the present utility model.

Claims (8)

1. an aluminium alloy extrusions saw mills production line, it is characterized in that: comprise feed mechanism (1), sawing milling planer structure (2) and the finished product discharging and the stocking mechanism (3) that are arranged in order along same straight line.
2. aluminium alloy extrusions saw according to claim 1 mills production line, it is characterized in that: described feed mechanism (1) comprises feeding frame (109), be fixed on the straight line guide rail seat (107) on the feeding frame (109), be fixed on line slideway (106) and the fixing tooth bar (105) on the straight line guide rail seat (107) on the straight line guide rail seat (107), described tooth bar (105) parallels with line slideway (106), described line slideway (106) is provided with a leading screw adjusting device (103), described leading screw adjusting device (103) is provided with a servomotor (102), main shaft on the described servomotor (102) is provided with a gear, described wheel and rack (105) is meshed, a pneumatic pinch manipulator (101) is housed on the described leading screw adjusting device (103), also be provided with some groups of horizontal profile backing rolls (108) and some groups of vertical section bars backing rolls (104) on the described feeding frame (109), the bottom of described feeding frame (109) is provided with leveling base (110).
3. aluminium alloy extrusions saw according to claim 1 mills production line, it is characterized in that: described sawing milling planer structure (2) comprises sawing milling planer frame (206), be fixed on the table rest (225) of sawing milling planer frame (206) top, be arranged on and move left workbench (213) and the workbench that moves right (205) on the table rest (225), the described workbench (213) that moves left is provided with left vertical clamping cylinder (201), left horizontal-clamping cylinder (227) and a left side move horizontally cylinder (202), the described workbench that moves right (205) is provided with right vertical clamping cylinder (203), right horizontal-clamping cylinder (204) and the right side move horizontally cylinder (226), the bottom of described sawing milling planer frame (2) is provided with Y-axis servomotor (217), the Y-axis leading screw (219) that links to each other with Y-axis servomotor (217) main shaft and be located at Y-axis slide plate (218) on the Y-axis leading screw (219), described Y-axis slide plate (219) is provided with X-axis servomotor (211), the X-axis leading screw (210) that links to each other with X-axis servomotor (211) main shaft and be located at X-axis slide plate (209) on the X-axis leading screw (210), described X-axis slide plate (209) is provided with Z axis servomotor (222), the Z axis leading screw (221) that links to each other with Z axis servomotor (222) main shaft and be located at Z axis slide plate (220) on the Z axis leading screw (221), described Z axis slide plate (220) is provided with saw blade motor (212), saw blade (207) is housed on the described saw blade motor (212), be fixed with milling cutter electricity main shaft (215) on the described X-axis slide plate (209), be fixed with cutter block (214) on the described milling cutter electricity main shaft (215), the bottom of described sawing milling planer frame (2) is provided with leveling base (208).
4. aluminium alloy extrusions saw according to claim 3 mills production line, it is characterized in that: be provided with carrying roller between described saw blade (207) and the cutter block (214) and support cylinder (224), be fixed with carrying roller (223) on the push rod at described carrying roller support cylinder (224) top.
5. aluminium alloy extrusions saw according to claim 3 mills production line, and it is characterized in that: the below of described Z main shaft slide plate (220) is provided with a balance cylinder (216).
6. aluminium alloy extrusions saw according to claim 1 mills production line, it is characterized in that: described finished product discharging and stocking mechanism (3) comprise discharging frame (309), be arranged on the material drag cylinder (304) on the discharging frame (309), be arranged on Mobile base (310) and the mechanical arm rotary cylinder (305) on material drag cylinder (304) piston rod and be arranged on mechanical arm (307) on the mechanical arm rotary cylinder (305), the front side of described discharging frame (309) is provided with some groups of horizontal supporting material rollers (302), some groups of vertical backgauge rollers (303) and some groups of Timing Belts (301), the bottom of described discharging frame (3) is provided with leveling base (308).
7. aluminium alloy extrusions saw according to claim 6 mills production line, it is characterized in that: the spacing right-to-left between described horizontal supporting material roller (302), vertical backgauge roller (303) and the Timing Belt (301) strengthens successively.
8. aluminium alloy extrusions saw according to claim 6 mills production line, it is characterized in that: described Mobile base (310) is provided with a mechanical arm leading screw adjusting device (306), and described mechanical arm (307) is installed on the mechanical arm leading screw adjusting device (306).
CN 201220517889 2012-10-11 2012-10-11 Aluminum alloy profile sawing and milling production line Expired - Fee Related CN202780480U (en)

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CN103522114A (en) * 2013-10-18 2014-01-22 太仓优尼泰克精密机械有限公司 Automatic loading device for petroleum filter pipe drilling and application method thereof
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CN103639705A (en) * 2013-07-16 2014-03-19 Ykk株式会社 Section bar processing apparatus
CN104275621A (en) * 2013-07-26 2015-01-14 江苏巨龙新材料有限公司 Automatic aluminum-plastic section milling process and automatic aluminum-plastic section milling equipment
CN105397183A (en) * 2015-11-18 2016-03-16 刘坤 Automatic production line for saw cutting of aluminum alloy sections
CN106736589A (en) * 2017-01-19 2017-05-31 宁德聚能动力电源系统技术有限公司 Module end plate production equipment and its production method
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CN108044476A (en) * 2017-12-30 2018-05-18 江阴圆方机械制造有限公司 Abrasive cutoff saw feed mechanism
CN108188756A (en) * 2018-02-11 2018-06-22 贾凤鸣 A kind of glass window profile preprocess system
CN108406977A (en) * 2018-05-10 2018-08-17 吴浩田 A kind of abnormal shape curved line saw milling all-in-one machine
CN109940406A (en) * 2019-04-29 2019-06-28 山东雷德数控机械有限公司 A kind of Profile CNC saw, milling integrated production line
CN111015223A (en) * 2019-12-27 2020-04-17 重庆新美鱼博洋铝业有限公司 Aluminum alloy profile drilling and cutting processing production line
CN112658684A (en) * 2020-12-15 2021-04-16 山东鑫迈德数控设备有限公司 Sawing and milling processing system and method
CN113199249A (en) * 2021-04-28 2021-08-03 成都江河幕墙系统工程有限公司 Curtain wall long rod material processing production line and processing method thereof
CN113305577A (en) * 2021-07-12 2021-08-27 济南西格玛数控设备有限公司 Numerical control section end face milling center
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CN114310405A (en) * 2022-01-14 2022-04-12 常州帕而勒精密机械有限公司 Profiled bar milling and sawing equipment

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CN103567764A (en) * 2013-11-07 2014-02-12 佛山金皇宇机械实业有限公司 Numerically-controlled drilling and milling machine
CN105397183A (en) * 2015-11-18 2016-03-16 刘坤 Automatic production line for saw cutting of aluminum alloy sections
CN105397183B (en) * 2015-11-18 2018-04-13 刘坤 A kind of aluminium alloy extrusions sawing automatic assembly line
CN106736589A (en) * 2017-01-19 2017-05-31 宁德聚能动力电源系统技术有限公司 Module end plate production equipment and its production method
CN106736589B (en) * 2017-01-19 2018-09-28 宁德聚能动力电源系统技术有限公司 Module end plate production equipment and its production method
CN107855775A (en) * 2017-12-11 2018-03-30 昆山富欣五金电子有限公司 A kind of fin integration and automatic processing apparatus
CN107855775B (en) * 2017-12-11 2024-03-26 昆山富欣五金电子有限公司 Integrated and automatic processing device for radiating fin
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CN108044476B (en) * 2017-12-30 2023-12-26 江阴圆方机械制造有限公司 Grinding wheel saw feeding mechanism
CN108188756A (en) * 2018-02-11 2018-06-22 贾凤鸣 A kind of glass window profile preprocess system
CN108188756B (en) * 2018-02-11 2023-10-31 贾凤鸣 Glass window section bar preprocessing system
CN108406977A (en) * 2018-05-10 2018-08-17 吴浩田 A kind of abnormal shape curved line saw milling all-in-one machine
CN109940406A (en) * 2019-04-29 2019-06-28 山东雷德数控机械有限公司 A kind of Profile CNC saw, milling integrated production line
CN111015223A (en) * 2019-12-27 2020-04-17 重庆新美鱼博洋铝业有限公司 Aluminum alloy profile drilling and cutting processing production line
CN112658684A (en) * 2020-12-15 2021-04-16 山东鑫迈德数控设备有限公司 Sawing and milling processing system and method
CN113199249A (en) * 2021-04-28 2021-08-03 成都江河幕墙系统工程有限公司 Curtain wall long rod material processing production line and processing method thereof
CN113199249B (en) * 2021-04-28 2022-12-02 成都江河幕墙系统工程有限公司 Curtain wall long rod material processing production line and processing method thereof
CN113305577A (en) * 2021-07-12 2021-08-27 济南西格玛数控设备有限公司 Numerical control section end face milling center
CN113681304A (en) * 2021-09-16 2021-11-23 济南西格玛数控设备有限公司 Production line for processing middle stile of section bar
CN114310405A (en) * 2022-01-14 2022-04-12 常州帕而勒精密机械有限公司 Profiled bar milling and sawing equipment

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