CN219278719U - High-efficiency single-machine edge sealing rotary line for plates - Google Patents
High-efficiency single-machine edge sealing rotary line for plates Download PDFInfo
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- CN219278719U CN219278719U CN202320054382.0U CN202320054382U CN219278719U CN 219278719 U CN219278719 U CN 219278719U CN 202320054382 U CN202320054382 U CN 202320054382U CN 219278719 U CN219278719 U CN 219278719U
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Abstract
The utility model discloses a single-machine edge sealing rotary line for efficient plates, which comprises a lifting roller table A, a jacking transfer roller table, a feeding straight roller table, an edge sealing machine, a discharging roller table, a lifting roller table B, a heavy-load roller table A, a heavy-load roller table B, a carrying manipulator A and a carrying manipulator B; the jacking transfer roller table is used for receiving the plate on the lifting roller table A and conveying the plate longitudinally and transversely; the feeding straight roller table is used for receiving and jacking the plate on the transfer roller table and transversely conveying the plate; the edge bonding machine is used for receiving the plate conveyed by the feeding straight roller table and edge bonding the plate; the discharging roller table is used for receiving the plate subjected to edge sealing processing by the edge sealing machine and transversely conveying the plate; the lifting roller table B is used for receiving the plate conveyed by the discharging roller table. The utility model is convenient for conveying the plates, has simple structure and low manufacturing cost, and integrally reduces the cost of edge sealing processing of the plates.
Description
Technical Field
The utility model discloses a high-efficiency single-machine edge sealing rotary line for a plate, and belongs to the technical field of plate processing production lines.
Background
In the furniture production and processing industry, the flexible production of panel processing equipment has higher requirements, the labor cost of panel processing is also increasing, along with the development of woodworking processing machinery, the automation and the intellectualization of the processing equipment are realized at present, the processing equipment replaces manpower to be an obvious trend of panel processing development, particularly the edge sealing processing of the panel, in the process links of numerous panel processing, the edge sealing process of the panel is the most complex, the requirements on the process are also the highest, the edge sealing quality directly influences the appearance of the panel and the dimensional accuracy of the panel, in the existing numerous furniture factories, a large number of single-machine use conditions exist in the edge sealing process of the panel, on one hand, the single-machine use of the panel edge sealing has the disadvantage of high labor intensity of workers, and on the other hand, the edge sealing efficiency of the panel is low.
The Chinese patent publication No. CN218195763U discloses a door leaf solid wood edge sealing connecting line, which utilizes a feeding ground rail moving roller table to move a plate to a position flush with a feeding lifting roller table, and moves the plate on the feeding ground rail moving roller table to the feeding lifting roller table, at the moment, a gantry feeding machine grabs the plate on the feeding lifting roller table and moves the plate to a feeding conveying roller table, the plate is conveyed to a translation edge-leaning roller table by the feeding conveying roller table to be positioned at the same edge, the plate is cut in a four-edge saw, the cut plate enters a storage bin for temporary storage, the plate is conveyed to a first longitudinal and transverse roller table one by one through a transition roller table, the first longitudinal and transverse roller table sends the plate to a wood strip edge sealing machine for edge sealing, the edge-sealed plate enters a second longitudinal and transverse roller table, at the moment, the plate longitudinally moves to a third longitudinal and transverse roller table by the action of a longitudinal mechanism of the second longitudinal and transverse roller table, then is conveyed to a reverse conveying roller table by the third longitudinal and transverse roller table, then enters a fourth longitudinal and transverse roller table, the plate longitudinally moves to the first longitudinal and transverse roller table by the action of the longitudinal mechanism of the fourth longitudinal and transverse roller table, the edge-sealed plate is turned and edge-sealed by a turning machine, the above actions are repeated until the plate is completely edge-sealed and then is sent out, the sent plate enters a discharging conveying roller table, is moved out to a discharging lifting roller table by a gantry blanking machine, and is taken out and conveyed to the next procedure by a discharging ground rail moving roller table. The door leaf solid wood banding line that this patent was published, panel is in storage storehouse and transition roller stand, transition roller stand and first longitudinal and transverse roller stand, second longitudinal and transverse roller stand and third longitudinal and transverse roller stand, fourth longitudinal and transverse roller stand and first longitudinal and transverse roller stand, the transport between second longitudinal and transverse roller stand and the ejection of compact transport roller stand is comparatively inconvenient, especially panel in the storage storehouse is carried on the transition roller stand, because the banding processing is carried out to the four sides of plank to the batten banding machine, and the processing of four sides saw is sustainable to panel, consequently, the storage storehouse is interior to have a large amount of panels to pile up from top to bottom, and because the banding processing can only be carried out to a batten to the batten at every turn to the batten banding machine, consequently, the transition roller stand only carries a panel to first longitudinal and transverse roller stand at every turn, and because the pile up of panel in the storage storehouse, it has the difference in height with the transition roller stand, above-mentioned transport is more inconvenient, secondly, panel in the panel transportation process in the above-mentioned patent, the bottom lacks the backing plate, the panel holds in the transportation in the course.
The Chinese patent application with publication number of CN113894906A discloses a plate processing and edge sealing system, which comprises a first production line and a second production line which are sequentially arranged; the first production line comprises a first staggered feeding and discharging device, a first double-end edge bonding machine, a steering machine, double-end milling equipment and a second staggered feeding and discharging device which are sequentially arranged; the steering machine is used for conveying and steering the plate forwards; the second production line comprises a third staggered feeding and discharging device, a second double-end edge bonding machine, a numerical control gang drill and a fourth staggered feeding and discharging device which are sequentially arranged; the first staggered feeding and discharging device is used for feeding plates and discharging backing plates; the second staggered feeding and discharging device is used for feeding the plates and feeding the backing plates; the third staggered feeding and discharging device is used for feeding the plates and discharging the backing plates; the second staggered feeding and discharging device is used for feeding plates and feeding backing plates. Above-mentioned patent carries out banding processing to same panel and needs to set up two production lines, carries out banding processing to the long limit and the minor face of panel respectively, and two production lines include two bag sealer, and its holistic cost of production line is higher to make the cost of panel banding processing be difficult to effectual reduction.
Disclosure of Invention
The utility model aims to provide a high-efficiency single-machine edge sealing rotary line for plates, which solves the technical defects that the plates are inconvenient to convey and the edge sealing processing cost of the plates is high due to the high manufacturing cost of the production line in the prior art.
In order to solve the problems, the utility model adopts the following technical scheme: the high-efficiency single-machine edge sealing rotary line for the plates comprises a lifting roller table A, a jacking transfer roller table, a feeding straight roller table, an edge sealing machine, a discharging roller table, a lifting roller table B, a heavy-load roller table A, a heavy-load roller table B, a carrying manipulator A and a carrying manipulator B; the lifting roller table A is used for placing plates to be subjected to edge sealing treatment; the jacking transfer roller table is used for receiving the plate on the lifting roller table A and conveying the plate longitudinally and transversely; the feeding straight roller table is used for receiving and jacking the plate on the transfer roller table and transversely conveying the plate; the edge bonding machine is used for receiving the plate conveyed by the feeding straight roller table and edge bonding the plate; the discharging roller table is used for receiving the plate subjected to edge sealing processing by the edge sealing machine and transversely conveying the plate; the lifting roller table B is used for receiving the plates conveyed by the discharging roller table; the heavy-load roller table A is used for receiving the semi-finished product plate subjected to edge sealing processing on the lifting roller table B and conveying the semi-finished product plate to the lifting roller table A; the heavy-load roller table B is used for receiving the finished plate subjected to edge sealing on the lifting roller table B; the carrying manipulator A is used for grabbing the plate or the semi-finished plate to be subjected to edge sealing treatment on the lifting roller platform A and placing the plate or the semi-finished plate on the jacking transfer roller platform; the carrying manipulator B is used for grabbing a semi-finished plate or a finished plate on the discharging roller table and placing the semi-finished plate or the finished plate on the lifting roller table B. The lifting roller table A can be lifted, so that the height of the lifting roller table A can be adjusted, and the plate is grabbed by adopting the carrying mechanical arm, so that the plate is transferred on different conveying mechanisms.
As a further improvement of the utility model, the lifting roller table C is used for placing the plate to be subjected to edge sealing, the plate to be subjected to edge sealing can be placed on the lifting roller table C in a state that the carrying manipulator a lifts up the plate on the transfer roller table a, and the plate to be subjected to edge sealing on the lifting roller table C can be gripped by the carrying manipulator a and placed on the lifting transfer roller table. According to the utility model, the lifting roller table C is matched with the lifting roller table A, when the carrying manipulator A grabs the plate from the lifting roller table A and puts the plate on the lifting transfer roller table, the plate to be subjected to edge sealing processing can be manually placed on the lifting roller table C, so that the plate can be subjected to continuous edge sealing processing without stopping feeding when the plate is subjected to edge sealing processing, and the efficiency of edge sealing processing of the plate is effectively improved.
As a further improvement of the utility model, the lifting roller table D, the heavy-duty roller table C and the lifting roller table E are also included; the lifting roller table D is used for placing a backing plate; the heavy-duty roller table C is used for receiving and transversely conveying the backing plate on the lifting roller table D; the lifting roller table E is arranged on one side close to the lifting roller table B and is used for receiving a backing plate conveyed by the heavy-load roller table C; after the heavy-load roller table B receives the finished plate on the lifting roller table B, the carrying manipulator B grabs the base plate on the lifting roller table E and is placed on the heavy-load roller table A, and the heavy-load roller table A conveys the plate to the lifting roller table A for supporting the plate to be subjected to edge sealing treatment from the bottom. According to the utility model, the lifting roller table D, the heavy-load roller table C and the lifting roller table E are arranged and are used for conveying the base plates, after finished plates are conveyed out, the conveying manipulator B grabs the base plates from the lifting roller table E and places the base plates on the heavy-load roller table A and conveys the base plates to the lifting roller table A, so that the base plates are placed below the newly-fed plates, and the lowest plates are easy to damage due to the increase of stacking gravity of the plates on the heavy-load conveying rollers, so that the base plates can play a role in protecting the plates.
As a further improvement of the utility model, the utility model also comprises a code scanning device, wherein the code scanning device comprises a code scanning bracket and a code scanning gun; the code scanning bracket is arranged at the feeding straight roller table; the code scanning gun is arranged on the code scanning support, is positioned above the feeding straight roller table and is used for scanning labels stuck on the plates and reading plate information. The utility model is provided with the code scanning device, and the information of the plate is obtained by scanning the label stuck on the plate so as to facilitate edge sealing processing of the plate.
As a further improvement of the utility model, the jacking transfer roller table comprises a frame, a transfer conveying roller driving motor, a lifting frame driving device, a conveying belt and a conveying belt driving motor; the transfer conveying rollers are arranged longitudinally, and two ends of each transfer conveying roller are rotatably connected with the frame; the transfer conveying roller driving motor is used for driving the transfer conveying roller to rotate, and the transfer conveying roller is used for driving the plate to transversely convey; the lifting frame is arranged on the frame and can vertically move relative to the frame; the lifting frame driving device is arranged on the frame and used for driving the lifting frame to move up and down; the conveyor belts are wound on the lifting frames, are driven by the conveyor belt driving device to longitudinally convey, are positioned between two adjacent transfer conveying rollers, and move up and down between the transfer conveying rollers along with the vertical movement of the lifting frames; the conveyer belt driving motor is used for driving conveyer belt conveying, and the conveyer belt conveying is used for longitudinal conveying of the plates. The transfer conveying roller rotates, is used for conveying the plate in the transverse direction, and when the lifting frame moves upwards to enable the conveying belt to be higher than the transfer conveying roller, the conveying belt supports the plate, the transfer conveying roller is not contacted with the plate, the conveying belt conveys the plate in the longitudinal direction, and when the lifting frame moves downwards to be lower than the transfer conveying roller, the conveying belt is not contacted with the plate, and the transverse conveying of the plate by the transfer conveying roller is not interfered.
As a further improvement of the utility model, the utility model also comprises a transmission shaft A and a transmission shaft B; the rotating shaft A is arranged on the frame in a transverse rotating way, the transmission shaft A is positioned below the transfer conveying rollers, one end of the transmission shaft A is connected with an output shaft of a drive motor of the transfer conveying rollers, and one end of each transfer conveying roller is connected with the transmission shaft A by adopting a flat belt; the transmission shaft B is arranged on the lifting frame in a transverse rotating mode, one end of the transmission shaft B is connected with an output shaft of the conveyor belt driving motor, and each conveyor belt bypasses the transmission shaft B. According to the utility model, the transmission shaft A and the transmission shaft B are arranged, so that one transfer conveying roller driving motor can drive a plurality of transfer conveying rollers to synchronously rotate, and one conveying belt driving motor can drive a plurality of conveying belts to transmit simultaneously.
As a further improvement of the utility model, the jacking transfer roller table further comprises a reference baffle rack which is transversely arranged on one side of the jacking transfer roller table far away from the lifting roller table a and used for limiting the longitudinal conveying of the plate, and the longitudinal conveying is stopped when the plate is conveyed to be abutted against the lifting roller table a along the longitudinal direction. According to the utility model, the reference baffle frame is arranged, and the longitudinal conveying of the plate on the jacking transfer roller table is limited by the reference baffle frame, so that the conveying of the plate is adapted to the subsequent edge banding machine, and the edge banding processing of the plate by the subsequent edge banding machine is facilitated.
As a further improvement of the utility model, the feeding straight roller table comprises a straight roller table frame, a straight roller table conveying roller and a straight roller table driving motor; the top of the straight roller table conveying roller and the top of the transfer conveying roller are positioned on the same horizontal plane; the straight roller table driving motor is used for driving the straight roller table conveying roller to rotate. The straight roller table driving motor drives the straight roller table conveying roller to rotate, and the straight roller table conveying roller transversely conveys the plates.
As a further improvement of the present utility model, the heavy duty roller table a includes a heavy duty roller table frame, a heavy duty roller table conveying roller, and a heavy duty roller table driving motor; the heavy-duty roller table conveying rollers are longitudinally arranged, two ends of the heavy-duty roller table conveying rollers are rotationally connected with the heavy-duty roller table rack, and when the lifting roller table A and the lifting roller table B descend to the lowest, the tops of the lifting roller table A and the lifting roller table B and the tops of the heavy-duty roller table conveying rollers are positioned on the same horizontal plane; the heavy-duty roller table driving motor is used for driving the heavy-duty roller table conveying roller to rotate. The height of the heavy-duty roller table A is matched with the height of the lifting roller table A and the lifting roller table B after the lifting roller table A and the lifting roller table B are lowered, so that the plates can be stacked and then conveyed, and the plates can be conveyed conveniently among the lifting roller table A, the heavy-duty roller table A and the lifting roller table B.
As a further improvement of the utility model, a gantry supporting frame is arranged at one end of the heavy-duty roller table A, which is close to the lifting roller table A, the carrying manipulator A is arranged on the gantry supporting frame, and the semi-finished plate on the heavy-duty roller table A can be conveyed to the lifting roller table A from the lower part of the carrying manipulator A. According to the utility model, the gantry supporting frame is arranged to lift the height of the carrying manipulator, so that stacked plates can be transversely conveyed from the lower part of the carrying manipulator, and the carrying manipulator is prevented from interfering with the conveying of the plates.
In summary, the beneficial effects of the utility model are as follows: the utility model is convenient for conveying the plates, has simple structure and low manufacturing cost, and integrally reduces the cost of edge sealing processing of the plates.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic view of the structure of the lifting roller table a in the present utility model.
Fig. 3 is a schematic structural view of a lifting transfer roller table in the present utility model.
FIG. 4 is a schematic view of the structure of the feed straight roll table of the present utility model.
Fig. 5 is a schematic structural view of a heavy duty drum stand a according to the present utility model.
Wherein: 1. lifting a roller table A; 2. lifting the transfer roller table; 3. a feeding straight roller table; 4. edge bonding machine; 5. a discharging roller table; 6. lifting the roller table B; 7. heavy-duty roller platform A; 8. heavy duty roller table B; 9. a carrying manipulator A; 10. and a carrying manipulator B; 11. lifting a roller table C; 12. lifting a roller table D; 13. a heavy-duty roller table C; 14. lifting a roller table E; 15. a code scanning device; 16. a frame; 17. a transfer conveying roller; 18. a conveyor belt; 19. a conveyor belt driving motor; 20. a transmission shaft B; 21. a reference baffle frame; 22. a straight roller table frame; 23. a straight roller table conveying roller; 24. a heavy duty roller table frame; 25. heavy-duty roller table conveying rollers; 26. a base; 27. a support base; 28. a support plate A; 29. a support plate B; 30. a connecting plate A; 31. a driving oil cylinder; 32. a connecting plate B; 33. a roller B; 34. lifting the roller table conveying roller; 35. a lifting roller table conveying roller driving motor; 36. and (3) a chain.
Detailed Description
The following describes the embodiments of the present utility model further with reference to the drawings.
The efficient single-machine edge sealing rotary line for the plates shown in fig. 1 comprises a lifting roller table A1, a jacking transfer roller table 2, a feeding straight roller table 3, an edge sealing machine 4, a discharging roller table 5, a lifting roller table B6, a heavy-load roller table A7, a heavy-load roller table B8, a conveying manipulator A9 and a conveying manipulator B10.
As shown in fig. 1 and 2, the lifting roller table A1 in the present utility model is used for placing a plate to be edge sealed, the lifting roller table A1 in the present utility model includes a base 26, a supporting seat 27, two supporting plates a28, two supporting plates B29, a connecting plate a30, a connecting plate B32, more than one driving cylinder 31, a plurality of lifting roller table conveying rollers 34 and a lifting roller table conveying roller driving motor 35, the two supporting plates B29 are arranged in parallel, the lower ends of the two supporting plates B29 are respectively connected with one end of the base 26 by adopting a connecting shaft a in a rotating manner, a roller a (not shown in the drawing) is respectively installed at the top ends of the two supporting plates B29 in a rotating manner, the upper ends of the two supporting plates a28 are arranged in parallel and are connected with one end of the supporting seat 27 by adopting a connecting shaft B in a rotating manner, a roller B33 is respectively installed at the lower ends of the two supporting plates a28 in a rotating manner, a lower guide groove is formed at one end of the base 26 away from the connecting shaft a in opposite manner, the two rollers B33 are respectively arranged in the lower guide grooves and can roll in the lower guide grooves, the lower parts of the supporting seats 27 are provided with the upper guide grooves in opposite directions, the two rollers A are respectively arranged in the two upper guide grooves and can roll in the upper guide grooves, two connecting shafts C are respectively fixed at two ends of a connecting plate A30 in the utility model, the two connecting shafts C respectively penetrate through two supporting plates A28 and two supporting plates B29 and can rotate relative to the two supporting plates A28 and the two supporting plates B29, two ends of a connecting plate B32 are respectively fixedly connected with the lower ends of the two supporting plates A28, the number of driving oil cylinders 31 in the utility model is two, the cylinder bodies of the two driving oil cylinders 31 are rotationally connected with the connecting plate B32, the piston rods of the two driving oil cylinders 31 are rotationally connected with the connecting plate A30, when the piston rods of the driving oil cylinders 31 extend, the supporting seat 27 is pushed to move upwards, the roller A and the roller B roll towards the direction of the connecting shaft A and the connecting shaft B in the upper guide groove and the lower guide groove respectively, the supporting seat 27 is pulled to move downwards when the piston rod of the driving oil cylinder 31 contracts, the roller A and the roller B roll towards the direction far away from the connecting shaft A and the connecting shaft B in the upper guide groove and the lower guide groove respectively, the lifting roller table conveying rollers 34 are longitudinally arranged, two ends of the lifting roller table conveying rollers 34 are rotationally connected with the supporting seat 27, one end of the lifting roller table conveying rollers 34 is connected by adopting a chain 36, the lifting roller table conveying roller driving motor 35 is arranged at the bottom of one end of the supporting seat 27, the output shaft of the lifting roller table conveying roller driving motor 35 is connected with one lifting roller table conveying roller 34 by adopting the chain, and the lifting roller table conveying roller driving motor 35 drives all the lifting roller table conveying rollers 34 to synchronously rotate.
As shown in fig. 1 and 3, the lifting transfer roller table 2 in the present utility model is used for receiving the plate material on the lifting roller table A1 and conveying the plate material in the longitudinal direction and the transverse direction; the jacking transfer roller table 2 comprises a frame 16, transfer conveying rollers 17, a transfer conveying roller driving motor (not shown in the figure), a lifting frame driving device (not shown in the figure), a conveying belt 18 and a conveying belt driving motor 19, wherein a plurality of transfer conveying rollers 17 are arranged longitudinally, namely the plurality of transfer conveying rollers 17 are mutually parallel, two ends of each transfer conveying roller 17 are rotationally connected with the frame 16, and an interval is reserved between two adjacent transfer conveying rollers 17; the lifting frame is arranged on the frame 16 and can vertically move relative to the frame 16, the lifting frame driving device is arranged at the lower part of the frame 16 and is positioned below the transfer conveying rollers 17, the lifting frame driving device is used for driving the lifting frame to vertically move, the lifting frame driving device preferably adopts two lifting driving cylinders with two cylinders arranged at the lower part of the frame 16, the piston rods of the lifting driving cylinders extend upwards and are connected with the lifting frame, the piston rods of the lifting cylinders are used for pushing the lifting frame to move upwards, the piston rods of the lifting cylinders retract and are used for pulling the lifting frame to move downwards, the piston rods of the four lifting cylinders synchronously extend or synchronously retract, the conveying belt 18 is provided with a plurality of conveying belts 18, the conveying belt 18 is wound on the lifting frame and is driven by the conveying belt driving device to longitudinally convey the conveying rollers 17, the conveying belt 18 is positioned between the two adjacent transfer conveying rollers 17 and vertically moves upwards and downwards along with the vertical movement of the lifting frame, the conveying belt 18 moves upwards along with the lifting frame to be higher than the conveying rollers 17, the transfer conveying rollers 17 are separated from the conveying rollers 18 and are used for conveying the plate materials to the conveying rollers 17 in a transverse direction along with the lifting frame, and the conveying rollers are only used for conveying the plate materials to move downwards along the conveying rollers 17; the conveyer belt driving motor 19 is used for driving the conveyer belt 18 to convey, so that the conveyer belt 18 conveys and is used for longitudinally conveying the plate, and the transferring and conveying roller 17 is sleeved with a rubber sleeve so as to protect the plate in the process of conveying the plate.
The jacking transfer roller table 2 is provided with a transmission shaft A (not shown in the figure) and a transmission shaft B20, the transmission shaft A is arranged on a rack 16 in a transverse rotation mode, the transmission shaft A is positioned below a transfer conveying roller 17, the transmission shaft A is perpendicular to the transfer conveying roller 17, one end of the transmission shaft A is connected with an output shaft of a transfer conveying roller driving motor, one end of each transfer conveying roller 17 is connected with the transmission shaft A through a flat belt (not shown in the figure), and therefore the utility model can drive all the transfer conveying rollers 17 to rotate through one transfer conveying roller driving motor; the transmission shaft B20 is arranged on the lifting frame in a transverse rotating way, one end of the transmission shaft B20 is connected with the output shaft of the conveyor belt driving motor 19, and each conveyor belt 18 bypasses the transmission shaft B20, so that one conveyor belt driving motor 19 can drive all conveyor belts 18 to convey.
The lifting transfer roller table 2 is provided with a reference baffle frame 21, the reference baffle frame 21 is transversely arranged on one side, far away from the lifting roller table A1, of the lifting transfer roller table 2 and is used for limiting longitudinal conveying of plates, and the longitudinal conveying is stopped when the plates are conveyed to abut against the lifting roller table A1 in the longitudinal direction.
As shown in fig. 1 and fig. 4, a feeding straight roller table 3 is used for receiving and jacking a plate on a transfer roller table 2 and transversely conveying the plate, the feeding straight roller table 3 comprises a straight roller table frame 22, a straight roller table conveying roller 23 and a straight roller table driving motor, the straight roller table conveying roller 23 is longitudinally arranged, two ends of the straight roller table conveying roller 23 are rotationally connected with the straight roller table frame 22, the top of the straight roller table conveying roller 23 and the top of the transfer roller 17 are positioned on the same horizontal plane, the straight roller table driving motor is used for driving the straight roller table conveying roller 23 to rotate, the specific structure of the straight roller table driving motor driving the straight roller table conveying roller 23 to rotate is the same as the structure of the transfer roller driving motor driving the transfer roller 17, and the concrete reference is omitted.
The edge banding machine 4 is used for receiving the plate conveyed by the feeding straight roller table 3 and banding the plate, and the edge banding machine 4 is in the prior art and is not described in detail.
The discharging roller table 5 is used for receiving the plate subjected to edge sealing processing by the edge sealing machine 4 and transversely carrying out the plate, the structure difference between the discharging roller table 5 and the jacking transfer roller table 2 is that the discharging roller table 5 is provided with a lifting frame, a lifting frame driving device, a conveying belt 18 and a conveying belt driving motor 19, and the structures of other parts are the same as those of the jacking transfer roller table 2, and the jacking transfer roller table 2 can be referred to for specific purposes, and the utility model is not repeated.
The lifting roller table B6 is used for receiving the plate conveyed by the discharging roller table 5, the heavy-load roller table A7 is used for receiving the semi-finished plate subjected to edge sealing processing on the lifting roller table B6 and conveying the semi-finished plate to the lifting roller table A1, the heavy-load roller table B8 is used for receiving the finished plate subjected to edge sealing on the lifting roller table B6, the conveying manipulator A9 is used for grabbing the plate or the semi-finished plate subjected to edge sealing processing on the lifting roller table A1 and placing the plate or the semi-finished plate on the jacking transfer roller table 2, the conveying manipulator B10 is used for grabbing the semi-finished plate or the finished plate on the discharging roller table 5 and placing the plate on the lifting roller table B6, conveying and position conversion in the whole processing process of the plate are achieved, and the conveying manipulator A9 and the conveying manipulator B10 in the utility model are of the prior art and are not described in detail.
The lifting roller table C11 is also arranged, the structure of the lifting roller table C11 is the same as that of the lifting roller table A1, the lifting roller table C11 is arranged in parallel with the lifting roller table A1, the lifting roller table C11 is used for placing boards to be subjected to edge sealing treatment, when the carrying manipulator A9 lifts the boards on the lifting roller table A1 to the lifting transfer roller table 2, the boards to be subjected to edge sealing treatment can be manually placed on the lifting roller table C11, the carrying manipulator A9 can grab the boards to be subjected to edge sealing treatment on the lifting transfer roller table C11 and placed on the lifting transfer roller table 2, and when the lifting roller table is used, the carrying manipulator A9 grabs the boards to be subjected to edge sealing treatment on the lifting roller table C11 and placed on the lifting roller table 2, so that continuous edge sealing treatment on the boards is realized, shutdown caused by board feeding or suspension of board processing is reduced, and the board processing efficiency is improved.
As shown in fig. 1, the utility model is provided with a lifting roller table D12, a heavy-duty roller table C13 and a lifting roller table E14, wherein the lifting roller table D12 is used for placing a base plate, the base plate is used for being placed below a plate to be subjected to edge sealing processing and a plate finished product subjected to edge sealing processing so as to support and protect the plate, the heavy-duty roller table C13 is used for receiving and transversely conveying the base plate on the lifting roller table D12, the lifting roller table E14 is arranged at one side close to the lifting roller table B6 and is used for receiving the base plate conveyed by the heavy-duty roller table C13, and the heavy-duty roller table C13 and the heavy-duty roller table A7 in the utility model are arranged in parallel; according to the utility model, after the heavy-load roller table B8 receives the finished plate on the lifting roller table B6, the carrying manipulator B10 grabs the base plate on the lifting roller table E14 and places the base plate on the heavy-load roller table A7, and the base plate is conveyed to the lifting roller table A1 by the heavy-load roller table A7 and used for supporting the plate to be subjected to edge sealing treatment from the bottom, so that the damage of the plate at the lowest part caused by the increase of the stacking thickness of the plate on the heavy-load roller table A7 is avoided.
In order to acquire plate information to be subjected to edge banding processing so as to better carry out edge banding processing on plates, the utility model is provided with a code scanning device 15, wherein the code scanning device 15 comprises a code scanning bracket and a code scanning gun, the code scanning bracket is arranged at a feeding straight roller table 3 and is a -shaped gantry bracket, the feeding straight roller table 3 passes through the lower part of the code scanning bracket, the code scanning gun is detachably arranged on the code scanning bracket by adopting bolts, and the code scanning gun is positioned above the feeding straight roller table 3 and is used for scanning labels stuck on the plates and reading the plate information.
The heavy load roller table A7, the heavy load roller table B8 and the heavy load roller table C13 in the utility model have the same structure, as shown in figure 5, the heavy load roller table A7 comprises a plurality of heavy load roller table units which are sequentially arranged in a straight line shape, the heavy load roller table unit comprises a heavy load roller table frame 24, heavy load roller table conveying rollers 25 and heavy load roller table driving motors, the heavy load roller table conveying rollers 25 are longitudinally arranged, and two ends of the heavy load roller table conveying rollers 25 are rotationally connected with the heavy load roller table frame 24, when the lifting roller table A1 and the lifting roller table B6 descend to the lowest, the tops of the lifting roller table A1 and the lifting roller table B6 and the tops of the heavy load roller table conveying rollers 25 are positioned on the same horizontal plane so as to facilitate the conveying of plates, the heavy load roller table driving motors in the utility model are used for driving the heavy load roller table conveying rollers 25 to rotate, one end of the heavy load roller table conveying rollers 25 is connected by chains, one end of any heavy load roller table conveying roller table is selectively connected with the output shaft of the heavy load roller table conveying motors by the chains, and all the heavy load roller table driving motors can drive the heavy load roller table conveying rollers 25 to rotate under the driving rollers 25.
According to the utility model, the -shaped gantry support frame is arranged at one end of the heavy-load roller table A7, which is close to the lifting roller table A1, the carrying manipulator A9 is arranged on the gantry support frame, the heavy-load roller table A7 passes through the lower part of the gantry support frame, and the semi-finished plate on the heavy-load roller table A7 can be conveyed to the lifting roller table A1 from the lower part of the carrying manipulator A9, so that the carrying manipulator A9 is prevented from blocking the conveying of the plate.
The transverse direction in the present utility model means the direction in which the edge sealer 4 horizontally moves when performing edge sealing processing, and the longitudinal direction means the horizontal direction perpendicular to the transverse direction, that is, the longitudinal direction and the transverse direction in the present utility model are directions perpendicular to each other in the horizontal direction.
The utility model discloses a method for processing edge sealing of a plate, which comprises the following steps:
s1: the whole pile of plates with four edges to be subjected to edge sealing processing is manually fed onto a lifting roller platform A1, each plate is required to be provided with a label with plate information, the label is attached to the middle position of the plate, after the whole pile of plates reaches the set position, a carrying manipulator A9 realizes the unstacking and feeding of single plates through a sucker mechanism thereof, the plates are transferred onto a jacking transfer roller platform 2, a conveying belt 18 in the jacking transfer roller platform 2 stops when the plates are longitudinally conveyed to a plate supporting reference baffle frame 21, the conveying belt 18 moves downwards, and the plates are placed on a transfer conveying roller 17.
S2: the sheet material is transported on the jacking transfer roller table 2 transversely towards the feeding straight roller table 3 by the transfer roller 17, in the speed, in the process of transporting from the jacking transfer roller table 2 to the feeding straight roller table 3, the label attached to the sheet material is scanned through the code scanning device 15 to read the information content in the label, the label is mainly in the form of a bar code or a two-dimensional code, the content mainly comprises sheet material size information, sheet material processing requirement information and the like, the sheet material size is mainly used for stacking after discharging, the reasonable position of the sheet material on each layer and the quantity of the sheet material placed on each layer are distributed through calculation of the size of each sheet material, the sheet material processing requirement information comprises the processing requirement of each side of four sides of the sheet material, and the processing sequence of each side can be recorded through the processing requirement information.
S3: after the plate reaches a designated position on the discharging roller table 5, the carrying manipulator B10 adsorbs the plate through a sucking disc mechanism thereof, then the plate is transferred to a proper position of the lifting roller table B6 according to the size of the plate, the plate on the lifting roller table B6 is stacked to a set layer height, and the whole stack of plate is conveyed to the lifting roller table A1 through the heavy-load roller table A7.
S4: the first edge of the whole stack of plates is sealed and conveyed to the lifting roller table A1, the carrying manipulator A9 realizes unstacking and feeding of single plates through the sucker mechanism of the carrying manipulator A9, the carrying manipulator A9 grabs the plates with the first edge sealed on the lifting roller table A1, the sucker mechanism of the carrying manipulator A9 rotates 180 degrees in the process of carrying the plates, the opposite edge of the first edge is adjusted to the edge sealing machining reference side, the plates are repeatedly processed in the steps of S2 and S3 to form a second edge (namely the opposite edge of the first edge), and the plates are conveyed to the lifting roller table A1 after being stacked.
S5: after the second edge of the whole stack of plates is sealed and reaches the lifting roller table A1, the carrying manipulator A9 adsorbs single plates (the single plates are unstacked) through the sucking disc mechanism of the carrying manipulator A9 to be transferred to the jacking transfer roller table 2, the sucking disc mechanism of the carrying manipulator A9 rotates 90 degrees clockwise in the carrying process, the plates are conveyed to the feeding straight roller table 3 after reaching the standard baffle frame 21 on the jacking transfer roller table 2, then enter the edge sealing machine 4 through the feeding straight roller table 3 to carry out edge sealing processing on the third edge, after the processing on the third edge is finished, the plates are conveyed to a set position on the discharging roller table 5, the carrying manipulator B10 adsorbs the plates through the sucking disc mechanism of the carrying manipulator B10 and rotates 90 degrees clockwise, then the plates are transferred to the lifting roller table B6 and stacked according to the size of the plates, and after the plates are stacked to the set layer height, the whole stack of plates are conveyed to the lifting roller table A1 through the heavy-duty roller table A7.
S6: after the step S5, the third edge of the plate is sealed and reaches the lifting roller platform A1, the carrying manipulator A9 adsorbs a single plate (a single plate is unstacked) through the sucking disc mechanism of the carrying manipulator A9 to be transferred to the jacking transfer roller platform 2, in the carrying process, the sucking disc mechanism of the carrying manipulator A9 rotates 90 degrees, the plate is conveyed to the feeding straight roller platform 3 after reaching the standard baffle frame 21 on the jacking transfer roller platform 2, then enters the edge banding machine 4 through the feeding straight roller platform 3, edge banding processing of the fourth edge of the plate is completed, the plate is conveyed to the discharging roller platform 5 and reaches a set position, the carrying manipulator B10 adsorbs the plate through the sucking disc mechanism of the carrying manipulator B and rotates clockwise for 90 degrees, then the plate is transferred to the lifting roller platform B6 to be stacked according to the size of the plate, after the plate with four edges sealed is stacked to the set layer height, the whole stack is output through the heavy load roller platform B8, and then the plate is manually transferred.
All parts not specifically described in the above description are prior art or can be realized by prior art. Moreover, the embodiments of the present utility model are described in the preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model. Equivalent changes and modifications of the utility model are to be considered as technical scope of the present utility model.
Claims (10)
1. High-efficient panel unit banding gyration line, its characterized in that: the device comprises a lifting roller table A (1), a jacking transfer roller table (2), a feeding straight roller table (3), a sealing machine (4), a discharging roller table (5), a lifting roller table B (6), a heavy-load roller table A (7), a heavy-load roller table B (8), a conveying manipulator A (9) and a conveying manipulator B (10); the lifting roller table A (1) is used for placing plates to be subjected to edge sealing treatment; the jacking transfer roller table (2) is used for receiving the plate on the lifting roller table A (1) and conveying the plate longitudinally and transversely; the feeding straight roller table (3) is used for receiving and jacking the plates on the transfer roller table (2) and transversely conveying the plates; the edge bonding machine (4) is used for receiving the plate conveyed by the feeding straight roller table (3) and edge bonding the plate; the discharging roller table (5) is used for receiving the plate subjected to edge sealing by the edge sealing machine (4) and transversely conveying the plate; the lifting roller table B (6) is used for receiving the plates conveyed by the discharging roller table (5); the heavy-load roller table A (7) is used for receiving the semi-finished product plate subjected to edge sealing processing on the lifting roller table B (6) and conveying the semi-finished product plate to the lifting roller table A (1); the heavy-load roller table B (8) is used for receiving the finished plate subjected to edge sealing on the lifting roller table B (6); the carrying manipulator A (9) is used for grabbing the plate or the semi-finished plate to be subjected to edge sealing treatment on the lifting roller platform A (1) and placing the plate or the semi-finished plate on the jacking transfer roller platform (2); the carrying manipulator B (10) is used for grabbing a semi-finished plate or a finished plate on the discharging roller table (5) and placing the semi-finished plate or the finished plate on the lifting roller table B (6).
2. The efficient single-panel edge banding rotary line according to claim 1, wherein: still include lift cylinder platform C (11), lift cylinder platform C (11) are used for placing the panel of waiting to seal the banding, and under the state that transport manipulator A (9) snatched panel on lift cylinder platform A (1) to jacking transfer cylinder platform (2), can place the panel of waiting to seal the banding on lift cylinder platform C (11), transport manipulator A (9) can snatch panel of waiting to seal the banding on lift cylinder platform C (11) and place on jacking transfer cylinder platform (2).
3. The efficient sheet-material stand-alone edge banding rotary line according to claim 1 or 2, characterized in that: the device also comprises a lifting roller table D (12), a heavy-load roller table C (13) and a lifting roller table E (14); the lifting roller table D (12) is used for placing a backing plate; the heavy-duty roller table C (13) is used for receiving and transversely conveying the backing plate on the lifting roller table D (12); the lifting roller table E (14) is arranged at one side close to the lifting roller table B (6) and is used for receiving a base plate conveyed by the heavy-load roller table C (13); after the heavy-duty roller table B (8) receives the finished plate on the lifting roller table B (6), the carrying manipulator B (10) grabs the base plate on the lifting roller table E (14) and is placed on the heavy-duty roller table A (7), and the heavy-duty roller table A (7) conveys the plate to the lifting roller table A (1) for supporting the plate to be subjected to edge sealing treatment from the bottom.
4. The efficient sheet-material stand-alone edge banding rotary line according to claim 1 or 2, characterized in that: the code scanning device (15) comprises a code scanning bracket and a code scanning gun; the code scanning bracket is arranged at the feeding straight roller table (3); the code scanning gun is arranged on the code scanning support, is positioned above the feeding straight roller table (3) and is used for scanning labels stuck on the plates and reading plate information.
5. The efficient sheet-material stand-alone edge banding rotary line according to claim 1 or 2, characterized in that: the jacking transfer roller table (2) comprises a frame (16), a transfer conveying roller (17), a transfer conveying roller driving motor, a lifting frame driving device, a conveying belt (18) and a conveying belt driving motor (19); the transfer conveying rollers (17) are arranged longitudinally, and two ends of each transfer conveying roller (17) are rotationally connected with the frame (16); the transfer conveying roller driving motor is used for driving the transfer conveying roller (17) to rotate, and the transfer conveying roller (17) is used for driving the plate to transversely convey; the lifting frame is arranged on the frame (16) and can move vertically relative to the frame (16); the lifting frame driving device is arranged on the frame (16) and used for driving the lifting frame to move up and down; the conveyor belts (18) are arranged in a plurality, the conveyor belts (18) are wound on the lifting frames and driven by the conveyor belt driving device to longitudinally convey, and the conveyor belts (18) are positioned between two adjacent transfer conveying rollers (17) and move up and down between the transfer conveying rollers (17) along with the vertical movement of the lifting frames; the conveyor belt driving motor (19) is used for driving the conveyor belt (18) to convey, and the conveyor belt (18) conveys the sheet material for longitudinal conveying.
6. The efficient single-panel edge banding rotary line according to claim 5, wherein: also comprises a transmission shaft A and a transmission shaft B (20); the rotating shaft A is arranged on the frame (16) in a transverse rotating way, the transmission shaft A is positioned below the transfer conveying rollers (17), one end of the transmission shaft A is connected with an output shaft of a drive motor of the transfer conveying rollers, and one end of each transfer conveying roller (17) is connected with the transmission shaft A by adopting a flat belt; the transmission shaft B (20) is arranged on the lifting frame in a transverse rotating mode, one end of the transmission shaft B (20) is connected with an output shaft of the conveyor belt driving motor (19), and each conveyor belt (18) bypasses the transmission shaft B (20).
7. The efficient single-panel edge banding rotary line according to claim 5, wherein: the jacking transfer roller table (2) further comprises a reference baffle frame (21), wherein the reference baffle frame (21) is transversely arranged on one side, far away from the lifting roller table A (1), of the jacking transfer roller table (2) and used for limiting longitudinal conveying of the plates, and the longitudinal conveying is stopped when the plates are longitudinally conveyed to abut against the lifting roller table A (1).
8. The efficient single-panel edge banding rotary line according to claim 5, wherein: the feeding straight roller table (3) comprises a straight roller table frame (22), a straight roller table conveying roller (23) and a straight roller table driving motor; the straight roller table conveying roller (23) is longitudinally arranged, both ends of the straight roller table conveying roller are rotationally connected with the straight roller table rack (22), and the top of the straight roller table conveying roller (23) and the top of the transfer conveying roller (17) are positioned on the same horizontal plane; the straight roller table driving motor is used for driving the straight roller table conveying roller (23) to rotate.
9. The efficient sheet-material stand-alone edge banding rotary line according to claim 1 or 2, characterized in that: the heavy-duty roller table A (7) comprises a heavy-duty roller table rack (24), a heavy-duty roller table conveying roller (25) and a heavy-duty roller table driving motor; the heavy-duty roller table conveying rollers (25) are longitudinally arranged, two ends of the heavy-duty roller table conveying rollers (25) are rotationally connected with the heavy-duty roller table rack (24), and when the lifting roller table A (1) and the lifting roller table B (6) descend to the lowest, the tops of the lifting roller table A (1) and the lifting roller table B (6) and the tops of the heavy-duty roller table conveying rollers (25) are positioned on the same horizontal plane; the heavy-duty roller table driving motor is used for driving the heavy-duty roller table conveying roller (25) to rotate.
10. The efficient sheet-material stand-alone edge banding rotary line according to claim 1 or 2, characterized in that: the heavy-duty roller table A (7) is provided with a gantry supporting frame at one end close to the lifting roller table A (1), the carrying manipulator A (9) is arranged on the gantry supporting frame, and the semi-finished plate on the heavy-duty roller table A (7) can be conveyed to the lifting roller table A (1) from the lower part of the carrying manipulator A (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320054382.0U CN219278719U (en) | 2023-01-09 | 2023-01-09 | High-efficiency single-machine edge sealing rotary line for plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320054382.0U CN219278719U (en) | 2023-01-09 | 2023-01-09 | High-efficiency single-machine edge sealing rotary line for plates |
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| CN219278719U true CN219278719U (en) | 2023-06-30 |
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| CN202320054382.0U Active CN219278719U (en) | 2023-01-09 | 2023-01-09 | High-efficiency single-machine edge sealing rotary line for plates |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116692101A (en) * | 2023-08-03 | 2023-09-05 | 常州鑫德源恒耐火板装饰材料股份有限公司 | Backflow operation cladding system for refractory plate production line |
-
2023
- 2023-01-09 CN CN202320054382.0U patent/CN219278719U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116692101A (en) * | 2023-08-03 | 2023-09-05 | 常州鑫德源恒耐火板装饰材料股份有限公司 | Backflow operation cladding system for refractory plate production line |
| CN116692101B (en) * | 2023-08-03 | 2023-10-03 | 常州鑫德源恒耐火板装饰材料股份有限公司 | Backflow operation cladding system for refractory plate production line |
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