CN113199249A - Curtain wall long rod material processing production line and processing method thereof - Google Patents
Curtain wall long rod material processing production line and processing method thereof Download PDFInfo
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- CN113199249A CN113199249A CN202110466144.6A CN202110466144A CN113199249A CN 113199249 A CN113199249 A CN 113199249A CN 202110466144 A CN202110466144 A CN 202110466144A CN 113199249 A CN113199249 A CN 113199249A
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Abstract
A curtain wall long rod material processing production line and a processing method thereof are disclosed, wherein the production line comprises a unstacking mechanism, a feeding mechanism, a primary sawing mechanism, a five-axis sawing mechanism, a drilling and milling mechanism, a blanking mechanism and a stacking mechanism; the feeding mechanism, the preliminary sawing mechanism, the five-axis sawing mechanism, the drilling and milling mechanism and the blanking mechanism are sequentially arranged and connected to form a production line; the unstacking mechanism is positioned on the side surface of the feeding mechanism, and the stacking mechanism is positioned on the side surface of the blanking mechanism; the unstacking mechanism is positioned between the raw material stack and the feeding mechanism, and the stacking mechanism is positioned between the finished product stack and the discharging mechanism. The curtain wall long rod material processing production line and the processing method thereof have high automation degree, reduce the number of operators and simultaneously can adapt to different processing technologies of the upper cross beam and the frame cross beam.
Description
Technical Field
The invention belongs to the technical field of curtain wall processing, and particularly relates to a production line and a method for processing a curtain wall long rod material.
Background
In the curtain wall component processing process, the processing technology of the upper cross beam mainly comprises blanking, angle cutting and drain hole milling or blanking, angle cutting, drain hole milling and punching; the frame beam processing technology mainly comprises blanking, angle cutting and punching. In the actual operation process, three to four devices are usually used for processing, 2 persons are used for blanking, 1 person is used for corner cutting, 1 person is used for processing the drain hole, 1 person is used for punching, and people occupy nearly 5 persons and need more persons. In addition, all operations need to take materials onto the equipment and take the materials off the equipment, so that a large amount of materials are conveyed, and meanwhile, the distance between the equipment and the equipment is large, so that the equipment needs to be transported reversely. Finally, a large number of trays and sticks are used.
The blanking equipment mainly uses a common double-end saw, manual cutting needs to be input manually, materials are fed manually, and the efficiency is low; the angle incision is semi-automatic equipment, and the angle needs to be input for many times; the size of the baffle plate needs to be adjusted manually, the height of the saw table needs to be adjusted manually, and when a plurality of serial numbers are processed, a large amount of equipment is needed to be adjusted, so that the efficiency is low. The processing of the drain hole uses a manual profiling mill, and the processing parameters of the die need to be manually adjusted. The punching machine adopts a machining center, but cannot turn over automatically, and needs manual turning.
In summary, the above prior art mainly has the following disadvantages:
1. the automation degree of the equipment is not high, a large amount of data input is needed, and the efficiency is low;
2. the number of operators used is large, and the personnel cost is high;
3. a large amount of goods move, so that the waste of transportation exists;
4. the processing of the upper cross beam and the frame cross beam has two sets of processes, and the management difficulty is high.
Disclosure of Invention
In view of the above problems, the present invention provides a curtain wall long rod processing production line and a processing method thereof, which has high automation degree, reduces the number of operators, and can adapt to different processing technologies of an upper cross beam and a frame cross beam.
In order to achieve the purpose, the invention adopts the following technical scheme:
a curtain wall long rod material processing production line comprises a unstacking mechanism, a feeding mechanism, a primary sawing mechanism, a five-axis sawing mechanism, a drilling and milling mechanism, a blanking mechanism and a stacking mechanism; the feeding mechanism, the preliminary sawing mechanism, the five-axis sawing mechanism, the drilling and milling mechanism and the blanking mechanism are sequentially arranged and connected to form a production line; the unstacking mechanism is positioned on the side surface of the feeding mechanism, and the stacking mechanism is positioned on the side surface of the blanking mechanism;
the unstacking mechanism is positioned between the raw material stack and the feeding mechanism, first fork arms capable of lifting are arranged on two sides of the top of the unstacking mechanism, a first conveying belt is arranged on each first fork arm, and each first fork arm can move in the horizontal direction perpendicular to the production line and extend into the layers of the raw material stack; a second conveyor belt capable of lifting is arranged between the two first fork arms, and the conveying direction of the second conveyor belt is vertical to the production line;
a plurality of third conveyor belts are arranged on the side surface of the top of the feeding mechanism, the third conveyor belts are positioned below the second conveyor belts, and the conveying direction of the third conveyor belts is parallel to that of the second conveyor belts; the top of the feeding mechanism is provided with a first manipulator which can clamp a long bar material of the curtain wall and automatically feed the long bar material, the first manipulator is positioned at the tail end of the third conveyor belt, and the first manipulator can move to the side of the primary sawing mechanism along the direction of the production line;
the top of the primary sawing mechanism is provided with a plurality of horizontal rollers, and the direction of each roller is vertical to the direction of the production line; the top of the preliminary sawing mechanism is also provided with a fixed saw blade, and the fixed saw blade is vertical to the direction of the production line; a second mechanical arm capable of clamping the curtain wall long rod material cut by the fixed saw blade is arranged between the fixed saw blade and the five-axis saw cutting mechanism; the second manipulator can move to the side of the five-axis sawing mechanism along the direction of the production line;
the top of the five-axis sawing mechanism is provided with a plurality of first clamps which can clamp the curtain wall long rod material transported by the second manipulator; the top of the five-axis sawing mechanism is also provided with a movable saw blade, the movable saw blade is connected with a first shaft capable of rotating 180 degrees, and the tail end of the first shaft is connected with a second shaft capable of rotating 360 degrees; the second shaft is connected with a three-axis displacement system, so that the second shaft can move in a three-dimensional space; a third manipulator capable of clamping the curtain wall long rod material cut by the movable saw blade is arranged between the movable saw blade and the drilling and milling mechanism; the third manipulator can move to the side of the drilling and milling mechanism along the direction of the production line;
the drilling and milling mechanism comprises a plurality of second clamps, and can clamp the curtain wall long rod material transported by the third manipulator; the second clamp is connected with a three-axis displacement system, so that the curtain wall long rod material clamped by the second clamp can move in a three-dimensional space; the drilling and milling mechanism is provided with a drilling and milling cutter; a fourth manipulator capable of clamping the curtain wall long rod material processed by the drilling and milling cutter is arranged between the drilling and milling cutter and the blanking mechanism; the fourth manipulator can move to the side of the blanking mechanism along the direction of the production line;
the stacking mechanism is positioned between the finished product stack and the blanking mechanism, second lifting forks are arranged on two sides of the top of the stacking mechanism, a fourth conveyor belt is arranged on the second lifting forks, and the second lifting forks can move in the horizontal direction perpendicular to the production line and extend into the layers of the finished product stack; a fifth conveyor belt capable of lifting is arranged between the two second fork arms, and the conveying direction of the fifth conveyor belt is vertical to the production line;
the side surface of the top of the blanking mechanism is provided with a plurality of sixth conveyor belts, the sixth conveyor belts are positioned below the fifth conveyor belts, and the conveying direction of the sixth conveyor belts is parallel to the conveying direction of the fifth conveyor belts.
Further, curtain stock processing lines, still include automatic control system, respectively with mechanism, feed mechanism, preliminary saw cut mechanism, five saw cut mechanisms, brill mill mechanism, unloading mechanism and stacking mechanism, first manipulator, second manipulator, third manipulator, fourth manipulator are connected to breaking a jam.
Furthermore, limiting plates are arranged at two ends of the roller.
Further, preliminary saw cut the mechanism and be equipped with the sign indicating number mechanism, five saw cut the mechanism with it is equipped with and sweeps a sign indicating number mechanism to bore the milling mechanism.
Further, the code pasting mechanism and the code scanning mechanism are connected with the manufacturing MES system.
The processing method of the curtain wall long rod material processing production line comprises the following steps:
unstacking and feeding
Stacking raw materials, and separating the middle of each layer by using 20-by-20 battens; a first fork arm of the unstacking mechanism extends into the layers of the raw material stack, and the uppermost raw material is taken away through a first conveyor belt; after the first fork arm returns, the second conveyor belt is lifted, so that the raw materials are supported by the second conveyor belt; the first fork arm continues to extend into the stacking layer of the raw materials for transportation, meanwhile, the second conveying belt descends to a third conveying belt of the feeding mechanism, and the raw materials are conveyed to the tail end one by the third conveying belt and then are clamped by the first manipulator; when a layer of raw materials is taken away, the first fork arm moves to a corresponding height, and the raw materials are conveyed to the second conveyor belt continuously through the first conveyor belt;
preliminary saw cutting
The first manipulator clamps the raw material and moves towards the preliminary sawing mechanism, and firstly, one end of the raw material close to the fixed saw blade is cut by the fixed saw blade to realize positioning; then, the first mechanical arm propels the raw material again to enable the raw material to reach the size to be cut, and then the fixed saw blade cuts again; the cut finished product is clamped by a second mechanical arm and is conveyed to a five-axis sawing mechanism, so that the cutting in the primary length is realized;
five-axis saw cutting
The second mechanical arm is used for placing the raw material cut by the fixed saw blade on the five-axis sawing mechanism and fixing the raw material through the first clamp; then, cutting is carried out through a movable saw blade which can move and rotate randomly, so that angle cutting is realized; clamping the cut finished product by a third manipulator and then carrying the finished product to a drilling and milling mechanism;
drilling and milling process
The third mechanical arm is used for placing the raw material cut by the movable saw blade on the drilling and milling mechanism, fixing the raw material through a second clamp, driving the raw material to perform three-dimensional motion through the second clamp, and processing the raw material through a drilling and milling cutter of the drilling and milling mechanism to realize drilling; the cut finished product is clamped by a fourth manipulator and then is conveyed to a blanking mechanism;
feeding and stacking
The fourth mechanical arm conveys the processed section to a sixth conveyor belt, the sixth conveyor belt further moves the finished product to a fifth conveyor belt which can lift, the fifth conveyor belt transfers the processed finished product to a second fork arm of the stacking mechanism through the lifting action, the second fork arm moves to the placing position of the finished product stack through the second fork arm after stacking a layer of finished product, and the finished product material is placed on the wood strip after the second fork arm descends; and returning the second fork arm to the original position, waiting for the next layer of materials, and continuously circulating until the materials reach the designated height.
Further, when the primary sawing mechanism finishes cutting, a label is adhered to the cut raw material, when the label reaches the five-axis sawing mechanism, the code scanning machine scans the label of the raw material, and a processing program is directly called to finish the processing work of the corresponding material; when the drilling and milling mechanism is reached, the label of the raw material is scanned through the code scanner, and the processing program is called to complete the processing work of the corresponding material.
The invention has the beneficial effects that:
firstly, the invention can reduce the input of manual data and lead in the data through an information system;
secondly, the invention can reduce operators, realize that one person is responsible for watching the equipment, reduce technical requirements and ensure that the equipment can normally operate;
thirdly, the invention can reduce the movement of the materials between the upper machine table and the lower machine table and the movement of the goods between the machine tables, thereby reducing the waste of transportation;
fourthly, the functions of the existing equipment can be increased, and the processing technologies of the upper cross beam and the frame cross beam are integrated, so that the processing can be finished on one set of equipment;
fifthly, the invention can realize the processing of the complex upright post.
Drawings
FIG. 1 is a schematic structural diagram of a processing line for long rods of curtain walls.
FIG. 2 is a schematic structural diagram of the unstacking mechanism and the feeding mechanism of the curtain wall long rod material processing production line.
Fig. 3 is a schematic structural diagram of a primary sawing mechanism of the curtain wall long rod material processing production line.
FIG. 4 is a schematic structural diagram of a five-axis sawing mechanism of the curtain wall long rod material processing production line.
Fig. 5 is a schematic structural diagram of a drilling and milling mechanism of the curtain wall long rod material processing production line.
Fig. 6 is a schematic structural diagram of a stacking mechanism and a blanking mechanism of the curtain wall long rod material processing production line.
Detailed Description
The following detailed description of the present invention will be made with reference to the accompanying drawings and examples, which are provided for illustration of the present invention and are not intended to limit the scope of the present invention.
As shown in figure 1, the invention provides a curtain wall long rod material processing production line which comprises a unstacking mechanism 1, a feeding mechanism 2, a primary sawing mechanism 3, a five-axis sawing mechanism 4, a drilling and milling mechanism 5, a blanking mechanism 6 and a stacking mechanism 7. The feeding mechanism 2, the preliminary sawing mechanism 3, the five-axis sawing mechanism 4, the drilling and milling mechanism 5 and the blanking mechanism 6 are sequentially arranged and connected to form a production line. The unstacking mechanism 1 is positioned on the side of the feeding mechanism 2, and the stacking mechanism 7 is positioned on the side of the discharging mechanism 6.
As shown in fig. 2, the unstacking mechanism 1 is located between the raw material stack 8 and the feeding mechanism 2, first fork arms 11 capable of lifting are arranged on two sides of the top of the unstacking mechanism 1, a first conveyor belt 12 is arranged on each first fork arm 11, and each first fork arm 11 can move in a horizontal direction perpendicular to the production line and extend into the layers of the raw material stack 8. A second lifting conveyor belt 13 is arranged between the two first fork arms 11, and the conveying direction of the second conveyor belt 13 is vertical to the production line.
A plurality of third conveyor belts 21 are arranged on the top side surface of the feeding mechanism 2, the third conveyor belts 21 are positioned below the second conveyor belt 13, and the conveying direction of the third conveyor belts 21 is parallel to the conveying direction of the second conveyor belt 13. The top of the feeding mechanism 2 is provided with a first manipulator 22 capable of clamping the long bar material of the curtain wall and automatically feeding, the first manipulator 22 is located at the tail end of the third conveyor belt 21, and the first manipulator 22 can move to the side of the primary sawing mechanism 3 along the direction of the production line.
As shown in fig. 3, the top of the preliminary sawing mechanism 3 is provided with a plurality of horizontal rollers 31, and the direction of each roller 31 is perpendicular to the direction of the production line. The drum 31 is provided with limit plates 32 at both ends thereof to keep the raw material moving linearly. The top of the preliminary sawing mechanism 3 is also provided with a fixed saw blade 33, and the fixed saw blade 33 is perpendicular to the direction of the production line. A second manipulator 34 capable of clamping the curtain wall long rod material cut by the fixed saw blade is arranged between the fixed saw blade 33 and the five-axis saw cutting mechanism 4. The second robot 34 can move to the side of the five-axis sawing mechanism 4 along the direction of the production line. The fixed saw blade 33 cannot rotate and can only cut 90 degrees of the raw material.
As shown in fig. 4, a plurality of first clamps 41 are disposed on the top of the five-axis sawing mechanism 4, and can clamp the curtain wall long rod material transported by the second manipulator 34. The top of the five-axis sawing mechanism 4 is also provided with a movable saw blade 42, the movable saw blade 42 is connected with a first shaft 43 capable of rotating 180 degrees, and the tail end of the first shaft 43 is connected with a second shaft 44 capable of rotating 360 degrees. The second shaft 44 is coupled to a three-axis displacement system to enable movement of the second shaft 44 in three dimensions. A third manipulator 45 capable of clamping the curtain wall long rod material cut by the movable saw blade 42 is arranged between the movable saw blade 42 and the drilling and milling mechanism 5. The third robot 45 can move to the side of the milling and drilling mechanism 5 along the direction of the production line. The movable saw blade 42 can realize the movement in three directions of X, Y and Z, meanwhile, the movable saw blade 42 is provided with a second shaft 44 which can rotate 0-360 degrees, and a first shaft 43 which can rotate 0-180 degrees is arranged in front of the second shaft 44, so that the movable saw blade 42 can realize the cutting at any angle in space.
As shown in fig. 5, the drilling and milling mechanism 5 includes a plurality of second clamps 51, which can clamp the long rod material of the curtain wall transported by the third robot arm 45. The second clamp 51 is connected with a three-axis displacement system, so that the curtain wall long rod material clamped by the second clamp 51 can move in a three-dimensional space. The milling and drilling mechanism 5 is provided with a milling and drilling tool 52 for drilling in cooperation with the second clamp 51. The drilling and milling mechanism 5 is mainly responsible for processing the section holes, and the second clamp 51 can rotate by 0-360 degrees, so that the drilling and milling mechanism 5 can mill holes at any angle. A fourth manipulator 53 capable of clamping the curtain wall long rod material processed by the drilling and milling cutter 52 is arranged between the drilling and milling cutter 52 and the blanking mechanism 6. The fourth robot 53 can move to the side of the blanking mechanism 6 along the direction of the production line.
In the invention, the three-axis displacement system of the five-axis sawing mechanism 4 and the drilling and milling mechanism 5 can be realized by the gantries 40 and 50, and the gantry lifting appliance can be equivalent to the Z axis of the three-axis displacement system.
As shown in fig. 6, the stacking mechanism 7 is located between the finished product stack 9 and the blanking mechanism 6, the stacking mechanism 7 is a reverse movement of the unstacking mechanism 1, specifically, a second lifting fork arm 71 is arranged on two sides of the top, a fourth conveyor belt 72 is arranged on the second lifting fork arm 71, and the second lifting fork arm 71 can move in a horizontal direction perpendicular to the production line and extends into the layer of the finished product stack 9. A fifth lifting conveyor belt 73 is arranged between the two second fork arms 71, and the conveying direction of the fifth conveyor belt 73 is vertical to the production line.
The side surface of the top of the blanking mechanism 6 is provided with a plurality of sixth conveyor belts 61, the sixth conveyor belts 61 are located below the fifth conveyor belts 73, and the conveying direction of the sixth conveyor belts 61 is parallel to the conveying direction of the fifth conveyor belts 73.
Particularly, the curtain wall long rod material processing production line further comprises an automatic control system which is respectively connected with the unstacking mechanism 1, the feeding mechanism 2, the primary sawing mechanism 3, the five-axis sawing mechanism 4, the drilling and milling mechanism 5, the blanking mechanism 6, the stacking mechanism 7, the first manipulator 22, the second manipulator 34, the third manipulator 45 and the fourth manipulator 53. The primary sawing mechanism 3 is provided with a code pasting mechanism, the five-axis sawing mechanism 4 and the drilling and milling mechanism 5 are provided with a code scanning mechanism, and the code pasting mechanism and the code scanning mechanism are connected with a Manufacturing Execution System (MES).
The invention also provides a processing method of the curtain wall long rod material processing production line, which comprises the following steps:
unstacking and feeding
The raw material pile 8, every layer of middle uses 20 by 20 battens to separate the pad; a first fork arm 11 of the unstacking mechanism 1 extends into the layers of the raw material stack 8, and the uppermost raw material is taken away through a first conveyor belt 12; after the first fork arm 11 returns, the second conveyor belt 13 is lifted, so that the raw material is supported by the second conveyor belt 13; the first fork arm 11 continues to extend into the layer of the raw material stack 8 for transportation, meanwhile, the second conveyor belt 13 descends to the third conveyor belt 21 of the feeding mechanism 2, and the raw materials are conveyed to the tail end one by the third conveyor belt 21 and then are clamped by the first manipulator 22; each time one layer of raw material is taken, the first fork arm 11 moves to the corresponding height, and the raw material is continuously conveyed to the second conveyor belt 13 through the first conveyor belt 12;
preliminary saw cutting
The first manipulator 22 clamps the raw material and moves towards the preliminary sawing mechanism 3, firstly, one end of the raw material close to the fixed saw blade 33 is cut by the fixed saw blade 33 to realize positioning; then, the first robot 22 again advances the material to the size to be cut, and then the fixed saw blade 33 cuts again; the cut finished product is clamped by a second mechanical arm 34 and is conveyed to the five-axis sawing mechanism 4, so that the primary cutting on the length of the raw material is realized;
five-axis saw cutting
The second manipulator 34 puts the raw material cut by the fixed saw blade 33 on the five-axis sawing mechanism 4 and fixes the raw material by the first clamp 41; then, the movable saw blade 42 which can move and rotate freely is used for cutting to realize angle cutting; the cut finished product is clamped by a third manipulator 45 and then is conveyed to the drilling and milling mechanism 5;
drilling and milling process
The third manipulator 45 puts the raw material cut by the movable saw blade 42 on the drilling and milling mechanism 5, fixes the raw material by the second clamp 51, drives the raw material to perform three-dimensional motion by the second clamp 51, and performs processing by the drilling and milling cutter 52 of the drilling and milling mechanism 5 to realize drilling; the cut finished product is clamped by a fourth manipulator 53 and then is conveyed to a blanking mechanism 6;
feeding and stacking
The fourth manipulator 53 conveys the processed section bar to the sixth conveyor belt 61, the sixth conveyor belt 61 further moves the finished product to a fifth conveyor belt 73 capable of lifting, the fifth conveyor belt 73 transfers the processed finished product to a second fork arm 71 of the stacking mechanism 7 through the lifting action, the second fork arm 71 moves to the placing position of the finished product stack 9 through the second fork arm 71 after stacking a layer of finished product, and the finished product material is placed on the wood strip after the second fork arm 71 descends; the second fork arm 71 returns to the original position to wait for the next layer of material, and the process is continuously circulated until the material reaches the designated height, and the AGV inserts the whole stack of material and places a new trolley.
Specifically, all actions of the production line are all issued by a central processing unit, signals are fed back by sensors of all equipment, all actions can be smoothly completed, all processing information is transmitted through a production MES (manufacturing execution system), a label is pasted on a cut raw material while the cutting of the primary sawing mechanism 3 is completed, when the cut raw material reaches the five-axis sawing mechanism 4, a code scanner scans the label of the raw material, a processing program is directly called, and the processing work of the corresponding material is completed; when the materials reach the drilling and milling mechanism 5, the labels of the raw materials are scanned by the code scanner, and the processing program is called to complete the processing work of the corresponding materials.
After the invention is put into use, operators of large materials and the work of material handling can be saved, 5 persons can be saved, the annual cost is saved by about 42 ten thousand yuan, and the efficiency of the invention is about 2.5 times that of the existing equipment. The invention can reduce the technical requirements of operators, almost has no requirements on equipment operators, and only needs to do the start and shutdown maintenance work of the equipment.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (7)
1. A curtain wall long rod material processing production line is characterized by comprising a unstacking mechanism, a feeding mechanism, a primary sawing mechanism, a five-axis sawing mechanism, a drilling and milling mechanism, a blanking mechanism and a stacking mechanism; the feeding mechanism, the preliminary sawing mechanism, the five-axis sawing mechanism, the drilling and milling mechanism and the blanking mechanism are sequentially arranged and connected to form a production line; the unstacking mechanism is positioned on the side surface of the feeding mechanism, and the stacking mechanism is positioned on the side surface of the blanking mechanism;
the unstacking mechanism is positioned between the raw material stack and the feeding mechanism, first fork arms capable of lifting are arranged on two sides of the top of the unstacking mechanism, a first conveying belt is arranged on each first fork arm, and each first fork arm can move in the horizontal direction perpendicular to the production line and extend into the layers of the raw material stack; a second conveyor belt capable of lifting is arranged between the two first fork arms, and the conveying direction of the second conveyor belt is vertical to the production line;
a plurality of third conveyor belts are arranged on the side surface of the top of the feeding mechanism, the third conveyor belts are positioned below the second conveyor belts, and the conveying direction of the third conveyor belts is parallel to that of the second conveyor belts; the top of the feeding mechanism is provided with a first manipulator which can clamp a long bar material of the curtain wall and automatically feed the long bar material, the first manipulator is positioned at the tail end of the third conveyor belt, and the first manipulator can move to the side of the primary sawing mechanism along the direction of the production line;
the top of the primary sawing mechanism is provided with a plurality of horizontal rollers, and the direction of each roller is vertical to the direction of the production line; the top of the preliminary sawing mechanism is also provided with a fixed saw blade, and the fixed saw blade is vertical to the direction of the production line; a second mechanical arm capable of clamping the curtain wall long rod material cut by the fixed saw blade is arranged between the fixed saw blade and the five-axis saw cutting mechanism; the second manipulator can move to the side of the five-axis sawing mechanism along the direction of the production line;
the top of the five-axis sawing mechanism is provided with a plurality of first clamps which can clamp the curtain wall long rod material transported by the second manipulator; the top of the five-axis sawing mechanism is also provided with a movable saw blade, the movable saw blade is connected with a first shaft capable of rotating 180 degrees, and the tail end of the first shaft is connected with a second shaft capable of rotating 360 degrees; the second shaft is connected with a three-axis displacement system, so that the second shaft can move in a three-dimensional space; a third manipulator capable of clamping the curtain wall long rod material cut by the movable saw blade is arranged between the movable saw blade and the drilling and milling mechanism; the third manipulator can move to the side of the drilling and milling mechanism along the direction of the production line;
the drilling and milling mechanism comprises a plurality of second clamps, and can clamp the curtain wall long rod material transported by the third manipulator; the second clamp is connected with a three-axis displacement system, so that the curtain wall long rod material clamped by the second clamp can move in a three-dimensional space; the drilling and milling mechanism is provided with a drilling and milling cutter; a fourth manipulator capable of clamping the curtain wall long rod material processed by the drilling and milling cutter is arranged between the drilling and milling cutter and the blanking mechanism; the fourth manipulator can move to the side of the blanking mechanism along the direction of the production line;
the stacking mechanism is positioned between the finished product stack and the blanking mechanism, second lifting forks are arranged on two sides of the top of the stacking mechanism, a fourth conveyor belt is arranged on the second lifting forks, and the second lifting forks can move in the horizontal direction perpendicular to the production line and extend into the layers of the finished product stack; a fifth conveyor belt capable of lifting is arranged between the two second fork arms, and the conveying direction of the fifth conveyor belt is vertical to the production line;
the side surface of the top of the blanking mechanism is provided with a plurality of sixth conveyor belts, the sixth conveyor belts are positioned below the fifth conveyor belts, and the conveying direction of the sixth conveyor belts is parallel to the conveying direction of the fifth conveyor belts.
2. The curtain wall long rod material processing production line according to claim 1, characterized in that: the automatic control system is respectively connected with the unstacking mechanism, the feeding mechanism, the preliminary sawing mechanism, the five-axis sawing mechanism, the drilling and milling mechanism, the discharging mechanism, the stacking mechanism, the first mechanical arm, the second mechanical arm, the third mechanical arm and the fourth mechanical arm.
3. The curtain wall long rod processing production line of claim 1 or 2, characterized in that: limiting plates are arranged at two ends of the roller.
4. The curtain wall long rod processing production line of claim 1 or 2, characterized in that: the preliminary sawing mechanism is provided with a code pasting mechanism, and the five-axis sawing mechanism and the drilling and milling mechanism are provided with code sweeping mechanisms.
5. The curtain wall long rod material processing production line of claim 4, characterized in that: and the code pasting mechanism and the code scanning mechanism are connected with a production MES system.
6. A processing method of a processing production line of long rods of curtain walls as claimed in any one of claims 1 to 5, characterized by comprising the following steps:
unstacking and feeding
Stacking raw materials, and separating the middle of each layer by using 20-by-20 battens; a first fork arm of the unstacking mechanism extends into the layers of the raw material stack, and the uppermost raw material is taken away through a first conveyor belt; after the first fork arm returns, the second conveyor belt is lifted, so that the raw materials are supported by the second conveyor belt; the first fork arm continues to extend into the stacking layer of the raw materials for transportation, meanwhile, the second conveying belt descends to a third conveying belt of the feeding mechanism, and the raw materials are conveyed to the tail end one by the third conveying belt and then are clamped by the first manipulator; when a layer of raw materials is taken away, the first fork arm moves to a corresponding height, and the raw materials are conveyed to the second conveyor belt continuously through the first conveyor belt;
preliminary saw cutting
The first manipulator clamps the raw material and moves towards the preliminary sawing mechanism, and firstly, one end of the raw material close to the fixed saw blade is cut by the fixed saw blade to realize positioning; then, the first mechanical arm propels the raw material again to enable the raw material to reach the size to be cut, and then the fixed saw blade cuts again; the cut finished product is clamped by a second mechanical arm and is conveyed to a five-axis sawing mechanism, so that the cutting in the primary length is realized;
five-axis saw cutting
The second mechanical arm is used for placing the raw material cut by the fixed saw blade on the five-axis sawing mechanism and fixing the raw material through the first clamp; then, cutting is carried out through a movable saw blade which can move and rotate randomly, so that angle cutting is realized; clamping the cut finished product by a third manipulator and then carrying the finished product to a drilling and milling mechanism;
drilling and milling process
The third mechanical arm is used for placing the raw material cut by the movable saw blade on the drilling and milling mechanism, fixing the raw material through a second clamp, driving the raw material to perform three-dimensional motion through the second clamp, and processing the raw material through a drilling and milling cutter of the drilling and milling mechanism to realize drilling; the cut finished product is clamped by a fourth manipulator and then is conveyed to a blanking mechanism;
feeding and stacking
The fourth mechanical arm conveys the processed section to a sixth conveyor belt, the sixth conveyor belt further moves the finished product to a fifth conveyor belt which can lift, the fifth conveyor belt transfers the processed finished product to a second fork arm of the stacking mechanism through the lifting action, the second fork arm moves to the placing position of the finished product stack through the second fork arm after stacking a layer of finished product, and the finished product material is placed on the wood strip after the second fork arm descends; and returning the second fork arm to the original position, waiting for the next layer of materials, and continuously circulating until the materials reach the designated height.
7. The processing method of the curtain wall long rod material processing production line according to claim 6, wherein a label is pasted on the cut raw material while the primary sawing mechanism finishes cutting, and when the label reaches a five-axis sawing mechanism, a code scanner scans the label of the raw material and directly calls a processing program to finish the processing work of the corresponding material; when the drilling and milling mechanism is reached, the label of the raw material is scanned through the code scanner, and the processing program is called to complete the processing work of the corresponding material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN113696283A (en) * | 2021-08-24 | 2021-11-26 | 成都江河幕墙系统工程有限公司 | Intelligent production line for curtain wall stand column and processing method thereof |
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Effective date of registration: 20211102 Address after: No. 699, Xianglong Avenue, Xiangfu Town, Qingbaijiang District, Chengdu, Sichuan 610300 Applicant after: CHENGDU JIANGHO CURTAIN WALL SYSTEM ENGINEERING Co.,Ltd. Applicant after: BEIJING JANGHO CURTAIN WALL SYSTEM ENGINEERING Co.,Ltd. Address before: No. 699, Xianglong Avenue, Xiangfu Town, Qingbaijiang District, Chengdu, Sichuan 610300 Applicant before: CHENGDU JIANGHO CURTAIN WALL SYSTEM ENGINEERING Co.,Ltd. |
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