CN116692101B - Backflow operation cladding system for refractory plate production line - Google Patents
Backflow operation cladding system for refractory plate production line Download PDFInfo
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- CN116692101B CN116692101B CN202310967235.7A CN202310967235A CN116692101B CN 116692101 B CN116692101 B CN 116692101B CN 202310967235 A CN202310967235 A CN 202310967235A CN 116692101 B CN116692101 B CN 116692101B
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- 238000005253 cladding Methods 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 230000000670 limiting effect Effects 0.000 claims abstract description 12
- 230000000712 assembly Effects 0.000 claims abstract description 8
- 238000000429 assembly Methods 0.000 claims abstract description 8
- 230000009970 fire resistant effect Effects 0.000 claims description 59
- 238000000576 coating method Methods 0.000 claims description 52
- 239000011248 coating agent Substances 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 27
- 238000010438 heat treatment Methods 0.000 claims description 26
- 230000002457 bidirectional effect Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 13
- 238000010008 shearing Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000002829 reductive effect Effects 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000010992 reflux Methods 0.000 abstract description 3
- 230000009977 dual effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/42—Arranging and feeding articles in groups by roller-ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The application relates to the technical field of refractory plate production lines, and provides a reflux operation cladding system for a refractory plate production line, which comprises a main body assembly, two groups of cladding assemblies respectively arranged at the top and the bottom of the main body assembly, and a rotary assembly arranged at one side of the main body assembly; the main body assembly comprises a conveyor belt, a plurality of supporting legs arranged on the side wall of the conveyor belt, a bottom plate connected between the supporting legs and arranged in a suspending manner, and a limiting mechanism arranged on the side wall of the conveyor belt. The device has solved singly send singly that single output mode efficiency is lower, unable compatible different demand's refractory slab once processing accomplish the problem, and this system has reached can be at single face single output, single face dual output and two-sided gyration output the effect that switches between three kinds of modes to satisfy the cladding needs of refractory slab difference, and improve the cladding efficiency of refractory slab, make the compatible refractory slab of different demands of system once accomplish the purpose of processing.
Description
Technical Field
The application relates to the technical field of refractory plate production lines, in particular to a reflux operation coating system for a refractory plate production line.
Background
The fire-resistant board is a thermosetting resin impregnated paper high-pressure laminated board, is a fire-resistant building material for surface decoration, has rich surface colors, lines and special logistics performance, and is widely applied to the fields of interior decoration, furniture, kitchen cabinets, laboratory tables, outer walls and the like.
During the processing of the fire-resistant plate, in order to increase the physical properties of the fire-resistant plate, a protective film needs to be coated on the outside of the optional fire-resistant core. When the existing coating system is used, the refractory plate material is continuously conveyed through the conveying belt, and coating operation is completed on the refractory plate material through the coating station in the conveying process.
However, in the existing device, the worker needs to send the fire-resistant plate into the feeding hole and send the fire-resistant plate to the discharging hole for discharging after a series of conveying and processing, the mode belongs to a single-sending single-outputting mode, the efficiency is low, if the fire-resistant plate needs double-sided cladding, the worker also needs to carry the fire-resistant plate subjected to single-sided cladding again to the position of the feeding hole for overturning and feeding again, the efficiency is greatly reduced, the workload is increased, the carrying of the fire-resistant plate is complicated, and the purpose that the fire-resistant plate with different requirements is finished by one-time processing cannot be compatible is achieved.
Disclosure of Invention
Aiming at the defects of the prior art, the application aims to provide a reflux operation coating system for a refractory plate production line.
In order to achieve the above purpose, the present application provides the following technical solutions: the utility model provides a fire-resistant board is backward flow operation cladding system for line, includes main part subassembly, sets up respectively in two sets of cladding subassembly at main part subassembly top and bottom and sets up in the gyration subassembly of main part subassembly one side.
The main body assembly comprises a conveyor belt, a plurality of supporting legs arranged on the side wall of the conveyor belt, a bottom plate connected between the supporting legs and arranged in a suspending manner, and a limiting mechanism arranged on the side wall of the conveyor belt.
The rotary assembly comprises an adjusting mechanism arranged at the top of the bottom plate, an electric roller set connected to the top of the adjusting mechanism, a frame body arranged outside the electric roller set and a locking mechanism connected to the frame body.
The locking mechanism is connected with the frame body and the electric roller set.
The application is further provided with: the adjusting mechanism comprises a base plate connected to the top of the base plate, a bidirectional cylinder arranged at the top of the base plate and a push plate connected to two piston rods of the bidirectional cylinder, wherein four groups of first shearing fork rods are hinged to the side wall of the base plate, the four groups of first shearing fork rods are arranged in a pairwise opposite mode, and each group of first shearing fork rods are hinged to the two hinging rods.
The two hinged rods are hinged to the side wall of the base plate and the side wall of the electric roller set respectively at one end deviating from the hinged rods, connecting rods are arranged at the hinged positions of the two hinged rods, the connecting rods penetrate through two sets of first shearing fork rods which are arranged oppositely, and the two pushing plates are sleeved on the outer side walls of the two connecting rods respectively.
The application is further provided with: the side walls of the two pushing plates are provided with through grooves along the extending direction of the connecting rods, and the connecting rods penetrate through the inside of the through grooves.
The application is further provided with: the electric roller set comprises a plurality of first rollers arranged at the top of a frame body, two top plates are arranged in the frame body, a locking mechanism is arranged between the two top plates, a plurality of second rollers are arranged at the top of the top plates, the first rollers are equidistantly arranged at the top of the frame body, the second rollers are equally spaced at the top of the two top plates, the first rollers and the second rollers are alternately arranged, the top of a first shearing fork rod is hinged to the top plates, and a spring rod is connected between the bottom of the frame body and a base plate.
The application is further provided with: the locking mechanism comprises fixing rods connected between two top plates, two fixing rods are arranged at two ends of the top plates at intervals, two electric locks are respectively arranged on the outer side walls of the fixing rods, the openings of the electric locks are downwards arranged, each electric lock is connected with a positioning rod, and one end of each positioning rod penetrates through the inner wall of the frame body and is connected through a bolt.
Through adopting above-mentioned technical scheme, the conveyer belt carries the direction of refractory slab to gyration subassembly, the operating condition of system can be adjusted according to the cladding demand of refractory slab to the conveyer belt in the transportation process, promptly when the refractory slab needs to carry out single face cladding, cladding subassembly is direct carries out cladding operation to the refractory slab that conveyer belt top was carried, in single face cladding in-process, for improving refractory slab cladding efficiency, drive two push plates through two cylinder contractions and be close to each other, cause the contained angle between two articulated bars in every group first fork rod to reduce, electric hasp releases the connected state of framework and dead lever, roof and second roller wholly move down to the position unanimous with the connecting plate height, framework and first roller remain with the conveyer belt height unanimous, afterwards the staff can place two refractory slabs respectively at the top of conveyer belt and the top of second roller simultaneously, when the conveyer belt top drives the board to the direction of gyration subassembly, first roller is loaded with and unloading to the refractory slab of this high conveying, simultaneously first pair of refractory slab material loading, conveyer belt bottom and conveyer belt cooperation conveyer belt top and two high cladding operation to the refractory slab of this high cladding of single face respectively have carried out simultaneously.
If the fire-resistant plate has the demand of double-sided cladding, the staff need carry out single side cladding on the conveyer belt alone, the fire-resistant plate carries out single side cladding at first, afterwards roof and second roller shift up to the position highly uniform with the conveyer belt top, electronic hasp resumes the connected state of framework and dead lever, the fire-resistant plate is directly fallen to electronic roller group after the cladding is accomplished at the conveyer belt top, the position highly uniform with the connecting plate is fallen again to the fire-resistant plate of framework, electronic roller group and single side cladding, electronic roller group counter-rotating is carried the position of conveyer belt bottom and conveying roller top with the fire-resistant plate, and carry along with the gyration transmission direction of conveyer belt bottom, thereby accomplish the cladding to the bottom surface of fire-resistant plate, above-mentioned setting, can switch between single side single output according to the cladding condition of fire-resistant plate, single side double output and two-sided gyration output three kinds of modes, thereby satisfy the cladding needs of fire-resistant plate, and improve the cladding efficiency of fire-resistant plate.
The application is further provided with: the limiting mechanism is arranged into two groups, the two groups of limiting mechanisms comprise supporting frames, the outer side walls of the supporting frames are respectively connected with two guide plates, the guide plates are respectively attached to the top and the bottom of the conveyor belt, the outer side walls of the supporting frames are respectively connected with connecting plates, the two connecting plates are respectively located at the bottom of the conveyor belt, and conveying rollers are uniformly arranged between the connecting plates.
The application is further provided with: the two groups of cladding components comprise vertical plates, one vertical plate is arranged at the top of one guide plate, the other vertical plate is arranged at the top of the bottom plate, and the front surfaces of the two vertical plates are respectively provided with a material roller.
The application is further provided with: two compression roller groups are symmetrically arranged on the front surfaces of the two vertical plates respectively.
The two press roller groups are sequentially arranged into a rotating roller and a heating roller along the conveying direction of the conveying belt, and a gap is formed between the outer walls of the rotating roller and the heating roller and the conveying belt.
Through adopting above-mentioned technical scheme, the deflector sets up to trapezoidal, and the narrower limit of two deflectors sets up relatively, when the refractory slab that needs processing is at the top of conveyer belt or bottom transport in-process, the deflector not only limits the transport width of conveyer belt top or bottom, but also can keep the central point of refractory slab at the direction of transport of conveyer belt simultaneously, film one end is pulled out and is passed between roller and heating roller, later paste between heating roller and conveyer belt, when the refractory slab carried the below of compression roller group, the roller is first to the extrusion direction of refractory slab, the top of refractory slab is wrapped to the adhesive roll later, simultaneously the heating roller is to adhesive roll and refractory slab surface heating pressurization, along with the continuous transport removal of refractory slab, thereby accomplish the single face cladding operation of refractory slab.
A reflow operation cladding system for a refractory plate production line, comprising the steps of:
s1, a worker places a refractory plate to be processed on the top of a conveyor belt, installs a roll of film material for wrapping on a vertical plate, pulls one end of the film material out and passes through between a rotating roller and a heating roller, and then sticks the film material between the heating roller and the conveyor belt, so that the preparation work is completed.
S2, the system integrally operates through a system controller, a worker starts the system through the system controller, then a conveyor belt is started, the conveyor belt drives the refractory plate to move towards the direction of the rotary assembly, when the refractory plate moves to a position between the press roller set and the conveyor belt, a film material is coated on the top of the refractory plate, meanwhile, the heating roller heats and pressurizes the surfaces of the film material and the refractory plate, and the refractory plate is continuously conveyed and moved, so that single-sided coating operation of the refractory plate is completed.
S3, if the fire-resistant plate needs double-sided cladding, in order to avoid the staff to carry the fire-resistant plate back and forth, the piston rod of the two-way cylinder of system controller control stretches out completely, and two push plates are separated each other and promote corresponding connecting rod displacement this moment, cause the contained angle between two articulated poles in every first fork pole of cutting of group to increase, and framework and electronic roller group all are in the position highly consistent with the conveyer belt top this moment, and after the cladding was accomplished at the top of conveyer belt to the fire-resistant plate, the fire-resistant plate directly carried to the top of electronic roller group and born.
S4, after the whole refractory slab is separated from the conveyor belt, the system controller controls the piston rod of the bidirectional cylinder to be completely contracted, the two pushing plates are mutually close, so that the included angle between the two hinging rods in each group of first shearing fork rods is reduced, the whole frame body and the electric roller group move downwards to the position which is consistent with the height of the connecting plate, then the system controller controls the first roller and the second roller of the electric roller group to reversely rotate, so that the refractory slab is conveyed to the top of the conveying roller, the refractory slab is clamped at the bottom of the conveyor belt and the position above the conveying roller and conveyed along with the rotary transmission direction of the bottom of the conveyor belt, the uncoated surface of the refractory slab faces downwards at the moment, and the bottom surface of the refractory slab is coated and conveyed to the vicinity of the feed opening through the coating process of the coating component in S2, so that the refractory slab is convenient for workers to collect.
S5, in the running process of S3-S4, the top of the conveyor belt is in an empty state, and at the moment, workers can continue to place the next refractory plate for coating operation.
S6, if only single-sided cladding is needed to be carried out on the fire-resistant plate, namely, staff only need to carry out according to the step of S1, in order to improve efficiency on the basis of S1, the electric lock catch is controlled to be opened through the system controller, the electric lock catch releases the connection state with the fixed rod, and the frame body and the first roller keep high static through the support of the spring rod.
In the process, the height of the top plate is adjusted to be consistent with the height of the connecting plate, the top plate drives the second roller to move downwards synchronously, the first roller and the second roller are respectively positioned at the heights of the conveying belt and the connecting plate, and the fireproof plate can simultaneously feed materials at the top of the conveying belt and the top of the second roller, namely, the characteristics of rotary conveying of the conveying belt are utilized, so that bidirectional feeding and coating operation are realized.
In summary, the present application includes at least one of the following beneficial technical effects:
through setting up the gyration subassembly, adjustment mechanism in the gyration subassembly can change the height of framework and electronic roller group, causes framework and electronic roller group can keep highly consistent with conveyer belt top or connecting plate, according to the cladding condition of the gyration direction and the refractory slab of electronic roller group and conveyer belt, the system can switch between single face single output, single face dual output and two-sided gyration output three kinds of modes to satisfy the cladding needs of refractory slab difference, and improve the cladding efficiency of refractory slab.
In the single-sided coating process, in order to improve the coating efficiency of the refractory plates, the top plate and the second roller are downwards moved to the position consistent with the height of the connecting plate, the first roller is kept consistent with the height of the conveying belt, then two refractory plates are simultaneously placed on the top of the conveying belt and above the frame body respectively, and the conveying direction of the conveying belt, the first roller and the second roller to the refractory plates is controlled, so that two groups of coating assemblies can simultaneously carry out single-sided coating operation on the refractory plates in two directions respectively, and the single-sided coating efficiency is greatly improved.
Through locking mechanism, locking mechanism is used for relieving or resumes the connected state of framework and dead lever, through adjustment mechanism's operation again to reach the purpose of changing the second roller height, further reach first roller and second roller respectively to the purpose of two high refractory plates transport.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present application.
Fig. 2 is a schematic view of a connection structure of a main body assembly and a cladding assembly according to the present application.
Fig. 3 is a schematic diagram of the front view structure of fig. 1.
Fig. 4 is a cross-sectional view of fig. 3 taken along the A-A direction.
Fig. 5 is a schematic view of the bottom structure of fig. 4.
Fig. 6 is an enlarged schematic view of the area B in fig. 5.
Reference numerals illustrate: 1. a body assembly; 11. a conveyor belt; 12. a support leg; 13. a bottom plate; 14. a limiting mechanism; 141. a support frame; 142. a guide plate; 143. a connecting plate; 144. a conveying roller; 2. a cladding assembly; 21. a vertical plate; 22. a press roll set; 23. a material roller; 3. a swivel assembly; 31. an adjusting mechanism; 311. a substrate; 312. a first scissor lever; 313. a connecting rod; 314. a push plate; 315. a through groove; 316. a bidirectional cylinder; 32. a locking mechanism; 321. a fixed rod; 322. an electric lock catch; 323. a positioning rod; 33. a frame; 34. an electric roller set; 341. a first roller; 342. a top plate; 343. a second roller; 344. a spring rod.
Description of the embodiments
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
It is noted that all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs unless otherwise indicated.
Referring to fig. 1-6, the present application provides the following technical solutions:
examples
Referring to fig. 1 and 3, a reflow operation cladding system for a refractory plate production line comprises a main body assembly 1, two groups of cladding assemblies 2 respectively arranged at the top and the bottom of the main body assembly 1, and a revolving assembly 3 arranged at one side of the main body assembly 1, wherein the main body assembly 1 is used for carrying the cladding assemblies 2 and the revolving assembly 3 and conveying the refractory plates, the revolving assembly 3 is used for recycling the refractory plates coated on one side and controlling reverse conveying of the refractory plates, namely, the refractory plates reenter the main body assembly 1 and are reversely conveyed, and the two groups of cladding assemblies 2 respectively carry out cladding operation on the refractory plates conveyed at different positions of the main body assembly 1.
Referring to fig. 1-3, the main body assembly 1 includes a conveyor belt 11, a plurality of supporting legs 12 installed on the side wall of the conveyor belt 11, a bottom plate 13 connected between the supporting legs 12 and suspended, and a limiting mechanism 14 arranged on the side wall of the conveyor belt 11, wherein the conveyor belt 11 is used for conveying fire-resistant plates, and the limiting mechanism 14 guides and limits the conveyed fire-resistant plates to avoid the condition of conveying deviation of the fire-resistant plates.
Referring to fig. 3, the revolving assembly 3 includes an adjusting mechanism 31 installed at the top of the bottom plate 13, an electric roller set 34 connected to the top of the adjusting mechanism 31, and a frame 33 disposed outside the electric roller set 34, where the supporting leg 12 and the bottom plate 13 cooperate to support the revolving assembly 3, that is, the adjusting mechanism 31 is installed at the top of the bottom plate 13, the adjusting mechanism 31 is used to adjust the heights of the frame 33 and the electric roller set 34, and the frame 33 and the electric roller set 34 are used to carry and recover the refractory plate conveyed to the position of the revolving assembly 3.
Referring to fig. 4, the adjusting mechanism 31 includes a base plate 311 connected to the top of the base plate 13, a bidirectional cylinder 316 mounted on the top of the base plate 311, and a push plate 314 connected to two piston rods of the bidirectional cylinder 316, where the bidirectional cylinder 316 is used to push another two push plates 314 to move close to or away from each other, the side walls of the base plate 311 are hinged with four groups of first scissor rods 312, and the four groups of first scissor rods 312 are arranged in two opposite directions, each group of first scissor rods 312 is hinged with two hinging rods, one ends of the two hinging rods facing away from each other are hinged with the side wall of the base plate 311 and the side wall of the electric roller set 34, the two hinging rods are matched with each other, when the included angle is reduced due to swinging of the two hinging rods, the electric roller set 34 moves upwards, the two hinging positions of the two hinging rods are provided with a connecting rod 313, the connecting rod 313 is arranged on the two groups of first scissor rods 312 in a penetrating manner, the two groups of first scissor rods 312 are used to control the two opposite first scissor rods 312 to be synchronous or elongated, the side walls of the two push plates 314 are provided with two hinging grooves 313 extending along the extending directions, one side walls of the connecting rod 313 are respectively, and the two opposite scissor rods are arranged in opposite directions, and the two side walls of the two scissor rods are opposite to each other side walls are opposite to each other, and the two side walls of the connecting rods are opposite to each other, and the connecting rod 313 can be connected with one side to the two side to the connecting rods by the two side to the two opposite side rods when the connecting rods are opposite to each other, and the connecting rod 313 and change in a state.
Specifically, the staff places the refractory slab that needs processing at the top of conveyer belt 11, and the staff passes through the system control ware start-up system, and then conveyer belt 11 starts, and conveyer belt 11 carries the refractory slab to the direction of gyration subassembly 3, and the operating condition of system can be adjusted according to the cladding demand of refractory slab to the staff in the transportation, promptly when the refractory slab need carry out single face cladding, cladding subassembly 2 directly carries out cladding operation to the refractory slab that conveyer belt 11 top was carried to single face single output has been realized.
Meanwhile, the piston rod of the bidirectional cylinder 316 is fully extended, at this time, the two push plates 314 are separated from each other and push the corresponding connecting rods 313 to displace, so that the included angle between the two hinging rods in each group of first scissor rods 312 is increased, at this time, the frame 33 and the electric roller group 34 are integrally moved to a position which is consistent with the height of the top of the conveyor belt 11, the refractory plate with the single-sided coating is sent to the top of the electric roller group 34, and a worker only needs to take down the refractory plate at the top of the electric roller group 34.
Examples
Referring to fig. 4-6, a locking mechanism 32 is disposed on a frame 33, the locking mechanism 32 is connected with the frame 33 and an electric roller set 34, the electric roller set 34 includes a plurality of first rollers 341 mounted on the top of the frame 33, two top plates 342 are disposed in the frame 33, the locking mechanism 32 is disposed between the two top plates 342, a plurality of second rollers 343 are mounted on the top of the two top plates 342, the plurality of first rollers 341 are equidistantly disposed on the top of the frame 33, the plurality of second rollers 343 are equidistantly disposed on the top of the two top plates 342, the first rollers 341 and the second rollers 343 are alternately disposed, the top of the first scissor rod 312 is hinged with the top plates 342, a spring rod 344 is connected between the bottom of the frame 33 and the base plate 311, the spring rod 344 is used for carrying the frame 33, the locking mechanism 32 is used for locking and limiting or separating the top plate 342 and the frame 33, that is, when the locking mechanism 32 is in a locking state, the top plate 342 and the frame 33 are kept at the same height, so that the first roller 341 and the second roller 343 are at the same height position, if the locking mechanism 32 is in an opening state, the top plate 342 and the second roller 343 can be driven to move downwards by the adjusting mechanism 31, the first roller 341 and the second roller 343 are separated, the first roller 341 and the frame 33 are kept stationary in height by the support of the spring rod 344, and at the moment, the purpose of conveying the refractory plate to the direction of the conveyor belt 11 and receiving the refractory plate conveyed by the top of the conveyor belt 11 can be achieved by controlling the rotation direction of the first roller 341 and the second roller 343.
Referring to fig. 6, the locking mechanism 32 includes a fixing rod 321 connected between two top plates 342, the two fixing rods 321 are disposed at two ends of the top plates 342 at intervals, the fixing rods 321 connect the two top plates 342 into an integral structure, two electric locks 322 are respectively disposed on outer side walls of the two fixing rods 321, an opening of each electric lock 322 is downward, a positioning rod 323 is connected to each electric lock 322, one end of each positioning rod 323 is arranged on an inner wall of the frame 33 in a penetrating manner and is connected with the corresponding electric lock 322 through a bolt, when the top plates 342 and the frame 33 are kept at the same height, the fixing rods 321 on the top plates 342 slide into the electric locks 322 and are locked through the electric locks 322, so that the frame 33, the top plates 342 and the fixing rods 321 are kept locked and limited, and at this time, if the adjusting mechanism 31 is operated, the heights of the top plates 342 and the frame 33 can be synchronously adjusted.
Referring to fig. 1-3, the limiting mechanisms 14 are two groups, the two groups of limiting mechanisms 14 each include a supporting frame 141, the outer side walls of the two supporting frames 141 are respectively connected with two guide plates 142, the two guide plates 142 are respectively attached to the top and the bottom of the conveyor belt 11, the outer side walls of the two supporting frames 141 are respectively provided with two guide plates 142, the two guide plates 142 are separately arranged, opposite sides of the two guide plates are attached to the top and the bottom of the conveyor belt 11, the guide plates 142 are trapezoid, and the narrower sides of the two guide plates 142 at the top of the conveyor belt 11 are oppositely arranged, so that a feeding channel is formed at the top of the conveyor belt 11, and similarly, the feeding channel is also arranged at the bottom of the conveyor belt 11, so that when the refractory plates are conveyed by the conveyor belt 11, the channel can ensure that the refractory plates do not deviate during conveying.
Referring to fig. 2 and 3, the outer sidewalls of the two supporting frames 141 are respectively connected with a connecting plate 143, the two connecting plates 143 are located at the bottom of the conveyor belt 11, and the conveying rollers 144 are uniformly installed between the two connecting plates 143, the two connecting plates 143 and the plurality of conveying rollers 144 cooperate at the bottom of the conveyor belt 11 to form a conveying channel, that is, when the refractory plate moves below the conveyor belt 11, the conveying channel bears on the refractory plate, and the top of the refractory plate is attached to the bottom of the conveyor belt 11, so that the force conveyed by the refractory plate in the conveying channel is applied by the conveyor belt 11.
Referring to fig. 1-3, two sets of coating assemblies 2 each include a vertical plate 21, one vertical plate 21 is mounted on the top of one guide plate 142, the other vertical plate 21 is mounted on the top of the bottom plate 13, the front surfaces of the two vertical plates 21 are both mounted with a material roller 23, the front surfaces of the two vertical plates 21 are respectively symmetrically mounted with two press roller sets 22, wherein the two press roller sets 22 are sequentially provided with a roller and a heating roller along the conveying direction of the conveyor belt 11, a gap is arranged between the outer walls of the roller and the heating roller and the conveyor belt 11, the roller in the press roller sets 22 plays a role of extrusion limiting on the refractory plate, the heating roller is used for heating and heating the surface of the refractory plate, and meanwhile, one end of a roll of film wound on the material roller 23 is attached to the heating roller, so that the heating roller heats the roll of film while heating and the refractory plate, so that the roll of film is attached to the surface of the refractory plate and the coating is completed by pressurizing the heating roller.
Specifically, in the single-sided coating process, in order to improve the coating efficiency of the fire-resistant plate, the electric lock catch 322 is controlled by the system controller to be opened, the electric lock catch 322 releases the connection state with the fixed rod 321, the frame 33 and the first roller 341 keep high static through the support of the spring rod 344, the two push plates 314 are driven to approach each other through the shrinkage of the bidirectional air cylinder 316, so that the included angle between the two hinged rods in each group of first shearing rods 312 is reduced, the top plate 342 and the second roller 343 are integrally moved down to the position consistent with the height of the connecting plate 143, then the worker can simultaneously place the two fire-resistant plates above the top of the conveyor belt 11 and the position of the second roller 343 respectively, when the top of the conveyor belt 11 drives the fire-resistant plates to be conveyed towards the direction of the rotary assembly 3, the rotation direction of the first roller 341 is consistent with the transmission direction of the top of the conveyor belt 11, the fire-resistant plates conveyed by the top of the conveyor belt 11 are received by the first roller 341, and the worker can conveniently take down the fire-resistant plates.
Meanwhile, the rotation direction of the second roller 343 is the same as the transmission direction of the bottom of the conveyor belt 11, the second roller 343 conveys the refractory plates to the bottom of the conveyor belt 11, the bottom of the conveyor belt 11 and the conveying roller 144 are matched with reversely conveying the refractory plates, and the coating assemblies 2 above and below the conveyor belt 11 can respectively carry out single-sided coating operation on the two refractory plates at the same time, so that single-sided double output is realized, and the efficiency of single-sided coating is greatly improved.
The cladding process of the cladding assembly 2 is as follows: the guide plates 142 form feeding passages at the top and bottom of the conveyor belt 11, and when the fire-resistant plate is conveyed through the top of the conveyor belt 11, the feeding passages ensure that the fire-resistant plate is not deviated during conveyance, a worker mounts the roll of film material 23 for coating onto the vertical plate 21, one end of the film material is pulled out and passes between the roll and the heat roller, and then is stuck between the heat roller and the conveyor belt 11, and when the fire-resistant plate is conveyed between the press roller set 22 and the conveyor belt 11, the roll first presses and guides the fire-resistant plate, and then the roll of the adhesive material is coated on the top of the fire-resistant plate, and at the same time, the heat roller heats and pressurizes the roll of the adhesive material and the surface of the fire-resistant plate, and the fire-resistant plate is continuously conveyed and moved, so that the coating operation of the fire-resistant plate is completed, and the coating assembly 2 at the bottom of the conveyor belt 11 completes the coating operation of the fire-resistant plate along the conveying direction of the fire-resistant plate.
Examples
The structure of this embodiment is the same as that of the second embodiment, but there is a difference in the operation process, that is, if the fire-resistant plate needs double-sided coating, the worker feeds on the conveyor belt 11 alone, the fire-resistant plate firstly carries out single-sided coating, in this process, the two push plates 314 are driven by the bidirectional air cylinders 316 to separate and push the corresponding connecting rods 313 to displace, so that the included angle between the two hinging rods in each group of first scissor rods 312 is increased, the top plate 342 and the second roller 343 are moved to the position in the same height as the top of the conveyor belt 11 as a whole, the fixing rod 321 on the top plate 342 slides into the electric lock 322, and the electric lock 322 is controlled by the system controller to be locked, so that the frame 33, the top plate 342 and the fixing rod 321 keep locking limit, at this moment, the first roller 341 and the second roller 343 rotate synchronously, and the rotation direction is the same as the transmission direction of the top of the conveyor belt 11.
The fire-resistant plate directly falls onto the first roller 341 and the second roller 343 after the single-sided cladding is completed at the top of the conveyor belt 11, at this time, the electric roller set 34 can be controlled to move down to a position consistent with the height of the connecting plate 143 through the operation of the adjusting mechanism 31, then the first roller 341 and the second roller 343 synchronously rotate reversely, and the rotation direction is consistent with the transmission direction of the bottom of the conveyor belt 11, so that the fire-resistant plate after the single-sided cladding is conveyed to the position above the bottom of the conveyor belt 11 and the conveying roller 144, and is conveyed along with the rotation transmission direction of the bottom of the conveyor belt 11, thereby completing the cladding of the bottom surface of the fire-resistant plate, and finally realizing double-sided rotation output. The setting can be switched among three modes of single-sided single output, single-sided double output and double-sided rotary output according to the coating condition of the refractory plate, so that different coating requirements of the refractory plate are met, and the coating efficiency of the refractory plate is improved.
Examples
A reflow operation cladding system for a refractory plate production line, comprising the steps of:
step one, the worker places the refractory plate to be processed on top of the conveyor belt 11, and mounts the roll 23 of film material for wrapping onto the vertical plate 21, and one end of the film material is pulled out and passed between the rotating roller and the heating roller, and then is stuck between the heating roller and the conveyor belt 11, so that the preparation work is completed.
Step two, the system is operated integrally through a system controller, a worker starts the system through the system controller, then the conveyor belt 11 is started, the conveyor belt 11 drives the refractory plate to move towards the direction of the rotary assembly 3, when the refractory plate moves to a position between the press roller set 22 and the conveyor belt 11, the film material is coated on the top of the refractory plate, meanwhile, the heating roller heats and pressurizes the surfaces of the film material and the refractory plate, and the refractory plate is continuously conveyed and moved along with the refractory plate, so that the single-sided coating operation of the refractory plate is completed.
Step three, if the fire-resistant plate needs to be coated on both sides, in order to avoid the personnel to carry the fire-resistant plate back and forth, the system controller controls the piston rod of the bidirectional cylinder 316 to extend completely, at this time, the two push plates 314 are separated from each other and push the corresponding connecting rods 313 to displace, so that the included angle between the two hinging rods in each group of first scissor rods 312 is increased, at this time, the frame 33 and the electric roller group 34 are both positioned at a position consistent with the top of the conveyor belt 11, and after the fire-resistant plate completes coating on the top of the conveyor belt 11, the fire-resistant plate is directly conveyed to the top of the electric roller group 34 for bearing.
And fourthly, after the whole refractory plate is separated from the conveyor belt 11, the system controller controls the piston rods of the bidirectional cylinder 316 to be completely contracted, the two push plates 314 are mutually close, so that the included angle between the two hinged rods in each group of first shearing rods 312 is reduced, the whole frame 33 and the electric roller group 34 are moved downwards to a position which is consistent with the height of the connecting plate 143, then the system controller controls the first roller 341 and the second roller 343 of the electric roller group 34 to reversely rotate, so that the refractory plate is conveyed to the top of the conveying roller 144, the refractory plate is clamped at the bottom of the conveyor belt 11 and at the position above the conveying roller 144 and conveyed along the revolving transmission direction of the bottom of the conveyor belt 11, and the uncoated surface of the refractory plate faces downwards at the moment, and the bottom surface of the refractory plate is coated and conveyed to the vicinity of a feeding port through the coating process of the coating component 2 in the second step, so that the refractory plate is convenient for workers to collect.
And step five, in the operation process of the step three and the step four, the top of the conveyor belt 11 is in a vacant state, and at the moment, workers can continuously place the next refractory plate for coating operation.
Step six, if only the single-sided coating is needed for the fire-resistant plate, that is, the staff only needs to carry out the step according to the step one, in order to improve the efficiency based on the step one, the electric lock catch 322 is controlled to be opened by the system controller, the electric lock catch 322 releases the connection state with the fixed rod 321, and the frame 33 and the first roller 341 keep high static through the support of the spring rod 344.
In this process, the height of the top plate 342 is adjusted to be consistent with the height of the connecting plate 143, and the top plate 342 drives the second roller 343 to move downwards synchronously, the first roller 341 and the second roller 343 are respectively located at the heights of the conveyor belt 11 and the connecting plate 143, and the refractory plate can perform feeding work on the top of the conveyor belt 11 and the top of the second roller 343 at the same time, that is, the characteristics of rotary conveying of the conveyor belt 11 are utilized, so that bidirectional feeding and coating operation are realized.
It will be apparent that the embodiments described above are merely some, but not all, embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.
Claims (7)
1. The backflow operation cladding system for the refractory plate production line is characterized by comprising a main body assembly (1), two groups of cladding assemblies (2) respectively arranged at the top and the bottom of the main body assembly (1), and a rotary assembly (3) arranged at one side of the main body assembly (1);
the main body assembly (1) comprises a conveyor belt (11), a plurality of supporting legs (12) arranged on the side wall of the conveyor belt (11), a bottom plate (13) connected between the supporting legs (12) and arranged in a suspending manner, and a limiting mechanism (14) arranged on the side wall of the conveyor belt (11);
the rotary assembly (3) comprises an adjusting mechanism (31) arranged at the top of the bottom plate (13), an electric roller set (34) connected to the top of the adjusting mechanism (31), a frame (33) arranged outside the electric roller set (34) and a locking mechanism (32) connected to the frame (33);
the locking mechanism (32) is connected with the frame body (33) and the electric roller set (34);
the adjusting mechanism (31) comprises a base plate (311) connected to the top of the base plate (13), a bidirectional air cylinder (316) arranged on the top of the base plate (311) and push plates (314) connected to two piston rods of the bidirectional air cylinder (316), four groups of first shearing fork rods (312) are hinged to the side wall of the base plate (311), the four groups of first shearing fork rods (312) are arranged in a two-to-two opposite mode, and each group of first shearing fork rods (312) are hinged by two hinging rods;
the electric roller set (34) comprises a plurality of first rollers (341) arranged at the top of a frame body (33), two top plates (342) are arranged in the frame body (33), the locking mechanism (32) is located between the two top plates (342), a plurality of second rollers (343) are arranged at the top of the two top plates (342), the plurality of first rollers (341) are equidistantly arranged at the top of the frame body (33), the plurality of second rollers (343) are uniformly arranged at the top of the two top plates (342) at intervals, the first rollers (341) and the second rollers (343) are alternately arranged, the top of the first shearing fork rod (312) is hinged with the top plates (342), and a spring rod (344) is connected between the bottom of the frame body (33) and the base plate (311);
locking mechanism (32) are including connecting dead lever (321) between two roof (342), two dead lever (321) interval sets up in the both ends of roof (342), two the lateral wall of dead lever (321) is provided with two electric lock catches (322) respectively, the opening of electric lock catch (322) sets up downwards, every all be connected with locating lever (323) on electric lock catch (322), the inner wall of locating lever (323) is worn to locate in the inner wall of framework (33) and through bolted connection.
2. A return run coating system for a refractory slab production line as recited in claim 1, wherein: two the one end that articulated pole deviates from articulates respectively in the lateral wall of base plate (311) and the lateral wall of electronic roller group (34), and two articulated poles articulated department mutually is provided with connecting rod (313), connecting rod (313) wear to locate on two sets of first scissors fork bars (312) of setting relatively, two push pedal (314) are overlapped respectively and are located the lateral wall of two connecting rods (313).
3. A return run coating system for a refractory slab production line as recited in claim 2, wherein: the side walls of the two pushing plates (314) are provided with through grooves (315) along the extending direction of the connecting rods (313), and the connecting rods (313) penetrate through the inside of the through grooves (315).
4. A return run coating system for a refractory slab production line as recited in claim 1, wherein: stop gear (14) set up to two sets of, two sets of stop gear (14) all include support frame (141), two the lateral wall of support frame (141) is connected with two deflector (142) respectively, two deflector (142) laminate respectively in the top and the bottom of conveyer belt (11), two the lateral wall of support frame (141) is connected with connecting plate (143) respectively, two connecting plate (143) all are located the bottom of conveyer belt (11), and two evenly install between connecting plate (143) conveying roller (144).
5. A reflow run coating system for a refractory slab production line in accordance with claim 4, wherein: two sets of cladding subassembly (2) all include riser (21), one riser (21) install in the top of one deflector (142), another riser (21) install in the top of bottom plate (13), and material roller (23) are all installed to the front surface of two riser (21).
6. A return run coating system for a refractory slab production line as recited in claim 5, wherein: two compression roller groups (22) are symmetrically arranged on the front surfaces of the two vertical plates (21) respectively;
the two press roller groups (22) are sequentially arranged into a rotating roller and a heating roller along the conveying direction of the conveying belt (11), and a gap is formed between the outer walls of the rotating roller and the heating roller and the conveying belt (11).
7. The reflow run coating system of claim 6, including the steps of:
s1, a worker places a refractory plate to be processed on the top of a conveyor belt (11), installs a roll (23) of film material for coating on a vertical plate (21), pulls one end of the film material out and passes through between a rotating roller and a heating roller, and then is stuck between the heating roller and the conveyor belt (11), so that the preparation work is completed;
s2, the system integrally operates through a system controller, a worker starts the system through the system controller, then a conveyor belt (11) starts, the conveyor belt (11) drives the refractory plate to move towards the direction of the rotary assembly (3), when the refractory plate moves to a position between the compression roller group (22) and the conveyor belt (11), a film material is coated on the top of the refractory plate, and meanwhile, the heating roller heats and pressurizes the surfaces of the film material and the refractory plate, and the refractory plate is continuously conveyed and moved along with the refractory plate, so that single-sided coating operation of the refractory plate is completed;
s3, if the fire-resistant plate needs double-sided cladding, in order to avoid workers to carry the fire-resistant plate back and forth, a system controller controls a piston rod of a bidirectional cylinder (316) to extend completely, at the moment, two push plates (314) are separated from each other, so that an included angle between two hinging rods in each group of first shearing fork rods (312) is increased, at the moment, a frame body (33) and an electric roller group (34) are both positioned at a position consistent with the top of a conveyor belt (11), and after the fire-resistant plate finishes cladding at the top of the conveyor belt (11), the fire-resistant plate is directly conveyed to the top of the electric roller group (34) for bearing;
s4, after the whole refractory plate is separated from the conveyor belt (11), the system controller controls the piston rod of the bidirectional cylinder (316) to be completely contracted, the two push plates (314) are close to each other, so that the included angle between the two hinged rods in each group of first scissor rods (312) is reduced, the whole frame (33) and the electric roller group (34) are moved downwards to a position consistent with the height of the connecting plate (143), then the system controller controls the first roller (341) and the second roller (343) of the electric roller group (34) to reversely rotate, so that the refractory plate is conveyed to the top of the conveying roller (144), the refractory plate is clamped at the bottom of the conveyor belt (11) and at a position above the conveying roller (144) and conveyed along with the rotary transmission direction of the bottom of the conveyor belt (11), the uncoated surface of the refractory plate is downwards at the moment, the bottom surface of the refractory plate is coated by the coating process of the coating component (2) in S2, and the refractory plate is conveyed to the position near the feed port, and the refractory plate is convenient for workers to collect;
s5, in the running process of S3-S4, the top of the conveyor belt (11) is in an empty state, and at the moment, workers can continuously place the next refractory plate for coating operation;
s6, if only single-sided coating is needed to be carried out on the fire-resistant plate, namely, staff only need to carry out the step according to S1, in order to improve efficiency on the basis of S1, the electric lock catch (322) is controlled to be opened through the system controller, the electric lock catch (322) is disconnected from the fixed rod (321), and the frame body (33) and the first roller (341) are kept to be highly static through the support of the spring rod (344);
in the process, the height of the top plate (342) is adjusted to be consistent with the height of the connecting plate (143), the top plate (342) drives the second roller (343) to move downwards synchronously, the first roller (341) and the second roller (343) are respectively positioned at the heights of the conveying belt (11) and the connecting plate (143), and the fireproof plate can simultaneously feed materials at the top of the conveying belt (11) and the top of the second roller (343), namely, the characteristics of rotary conveying of the conveying belt (11) are utilized, so that bidirectional feeding and coating operation are realized.
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| CN202310967235.7A CN116692101B (en) | 2023-08-03 | 2023-08-03 | Backflow operation cladding system for refractory plate production line |
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| CN202310967235.7A CN116692101B (en) | 2023-08-03 | 2023-08-03 | Backflow operation cladding system for refractory plate production line |
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